CN214729938U - Braided hose assembly production line - Google Patents
Braided hose assembly production line Download PDFInfo
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- CN214729938U CN214729938U CN202120975381.0U CN202120975381U CN214729938U CN 214729938 U CN214729938 U CN 214729938U CN 202120975381 U CN202120975381 U CN 202120975381U CN 214729938 U CN214729938 U CN 214729938U
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Abstract
The utility model provides a braided hose assembly line, which comprises an air supply mechanism, a hose cutting mechanism, a conveying mechanism and an assembly mechanism, wherein the end part of the conveying mechanism is provided with the hose cutting mechanism, and a plurality of assembly mechanisms are sequentially arranged at the same side of the conveying mechanism; the air supply mechanism is used for conveying compressed air for the pipe cutting mechanism and the assembling mechanism; the tube cutting mechanism cuts the coiled material of the weaving hose placed on the material placing disc into weaving hoses with the same length; the conveying mechanism receives the braided hose cut by the hose cutting mechanism and conveys the braided hose to the input ends of the assembling mechanisms; the assembling mechanism carries out steel sleeve joint assembling, pipe pressing forming, air tightness detection and finished product packaging on the braided hose cut into equal length and conveys the braided hose to the next procedure. The assembly line for the braided hose provided by the technical scheme adopts the procedures of pipe cutting, joint assembly and compression joint, air tightness detection and packaging to complete the processing of the braided hose, the assembly mechanisms are increased or reduced according to production needs, the structure is simple, the labor intensity of workers is reduced, and the assembly efficiency and the product percent of pass are improved.
Description
Technical Field
The utility model relates to a hose assembly production technical field, concretely relates to weave hose assembly production line.
Background
The water pipe hose that the bathroom was used is a part that is used for water piping connection, and the joint assembly and the test of current water pipe hose are all accomplished through manual, and manual operation intensity of labour is big, and the material easily mixes, and assembly efficiency is lower, and the quality can not obtain the assurance, consequently, manufacturing cost is higher.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problem, the utility model provides a weave hose assembly line.
The technical scheme of the utility model is realized like this:
the utility model discloses a braided hose assembly production line, which comprises an air supply mechanism, a pipe cutting mechanism, a conveying mechanism and an assembly mechanism, wherein the pipe cutting mechanism is arranged at the end part of the conveying mechanism, and a plurality of assembly mechanisms are sequentially arranged at the same side of the conveying mechanism; the air supply mechanism is used for conveying compressed air to the pipe cutting mechanism and the assembling mechanism; the tube cutting mechanism is used for cutting a coil of the braided hose placed on the material placing disc into braided hoses with the same length; the conveying mechanism is used for receiving the braided hoses cut by the tube cutting mechanism and conveying the braided hoses to the input ends of the assembling mechanisms; the assembling mechanism is used for assembling the steel sleeve joints of the braided hoses cut into equal lengths, pressing the hoses into pipes, detecting air tightness, packaging finished products and conveying the finished products to the next procedure.
The assembly mechanism comprises a first station, a tube pressing machine, a second station and a third station which are sequentially arranged, the first station is used for assembling a steel sleeve joint of the braided hose and is provided with a first rack, a first conveyor belt and a first material trolley, the first conveyor belt is arranged on the first rack, and the first material trolley is arranged on the outer side of the first rack; the pipe press is used for fixedly connecting the steel sleeve joint with two ends of the braided hose in a pressurizing manner; the second station is used for conveying qualified products to the third station after airtight detection is carried out on the braided hose assembled with the steel sleeve joint, the second station comprises a second rack, a second conveyor belt and an airtight detection device, the second conveyor belt is arranged on the second rack, and the airtight detection device is arranged on the outer side of the second rack; the third station is used for packaging the braided hose qualified in airtight detection and conveying the braided hose to a blanking table, the third station comprises a third rack, a third conveying belt and a third material vehicle, the third conveying belt is arranged on the third rack, and the third material vehicle is arranged on the outer side of the third rack.
Further, first skip and third skip structure are the same, including the support, be equipped with first inclined plane and second inclined plane on the support, first inclined plane and second inclined plane all are equipped with the material box, the support bottom is equipped with the gyro wheel.
Further, the assembly mechanism further comprises auxiliary material discs arranged on the inner sides of the first station, the second station and the third station.
Further, transport mechanism includes the conveying frame, the conveying frame is equipped with conveyer and drive conveyer's conveying motor, the conveying frame is kept away from pipe cutting mechanism one end is equipped with the infrared sensor subassembly, detects when the infrared sensor subassembly the conveyer is terminal to have the hose signal of weaving and send to thereby the control conveyer stops.
Implement the utility model discloses a weave hose assembly line has following profitable technological effect:
the assembly line for the braided hose provided by the technical scheme adopts the procedures of pipe cutting, joint assembly and compression joint, air tightness detection and packaging to complete the processing of the braided hose, the assembly mechanisms are increased or reduced according to production needs, the structure is simple, the labor intensity of workers is reduced, and the assembly efficiency and the product percent of pass are improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural view of a braided hose assembly line according to an embodiment of the present invention;
FIG. 2 is a schematic view of an assembly mechanism in a braided hose assembly line according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a first material trolley in a braided hose assembly line according to an embodiment of the present invention;
fig. 4 is a schematic view of a conveying mechanism in a braided hose assembly line according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1 to 4, an embodiment of the present invention is a woven hose assembly line, including an air supply mechanism 1, a pipe cutting mechanism 2, a conveying mechanism 3 and an assembly mechanism 4, wherein the pipe cutting mechanism 2 is disposed at an end of the conveying mechanism 3, and three assembly mechanisms 4 are sequentially disposed at the same side of the conveying mechanism 3; the air supply mechanism 1 is used for conveying compressed air to the pipe cutting mechanism 2 and the assembling mechanism 4; the tube cutting mechanism 2 is used for cutting a roll material of the braided hose placed on a material placing disc (not shown in the figure) into braided hoses with equal length; the conveying mechanism 3 is used for receiving the braided hose cut by the pipe cutting mechanism 2 and conveying the braided hose to the input end of each assembling mechanism 4; the assembling mechanism 4 is used for assembling the steel sleeve joint of the braided hose cut into equal length, pressing the pipe to be formed, detecting air tightness, packaging a finished product and conveying the finished product to the next procedure.
The assembling mechanism 4 comprises a first station 41, a tube pressing machine 42, a second station 43 and a third station 44 which are sequentially arranged, the first station 41 is used for assembling a steel sleeve joint of a braided hose, the first station 41 is provided with a first rack 411, a first conveyor belt 412 and a first material trolley 413, the first conveyor belt 412 is arranged on the first rack 411, and the first material trolley 413 is arranged on the outer side of the first rack 411; the tube press 42 is used for fixedly connecting the steel sleeve joint with two ends of the braided hose in a pressurizing manner, and the tube press 42 is a hydraulic press; the second station 43 is used for conveying qualified products to the third station 44 after airtight detection is carried out on the braided hose provided with the steel sleeve joint, the second station 43 comprises a second rack 431, a second conveyor belt 432 and an airtight detection device 433, the second conveyor belt 432 is arranged on the second rack 431, the airtight detection device 433 is arranged on the outer side of the second rack 431 and is provided with a ground body, and after the airtight detection device 433 inflates the braided hose provided with the steel sleeve joint, the air pressure of the braided hose is kept airtight for a certain time, so that the air tightness of the hose is qualified; the third station 44 is configured to package the airtight-inspected braided hose and convey the braided hose to a discharging table, the third station 44 includes a third frame 441, a third conveyor belt 442 and a third material cart 443, the third conveyor belt 442 is disposed on the third frame 441, and the third material cart 443 is disposed outside the third frame 441; the operator is positioned inside the first frame 411, the second frame 431, and the third frame 441 to perform work.
The first material vehicle 413 and the third material vehicle 443 have the same structure, the first material vehicle 413 comprises a support 4131, a first inclined surface 4132 and a second inclined surface 4133 are arranged on the support 4131, material boxes are arranged on the first inclined surface 4132 and the second inclined surface 4133, and rollers 4134 are arranged at the bottom of the support 4131.
The assembling mechanism 4 further comprises an auxiliary material disc 45 arranged on the inner side of the first station 41, the second station 43 and the third station 44, and the auxiliary material disc 45 is used for placing auxiliary materials such as gaskets or washers for assembling.
Further explanation is as follows:
the utility model provides a pair of weave hose assembly line, its theory of operation is: the method comprises the steps that a coiled material of the braided hose placed on a material placing disc is cut into braided hoses with equal lengths, the two ends of the cut braided hose are smooth and free of burrs, the braided hose cut into equal lengths is conveyed to the input ends of three assembling mechanisms through conveying mechanisms respectively, the assembling mechanisms enable the two ends of the braided hose to be sleeved with steel sleeve connectors through operators, the braided hose sleeved with the steel sleeve connectors tightly presses the steel sleeve connectors and the two ends of the braided hose through a pipe pressing machine, the braided hose tightly assembled with the steel sleeve connectors is subjected to air tightness detection through an air tightness detection device, unqualified products are reworked, qualified products are conveyed to a third station for packaging, and the packaged braided hose is boxed and warehoused.
Implement the utility model discloses a weave hose assembly line has following profitable technological effect:
the assembly line for the braided hose provided by the technical scheme adopts the procedures of pipe cutting, joint assembly and compression joint, air tightness detection and packaging to complete the processing of the braided hose, the assembly mechanisms are increased or reduced according to production needs, the structure is simple, the labor intensity of workers is reduced, and the assembly efficiency and the product percent of pass are improved.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. A braided hose assembly production line is characterized by comprising an air supply mechanism, a pipe cutting mechanism, a conveying mechanism and an assembly mechanism, wherein the pipe cutting mechanism is arranged at the end part of the conveying mechanism, and a plurality of assembly mechanisms are sequentially arranged on the same side of the conveying mechanism; the air supply mechanism is used for conveying compressed air to the pipe cutting mechanism and the assembling mechanism; the tube cutting mechanism is used for cutting a coil of the braided hose placed on the material placing disc into braided hoses with the same length; the conveying mechanism is used for receiving the braided hoses cut by the tube cutting mechanism and conveying the braided hoses to the input ends of the assembling mechanisms; the assembling mechanism is used for assembling the steel sleeve joints of the braided hoses cut into equal lengths, pressing the hoses into pipes, detecting air tightness, packaging finished products and conveying the finished products to the next procedure.
2. The assembly production line of the braided hose according to claim 1, characterized in that the assembly mechanism comprises a first station, a tube pressing machine, a second station and a third station which are arranged in sequence, wherein the first station is used for assembling a steel sleeve joint of the braided hose and is provided with a first rack, a first conveyor belt and a first material trolley, the first conveyor belt is arranged on the first rack, and the first material trolley is arranged on the outer side of the first rack; the pipe press is used for fixedly connecting the steel sleeve joint with two ends of the braided hose in a pressurizing manner; the second station is used for conveying qualified products to the third station after airtight detection is carried out on the braided hose assembled with the steel sleeve joint, the second station comprises a second rack, a second conveyor belt and an airtight detection device, the second conveyor belt is arranged on the second rack, and the airtight detection device is arranged on the outer side of the second rack; the third station is used for packaging the braided hose qualified in airtight detection and conveying the braided hose to a blanking table, the third station comprises a third rack, a third conveying belt and a third material vehicle, the third conveying belt is arranged on the third rack, and the third material vehicle is arranged on the outer side of the third rack.
3. The assembly line of claim 2, wherein the first material trolley and the third material trolley are identical in structure and comprise a support, a first inclined surface and a second inclined surface are arranged on the support, material boxes are arranged on the first inclined surface and the second inclined surface, and rollers are arranged at the bottom of the support.
4. The assembly line of claim 2, wherein the assembly mechanism further comprises auxiliary material trays disposed inside the first, second, and third stations.
5. The assembly line of claim 1, wherein the conveyor comprises a conveyor frame having a conveyor belt and a conveyor motor for driving the conveyor belt, and the conveyor frame is provided with an infrared sensor assembly at an end thereof remote from the tube cutting mechanism, and when the infrared sensor assembly detects the presence of the woven hose at the end of the conveyor belt, the infrared sensor assembly sends a signal to the conveyor motor to control the stop of the conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120975381.0U CN214729938U (en) | 2021-05-08 | 2021-05-08 | Braided hose assembly production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120975381.0U CN214729938U (en) | 2021-05-08 | 2021-05-08 | Braided hose assembly production line |
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| Publication Number | Publication Date |
|---|---|
| CN214729938U true CN214729938U (en) | 2021-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120975381.0U Active CN214729938U (en) | 2021-05-08 | 2021-05-08 | Braided hose assembly production line |
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| CN (1) | CN214729938U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115285454A (en) * | 2022-07-08 | 2022-11-04 | 安徽昊源化工集团有限公司 | Automatic packaging and transferring control system |
-
2021
- 2021-05-08 CN CN202120975381.0U patent/CN214729938U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115285454A (en) * | 2022-07-08 | 2022-11-04 | 安徽昊源化工集团有限公司 | Automatic packaging and transferring control system |
| CN115285454B (en) * | 2022-07-08 | 2024-04-02 | 安徽昊源化工集团有限公司 | Automatic control system is transported in packing |
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