CN105537968B - A kind of INLAY full-automatic production methods - Google Patents
A kind of INLAY full-automatic production methods Download PDFInfo
- Publication number
- CN105537968B CN105537968B CN201610126808.3A CN201610126808A CN105537968B CN 105537968 B CN105537968 B CN 105537968B CN 201610126808 A CN201610126808 A CN 201610126808A CN 105537968 B CN105537968 B CN 105537968B
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- Prior art keywords
- plate
- implanted
- inlay
- control system
- conveyer belt
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
Abstract
The invention provides a kind of INLAY full-automatic production methods, including device body, enter plate casket, transmission device, hole punched device, implanted chip device, antenna implanted device, welder, INLAY detection means, receive plate casket, plate；Synchronizing wheel is driven by servomotor, stainless steel sheet| band is driven to make on stainless steel sheet| band simultaneously, plate sequentially passes through hole punched device, implanted chip device, antenna implanted device, butt-weld device, INLAY detection means, is then sent through receipts plate casket, and whole process is just completed.The invention provides a kind of INLAY full-automatic production methods, realize equipment automatization operation, manufacturing procedure it is simple, without largely artificial, production efficiency is high, footprint area is small, reduce the recruitment cost and equipment purchase advantage of enterprise.
Description
Technical field
The present invention relates to a kind of INLAY full-automatic production methods, more particularly to a kind of INLAY fully-automatic production sides
Method.
Background technology
Traditional INLAY production equipment techniques are：Manual mode feeding is first passed through, then plate is placed on perforating press,
The hole that plate needs above is punched according to putting in order for mould, plate is manually taken off after punching, day is placed on
On line implanter.According to the route pre-set, start to sunken cord, after the completion of sunkening cord, plate is taken off manually, change together
Process is exactly manual rubberizing paper, manually up rubberizing paper one by one, has pasted gummed paper, has taken off change another machine manually
On device, start implanted chip.It is put into being picked up after the module punching in winding on hole punch sheet material, from dynamic point while pick-and-place module
Glue, module is firmly bonded on sheet material, and a sheet material implanted chip is just completed, and is taken off and is changed another module butt-welding machine
Device, together with the accurate smooth butt-joint of antenna and chip, then takes INLAY detectors, detection antenna and chip whether there is
Defective products, is classified, and INLAY sheet materials non-contact IC card is completed.
Traditional INLAY production equipment processing disadvantages are：1. production process is cumbersome.2. take the mode of material, take big
The amount time.3. a large amount of artificial operations are needed.4. 5. footprint face is big for low production efficiency.6. enterprises using the labor cost is increased.
The content of the invention
The technical problems to be solved by the invention are a kind of INLAY full-automatic production methods, realize that equipment automatization is made
Industry, manufacturing procedure be simple, without largely artificial, production efficiency is high, footprint area is small, reduce the recruitment cost of enterprise and set
The advantages of standby buying.
Technical scheme is as follows：A kind of INLAY full-automatic production methods, including device body, enter plate casket, biography
Dynamic device, hole punched device, implanted chip device, antenna implanted device, welder, INLAY detection means, receipts plate casket, plate
Material；The transmission device includes support frame, servomotor, rotating shaft, synchronizing wheel, conveyer belt, carriage；Support frame as described above is provided with two
Set, and it is respectively arranged on device body front and rear end；The synchronizing wheel is provided with two sets, is respectively arranged on front support frame and rear end
Support frame；The rotating shaft is provided with two, is respectively arranged on front end synchronizing wheel and backend synchronization wheel；Described device body upper end is provided with control
System processed, block；Provided with fluting in the middle of described device body upper end, institute's carriage is in middle fluting；The conveyer belt is set
In carriage upper end；The servomotor is connected with carriage；It is described enter plate casket be located at device body front end, and by plate
Material is located in plate casket；The control system gives transmission device run signal, the plant running；The plate is filled by being driven
Put upper end servomotor and drive synchronizing wheel, while driving conveying belt upper end plate is moved, as conveyer belt moving handle plate is conveyed
To hole punched device；The hole punched device upper end is provided with punching module, for punching plate；The hole punched device lower end is provided with relative
Block is answered, the block is located at the corresponding side of upper and lower, left and right four in hole punched device lower end, for blocking fixed plate；The punching
Aperture apparatus carries out striking out required shape by puncture module to its plate；The control system gives transmission device run signal,
The plant running；Plate, is transported to implanted chip device by the servomotor driving conveying belt operation；The implanted chip dress
Put using twin shaft control card driving X, Y two axis servo system, the control system carries out automatic progress feeding；The implanted chip
Device lower end is correspondingly provided with block, and the block is located at the corresponding side of upper and lower, left and right four in implanted chip device lower end, for keeping off
Firmly fix plate；The control system gives transmission device run signal, the plant running；The plate is delivered to by conveyer belt
Antenna implanted device；The antenna implanted device rolls up glue machine provided with volume glue machine, by antenna implanted device upper end and pastes its chip
Firmly；The antenna implanted device uses ultrasonic wave sunk cord, is moved and sunken cord automatically according to the path finished in advance, finally one
Side copper cash is buried, and is passed through from chip, then buries another side copper cash；The control system gives transmission device run signal, the device
Operation；The plate is run to butt-weld device lower end by conveyer belt；The butt-weld device to its location confirmation by welding
Connect, the welding is using high-frequency inversion welding；The control system gives transmission device run signal, the plant running；The plate
Material is delivered on the downside of INLAY detection means by conveyer belt；The INLAY detection means upper end is provided with transformer, using coil
Coupling, is detected, each coil correspondence is equipped with corresponding indicator lamp, detects non-defective unit and defective products, is indicated by different colours
Lamp is marked；The control system gives transmission device run signal, the plant running；The plate is delivered to by conveyer belt
Receive plate casket.
It is preferred that, the conveyer belt is stainless steel sheet| band.
It is preferred that, described device body upper end is provided with warning device.
It is preferred that, the implanted chip device includes implanted chip fixed mount, manipulator, point gum machine, ultrasonic sensor；
The point gum machine is located at manipulator upper end, and manipulator is located at implanted chip fixed mount upper end；
The ultrasonic sensor is located at implanted chip fixed mount upper end.
With such scheme, the invention provides a kind of INLAY full-automatic production methods, realize equipment automatization operation, add
Work process is simple, without largely artificial, production efficiency is high, footprint area is small, the recruitment cost and equipment that reduce enterprise adopt
Purchase advantage.
Brief description of the drawings
Fig. 1 is the structural representation of present example.
Embodiment
For the ease of understanding the present invention, below in conjunction with the accompanying drawings and specific embodiment, the present invention will be described in more detail.
The preferred embodiment of the present invention is given in accompanying drawing.But, the present invention can be realized in many different forms, however it is not limited to
Embodiment described by this specification.On the contrary, the purpose for providing these embodiments is to make the reason to the disclosure
Solution is more thorough comprehensive.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or can also have element placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.Term used in this specification " vertical ", " level ",
"left", "right" and similar statement are for illustrative purposes only.
Unless otherwise defined, technology all used in this specification and scientific terminology are led with belonging to the technology of the present invention
The implication that the technical staff in domain is generally understood that is identical.Used term is to be in the description of the invention in this specification
The purpose of description specific embodiment, is not intended to the limitation present invention.Term "and/or" used in this specification includes one
The arbitrary and all combination of individual or multiple related Listed Items.
The present invention is further described with example below in conjunction with the accompanying drawings.
As shown in Figure 1：A kind of INLAY full-automatic production methods, including device body 501, enter plate casket 502, transmission dress
Put 503, hole punched device 504, implanted chip device 505, antenna implanted device 506, welder 507, INLAY detection means
508th, plate casket 509, plate 510 are received；
The transmission device 503 includes support frame, servomotor, rotating shaft, synchronizing wheel, conveyer belt, carriage；
Support frame as described above is provided with two sets, and is respectively arranged on device body front and rear end；
The synchronizing wheel is provided with two sets, is respectively arranged on front support frame and rear end support frame；
The rotating shaft is provided with two, is respectively arranged on front end synchronizing wheel and backend synchronization wheel；
The upper end of described device body 501 is provided with control system, block；
Provided with fluting in the middle of the upper end of described device body 501, institute's carriage is in middle fluting；
The conveyer belt is located at carriage upper end；
The servomotor is connected with carriage；
It is described enter plate casket 502 be located at device body front end, and plate 510 is located in plate casket 502；
The control system gives the run signal of transmission device 503, the plant running；
The plate 510 drives synchronizing wheel by the upper end servomotor of transmission device 503, while driving conveying belt upper head plate
Material motion, as conveyer belt moving handle plate is delivered to hole punched device；
The upper end of hole punched device 504 is provided with punching module, for punching plate；
The lower end of hole punched device 504 is provided with corresponding block, the block located at hole punched device lower end it is corresponding it is upper,
Under, left and right four side, for blocking fixed plate；
The hole punched device 504 carries out striking out required shape by puncture module to its plate；
The control system gives transmission device run signal, the plant running；
Plate, is transported to implanted chip device 505 by the servomotor driving conveying belt operation；
The implanted chip device 505 is carried out using twin shaft control card driving X, Y two axis servo system, the control system
It is automatic to carry out feeding；
The lower end of implanted chip device 505 is correspondingly provided with block, and the block is located at implanted chip device lower end correspondence
The side of upper and lower, left and right four, for blocking fixed plate；
The control system gives transmission device run signal, the plant running；
The plate 510 is delivered to antenna implanted device 506 by conveyer belt；
The antenna implanted device 506 rolls up glue machine provided with volume glue machine, by antenna implanted device upper end and touch its chip；
The antenna implanted device 506 uses ultrasonic wave sunk cord, is moved and sunken cord automatically according to the path finished in advance,
Finally one side copper cash is buried, passed through from chip, then buries another side copper cash；
The control system gives transmission device run signal, the plant running；
The plate 510 is run to the lower end of butt-weld device 507 by conveyer belt；
The butt-weld device 507 to its location confirmation by welding, and the welding is using high-frequency inversion welding；
The control system gives transmission device run signal, the plant running；
The plate 510 is delivered to the downside of INLAY detection means 508 by conveyer belt；
The upper end of INLAY detection means 508 is provided with transformer, is coupled, is detected using coil, each coil correspondence
Corresponding indicator lamp is equipped with, non-defective unit and defective products is detected, is marked by different colours indicator lamp；
The control system gives transmission device run signal, the plant running；
The plate 510 is delivered to receipts plate casket 509 by conveyer belt.
It is preferred that, the conveyer belt is stainless steel sheet| band, using stainless steel sheet| band, realize manufacturing procedure it is simple, need not
The advantages of a large amount of artificial, production efficiencys height, small footprint area, reduction enterprise recruitment cost.
It is preferred that, described device body upper end is provided with warning device, controls to alarm for defective products.
It is preferred that, the implanted chip device includes implanted chip fixed mount, manipulator, point gum machine, ultrasonic sensor；
The point gum machine is located at manipulator upper end, and manipulator is located at implanted chip fixed mount upper end；
The ultrasonic sensor is located at implanted chip fixed mount upper end.
In use, while drive stainless steel sheet| band to make on stainless steel sheet| band, plate. by servomotor with driving synchronizing wheel
Punching die, implanted chip, antenna implantation, butt-joint, INLAY detections are sequentially passed through, receipts cassette is then sent through, whole process is just completed
.The link between each components is realized, so as to reach the requirement that this product needs.Plate is placed on stainless steel sheet|
Operation is taken, as the operation of stainless steel sheet| band is transported to plate the position of punching die, belt after punching is run.Then
Using what dress system automatic material taking of twin shaft control card driving X.Y twin shafts, following surrounding block blocks plate and is fixed up,
Plate is taken to implanted chip position by stainless steel sheet| band, and chip is arranged by prescribed direction, and what then coordinates using vacuum suction
Dress system moves chip to fixed position.Stainless steel sheet| band runs to antenna implantation, and progress is sunken cord and sunken cord using ultrasonic technology,
Whole process procedure auto-control fully automatic operation, simple to operate, stable and reliable operation.Stainless steel sheet| band runs to butt-joint position
Put, butt-joint is moved according to path, each butt-joint location parameter can individually be set, it is ensured that welding position is accurate, and welding is adopted
High-frequency inversion welding technique is used, speed of welding is fast, and the high stainless steel sheet|s band of quality runs to INLAY test positions, using coil coupling
Principle is closed, each coil correspondences of detection is carried out and is equipped with corresponding indicator lamp, detect that non-defective unit and defective products can use different colours
Indicator lamp carries out showing that is marked, and carries out classification, and feeding receives plate casket.
The invention provides a kind of INLAY full-automatic production methods, realize equipment automatization operation, manufacturing procedure it is simple,
Without largely artificial, production efficiency is high, footprint area is small, reduce the recruitment cost and equipment purchase advantage of enterprise.
It should be noted that above-mentioned each technical characteristic continues to be mutually combined, the various embodiments not being enumerated above are formed,
It is accordingly to be regarded as the scope of description of the invention record；Also, for those of ordinary skills, it can add according to the above description
To improve or convert, and all these modifications and variations should all belong to the protection domain of appended claims of the present invention.
Claims (4)
1. a kind of INLAY full-automatic production methods, it is characterised in that including device body, enter plate casket, transmission device, punching
Device, implanted chip device, antenna implanted device, welder, INLAY detection means, receipts plate casket, plate；
The transmission device includes support frame, servomotor, rotating shaft, synchronizing wheel, conveyer belt, carriage；
Support frame as described above is provided with two sets, and is respectively arranged on device body front and rear end；
The synchronizing wheel is provided with two sets, is respectively arranged on front support frame and rear end support frame；
The rotating shaft is provided with two, is respectively arranged on front end synchronizing wheel and backend synchronization wheel；
Described device body upper end is provided with control system, block；
Provided with fluting in the middle of described device body upper end, institute's carriage is in middle fluting；
The conveyer belt is located at carriage upper end；
The servomotor is connected with carriage；
It is described enter plate casket be located at device body front end, and plate is located in plate casket；
The control system gives transmission device run signal, the plant running；
The plate drives synchronizing wheel by transmission device upper end servomotor, while driving conveying belt upper end plate is moved, with
Conveyer belt moving handle plate and be delivered to hole punched device；
The hole punched device upper end is provided with punching module, for punching plate；
The hole punched device lower end is provided with corresponding block, and the block is located at the corresponding upper and lower, left and right in hole punched device lower end
Four sides, for blocking fixed plate；
The hole punched device carries out striking out required shape by puncture module to its plate；
The control system gives transmission device run signal, the plant running；
Plate, is transported to implanted chip device by the servomotor driving conveying belt operation；
The implanted chip device drives X, Y two axis servo system using twin shaft control card, and the control system is entered automatically
Row feeding；
The implanted chip device lower end is correspondingly provided with block, the block located at implanted chip device lower end it is corresponding it is upper and lower,
Left and right four side, for blocking fixed plate；
The control system gives transmission device run signal, the plant running；
The plate is delivered to antenna implanted device by conveyer belt；
The antenna implanted device rolls up glue machine provided with volume glue machine, by antenna implanted device upper end and touch its chip；
The antenna implanted device uses ultrasonic wave sunk cord, is moved and sunken cord automatically according to the path finished in advance, finally handle
One side copper cash is buried, and is passed through from chip, then buries another side copper cash；
The control system gives transmission device run signal, the plant running；
The plate is run to butt-weld device lower end by conveyer belt；
The butt-weld device to its location confirmation by welding, and the welding is using high-frequency inversion welding；
The control system gives transmission device run signal, the plant running；
The plate is delivered on the downside of INLAY detection means by conveyer belt；
The INLAY detection means upper end is provided with transformer, is coupled, is detected using coil, and each coil correspondence is equipped with phase
Indicator lamp is answered, non-defective unit and defective products is detected, is marked by different colours indicator lamp；
The control system gives transmission device run signal, the plant running；
The plate is delivered to receipts plate casket by conveyer belt.
2. a kind of INLAY full-automatic production methods according to claim 1, it is characterised in that the conveyer belt is stainless
Cotton tie.
3. a kind of INLAY full-automatic production methods according to claim 1, it is characterised in that described device body upper end
Provided with warning device.
4. a kind of INLAY full-automatic production methods according to claim 1, it is characterised in that the implanted chip device
Including implanted chip fixed mount, manipulator, point gum machine, ultrasonic sensor；
The point gum machine is located at manipulator upper end, and manipulator is located at implanted chip fixed mount upper end；
The ultrasonic sensor is located at implanted chip fixed mount upper end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610126808.3A CN105537968B (en) | 2016-03-07 | 2016-03-07 | A kind of INLAY full-automatic production methods |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610126808.3A CN105537968B (en) | 2016-03-07 | 2016-03-07 | A kind of INLAY full-automatic production methods |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105537968A CN105537968A (en) | 2016-05-04 |
| CN105537968B true CN105537968B (en) | 2017-11-07 |
Family
ID=55817770
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610126808.3A Expired - Fee Related CN105537968B (en) | 2016-03-07 | 2016-03-07 | A kind of INLAY full-automatic production methods |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105537968B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106339749B (en) * | 2016-11-07 | 2023-06-30 | 东莞市锐祥智能卡科技有限公司 | Processing device and processing method for INLAY layer of smart card |
| CN112756971B (en) * | 2021-01-26 | 2023-04-11 | 深圳市永泰新欣科技有限公司 | Assembly line of smart card |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09207035A (en) * | 1996-01-31 | 1997-08-12 | Kitano Eng Kk | Method and device for taking out inlay |
| FR2775810B1 (en) * | 1998-03-09 | 2000-04-28 | Gemplus Card Int | NON-CONTACT CARD MANUFACTURING PROCESS |
| CN103192188B (en) * | 2013-03-21 | 2015-09-30 | 深圳市华鑫精工机械技术有限公司 | A kind of packaging machine of double-interface card and method for packing |
| CN203209970U (en) * | 2013-03-27 | 2013-09-25 | 上海东方磁卡工程有限公司 | INLAY assembly equipment for smart card |
| CN203209969U (en) * | 2013-03-27 | 2013-09-25 | 上海东方磁卡工程有限公司 | Automatic INLAY cutting and assembling equipment for smart card |
| CN104001976B (en) * | 2014-06-10 | 2017-11-21 | 深圳市华鑫精工机械技术有限公司 | The manufacture method of double-interface card, card base groove milling method and apparatus |
-
2016
- 2016-03-07 CN CN201610126808.3A patent/CN105537968B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN105537968A (en) | 2016-05-04 |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20171010 Address after: 518000 B21 building, No. six, Phoenix industry road, Fenghuang first industrial zone, Fuyong street, Shenzhen, Guangdong, Baoan District 12, China Applicant after: Shenzhen Huaxin Machinery Technology Co., Ltd. Address before: 518103 Guangdong province Shenzhen city Xixiang District baby safe forward two Regency city 9 Building No. 1205 Applicant before: Xiang Zeliang |
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