CN205608505U - System for reduce maintainer probability of failure - Google Patents
System for reduce maintainer probability of failure Download PDFInfo
- Publication number
- CN205608505U CN205608505U CN201620348966.9U CN201620348966U CN205608505U CN 205608505 U CN205608505 U CN 205608505U CN 201620348966 U CN201620348966 U CN 201620348966U CN 205608505 U CN205608505 U CN 205608505U
- Authority
- CN
- China
- Prior art keywords
- equipment
- probability
- failure
- maintainer
- portable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Alarm Systems (AREA)
Abstract
The utility model discloses a system for reduce maintainer probability of failure, including centralized control equipment, portable equipment and RFID card, be equipped with digital signal processor on the portable equipment, digital signal processor is connected with digifax and adc, and the digifax is connected with communication equipment, alarm device, sensor crowd and camera equipment with adc, centralized control equipment passes through communication equipment and portable equipment interconnection, the last induction system who reads RFID card that is equipped with of communication equipment. The utility model discloses an intelligent means logarithmic word master -control room operator's operation behaviors carries out real -time monitor, can prevent the operating personnel mistake effectively, the benefit of improving production when guaranteeing industrial production safety.
Description
Technical field
This utility model belongs to electronic information field, particularly relates to one and is applied to industrial system inspection
Repair link, reduce the system of maintainer's probability of failure.
Background technology
Along with the development of science and technology, in system, day by day improving of hardware greatly reduces its inefficacy
Probability, but any man-machine system comprises one or more functions, the most necessary
Gone to perform by people, even so-called fully automatic system, monitoring, run, safeguarding and decision-making
Aspect is also required to the intervention of people, and the impact of people is in occupation of increasingly critical positions.Although about people
Because the valid data of error are difficult to come out accurately, but research worker is reached at least at present
Widespread consensus be: in the inefficacy of all systems (no matter the difference in its field), 60%-90%
It is attributable to human-equation error.
Maintenance is the production division related personnel inspection that carries out machine or other article and maintenance,
An industrial important step, be ensure machine or other with production relative article long-term
Properly functioning important way.During maintenance, major part machinery equipment decommissions, the row of people
For participating in whole maintenance link, it is therefore apparent that people is the main side of impact maintenance effect by mistake
Formula, reducing character pottery is to maintain industrial normalization, reduction accident occur most effective,
The most direct mode.
In sum, the character pottery reducing maintainer is to ensure commercial production normalization, carries
The effective means of high efficiency.This utility model relates to a kind of new intelligence system, to maintenance
Personnel carry out real-time positioning, supervise and remind, and its overhaul process realize whole process auxiliary, to inspection
Repair result and realize automatization's assessment and feedback, finally can be effectively prevented people's generation by mistake, carry
High efficiency.
Utility model content
For solving the problems referred to above, this utility model provides a kind of reduction maintainer's probability of failure
System.This utility model utilizes portable set that maintainer realizes omnidistance auxiliary, uses
GPS alignment system carries out real-time positioning and automatic examination to maintenance people；Use radio-frequency identification card pair
Maintenance link is easily generated people's critical process by mistake and carries out electronic mark, it is achieved the reality to maintainer
Time remind and false alarm；People's data by mistake of maintainer, because of technology, are entered by the people of implantation advanced person
Row gathers, and its job performance realizes effectively assessment.
For reaching above-mentioned technique effect, the technical solution of the utility model is:
A kind of system reducing maintainer's probability of failure, including central control equipment, portable sets
Standby and radio-frequency identification card；Portable equipment is provided with digital signal processor, digital signal processor
Connecting and have A/D and D/A conversion device, A/D and D/A conversion device connects communication equipment, warning
Device, sensor group and picture pick-up device；Central control equipment passes through communication equipment and portable equipment
Interconnection；Communication equipment is provided with the induction installation reading radio-frequency identification card.
Further improving, described portable equipment is provided with GPS positioner and external equipment is defeated
Incoming interface, external equipment input interface connects external equipment group.
Further improving, described portable equipment is safety helmet, bracelet or palm PC.
Further improve, described sensor group include heartbeat sensor, temperature sensor for human body,
Sound transducer, environment temperature sensor and ambient humidity sensor.
Further improving, described communication equipment is Wireless Telecom Equipment；Described picture pick-up device is
Video camera；Described central control equipment is the PC with wireless receiver；Induction installation is
RF identification card plug or radio-frequency identification card induction zone.
Further improving, described alarm device includes voice guard and vibrations alarm；Institute
Stating voice guard is loudspeaker.
This utility model uses the intelligent means operation behavior to digitized master control room operator
Carry out real-time monitoring, operator can be effectively prevented by mistake, while ensureing commercial production safety
Improve productivity effect.
Accompanying drawing explanation
Fig. 1 is overall structure of the present utility model；
Fig. 2 is the structural representation of convenience devices.
Detailed description of the invention
Below by way of detailed description of the invention and combine accompanying drawing to the technical solution of the utility model
Illustrate.
Embodiment 1
A kind of system reducing maintainer's probability of failure as depicted in figs. 1 and 2, including in
The heart controls equipment, portable equipment and radio-frequency identification card；Portable equipment is provided with Digital Signal Processing
Device, digital signal processor connects A/D and D/A conversion device, and A/D and D/A conversion device is even
It is connected to communication equipment, alarm device, sensor group and picture pick-up device；Central control equipment passes through
Communication equipment interconnects with portable equipment；Communication equipment is provided with the sensing dress reading radio-frequency identification card
Put.
Portable equipment is provided with GPS positioner and external equipment input interface, and external equipment is defeated
Incoming interface connects external equipment group.So can connect external equipment group, to this utility model
Mantenance data be updated.
Portable equipment is safety helmet, bracelet or palm PC or other the most portable object.
Sensor group includes heartbeat sensor, temperature sensor for human body, sound transducer, environment
Temperature sensor and ambient humidity sensor.Sensor group measure operator physiological data and
The environmental data of operating environment, feeds back to central control equipment, can rapidly find out operator
The cause of member's operational error.And by the state measuring operator and environment, operator are entered
Row is reminded and protects in time.
Communication equipment is Wireless Telecom Equipment；Described picture pick-up device is video camera；Described center is controlled
Control equipment is the PC with wireless receiver；Induction installation is RF identification card plug or penetrates
Frequently identification card induction zone.Video camera is for gathering environment, the operating process of operator and operation
The picture of environment etc. and data, the operation to operator is instructed and record.
Alarm device includes voice guard and vibrations alarm；Described voice guard is loudspeaker
?.Alarm device is for reminding in the place of easily operated error, and alerting pattern is sound
Remind or vibration reminding, to prevent operator from makeing mistakes.
Portable equipment is provided with memory card, and memory card is used for carrying out data storage.
Central control equipment is interconnected with portable equipment by communication equipment；Portable equipment is by communication
Equipment reads radio-frequency identification card；Radio-frequency identification card is for storing the relevant letter of maintenance of equipment or object
Breath, the relevant information of maintenance of equipment or object includes the phase being easily generated the maintenance unit of human-equation error
Pass information；Digital information processing system is for carrying out process and the control of digital signal, the most right
The human-equation error data of operator are acquired and analyze, and then remind operator to change
Enter, improve the success rate of maintenance.
A/D and D/A conversion device is used for realizing digital-to-analogue conversion；Alarm device is for operator
The step of easily operated error reminds, to operator's still operational error after reminding
Step is reported to the police；Picture pick-up device is used for gathering somatic data, machine data and environmental data；
Sensor group is used for physiological data and the environmental data of inductive operation environment of inductive operation personnel；
Portable equipment is interconnected with central control equipment by communication equipment；Central control equipment is used for receiving
The repair message of maintainer and start emergent when receiving the transaction information of maintainer
Program superior are reported.
Main technical schemes of the present utility model is: utilize portable set to maintainer
Realize full name auxiliary, use GPS alignment system maintenance people to carry out real-time positioning with automatic
Examination；Use REID (radio-frequency identification card) that maintenance link is easily generated people by mistake
Critical process carry out electronic mark, it is achieved real-time reminding and the false alarm to maintainer
Alert；Implant advanced people because of technology, digital signal processor (digital information processing system)
People's data by mistake of maintainer are acquired, its job performance are realized effectively assessment,
And realize man-machine interaction.
The automated system concrete structure that this utility model relates to includes: central control equipment,
Portable equipment and radio frequency marking card.
Wherein, central control equipment and portable equipment are by 4G network or satellite communication network
Other communications such as network realize interconnection, and portable equipment is carried out by central control equipment
People arranges by mistake and stores with data and analyze, during portable equipment is used for gathering data and uploading to
The heart controls equipment and the operation to maintainer realizes whole process auxiliary, and radio frequency marking card is used for
Mark is overhauled critical component or operation and communicates information to just by the way of electronic recognition
Take equipment.
Specifically, central control equipment is by with the PC of wireless receiver and relevant
Aid system forms, and this equipment realizes staff attendance based on GPS alignment system；To easily violating
The critical process of people (human error) by mistake is identified, maintainer is reminded,
Report to the police；Digital signal processor is for being acquired the people of maintainer data by mistake and dividing
Analysis.
Specifically, portable equipment is the electronic equipment that a kind of maintainer of convenience carries, can
To be, but not limited to, wearable object, such as " safety helmet ", " bracelet " etc. or just
In " palm PC " that carry.Portable equipment is carried with for maintainer, passes through
GPS location realizes personnel checking-up；Use the key that easy convict is missed by the mode of RF identification
Operation or object are identified, remind and report to the police；Receive the finger that central control equipment sends
Order, the omnidistance operation to maintainer assists, and is acquired people's data by mistake and divides
Analysis.
Specifically, radio frequency marking card is used for storing the relevant information of critical component or operation,
And by the way of electronic recognition, communicate information to portable equipment.
Above are only a concrete guiding embodiment of the present utility model, but of the present utility model
Design concept is not limited thereto, and all utilizes this design that this utility model is carried out unsubstantiality
Change, the behavior invading protection domain of the present utility model all should be belonged to.
Claims (6)
1. the system reducing maintainer's probability of failure, it is characterised in that include that center controls to set
Standby, portable equipment and radio-frequency identification card；Portable equipment is provided with digital signal processor, numeral
Signal processor connects A/D and D/A conversion device, and A/D and D/A conversion device connects communication
Equipment, alarm device, sensor group and picture pick-up device；Central control equipment passes through communication equipment
Interconnect with portable equipment；Communication equipment is provided with the induction installation reading radio-frequency identification card.
2. the system reducing maintainer's probability of failure as claimed in claim 1, it is characterised in that
Described portable equipment is provided with GPS positioner and external equipment input interface, and external equipment is defeated
Incoming interface connects external equipment group.
3. the system reducing maintainer's probability of failure as claimed in claim 1, it is characterised in that
Described portable equipment is safety helmet, bracelet or palm PC.
4. the system reducing maintainer's probability of failure as claimed in claim 1, it is characterised in that
Described sensor group includes heartbeat sensor, temperature sensor for human body, sound transducer, environment
Temperature sensor and ambient humidity sensor.
5. the system reducing maintainer's probability of failure as claimed in claim 1, it is characterised in that
Described communication equipment is Wireless Telecom Equipment；Described picture pick-up device is video camera；Described center is controlled
Control equipment is the PC with wireless receiver；Induction installation is RF identification card plug or penetrates
Frequently identification card induction zone.
6. the system reducing maintainer's probability of failure as claimed in claim 1, it is characterised in that
Described alarm device includes voice guard and vibrations alarm；Described voice guard is loudspeaker.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620348966.9U CN205608505U (en) | 2016-04-25 | 2016-04-25 | System for reduce maintainer probability of failure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620348966.9U CN205608505U (en) | 2016-04-25 | 2016-04-25 | System for reduce maintainer probability of failure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205608505U true CN205608505U (en) | 2016-09-28 |
Family
ID=56971015
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620348966.9U Expired - Fee Related CN205608505U (en) | 2016-04-25 | 2016-04-25 | System for reduce maintainer probability of failure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205608505U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108021104A (en) * | 2016-10-31 | 2018-05-11 | 博世汽车部件(苏州)有限公司 | Production line monitoring system and method |
| CN108549333A (en) * | 2018-02-26 | 2018-09-18 | 厦门盈趣科技股份有限公司 | Producing line group operation intellectual analysis and improved method and system |
-
2016
- 2016-04-25 CN CN201620348966.9U patent/CN205608505U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108021104A (en) * | 2016-10-31 | 2018-05-11 | 博世汽车部件(苏州)有限公司 | Production line monitoring system and method |
| CN108549333A (en) * | 2018-02-26 | 2018-09-18 | 厦门盈趣科技股份有限公司 | Producing line group operation intellectual analysis and improved method and system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160928 Termination date: 20190425 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |