CN205571836U - Gasket spot welding manufacturing automation system of punching a hole - Google Patents

Gasket spot welding manufacturing automation system of punching a hole Download PDF

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Publication number
CN205571836U
CN205571836U CN201620195181.2U CN201620195181U CN205571836U CN 205571836 U CN205571836 U CN 205571836U CN 201620195181 U CN201620195181 U CN 201620195181U CN 205571836 U CN205571836 U CN 205571836U
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CN
China
Prior art keywords
spot welding
pad
slide bar
work
station
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Withdrawn - After Issue
Application number
CN201620195181.2U
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Chinese (zh)
Inventor
金鹏
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Qingdao Pingyi Automation Technology Co Ltd
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Qingdao Pingyi Automation Technology Co Ltd
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Priority to CN201620195181.2U priority Critical patent/CN205571836U/en
Application granted granted Critical
Publication of CN205571836U publication Critical patent/CN205571836U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model discloses a gasket spot welding manufacturing automation system of punching a hole, including feedway, spot welding device, conveyor, punching device, detection device and spout a yard device, feedway includes stock column on the station, and the qu liao manipulator that lies in its top is supplied with with the gasket to the stock column on the station, conveyor includes the slide bar to and the manipulator of setting on the slide bar, the reclaimer tool is provided with the vibration hammer of avoiding the gasket adhesion on hand, and the gasket of manipulator after with spot welding is picked up, passes on to accomplish to punching equipment and punches a hole for twice, and the manipulator continues to carry the gasket to being located the terminal detection device of slide bar along the slide bar, spouts the sign indicating number back through detecting qualified gasket by spouting a yard device, places the conveyer belt and carries, and the manual work is put in storage. The utility model relates to a rationally, compact structure has realized mechanization, have the production efficiency height, product quality is good, low in labor strength, operation ann congruent advantage.

Description

Pad spot welding eyelet work product line automated system
Technical field
This utility model relates to auto parts and components manufacture field, is specifically related to pad spot welding eyelet work product line automated system.
Background technology
At present, automobile engine pad welding punching technology flow process is such that by manually first two pad spot welding being welded with the 3rd pad, the complete next process that forwards to of welding sequence carries out one-off hole-piercing, turn next process again and carry out secondary punching, completion of processing carries out hand inspection again, Work inspection device is qualified, proceeds to coding operation and carries out coding, and coding terminates warehouse-in.This traditional processing technology efficiency is low, and labor strength is big, and testing result anthropic factor is many, and quality control is unstable, also there is the potential safety hazard etc. that may damage human body in operating process.
Utility model content
In place of the deficiencies in the prior art, it is high that the purpose of this utility model is to provide a kind of automaticity, part stay in grade, the pad spot welding punching mechanized production system of operation safety.
The technical scheme that this utility model is used is as follows: pad spot welding eyelet work product line automated system, including feeding device 1, spot welding device 2, conveyer device 3, hole punched device 4, detection device 5, spray code spraying apparatus 6 and PLC control system;Described feeding device 1 includes stock column 7 on station, on described station, pad is supplied the reclaimer robot 14 being positioned above by stock column 7, pad is delivered to spot welding device 2 and is carried out spot welding by reclaimer robot 14, described conveyer device 3 includes slide bar 8, and the transportation manipulator 9 being arranged on slide bar 8, transportation manipulator 9 and slide bar 8 use tooth bar engaged transmission, the pad of a postwelding is picked up by described transportation manipulator 9, pad is transferred to hole punched device 4 and completes twice punching, transportation manipulator 9 continues to be delivered to be positioned at along slide bar 8 by pad the detection device 5 of slide bar 8 end, the most qualified pad is picked up through spray code spraying apparatus 6 coding by terminal mechanical hand, deliver on conveyer belt 18, rear artificial warehouse-in;Described feeding device 1, spot welding device 2, conveyer device 3, hole punched device 4, detection device 5, spray code spraying apparatus 6, conveyer belt 18 are automatically controlled by PLC control system, location.
Further, workpiece torr it is connected with on stock column 7 on described station, it is provided with electric lift below described workpiece torr, opposite type sensor and thickness transducer it is provided with on stock column 7 on described station, described opposite type sensor has to lack expects detection function, and described thickness transducer has reclaimer robot many material detection function.
Further, described reclaimer robot 14 and transportation manipulator 9, terminal mechanical hand all include soup stick, suction nozzle, vacuum generator, described suction nozzle is arranged on soup stick top, and described vacuum generator is connected with soup stick, suction nozzle, and described vacuum generator has leakage feeding detection function.
Further, described reclaimer robot 14 also includes that vibration hammer, described vibration hammer are arranged near soup stick both sides in the middle of reclaimer robot, and described vibration hammer prevents pad adhesion.
Further, described spot welding device 2 is made up of mash welder 12 and some welding work table 13, and described some welding work table 13 is arranged on immediately below mash welder 12.
Further, described hole punched device 4 is on first punch press the 10, second punch press 11 work top.
Further, described detection device 5 includes detecting workbench 15 and photoelectric sensor, and described photoelectric sensor is arranged on detection workbench 15, and described photoelectric sensor has leakage punching detection function.
Further, described spray code spraying apparatus 6 includes that ink jet numbering machine 16 and coding workbench, described ink jet numbering machine 16 are positioned at above coding workbench.
Further, described conveyer belt apparatus 18 includes that workpiece is delivered to above conveyer belt 18 with slide bar by conveyer belt and terminal mechanical hand, described terminal mechanical hand, rear artificial warehouse-in.
Further, described PLC control system also includes the touch operation screen 17 being attached thereto.
Further, also include that automatic alarm system, described vacuum generator, opposite type sensor, thickness transducer, photoelectric sensor are all connected with automatic alarm system.When vacuum generator lacks material, alarm, opposite type sensor being detected, stock column lacks material and alarm, thickness transducer being detected, alarm, photoelectric sensor are detected that pad leakage punching is by alarm by the many material of mechanical hand.
The beneficial effects of the utility model are:
1 advantage of the present utility model, for changing traditional work pattern, reduces enterprises using the labor cost and personnel labor intensity;
2 improve production efficiency, in addition to artificial loading and artificial feeding, and whole Automated condtrol;
3 detection processes need not human intervention, it is ensured that the stable and testing result of product quality reliably, high degree achieve Quality Detection automatization.
This utility model is reasonable in design, compact conformation, and realizes mechanization, has production efficiency high, good product quality, and labor intensity is low, and the advantage of operation safety.
Accompanying drawing explanation
Describe specific embodiments more of the present utility model the most by way of example, and not by way of limitation in detail.Reference identical in accompanying drawing denotes same or similar parts or part.It should be appreciated by those skilled in the art, these accompanying drawings are not necessarily drawn to scale.
Fig. 1: top view of the present utility model.
Fig. 2: perspective view of the present utility model.
In accompanying drawing: feeding device-1, on spot welding device-2, conveyer device-3, hole punched device-4, detection device-5, spray code spraying apparatus-6, station, stock column-7, slide bar-8, transportation manipulator-9, first punch press the 10, second punch press 11, mash welder-12, some welding work table-13, reclaimer robot-14, detect workbench-15, ink jet numbering machine-16, touch operation screen-17, conveyer belt-18.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is described in further detail.
As depicted in figs. 1 and 2, pad spot welding eyelet work product line automated system, including feeding device 1, spot welding device 2, conveyer device 3, hole punched device 4, detection device 5, spray code spraying apparatus 6 and PLC control system;Described feeding device 1 includes stock column 7 on station, workpiece torr it is connected with on stock column 7 on described station, it is provided with electric lift below described workpiece torr, opposite type sensor and thickness transducer it is provided with on stock column 7 on described station, described opposite type sensor has to lack expects detection function, and described thickness transducer has many material detection functions.On described station, pad is supplied the reclaimer robot 14 being positioned above by stock column 7, pad is delivered to spot welding device 2 and is carried out spot welding by reclaimer robot 14, described conveyer device 3 includes slide bar 8, and the transportation manipulator 9 being arranged on slide bar 8, transportation manipulator 9 and slide bar 8 use tooth bar engaged transmission, described Feeder Manipulator 14 and transportation manipulator 9, terminal mechanical hand all include soup stick, suction nozzle, vacuum generator, described suction nozzle is arranged on soup stick, described vacuum generator is connected with soup stick, suction nozzle, and described vacuum generator has leakage feeding detection function.Described reclaimer robot 14 also includes that vibration hammer, described vibration hammer are positioned close to suction nozzle both sides, and described vibration hammer prevents pad adhesion.The pad of a postwelding is picked up by described transportation manipulator 9, pad is transferred to hole punched device 4 and completes twice punching, transportation manipulator 9 continues to be delivered to be positioned at along slide bar 8 by pad the detection device 5 of slide bar 8 end, the most qualified pad is picked up through spray code spraying apparatus 6 coding by terminal mechanical hand, deliver to conveyer belt 18, rear artificial warehouse-in;Described feeding device 1, spot welding device 2, conveyer device 3, hole punched device 4, detection device 5, spray code spraying apparatus 6, conveyer belt 18 are automatically controlled by PLC control system, position, and described PLC control system also includes the touch operation screen 17 being attached thereto.
Described spot welding device 2 is made up of mash welder 12 and some welding work table 13, and described some welding work table 13 is arranged on immediately below mash welder 12.
Described hole punched device 4 is positioned on first punch press the 10, second punch press 11 work top.
Described detection device 5 includes detecting workbench 15 and photoelectric sensor, and described photoelectric sensor is arranged on detection workbench 15 upper surface, and described photoelectric sensor has leakage punching detection function.
Described spray code spraying apparatus 6 includes that ink jet numbering machine 16 and coding workbench, described ink jet numbering machine 16 are positioned at above coding workbench.
Also include that automatic alarm system, described vacuum generator, opposite type sensor, thickness transducer, photoelectric sensor are all connected with automatic alarm system.Alarm, opposite type sensor are detected that when leaking feeding stock column lacks material and alarm, thickness transducer being detected, alarm, photoelectric sensor are detected that pad leakage punching is by alarm by the many material of mechanical hand by vacuum generator.
Work process of the present utility model is as follows:
1. manually on corresponding station, stock column 7 puts part to be welded, on station, stock column 7 can be designed according to the difference of part, and adaptability is higher, and on station, stock column 7 drives mobile by motor, when opposite type sensor detects that on station, stock column 7 has part, on station, stock column 7 is automatically stopped location;Upper part elevator works, and part is promoted one by one, gives taking mechanical hand 9, and station terminates elevator for stock column 7 feed and automatically declines, and changes standby post of getting the raw materials ready, circulates successively, and opposite type sensor is connected with alarm simultaneously, the timely alarm filling when scarce material.
2. reclaimer robot 14 controls rise and fall by cylinder, and is captured by Pneumatic suction nozzle or discharge soldering part, and the pneumatic vibration hammer being simultaneously positioned on reclaimer robot 14 will pound the weldment of crawl, it is to avoid being adhered of workpiece, prevent maloperation;The workpiece of crawl is sequentially sent to welding bench 13 frock by reclaimer robot 14, and behind location, mash welder 12 obtains electric automatic decline and welds.
Welding terminates, and proceeds to lower road punching operation:
3. transportation manipulator 9 is risen by cylinder, declines, and is captured by Pneumatic suction nozzle or discharges welding workpiece;Workpiece uses tooth bar engaged transmission to coordinate along with transportation manipulator 9 transverse shifting on slide bar 8, transportation manipulator 9 with slide bar 8, and workpiece is sent into a punch press 10, and transportation manipulator 9 exits, and behind location, punch press 10 obtains electric work;Transportation manipulator 9 is again introduced into punch press 10, captures one-off hole-piercing workpiece, delivers to station to adding material;Station to adding material workpiece is sent into secondary punching punch press 11 by another group transportation manipulator 9 simultaneously, and behind location, punch press 11 obtains electric work;Punching terminates, and transportation manipulator 9 enters secondary punching station, grabbing workpiece, after testing, coding station, delivers to conveyer belt 18, circulates successively.
Punching terminates, proceed to detect coding operation:
4. the workpiece that last process is processed by workpiece sensing station detects, and detection workbench 15 is provided with photoelectric sensor, the difference of the workpiece hole position that the quantity of photoelectric sensor and position can be detected as required and design accordingly;Position, hole is detected, if punching success, described photoelectric sensor connects alarm, detects underproof workpiece by alarm.
5. detect qualified workpiece, terminal mechanical hand picking up work piece carry out coding through ink jet numbering machine 16;Coding is delivered to after terminating on conveyer belt 18, rear artificial warehouse-in.
The whole course of processing all has PLC automatic control system 7, is controlled, positions, and uses touch operation screen 17, and by single man-machine interaction mode, it is achieved that the interactive mode of whole system, response speed is fast, saves space, it is easy to the advantages such as exchange;The signal of each sensor feedback is processed by PLC control system, controls each moving cell action, the most high real-time, more has high reliability;Thus realize the dynamic precise positioning of workpiece.
Described above is not to restriction of the present utility model; this utility model is also not limited to the example above; change that those skilled in the art are made in essential scope of the present utility model, retrofit, add or replace, also should belong to protection scope of the present invention.

Claims (10)

1. pad spot welding eyelet work product line automated system, it is characterized in that: include feeding device (1), spot welding device (2), conveyer device (3), hole punched device (4), detection device (5), spray code spraying apparatus (6), conveyer belt (18) and PLC control system;nullDescribed feeding device (1) includes stock column on station (7),On described station, pad is supplied the reclaimer robot (14) being positioned above by stock column (7),Pad is delivered to spot welding device (2) and is carried out spot welding by reclaimer robot (14),Described conveyer device (3) includes slide bar (8),And the transportation manipulator (9) being arranged on slide bar (8),Transportation manipulator (9) uses tooth bar engaged transmission with slide bar (8),The pad of a postwelding is picked up by described transportation manipulator (9),Pad is transferred to hole punched device (4) and completes twice punching,Transportation manipulator (9) continues to be delivered to be positioned at the detection device (5) of slide bar (8) end by pad along slide bar (8),The most qualified pad is picked up through spray code spraying apparatus (6) coding by terminal mechanical hand,Deliver on conveyer belt (18),Rear artificial warehouse-in;Described feeding device (1), spot welding device (2), conveyer device (3), hole punched device (4), detection device (5), spray code spraying apparatus (6), conveyer belt (18) are automatically controlled by PLC control system, location.
Pad spot welding eyelet work product line automated system the most according to claim 1, it is characterized in that, it is connected with workpiece torr on stock column (7) on described station, it is provided with electric lift below described workpiece torr, described station is provided with opposite type sensor and thickness transducer on stock column (7).
Pad spot welding eyelet work product line automated system the most according to claim 1, it is characterized in that, described reclaimer robot (14) and transportation manipulator (9), terminal mechanical hand all includes soup stick, suction nozzle, vacuum generator, described suction nozzle is arranged on soup stick top, and described soup stick, suction nozzle are connected with vacuum generator.
4. according to pad spot welding eyelet work product line automated system described in claim 1 or 3, it is characterised in that described reclaimer robot (14) also includes that vibration hammer, described vibration hammer are arranged on both sides in the middle of reclaimer robot.
Pad spot welding eyelet work product line automated system the most according to claim 1, it is characterized in that, described spot welding device (2) is made up of mash welder (12) and some welding work table (13), and described some welding work table (13) is arranged on immediately below mash welder (12).
Pad spot welding eyelet work product line automated system the most according to claim 1, it is characterised in that described hole punched device (4) lays respectively on the first punch press (10), the second punch press (11) work top.
Pad spot welding eyelet work product line automated system the most according to claim 1, it is characterized in that, described detection device (5) includes detecting workbench (15) and photoelectric sensor, and described photoelectric sensor is arranged in detection workbench (15).
Pad spot welding eyelet work product line automated system the most according to claim 1, it is characterized in that, described spray code spraying apparatus (6) includes that ink jet numbering machine (16) and coding workbench, described ink jet numbering machine (16) are positioned at above coding workbench.
Pad spot welding eyelet work product line automated system the most according to claim 1, it is characterised in that described PLC control system also includes the touch operation screen (17) being attached thereto.
Pad spot welding eyelet work product line automated system the most according to claim 1, it is characterised in that also include automatic alarm system.
CN201620195181.2U 2016-03-15 2016-03-15 Gasket spot welding manufacturing automation system of punching a hole Withdrawn - After Issue CN205571836U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620195181.2U CN205571836U (en) 2016-03-15 2016-03-15 Gasket spot welding manufacturing automation system of punching a hole

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620195181.2U CN205571836U (en) 2016-03-15 2016-03-15 Gasket spot welding manufacturing automation system of punching a hole

Publications (1)

Publication Number Publication Date
CN205571836U true CN205571836U (en) 2016-09-14

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Application Number Title Priority Date Filing Date
CN201620195181.2U Withdrawn - After Issue CN205571836U (en) 2016-03-15 2016-03-15 Gasket spot welding manufacturing automation system of punching a hole

Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105598651A (en) * 2016-03-15 2016-05-25 青岛平一自动化科技有限公司 Automatic gasket point-welding punching production line system
CN108515317A (en) * 2018-03-23 2018-09-11 嘉兴寿天包装制品有限公司 A kind of assembly method carried out using installation equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105598651A (en) * 2016-03-15 2016-05-25 青岛平一自动化科技有限公司 Automatic gasket point-welding punching production line system
CN108515317A (en) * 2018-03-23 2018-09-11 嘉兴寿天包装制品有限公司 A kind of assembly method carried out using installation equipment

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C14 Grant of patent or utility model
AV01 Patent right actively abandoned

Granted publication date: 20160914

Effective date of abandoning: 20170922

AV01 Patent right actively abandoned