CN108312590B - Production line of breathing mask assembly - Google Patents
Production line of breathing mask assembly Download PDFInfo
- Publication number
- CN108312590B CN108312590B CN201810041909.XA CN201810041909A CN108312590B CN 108312590 B CN108312590 B CN 108312590B CN 201810041909 A CN201810041909 A CN 201810041909A CN 108312590 B CN108312590 B CN 108312590B
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- Prior art keywords
- station
- assembly
- detection
- mask
- lifting machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0064—Producing wearing apparel
- B29D99/0071—Masks, e.g. gas masks
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model provides a production line of breathing mask assembly, it includes master control cabinet, assembly station, detection station, inspection station, industrial computer, ink jet numbering machine, transfer chain body, tray, material loading station, packing station and compressed air pipeline, connecting cable, servo motor, cylinder, manual button, and it includes the material loading station, and the material loading station is connected with assembly station through material conveyor, and assembly station is connected with inspection station, and inspection station passes through material conveyor and is connected with packing station. The invention can realize the integration of gas mask feeding, automatic assembly, detection and packaging.
Description
Technical Field
The invention belongs to a production line of a gas mask, in particular to a production line for final assembly, air tightness detection and packaging of the gas mask.
Background
At present, the automation level of the assembly of the breathing mask in China is behind, the whole industry does not have the technology and equipment for the automation assembly of the breathing mask, all factories at the present stage carry out assembly manually, and a series of problems of high labor intensity, low assembly efficiency, large quality consistency difference, difficult maintenance of on-site sanitation, large personnel health hazard and the like exist, so that the automation assembly of the mask is a technical difficulty in the industry and needs to be solved urgently.
Disclosure of Invention
The invention aims to solve the technical problem of providing a production line of a gas mask assembly, which can realize the integration of gas mask feeding, automatic assembly, detection and packaging.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a production line of breathing mask assembly, it includes master control cabinet, assembly station, detection station, inspection station, industrial computer, ink jet numbering machine, transfer chain body, tray, material loading station, packing station and compressed air pipeline, connecting cable, servo motor, cylinder, manual button, and it includes the material loading station, and the material loading station is connected with assembly station through material conveyor, and assembly station is connected with inspection station, and inspection station passes through material conveyor and is connected with packing station.
The assembly station comprises a conversation membrane assembly station, a conversation membrane assembly detection station, a water blocking cover assembly station, a secondary conversation device detection station, a tank joint seat assembly station, a secondary conversation device assembly station, an air suction valve punching station, a main conversation device assembly station, a cover body complete assembly station, a head band buckle welding station, an air duct assembly station, a tray and a conveying line body, wherein the stations are connected through the conveying line body, and the tray is arranged on the conveying line body.
The detection station comprises an on-line detection station for the integral positive pressure air tightness of the mask, an on-line detection station for the reverse air tightness and the air-out resistance of the exhalation valve, an on-line detection station for the integral negative pressure of the mask, an on-line detection station for the air-out resistance of the mask and an on-line detection station for the air tightness of the air duct.
And the assembly station, the detection station, the inspection station and the packaging station are respectively provided with an industrial control computer, and the industrial control computers are connected with an industrial control computer through Ethernet.
The material conveying device is a lifting machine.
The elevator comprises a first elevator and a second elevator, wherein a discharge hole of a feeding machine in a feeding station is connected with a feed inlet of the first elevator, a discharge hole of the first elevator is connected with a feed inlet of an assembling station, a discharge hole of a checking station is connected with a feed inlet of the second elevator, and a discharge hole of the second elevator is connected with a feed inlet of a packaging station.
By adopting the structure, the invention provides an integrated scheme of automatic assembly, feeding, assembly, inspection and packaging of the gas mask, and the gas mask can be automatically fed, assembled, detected and packaged by using the production line.
The tray is adopted to be provided with the upright post, the positioning strip and the positioning groove structure, so that the mask parts can be placed and positioned conveniently, the upright post, the positioning strip and the positioning groove are respectively positioned in the middle and on two sides, interference to the outside is not easy to form, an operator can take and place conveniently, a code spraying machine can spray codes on the mask conveniently, and the mask and the parts can be circulated on a production line conveniently;
the invention adopts the code spraying machine, the code scanning robber and the industrial personal computer, realizes the unique identification of each mask and the air duct, inputs the product assembly information and the monitoring data to the industrial personal computer through the code scanning robber, and controls the quality of the whole assembly process through the industrial personal computer;
the invention integrally adopts electrification, integration, mechanization and automation technologies, each device is arranged in a relatively concentrated space through optimizing layout and each station is designed through beats, thus forming a complete set of automatic production line;
adopt the material loading station to be connected with the assembly station through material conveyor, the inspection station passes through the structure that material conveyor and packing station are connected, can make things convenient for the transportation of material and finished product between different floors, high-efficient material loading and finished product packing operation of realizing.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a schematic view of the structure of an assembly station and a detection station of the present invention;
fig. 2 is a schematic structural view of a loading station and a packaging station in the present invention.
Detailed Description
The production line of the breathing mask assembly shown in fig. 1 and 2 comprises a main control cabinet 5, an assembly station 1, a detection station 2, a detection station 3, an industrial personal computer 4, a code spraying machine 6, a conveying line body 7, a tray 8, a feeding station 10, a packaging station 11, a compressed air pipeline, a connecting cable, a servo motor, a cylinder and a manual button, wherein the feeding station 10 comprises the feeding station 10, the feeding station 10 is connected with the assembly station 1 through a material conveying device 9, the assembly station is connected with the detection station, and the detection station 3 is connected with the packaging station 11 through the material conveying device.
The assembly station 1 consists of a conversation membrane assembly station 1-1, a conversation membrane assembly detection station 1-2, a water blocking cover assembly station 1-3, a secondary conversation device detection station 1-4, a tank joint seat assembly station 1-5, a secondary conversation device assembly station 1-6, an air suction valve punching station 1-7, a main conversation device assembly station 1-8, a cover body complete assembly station 1-9, a head band buckling welding station 1-10, an air duct assembly station 1-11, a tray 8 and a conveying line body 7, wherein the stations are connected through the conveying line body 7, and the conveying line body 7 is provided with the tray 8.
The detection station 2 consists of a mask integral positive pressure air tightness online detection station 2-1, an expiration valve reverse air tightness and expiration resistance online detection station 2-2, a mask integral negative pressure online detection station 2-3, a mask expiration and inspiration resistance online detection station 2-4 and an airway air tightness online detection station 2-5.
And the assembly station 1, the detection station 2, the inspection station 3 and the packaging station 11 are respectively provided with an industrial computer, and the industrial computers are connected with an industrial computer 4 through Ethernet.
The material conveying device 9 is a lifter.
The lifting machine comprises a first lifting machine 9-1 and a second lifting machine 9-2, wherein a discharge hole of a feeding machine in the feeding station 1 is connected with a feed inlet of the first lifting machine 9-1, a discharge hole of the first lifting machine 9-1 is connected with a feed inlet of the assembling station 1, a discharge hole of the checking station 3 is connected with a feed inlet of the second lifting machine 9-2, and a discharge hole of the second lifting machine 9-2 is connected with a feed inlet of the packaging station 11.
The conversation membrane assembly assembling station 1-1 adopts a rotary index plate to realize continuous operation of 10 stations, a vibration hopper and a mechanical arm are utilized to realize automatic feeding of conversation membrane frameworks and conversation membrane support rings in sequence, an automatic conversation membrane punching die is designed to realize continuous punching and feeding integration of conversation membranes, each part is sequentially and automatically fed into the machine, then automatic closing-up and compaction molding are realized through a hydraulic press, finally the mechanical arm sequentially and automatically conveys molded conversation membrane parts to the multi-station conversation membrane assembly detecting station 1-2, and the conversation membrane parts are integrated into a main flow chain after being qualified in airtight detection.
The auxiliary talker assembling station 1-6 adopts a pneumatic nozzle to realize continuous and automatic blanking of an auxiliary talker film, adopts a manual press to realize the assembly of the auxiliary talkers, and the assembled auxiliary talkers are circulated to the multi-station auxiliary talker detecting station 1-4 and are merged into a main flow chain after the air tightness of the auxiliary talkers is detected to be qualified.
The suction valve punching stations 1-7 adopt a set of dies to complete the punching of the suction valve and the call film gasket at the same time, and the suction valve and the call film gasket which are qualified in punching are integrated into a main flow chain.
The air duct assembly station 1-11 completes air duct assembly by adopting a pneumatic expansion principle, a joint pipe sleeve is sleeved into an air blocking head, a manual stop clamp presses an air duct, a long straight end of the air duct is sleeved onto an air duct, the air duct is inflated after a foot is stepped on a ventilation valve, the air duct is inflated, the air duct is sleeved into the joint pipe sleeve at the moment of inflation of the air duct, a rubber part air duct is sleeved onto the air duct, a short straight end of the air duct is sleeved at an air hole of the air duct, the short straight end of the air duct is inflated and deformed under inflation, and is sleeved into an L joint pipe sleeve, and after a clamp is locked by a pneumatic device, the air duct assembly is completed and flows to the air duct air tightness online detection station 2-5.
The mask finishes coding after the mask body is assembled in a complete set of assembly stations 1-9, the L joint pipe sleeve finishes coding after the mask exhalations and inhaling resistance on-line detection stations 2-4, the qualified gas tightness of the gas guide pipe is detected and then put into a tray to flow to the detection station 3 together with the mask, and an operator scans the two-dimension codes of the mask and the gas guide pipe and then the industrial personal computer finishes the two data into complete product information.
By adopting the structure, when the automatic air-tightness detection device is used, after the conveying line body 9 is electrified, the full-line semiautomatic operation is performed, the tray of the feeding station 12 conveys parts to each assembly station 2 through the operation of a lifter, an operator takes down the parts, after the assembly is completed, a release button is pressed down, the tray is conveyed to the detection station 4, before the tray reaches the detection station 4, the code spraying machine 8-1 finishes code spraying on a mask, the operator of the detection station 4 scans the code before detection, detection data is transmitted to the industrial personal computer 6 through an industrial Ethernet, the tray conveys the code spraying on an L joint from the mask exhalation and inhalation resistance on-line detection station 4-4 to the air-tightness on-line detection station 4-5, the code scanning is performed before the detection of the air-tightness on-line detection station 4-5 operator, the detected data is transmitted to the industrial personal computer 6, and the detection station 5 operator scans the mask and the air-guide L joint two-dimensional code through the mask with corresponding numbers, and the detection data of the air-guide pipe on the mask form package information, and the package information is stored in the industrial personal computer 6.
Claims (4)
1. The utility model provides a production line of breathing mask assembly, it includes master control cabinet (5), assembly station (1), detection station (2), inspection station (3), industrial computer (4), ink jet numbering machine (6), transfer chain body (7), tray (8), material loading station (10) and packing station (11), its characterized in that: the automatic packaging machine comprises a feeding station (10), wherein the feeding station (10) is connected with an assembling station (1) through a material conveying device (9), the assembling station is connected with a checking station, and the checking station (3) is connected with a packaging station (11) through the material conveying device;
the assembly station (1) consists of a conversation membrane assembly station (1-1), a conversation membrane assembly detection station (1-2), a water blocking cover assembly station (1-3), a secondary conversation device detection station (1-4), a tank joint seat assembly station (1-5), a secondary conversation device assembly station (1-6), an air suction valve punching station (1-7), a main conversation device assembly station (1-8), a cover body complete assembly station (1-9), a head belt buckling welding station (1-10), an air guide pipe assembly station (1-11), a tray (8) and a conveying line body (7), wherein the stations are connected through the conveying line body (7), and the tray (8) is arranged on the conveying line body (7);
and industrial control computers are arranged in the assembly station (1), the detection station (2), the inspection station (3) and the packaging station (11), and are connected with the industrial control total computer (4) through Ethernet.
2. The production line of a gas mask assembly according to claim 1, wherein: the detection station (2) consists of a mask integral positive pressure air tightness online detection station (2-1), an expiration valve reverse air tightness and expiration resistance online detection station (2-2), a mask integral negative pressure online detection station (2-3), a mask expiration and inspiration resistance online detection station (2-4) and an airway air tightness online detection station (2-5).
3. The production line of a gas mask assembly according to claim 1, wherein: the material conveying device (9) is a lifter.
4. A gas mask assembly line according to claim 3, wherein: the lifting machine comprises a first lifting machine (9-1) and a second lifting machine (9-2), wherein a discharge hole of a feeding machine in a feeding station (1) is connected with a feed hole of the first lifting machine (9-1), a discharge hole of the first lifting machine (9-1) is connected with a feed hole of an assembling station (1), a discharge hole of a checking station (3) is connected with a feed hole of the second lifting machine (9-2), and a discharge hole of the second lifting machine (9-2) is connected with a feed hole of a packaging station (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810041909.XA CN108312590B (en) | 2018-01-16 | 2018-01-16 | Production line of breathing mask assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810041909.XA CN108312590B (en) | 2018-01-16 | 2018-01-16 | Production line of breathing mask assembly |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108312590A CN108312590A (en) | 2018-07-24 |
| CN108312590B true CN108312590B (en) | 2023-08-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810041909.XA Active CN108312590B (en) | 2018-01-16 | 2018-01-16 | Production line of breathing mask assembly |
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| Country | Link |
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| CN (1) | CN108312590B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112388306B (en) * | 2020-11-11 | 2022-06-28 | 山西新华防化装备研究院有限公司 | Flexible lens gas mask lens and mask body assembly production line |
| CN114851122B (en) * | 2021-02-05 | 2023-07-28 | 广州中国科学院先进技术研究所 | Automatic assembling machine and assembling method for mask lens |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003164537A (en) * | 2001-11-30 | 2003-06-10 | Tadashi Goino | Gas mask, protective wear, protector and guidance system |
| CN201367244Y (en) * | 2009-02-16 | 2009-12-23 | 大连美恒电气有限公司 | Assembling line |
| CN204221308U (en) * | 2014-11-14 | 2015-03-25 | 山西新华化工有限责任公司 | The pneumatic assembly machine of breathing mask |
| CN205307649U (en) * | 2015-12-07 | 2016-06-15 | 中国人民解放军第二炮兵装备研究院第六研究所 | Breathing mask performance detector |
| CN207859525U (en) * | 2018-01-16 | 2018-09-14 | 湖北华强科技有限责任公司 | A kind of production line of breathing mask general assembly |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7904193B2 (en) * | 2006-09-29 | 2011-03-08 | Nellcor Puritan Bennett Llc | Systems and methods for providing custom masks for use in a breathing assistance system |
| US8616209B2 (en) * | 2010-02-19 | 2013-12-31 | Resmed Limited | Supplemental gas delivery device for mask assembly |
| EP2818421A1 (en) * | 2013-06-25 | 2014-12-31 | Multivac Sepp Haggenmüller GmbH & Co. KG | Tray closing machine with tray supply and method for a packaging system |
-
2018
- 2018-01-16 CN CN201810041909.XA patent/CN108312590B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003164537A (en) * | 2001-11-30 | 2003-06-10 | Tadashi Goino | Gas mask, protective wear, protector and guidance system |
| CN201367244Y (en) * | 2009-02-16 | 2009-12-23 | 大连美恒电气有限公司 | Assembling line |
| CN204221308U (en) * | 2014-11-14 | 2015-03-25 | 山西新华化工有限责任公司 | The pneumatic assembly machine of breathing mask |
| CN205307649U (en) * | 2015-12-07 | 2016-06-15 | 中国人民解放军第二炮兵装备研究院第六研究所 | Breathing mask performance detector |
| CN207859525U (en) * | 2018-01-16 | 2018-09-14 | 湖北华强科技有限责任公司 | A kind of production line of breathing mask general assembly |
Non-Patent Citations (1)
| Title |
|---|
| 防毒面具滤烟层注胶工艺创新;李维冰 等;技术交流;第38-41页 * |
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| CN108312590A (en) | 2018-07-24 |
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Address after: No. 499, Donglin Road, biological industry park, Yichang District, China (Hubei) free trade zone, Yichang City, Hubei Province Applicant after: Hubei Huaqiang Technology Co.,Ltd. Address before: 443003 Hubei province Yichang City Kiln Road No. 45 Applicant before: HUBEI HUAQIANG HIGH-TECH Co.,Ltd. |
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