CN201367244Y - Assembling line - Google Patents
Assembling line Download PDFInfo
- Publication number
- CN201367244Y CN201367244Y CNU2009200108311U CN200920010831U CN201367244Y CN 201367244 Y CN201367244 Y CN 201367244Y CN U2009200108311 U CNU2009200108311 U CN U2009200108311U CN 200920010831 U CN200920010831 U CN 200920010831U CN 201367244 Y CN201367244 Y CN 201367244Y
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- China
- Prior art keywords
- line
- assembling
- station
- tray
- control plc
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses an assembling line comprising a mechanical assembly conveyor line and an electrical control system, wherein the mechanical assembly conveyor line comprises a main cycle conveyor line and a branch assembly conveyor line, mainly consisting of a frame, a pedestal, a lifting mechanism, a slewing mechanism, a delivery mechanism and a workpiece tray; the assembling line is characterized in that the electrical control system comprises a master control PLC, an upper computer and an RFID code reader, wherein the upper computer conducts data exchange with the master control PLC by a Profibus communication bus; and the RFID code reader and the master control PLC conduct communication by an AS-i communication bus. The assembling line can meet the production of various products on the same line, realize products-mixing and batches-mixing production, adopts a design idea that separated self enters respective station, and simultaneously can automatically record technical data in the manufacturing and processing of the products and the data such as work hours, workload, work effect and the like of workers, and is suitable for wide promotion in enterprises with small yielding capacity and various types of products.
Description
Technical field
The utility model relates to a kind of manufacturing line, relates in particular to a kind of assembling line of producing multiple product.
Background technology
In present manufacturing enterprise, the use of manufacturing line is more and more.But most of manufacturing lines only are used to produce a certain product and use, seldom there is which manufacturing line can produce 2 kinds and above product simultaneously, therefore, for having multiple product, and the little enterprise of productive output, existing manufacturing line can't satisfy its operating needs, the quality of having made assurance by hand not, once the finished product of several manufacturing lines of operation making is again than higher, and under this again condition, a kind of later-model manufacturing line is forced to be essential to develop and addresses these problems.
Summary of the invention
The utility model is at the proposition of above problem, a kind ofly can mix product, mixes and batch produce a manufacturing line and develop.Its technological means is as follows:
A kind of assembling line, comprise: machinery assembling travel line and electric control system, described machinery assembling travel line comprises major cycle travel line and branch's assembling travel line, mainly is made of framework, bearing, lifting body, swing type mechanism, connecting gear and tray for work pieces; It is characterized in that described electric control system comprises
Main control PLC is carried control information by telecommunication unit to each equipment, or is read each status information of equipment and failure message;
Upper computer is used to each status information of equipment and the failure message that show that main control PLC passes over, also carries out fault alarm simultaneously;
The RFID code reader is used to read the ID numbering and the workpiece confined state data of described tray for work pieces, and corresponding data is delivered in the main control PLC.
Described upper computer carries out data exchange by Profibus communication bus and main control PLC; Described RFID code reader communicates by the AS-i communication bus with main control PLC.
The utility model can satisfy multiple product and produce on the same line, the production that realize to mix product, mixes batch, adopt and separately enter into the design philosophy of station separately separately, need not the manual sorting, simultaneously technical data and the worker in the record product production and processing recognizes work-hours automatically, work capacity, data such as work effect.Can enhance productivity, guarantee product design like this, can save cost again, satisfy the mixed product of part enterprise, the production needs that mix batch, be suitable at productive output not quite, extensively promote in the various enterprise of product.
Description of drawings
The utility model has only a width of cloth accompanying drawing:
Fig. 1 is a structural representation of the present utility model.
The specific embodiment
The utility model relates to the assembling line of a kind of mixed production in one's power, and this manufacturing line has increased RFID read-write system, upper computer and main control PLC on the basis of traditional machinery production line.As shown in Figure 1, this manufacturing line comprises machinery assembling travel line and electric control system, wherein machinery assembling travel line is a conventional production lines, comprises major cycle travel line and branch assembling travel line, mainly is made of framework, bearing, lifting body, swing type mechanism, connecting gear and tray for work pieces etc.Electric control system comprises mainly by being used for carrying control information by telecommunication unit to each equipment, or read the main control PLC of each status information of equipment and failure message, be used to each status information of equipment and the failure message that show that main control PLC passes over, also carry out the upper computer of fault alarm simultaneously, with the ID numbering and the workpiece confined state data that are used to read described tray for work pieces, and the RFID code reader that corresponding data is delivered in the main control PLC constitutes.Wherein upper computer carries out data exchange by Profibus communication bus and main control PLC; The RFID code reader communicates by the AS-i communication bus with main control PLC.
The purpose of this utility model is the demand of mixing batch production at existing this mixed product, a assembly line control and the data management manufacturing line of developing, it is at the product sequence self-orientation, the automatic record of manufacturing parameter, production technology real time down, quality monitoring parameter such as upload in real time at the aspect original advantage.This line body is by mechanical support line body, electric control system, and bus transfer system and production management system are formed.
The fitting line transport portion is made up of 1 major cycle travel line (to call main line in the following text) and 10 branch's assembling travel lines (to call branch line in the following text) in the present embodiment.The control core of main control PLC adopts the S7-300 of Siemens series of PLC, and each equipment all carry control information, equipment state, failure message etc. all to deposit in the data register of PLC, and the implication of each data is indicated, and directly uses for upper computer.Profibus communication interface of PLC configure reserved is connected with upper computer.
Rfid system provides Intelligent Recognition for total system, and each tray for work pieces loads the ID label.Tray for work pieces adds up to 16, and the ID label writes initial value 1～16 respectively on the tray for work pieces to being installed in, and pallet is carried out respective markers.Select corresponding tray for work pieces at initial station material loading according to the product of different size batch then, initial station can be that (concrete operation scheme is put branch line to unloaded tray for work pieces for manual to arbitrary assembling branch line, give the pallet material loading, press " not having operation withdraws from " button then and make it enter the major cycle travel line) or hairpin curve.RFID selects the ID15 system of Rexroth for use, provide altogether 26 data labels, 10 read write lines, 10 covers to connect the cable and the joint of read write lines by Rexroth company, communication bus is the AS-i form, is made up of accessories such as the yellow flat cable of communication of AS-i primary module, power module and AS-i.
Owing to disposed rfid system, so this production travel line can be realized the Flexible Production notion, when each workman enters the branch line assembled product, this branch line can be set for different stations, so 10 branch lines can have the permutation and combination of different stations, allow the branch line station of identical function to repeat to be provided with simultaneously along main line.
For instance: the classification of supposition assembly station has 4 kinds altogether of station A, station B, station C, station D.The station setting of 10 branch lines can have following permutation and combination so:
Make up 1:5 A station+5 a B station
Make up C station+3, B station+4,2:2 A station+1 a D station
Make up 3:6 B station+4 a D station
Combination 4: be the C station entirely
Or the like more other combinations
Suppose that again 1～No. 16 tray for work pieces that the ID label is installed needs following assembling circulation process:
1～No. 4 pallet need enter and enter station A successively, station B finishes final assembling
5～No. 10 pallets need station A, station C, station D finish final assembling successively
11～No. 16 pallets need enter station A, station B, station C, station D just can finish assembling
According to above explanation, suppose on No. 12 pallets, to place treat parts after, make it enter main line then, after it must enter station A, station B, station C, station D successively and finish assembling so, the last range estimation by the workman judges whether workpiece finishes all operations, then finished product is taken off, press " reset button ", allow No. 12 unloaded pallets material loading again then.
Adopt the ID15 label card to discern as employee number and branch line station numbering, when the workman enters a certain branch line station, at first use the ID15 read write line scanning employee number on its cooresponding main line and the ID15 label card of station numbering, can on Liquid Crystal Display (LCD), see the data that scan after scanning successfully, can switch to the action and the working specification of this branch line station subsequently, workman's wait tray for work pieces in place enters branch line then.
The tray for work pieces that assembly is housed is begun to carry by initial station, reads tray for work pieces numbering and workpiece confined state data by rfid interrogator on the corresponding main line, controls tray for work pieces with this and whether enters the assembling branch line, and concrete logic control requires as follows:
If the ID label of state 1. tray for work pieces and this branch line station are set coupling and this branch line station is in " empty pallet " state
Wait for that the jacking transverse-moving mechanism is in place, the preposition retaining of its main line stops device clearance tray for work pieces, and the lifting body action cooperates the running of branch line forward, and tray for work pieces is transported to this branch line from main line, blocks tray for work pieces at the branch line end with section bar, carries out hand assembly then.
Press " assembling is finished " button after workman's assembling is finished, make main control PLC write down the machining state of the workpiece on this numbering tray for work pieces.Branch line motor antiport then, jacking transverse-moving mechanism interoperation is carried back main line to seek next assembly station tray for work pieces and is entered.Be provided with a retaining and stop device on branch line antiport direction, purpose is when the jacking transverse-moving mechanism is not in place, and retaining stops to return from branch line the tray for work pieces of main line, and it is waited on branch line.
If the ID label of state 2. tray for work pieces and this branch line station set coupling and this branch line station be in " pallet is arranged " shape in principle the preposition retaining of its main line stop the device tray for work pieces of will letting pass, tray for work pieces continues to transmit on main line, because may also have the branch line station of identical function can carry out assembly manipulation subsequently, can enhance productivity like this.Certainly, its preposition retaining is parked row and will be met some requirements: promptly in place and next the station place of main line of jacking transverse-moving mechanism does not have tray for work pieces.
If the ID label of state 3. tray for work pieces and this branch line station are set and are not matched and next station of main line is in " empty pallet " state and waits for that the jacking transverse-moving mechanism is in place, the preposition retaining of its main line stops device clearance tray for work pieces, tray for work pieces is passed through smoothly, enter into next station.
If the ID label of state 4. tray for work pieces and this branch line station are set and are not matched and next station of main line is in the preposition retaining of its main line of " pallet is arranged " state and stops the device tray for work pieces of not letting pass, tray for work pieces is waited at main line, becomes empty " empty pallet " state up to this main line station state.The branch line station can be arranged to " leading directly to " state with touch-screen, and promptly this branch line assembly station is configured to not use.Each branch line is provided with three hole button box+buttons, " not having operation withdraws from " button, when being used for station and having entered wrong tray for work pieces or as initial station material loading, press " not having operation withdraws from " button, can directly allow this tray for work pieces not do any operation and withdraw from branch line and enter main line and transmit." assembling is finished " button shows that the pallet that enters this branch line assembly station finished assembling, and PLC need write down this state of workpiece processing." reset button " button, after being used for a certain product and finishing final assembling, give this pallet material loading again after, remove the record of PLC to this pallet machining state.Under the automatic operation scheme of travel line, the situation that can there be conflicting movements in the branch line conveying of tray for work pieces and main line conveying needs to consider rational logic control principle, optimizes the priority level of each mechanism action, guarantee the shortest productive temp, guarantee that tray for work pieces rational and orderly ground transmits.
The above; it only is the preferable specific embodiment of the utility model; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; be equal to replacement or change according to the technical solution of the utility model and inventive concept thereof, all should be encompassed within the protection domain of the present utility model.
Claims (2)
1, a kind of assembling line, comprise: machinery assembling travel line and electric control system, described machinery assembling travel line comprises major cycle travel line and branch's assembling travel line, mainly is made of framework, bearing, lifting body, swing type mechanism, connecting gear and tray for work pieces; It is characterized in that described electric control system comprises
Main control PLC is carried control information by telecommunication unit to each equipment, or is read each status information of equipment and failure message;
Upper computer is used to each status information of equipment and the failure message that show that main control PLC passes over, also carries out fault alarm simultaneously;
The RFID code reader is used to read the ID numbering and the workpiece confined state data of described tray for work pieces, and corresponding data is delivered in the main control PLC.
2,, it is characterized in that described upper computer carries out data exchange by Profibus communication bus and main control PLC according to the described a kind of assembling line of claim 1; Described RFID code reader communicates by the AS-i communication bus with main control PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2009200108311U CN201367244Y (en) | 2009-02-16 | 2009-02-16 | Assembling line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2009200108311U CN201367244Y (en) | 2009-02-16 | 2009-02-16 | Assembling line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201367244Y true CN201367244Y (en) | 2009-12-23 |
Family
ID=41486139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2009200108311U Expired - Fee Related CN201367244Y (en) | 2009-02-16 | 2009-02-16 | Assembling line |
Country Status (1)
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| CN (1) | CN201367244Y (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101948020A (en) * | 2010-09-08 | 2011-01-19 | 区永辉 | Quantitative turnover box loop conveying process for cigarette packaging production line |
| CN103116348A (en) * | 2013-03-11 | 2013-05-22 | 成都千嘉科技有限公司 | Production line control system and control method thereof |
| CN103914715A (en) * | 2013-01-06 | 2014-07-09 | 上海贝洱热系统有限公司 | Data acquisition system and method for automobile air conditioner assembly line |
| CN104965505A (en) * | 2015-07-28 | 2015-10-07 | 安徽江淮汽车股份有限公司 | Assembly line qualified position control method |
| CN105700459A (en) * | 2016-03-30 | 2016-06-22 | 云南昆船设计研究院 | High-speed cross-belt sorting and conveying machine control system |
| CN105790041A (en) * | 2016-04-19 | 2016-07-20 | 苏州迅驰智能科技有限公司 | Combined extension socket automated assembly line based on big data and Internet of Things |
| CN107300889A (en) * | 2017-07-18 | 2017-10-27 | 上海袁华自动化工程有限公司 | Car floor front wall point spells the control system and its operating method of production line |
| CN108009612A (en) * | 2017-12-22 | 2018-05-08 | 大连运明自动化技术有限公司 | A kind of smart electronics radio frequency for assembling line |
| CN108312590A (en) * | 2018-01-16 | 2018-07-24 | 湖北华强科技有限责任公司 | A kind of production line of breathing mask general assembly |
| CN109158877A (en) * | 2018-10-16 | 2019-01-08 | 中山市毛毛虫机器人科技有限公司 | Hidden grilles assembling line |
| CN109623349A (en) * | 2018-12-12 | 2019-04-16 | 湖南科技学院 | A kind of screw tightening device and method |
| CN110255037A (en) * | 2019-07-10 | 2019-09-20 | 沈阳精锐数控机床有限公司 | A kind of loading and unloading station |
| CN112327769A (en) * | 2020-10-27 | 2021-02-05 | 成都英泰基智能装备有限公司 | Precise assembly control system |
-
2009
- 2009-02-16 CN CNU2009200108311U patent/CN201367244Y/en not_active Expired - Fee Related
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101948020A (en) * | 2010-09-08 | 2011-01-19 | 区永辉 | Quantitative turnover box loop conveying process for cigarette packaging production line |
| CN103914715A (en) * | 2013-01-06 | 2014-07-09 | 上海贝洱热系统有限公司 | Data acquisition system and method for automobile air conditioner assembly line |
| CN103116348A (en) * | 2013-03-11 | 2013-05-22 | 成都千嘉科技有限公司 | Production line control system and control method thereof |
| CN104965505A (en) * | 2015-07-28 | 2015-10-07 | 安徽江淮汽车股份有限公司 | Assembly line qualified position control method |
| CN105700459B (en) * | 2016-03-30 | 2019-09-27 | 昆明昆船物流信息产业有限公司 | A kind of high speed cross belt sorting conveyer control system |
| CN105700459A (en) * | 2016-03-30 | 2016-06-22 | 云南昆船设计研究院 | High-speed cross-belt sorting and conveying machine control system |
| CN105790041A (en) * | 2016-04-19 | 2016-07-20 | 苏州迅驰智能科技有限公司 | Combined extension socket automated assembly line based on big data and Internet of Things |
| CN105790041B (en) * | 2016-04-19 | 2018-08-21 | 苏州迅驰智能科技有限公司 | Combination socket automated assembly line based on big data and Internet of Things |
| CN107300889A (en) * | 2017-07-18 | 2017-10-27 | 上海袁华自动化工程有限公司 | Car floor front wall point spells the control system and its operating method of production line |
| CN108009612A (en) * | 2017-12-22 | 2018-05-08 | 大连运明自动化技术有限公司 | A kind of smart electronics radio frequency for assembling line |
| CN108312590A (en) * | 2018-01-16 | 2018-07-24 | 湖北华强科技有限责任公司 | A kind of production line of breathing mask general assembly |
| CN108312590B (en) * | 2018-01-16 | 2023-08-08 | 湖北华强科技股份有限公司 | Production line of breathing mask assembly |
| CN109158877A (en) * | 2018-10-16 | 2019-01-08 | 中山市毛毛虫机器人科技有限公司 | Hidden grilles assembling line |
| CN109623349A (en) * | 2018-12-12 | 2019-04-16 | 湖南科技学院 | A kind of screw tightening device and method |
| CN109623349B (en) * | 2018-12-12 | 2021-03-02 | 湖南科技学院 | Screw screwing device and method |
| CN110255037A (en) * | 2019-07-10 | 2019-09-20 | 沈阳精锐数控机床有限公司 | A kind of loading and unloading station |
| CN112327769A (en) * | 2020-10-27 | 2021-02-05 | 成都英泰基智能装备有限公司 | Precise assembly control system |
| CN112327769B (en) * | 2020-10-27 | 2021-11-30 | 成都英泰基智能装备有限公司 | Precise assembly control system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091223 Termination date: 20130216 |