CN105790041A - Combined extension socket automated assembly line based on big data and Internet of Things - Google Patents
Combined extension socket automated assembly line based on big data and Internet of Things Download PDFInfo
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- CN105790041A CN105790041A CN201610242962.7A CN201610242962A CN105790041A CN 105790041 A CN105790041 A CN 105790041A CN 201610242962 A CN201610242962 A CN 201610242962A CN 105790041 A CN105790041 A CN 105790041A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
Abstract
The invention provides a combined extension socket automated assembly line based on big data and the Internet of Things, which belongs to the technical field of machinery, and solves the problems that the automation degree is not high in the prior art. The combined extension socket automated assembly line based on the big data and the Internet of Things comprises a main control unit, a data acquisition unit, an assembling unit, an assembling line and a network unit, wherein the network unit is used for collecting order data and sending the order data to the main control unit, the main control unit analyzes the order data and converts it into a control signal for controlling the assembling unit to assemble automatically, the data acquisition unit monitors assembly conditions of the assembling unit and the assembling line as well as operation condition of equipment, and extension sockets assembled and formed at the assembling unit are output and conveyed to a discharging place of the whole assembly line through the assembling line. The combined extension socket automated assembly line is high in degree of automation.
Description
Technical field
The invention belongs to field of mechanical technique, relate to a kind of assembly line, be based particularly on the combination socket automated assembly line of big data and Internet of Things.
Background technology
Existing socket series products is difficult to Automated assembly, even if that some socket introducing portion Automated assembly operation also acts only as is instrument frock role, it is difficult to overall solution product customization flexible automation produces.It addition, the more important thing is that current automated assembly line only goes work according to the instruction of production division of enterprise, it is impossible to structure directly directly contacts with the business sales system of enterprise, causes that production and selling has disconnection, it is impossible to enough meet the requirement of real-time customization.
Chinese patent its publication number CN204441689U discloses a kind of wired insert row kludge；Including workbench and PLC control system, also include the feed rotary table being fixed on workbench, successively around being arranged at the peripheral insert row main part pay-off of feed rotary table, insert row main part at level detecting apparatus, blue wire pay-off, blue wire welder, red wire pay-off, red wire welder, yellow wire pay-off, yellow wire welder, finished product and defective products output device；The upper edge of feed rotary table is provided with rotating disk tool.
Can be seen that and corresponding insert row main part, blue wire, red wire and yellow wire are adopted full-automatic assembling assembling work and assemble welding operation, efficiency of assembling is high, assembling speed is fast, make relative to traditional assembling manually, can greatly reduce production cost, and improve production efficiency.
But, it assembles just for same model insert row.
Its suitability is poor.
Summary of the invention
It is an object of the invention to the problems referred to above existed for prior art, thering is provided the combination socket automated assembly line based on big data and Internet of Things that a kind of automaticity is high and the suitability is high, this assembly line can directly according to automatically organizing production from line outer network client order data and production process information feeding back to client and enterprise administrator.
The purpose of the present invention can be realized by following technical proposal:
A kind of combination socket automated assembly line based on big data and Internet of Things, it is characterised in that include main control unit, data acquisition unit, assembly unit, streamline and NE；
Above-mentioned NE is used for collecting order data and sending order data to main control unit place, and main control unit is changed into by analysis and controls the control signal that assembly unit assembles automatically,
Above-mentioned data acquisition unit monitoring assembly unit and the ruuning situation of the assembling situation at streamline place and equipment self；
It is delivered to the discharge pit of whole assembly line through streamline after the insert row output of above-mentioned assembly unit place assembling molding.
Described main control unit coordinates each assembly unit, the various types of data messages inside and outside the whole assembly line of integrated treatment.
NE is networked, and sends the demand information received to main control unit place, and main control unit controls assembly unit after treatment and carries out assembling work.
Streamline is by conveying orderly for the insert row product that assembles, so that the centralized collection that the product of molding is stable.
Above-mentioned based in the combination socket automated assembly line of big data and Internet of Things, also include the image unit being positioned at assembly unit place, above-mentioned NE receives the customer order information from line outer network, receive the data from data acquisition unit, accept from the figure graphical information of image unit, production status information and figure are fed back to through main control unit client and monitoring personnel.
The information of production state and figure is sent to what client and monitoring personnel implemented by image unit.
Above-mentioned based in the combination socket automated assembly line of big data and Internet of Things, described data acquisition unit gathers technique information and the fault message of each assembly unit and streamline, and Real-time Feedback is to main control unit.
It is detected by collecting unit mainly by sensor.
Above-mentioned based in the combination socket automated assembly line of big data and Internet of Things, the quantity of described assembly unit is several, the insert row of each assembly unit correspondence various criterion and style jack function.
The insert row of different model can be assembled by multiple assembly units.
Above-mentioned based in the combination socket automated assembly line of big data and Internet of Things, described assembly unit is the multistation of are pivotably and is assembled from motivation, assembly unit includes frame, actuator and rotary disk, described actuator is connected in frame and can drive above-mentioned rotary disk intermittent rotary, described rotary disk is provided with some station seats, described frame is provided with mechanical hand or the testing agency of several corresponding operations in the periphery of station seat, the once described station of the every intermittent rotary of above-mentioned rotary disk all can with the mechanical hand of corresponding operation or testing agency, peripheral disposition auto-sequencing feed mechanism at each mechanical hand.
Above-mentioned based in the combination socket automated assembly line of big data and Internet of Things, described streamline includes support and the conveyer belt being connected on support, described support also has for drawing the traction piece that conveyer belt moves.
Actuator is generally servomotor, rotary disk energy intermittent rotary under the effect of actuator.So that the corresponding operation of station on rotary disk faces, complete assembling work.
The movement that traction piece energy driving conveying belt is lasting on support.Certainly, after insert row that assembly unit place assembles enters streamline, finally lasting the insert row assembled is carried.
Above-mentioned based in the combination socket automated assembly line of big data and Internet of Things, described conveyer belt includes being the transportation section one of straight section shape, transportation section two and curved changeover portion, above-mentioned transportation section one and transportation section two be arranged in parallel, the two ends of changeover portion are connected with the outer end of transportation section one and transportation section two respectively, and whole pipeline is arranged to U-shaped.
Whole pipeline takes the shape of the letter U half rotary structure, and the function of socket module that all assembly units assemble all flows this streamline, and the flow direction of this streamline is ring-like counter clockwise direction.This streamline is chosen according to order and has been assembled the jack module assembled accordingly, is combined on streamline, and circulation loads the power module selected to outlet, and all module autopatchings form the finished product socket of customization.
Based in the combination socket automated assembly line of big data and Internet of Things, above-mentioned assembly unit divides two rows to arrange above-mentioned, and wherein row's assembly unit is positioned at sidepiece place, transportation section one, and other row's assembly unit is positioned at sidepiece place, transportation section two.
Above-mentioned based on, in the combination socket automated assembly line of big data and Internet of Things, also including a packaging unit, described packaging unit place has the mechanical hand that can automatically pack, and the molding insert row at above-mentioned streamline place can be packed after entering packaging unit automatically.
Compared with prior art, this is specifically designed for a kind of multifunctional combination socket automated production design based on the combination socket automated assembly line of big data and Internet of Things.This assembly line is able to receive that from the order requirements on line outer network, meet the diversified customization requirement of client, the production of automatic tissue products, meet client to the monitoring of product quality and to review, the status information in production process and image information can be provided in real time to client, can producing the process data of line to monitoring personnel by Real-time Feedback, Real-time Feedback produces the fault message of line.
Accompanying drawing explanation
Fig. 1 is this schematic diagram based on the combination socket automated assembly line of big data and Internet of Things.
Fig. 2 is that this is based on the structural representation at streamline place in the combination socket automated assembly line of big data and Internet of Things.
Fig. 3 is that this is based on the perspective view of assembly unit in the combination socket automated assembly line of big data and Internet of Things.
In figure, 1, main control unit；2, data acquisition unit；3, assembly unit；4, streamline；5, NE；7, image unit；8, conveyer belt；8a, transportation section one；8b, transportation section two；8c, changeover portion；9, packaging unit.
Detailed description of the invention
As shown in Figure 1 and Figure 2 and Figure 3, this is based on the combination socket automated assembly line of big data and Internet of Things, including main control unit 1, data acquisition unit 2, assembly unit 3, streamline 4 and NE 5；
Above-mentioned NE 5 is used for collecting order data and sending order data to main control unit 1 place, and main control unit 1 is changed into by analysis and controls the control signal that assembly unit 3 assembles automatically,
Above-mentioned data acquisition unit 2 monitors assembly unit 3 and the assembling situation at streamline 4 place；
It is delivered to the discharge pit of whole assembly line through streamline 4 after the insert row output of above-mentioned assembly unit 3 place assembling molding.
Described main control unit 1 coordinates each assembly unit 3, the various types of data messages inside and outside the whole assembly line of integrated treatment.
NE 5 is networked, and sends the demand information received to main control unit 1 place, and main control unit 1 controls assembly unit 3 after treatment and carries out assembling work.
Streamline 4 is by conveying orderly for the insert row product that assembles, so that the centralized collection that the product of molding is stable.
Also include the image unit 7 being positioned at assembly unit 3 place, above-mentioned NE 5 receives the customer order information from line outer network, receive the data from data acquisition unit 2, accept from the figure graphical information of image unit 7, production status information and figure are fed back to through main control unit 1 client and monitoring personnel.
Described data acquisition unit 2 gathers technique information and the fault message of each assembly unit and streamline, and Real-time Feedback is to main control unit.
The quantity of described assembly unit 3 is several, the insert row of the corresponding various criterion of each assembly unit 3 and style jack function.
Described assembly unit 3 includes frame, actuator and rotary disk, described actuator is connected in frame and can drive above-mentioned rotary disk intermittent rotary, described rotary disk has the station for installing insert row, having the mechanical hand of several corresponding operations in described frame, the once described station of the every intermittent rotary of above-mentioned rotary disk all can be just right with the mechanical hand of corresponding operation.
Described streamline 4 includes support and the conveyer belt 8 being connected on support, described support also has for drawing the traction piece that conveyer belt moves.
Described conveyer belt 8 includes being transportation section one 8a, transportation section two 8b of straight section shape and curved changeover portion 8c, above-mentioned transportation section one 8a and transportation section two 8b be arranged in parallel, the quantity of described changeover portion 8c is two, the two ends of one of them changeover portion 8c are connected with the outer end of transportation section one 8a and transportation section two 8b respectively, and the two ends of another one changeover portion 8c are connected with the inner of transportation section one 8a and transportation section two 8b respectively.
Width between described transportation section one 8a and transportation section two 8b is 50 100 centimetres.
Above-mentioned assembly unit divides two rows to arrange, and wherein row's assembly unit 3 is positioned at 8a sidepiece place, transportation section one, and other row's assembly unit 3 is positioned at 8b sidepiece place, transportation section two.
Also including a packaging unit 9, described packaging unit 9 place has the mechanical hand that can automatically pack, and the molding insert row at above-mentioned streamline 4 place can be packed after entering packaging unit 9 automatically.In the present embodiment, packaging unit 9 is positioned at changeover portion 8c place.
Claims (9)
1. the combination socket automated assembly line based on big data and Internet of Things, it is characterised in that include main control unit, data acquisition unit, assembly unit, streamline and NE；
Above-mentioned NE is used for collecting order data and sending order data to main control unit place, and main control unit is changed into by analysis and controls the control signal that assembly unit assembles automatically,
Above-mentioned data acquisition unit monitoring assembly unit and the ruuning situation of the assembling situation at streamline place and equipment self；
It is delivered to the discharge pit of whole assembly line through streamline after the insert row output of above-mentioned assembly unit place assembling molding.
Described main control unit coordinates each assembly unit, the various types of data messages inside and outside the whole assembly line of integrated treatment.
2. the combination socket automated assembly line based on big data and Internet of Things according to claim 1, it is characterized in that, also include the image unit being positioned at assembly unit place, above-mentioned NE receives the customer order information from line outer network, receive the data from data acquisition unit, accept from the figure graphical information of image unit, production status information and figure are fed back to through main control unit client and monitoring personnel.
3. the combination socket automated assembly line based on big data and Internet of Things according to claim 2, it is characterised in that described data acquisition unit gathers technique information and the fault message of each assembly unit and streamline, and Real-time Feedback is to main control unit.
4. the combination socket automated assembly line based on big data and Internet of Things according to claim 2, it is characterised in that the quantity of described assembly unit is several, the insert row of each assembly unit correspondence various criterion and style jack function.
5. the combination socket automated assembly line based on big data and Internet of Things according to claim 2, it is characterized in that, described assembly unit is the multistation of are pivotably and is assembled from motivation, assembly unit includes frame, actuator and rotary disk, described actuator is connected in frame and can drive above-mentioned rotary disk intermittent rotary, described rotary disk is provided with some station seats, described frame is provided with mechanical hand or the testing agency of several corresponding operations in the periphery of station seat, the once described station of the every intermittent rotary of above-mentioned rotary disk all can with the mechanical hand of corresponding operation or testing agency, peripheral disposition auto-sequencing feed mechanism at each mechanical hand.
6. the combination socket automated assembly line based on big data and Internet of Things according to claim 2, it is characterized in that, described streamline includes support and the conveyer belt being connected on support, described support also has for drawing the traction piece that conveyer belt moves.
7. the combination socket automated assembly line based on big data and Internet of Things according to claim 6, it is characterized in that, described conveyer belt includes being the transportation section one of straight section shape, transportation section two and curved changeover portion, above-mentioned transportation section one and transportation section two be arranged in parallel, the two ends of changeover portion are connected with the outer end of transportation section one and transportation section two respectively, and whole pipeline is arranged to U-shaped.
8. the combination socket automated assembly line based on big data and Internet of Things according to claim 7, it is characterized in that, above-mentioned assembly unit divides two rows to arrange, and wherein row's assembly unit is positioned at sidepiece place, transportation section one, and other row's assembly unit is positioned at sidepiece place, transportation section two.
9. the combination socket automated assembly line based on big data and Internet of Things according to claim 7, it is characterized in that, also including a packaging unit, described packaging unit place has the mechanical hand that can automatically pack, and the molding insert row at above-mentioned streamline place can be packed after entering packaging unit automatically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610242962.7A CN105790041B (en) | 2016-04-19 | 2016-04-19 | Combination socket automated assembly line based on big data and Internet of Things |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610242962.7A CN105790041B (en) | 2016-04-19 | 2016-04-19 | Combination socket automated assembly line based on big data and Internet of Things |
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| Publication Number | Publication Date |
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| CN105790041A true CN105790041A (en) | 2016-07-20 |
| CN105790041B CN105790041B (en) | 2018-08-21 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201367244Y (en) * | 2009-02-16 | 2009-12-23 | 大连美恒电气有限公司 | Assembling line |
| CN203649916U (en) * | 2013-12-19 | 2014-06-18 | 常州创胜特尔数控机床设备有限公司 | Full-automatic processing and assembling production line |
| CN204441689U (en) * | 2015-01-29 | 2015-07-01 | 周俊雄 | Wired insert row kludge |
| CN105335316A (en) * | 2015-11-19 | 2016-02-17 | 常州大学怀德学院 | Motor assembling line serial port server based on cloud computation |
| CN205657302U (en) * | 2016-04-19 | 2016-10-19 | 苏州迅驰智能科技有限公司 | Combination is arranged and is inserted automatic assembly line based on big data and thing networking |
-
2016
- 2016-04-19 CN CN201610242962.7A patent/CN105790041B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201367244Y (en) * | 2009-02-16 | 2009-12-23 | 大连美恒电气有限公司 | Assembling line |
| CN203649916U (en) * | 2013-12-19 | 2014-06-18 | 常州创胜特尔数控机床设备有限公司 | Full-automatic processing and assembling production line |
| CN204441689U (en) * | 2015-01-29 | 2015-07-01 | 周俊雄 | Wired insert row kludge |
| CN105335316A (en) * | 2015-11-19 | 2016-02-17 | 常州大学怀德学院 | Motor assembling line serial port server based on cloud computation |
| CN205657302U (en) * | 2016-04-19 | 2016-10-19 | 苏州迅驰智能科技有限公司 | Combination is arranged and is inserted automatic assembly line based on big data and thing networking |
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| Publication number | Publication date |
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| CN105790041B (en) | 2018-08-21 |
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