CN204333091U - A kind of cylindrical battery automatic welding block machine - Google Patents
A kind of cylindrical battery automatic welding block machine Download PDFInfo
- Publication number
- CN204333091U CN204333091U CN201420808942.8U CN201420808942U CN204333091U CN 204333091 U CN204333091 U CN 204333091U CN 201420808942 U CN201420808942 U CN 201420808942U CN 204333091 U CN204333091 U CN 204333091U
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- block
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- hopper
- cylinder
- automatic welding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Connection Of Batteries Or Terminals (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
The utility model provides a kind of cylindrical battery automatic welding block machine, comprise frame and be arranged on the welding cap cap device in frame, described welding cap cap device comprises block blanking unit, block push unit and ultrasonic bonding unit, block blanking unit involving vibrations dish and lower cover cap hopper and explosion-proof point location unit of blocking a shot, block push unit comprises absorption from the vacuum slot of the block of lower cover cap hopper and the pushing cover cap cylinder connecting vacuum slot; Ultrasonic bonding unit comprises push cylinder on ultrasonic wave controller and battery, by being connected to ultrasonic bonding head welding positive pole ear and the block of ultrasonic wave controller, this cylindrical battery automatic welding block machine is full-automatic by cell production process, substantially increase operating efficiency, adopt the accurate fit between accurate parts to reduce the disqualification rate of product, save time and artificial while improve the qualification rate of product.
Description
Technical field
The utility model relates to battery assembly equipment, particularly a kind of cylindrical battery automatic welding block machine.
Background technology
During cylindrical battery is produced, the anode ear welding the end and the good semi-finished product battery core of slot rolling is needed to weld with block, domestic is at present all carry out independent human weld's anode ear and block by automanual simple device, speed is slow, at the bottom of efficiency, need a large amount of artificial, a large amount of time.
Utility model content
In view of this, the technical problems to be solved in the utility model is to provide a kind of high efficiency automation cylindrical battery automatic welding block machine.
For solving the problems of the technologies described above, the technical scheme that the utility model provides is: a kind of cylindrical battery automatic welding block machine, comprises frame and be arranged on the welding cap cap device in frame; Described welding cap cap device comprises and is installed in frame respectively:
Block blanking unit, comprise interconnective vibrating disk, lower cover cap hopper and explosion-proof point location unit of blocking a shot, described vibrating disk adopts the mode of vibration screening by block sorting and proper alignment enters lower cover cap hopper, rotates block make welding cap cap position avoid explosion-proof point in lower cover cap hopper by the rotating stepper motor of explosion-proof point location unit of blocking a shot;
Block push unit, comprises for adsorbing from the vacuum slot of blocking a shot in lower cover cap hopper and the pushing cover cap cylinder for controlling vacuum slot action; With ultrasonic bonding unit;
After battery to be welded puts in place, block push unit adsorbs above block pushed forward to battery to be welded corresponding with battery pole ear to be welded, and lug and block weld together by ultrasonic bonding unit.
Described lower cover cap hopper comprises interconnective vertical hopper and horizontal hopper, described vertical hopper is provided with the inductor of induction with or without block, the tail end of vertical hopper is provided with the first pusher cylinder block being pushed to horizontal hopper, and horizontal hopper end connects block push unit and ultrasonic bonding unit.
Described vacuum slot horizontally set, pushing cover cap cylinder is vertically arranged, and pushing cover cap cylinder lower end connects vacuum slot by a folding type device, and the vertically pneumatic of cylinder is converted to horizontal mechanical movement.
The rotating disk of the transport battery also comprising feed well and driven by dispenser, rotating disk is arranged the draw-in groove being used for clamping battery, and battery to be welded is put in place by rotating disk conveying.
Be sequentially with outside described disk peripheral and battery core anode ear is carried out to the tab positioning apparatus of optical fiber induction localization process, the battery core anode ear completing location carried out to the lug apparatus for shaping of Shape correction, next station of lug apparatus for shaping is welding cap cap device, also comprises qualified product drawing mechanism and the defective item drawing mechanism of next station being positioned at welding cap cap device.
Described tab positioning apparatus comprises lug position optical fiber induction installation and gripping and rotates the positioning cylinder of battery core anode ear; Described lug apparatus for shaping comprises shaping clip and drives shaping clip by shaping cylinder straight for positive pole ear clip.
Described qualified product drawing mechanism comprises suction bar magnet, the second pusher cylinder and qualified product blow tank (93), described suction bar magnet by the second pusher cylinder described after qualified product inspiration qualified product blow tank by the qualified product in qualified product blow tank toward extrapolated.
Described defective item drawing mechanism comprises material folding cylinder, the 3rd pusher cylinder and defective item blow tank, loosen after described material folding cylinder presss from both sides out defective item and allow the landing of defective item nature enter defective item blow tank, the defective item that landing is entered defective item blow tank by described 3rd pusher cylinder is released.
Described rotating disk is provided with and prevents battery bottom by the insulating rubber slab scratched.
Also comprise the control cabinet controlled from feed well to qualified product blow tank and the action of defective item blow tank.
Compared with prior art, the utility model tool has the following advantages:
The utility model provides a kind of cylindrical battery automatic welding block machine, cell production process is full-automatic, substantially increase operating efficiency, adopt the accurate fit between accurate parts to reduce the disqualification rate of product, save time and artificial while improve the qualification rate of product.
Accompanying drawing explanation
Fig. 1 is the utility model cylindrical battery automatic welding block machine structural representation;
Fig. 2 is the A place partial enlargement structure chart of Fig. 1;
Fig. 3 is the block blanking unit structure chart of the utility model cylindrical battery automatic welding block machine;
Fig. 4 is the block push unit structure chart of the utility model cylindrical battery automatic welding block machine.
Embodiment
The utility model to be explained in further detail below in conjunction with accompanying drawing and embodiment for the ease of it will be appreciated by those skilled in the art that.
As shown in figures 1-4, a kind of cylindrical battery automatic welding block machine, comprise feed well 5 successively by its station order and be arranged on tab positioning apparatus 7, lug apparatus for shaping 8, the welding cap cap device 1 of rotating disk 6 periphery, and qualified product drawing mechanism 9 and defective item drawing mechanism 10.Device on each above-mentioned station is all arranged in frame 14, and control by the control cabinet 13 be arranged in frame 14, the anode ear welding the end and the good semi-finished product battery core of slot rolling is realized to carry out lug location, lug shaping, then the mode of ultrasonic bonding is adopted to weld with block anode ear, detect underproof product simultaneously, separate with qualified products and release, realize the full-automatic High-efficient Production of the welding cap cap of battery.For preventing the watchcase of battery negative pole end in production transport process from being scratched, rotating disk 6 being provided with insulating rubber slab, reducing the damage to product while making to produce to greatest extent, improving qualification rate.
Wherein feed well 5 is the belt-type slot rolling of the shuttling movement that controlled case 13 controls, under the control of control cabinet, motor driving belt, the battery welding the end and the good semi-finished product battery core of slot rolling is transported to described rotating disk 6 being equipped with marshalling inside the hopper of magnet, described feed well 5 is also provided with the inductor for induced cell, when semi-finished product battery is put into feed well 5, inductor senses and is loaded by battery, then follow-up device carries out work successively, described rotating disk 6 is the magnetic index dial driven by dispenser, semi-finished product battery is transported to each station be located at outside disk peripheral by rotation and carries out production and processing by rotating disk 6.
First the semi-finished product battery on rotating disk 6 enters tab positioning apparatus 7, and described tab positioning apparatus 7 comprises lug position optical fiber induction installation and gripping and rotates the positioning cylinder of battery core anode ear; Positioning cylinder is according to the testing result of position optical fiber induction installation, and gripping rotates battery, is rotated to by lug on the position just to optical fiber induction installation.
The semi-finished product battery completing lug location enters lug apparatus for shaping 8, described lug apparatus for shaping 8 comprises shaping clip and drives shaping clip by shaping cylinder straight for positive pole ear clip, the both sides of shaping clip are two straight clamping plate, the lug folder positive pressure direct of will have good positioning under the drive of shaping cylinder.
Complete the semi-finished product battery after shaping and enter welding cap cap device 1, described welding cap cap device 1 comprises block blanking unit 2, block push unit 3 and ultrasonic bonding unit 4, wherein to block a shot blanking unit 2 involving vibrations dish 21 and lower cover cap hopper 22 and explosion-proof point location unit 224 of blocking a shot, block 15 sorting proper alignment is entered lower cover cap hopper 22 by vibration by vibrating disk 21, rotates block make welding cap cap position avoid explosion-proof point in lower cover cap hopper 22 by the rotating stepper motor of explosion-proof point location unit 224 of blocking a shot, as shown in Figure 2, lower cover cap hopper 22 is divided into vertical hopper 221 and horizontal hopper 222, vertical hopper 221 is provided with inductor 225, vertical hopper 221 tail end is provided with the first pusher cylinder 223 block being pushed to horizontal hopper 222, inductor 225 is responded on vertical hopper 221 with or without block 15, information is sent to control cabinet 13, if control cabinet 13 receives block information, then corresponding control vibrating disk 21 vibrates and the first pusher cylinder 223 action, if receive without block information, then control vibrating disk 21 and the first pusher cylinder 223 stop action, described block explosion-proof point location unit 224 is arranged on horizontal hopper 222, make to avoid explosion-proof means of spot welds in the ultrasonic bonding of next step.
As shown in Figure 3, block push unit 3 comprises absorption from the vacuum slot 31 of the block 15 of lower cover cap hopper 22 and the pushing cover cap cylinder 32 promoting vacuum slot 31, vacuum slot 31 is connected by folding type device 33 with pushing cover cap cylinder 32, vacuum slot 31 and pushing cover cap cylinder 32 is connected by folding type device 33, aerodynamic force is converted into mechanical force, will the vacuum slot 31 forward impelling row supersonic welding block of block 15 be held better.
Described ultrasonic bonding unit 4, comprise push cylinder on ultrasonic wave controller and battery, on battery, the semi-finished product battery being transported to this station by rotating disk 6 is up pushed into ultrasonic bonding head and goes out by push cylinder, now block 15 has held and has pushed ultrasonic bonding head to by the vacuum slot 31 of block push unit 3, ultrasonic wave controller starts simultaneously, and completes the welding of positive pole ear and block.
Described welding cap cap device 1 is also provided with the quality detection device judging qualified product.And deliver to by qualified product drawing mechanism 9 sucking-off behind qualified product drawing mechanism 9 position by rotating disk 6 by detecting the semi-finished product battery of the cap of welding cap passed through, the underproof semi-finished product battery detected delivered to after defective item drawing mechanism 10 by defective item drawing mechanism 10 sucking-off by rotating disk 6.
Wherein, qualified product drawing mechanism 9 comprises suction bar magnet 91, second pusher cylinder 92 and qualified product blow tank 93, described suction bar magnet 91 by described second pusher cylinder 92 after qualified product inspiration qualified product blow tank 93 by the qualified product in qualified product blow tank 93 toward extrapolated.
Described defective item drawing mechanism 10 comprises material folding cylinder 11, the 3rd pusher cylinder and defective item blow tank 12, loosen after described material folding cylinder 11 presss from both sides out defective item and allow the landing of defective item nature enter defective item blow tank 12, the defective item that landing is entered defective item blow tank 12 by described 3rd pusher cylinder is released.
In the utility model, the not concrete functional module introduced all can adopt ripe functional module of the prior art, such as control cabinet, ultrasonic wave controller etc., and the control program wherein exported is common programs.
Be more than wherein specific implementation of the present utility model, it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these apparent replacement forms all belong to protection range of the present utility model.
Claims (10)
1. a cylindrical battery automatic welding block machine, is characterized in that: comprise frame (14) and be arranged on the welding cap cap device (1) in frame; Described welding cap cap device (1) comprises and is installed in frame respectively:
Block blanking unit (2), comprise interconnective vibrating disk (21), lower cover cap hopper (22) and the explosion-proof point location unit (224) of block, described vibrating disk (21) adopts the mode of vibration screening by block sorting and proper alignment enters lower cover cap hopper (22), rotates block make welding cap cap position avoid explosion-proof point in lower cover cap hopper (22) by the rotating stepper motor of explosion-proof point location unit (224) of blocking a shot;
Block push unit (3), comprises for absorption from the vacuum slot (31) of block in lower cover cap hopper (22) and the pushing cover cap cylinder (32) for controlling vacuum slot (31) action; With ultrasonic bonding unit (4);
After battery to be welded puts in place, block push unit (3) adsorbs above block pushed forward to battery to be welded corresponding with battery pole ear to be welded, and lug and block weld together by ultrasonic bonding unit.
2. cylindrical battery automatic welding block machine according to claim 1, it is characterized in that: described lower cover cap hopper (22) comprises interconnective vertical hopper (221) and horizontal hopper (222), described vertical hopper (221) is provided with the inductor (225) of induction with or without block, the tail end of vertical hopper (221) is provided with the first pusher cylinder (223) block being pushed to horizontal hopper (222), and horizontal hopper (222) end connects block push unit (3) and ultrasonic bonding unit (4).
3. cylindrical battery automatic welding block machine according to claim 1, it is characterized in that: described vacuum slot (31) horizontally set, pushing cover cap cylinder (32) is vertically arranged, pushing cover cap cylinder (32) lower end connects vacuum slot (31) by a folding type device (33), and the vertically pneumatic of cylinder is converted to horizontal mechanical movement.
4. cylindrical battery automatic welding block machine according to claim 1, it is characterized in that: the rotating disk (6) of transport battery also comprising feed well (5) and driven by dispenser, rotating disk (6) is upper arranges the draw-in groove being used for clamping battery, and battery to be welded is put in place by rotating disk (6) conveying.
5. cylindrical battery automatic welding block machine according to claim 4, it is characterized in that: described rotating disk (6) periphery is sequentially with carries out the tab positioning apparatus (7) of optical fiber induction localization process to battery core anode ear, the battery core anode ear completing location is carried out to the lug apparatus for shaping (8) of Shape correction, next station of lug apparatus for shaping is welding cap cap device (1), also comprises qualified product drawing mechanism (9) and the defective item drawing mechanism (10) of next station being positioned at welding cap cap device (1).
6. cylindrical battery automatic welding according to claim 5 block machine, is characterized in that: described tab positioning apparatus (7) comprises lug position optical fiber induction installation and gripping and rotates the positioning cylinder of battery core anode ear; Described lug apparatus for shaping (8) comprises shaping clip and drives shaping clip by shaping cylinder straight for positive pole ear clip.
7. cylindrical battery automatic welding block machine according to claim 5, it is characterized in that: described qualified product drawing mechanism (9) comprises suction bar magnet (91), the second pusher cylinder (92) and qualified product blow tank (93), described suction bar magnet (91) by qualified product inspiration qualified product blow tank (93) afterwards described second pusher cylinder (92) by the qualified product in qualified product blow tank (93) toward extrapolated.
8. cylindrical battery automatic welding block machine according to claim 5, it is characterized in that: described defective item drawing mechanism (10) comprises material folding cylinder (11), the 3rd pusher cylinder and defective item blow tank (12), loosen after described material folding cylinder (11) presss from both sides out defective item and allow the landing of defective item nature enter defective item blow tank (12), the defective item that landing is entered defective item blow tank (12) by described 3rd pusher cylinder is released.
9. cylindrical battery automatic welding block machine according to claim 4, is characterized in that: described rotating disk (6) is provided with and prevents battery bottom by the insulating rubber slab scratched.
10. cylindrical battery automatic welding according to claim 9 block machine, is characterized in that: also comprise the control cabinet (13) controlled from feed well (5) to qualified product blow tank (93) and defective item blow tank (12) action.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420808942.8U CN204333091U (en) | 2014-12-19 | 2014-12-19 | A kind of cylindrical battery automatic welding block machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420808942.8U CN204333091U (en) | 2014-12-19 | 2014-12-19 | A kind of cylindrical battery automatic welding block machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204333091U true CN204333091U (en) | 2015-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420808942.8U Active CN204333091U (en) | 2014-12-19 | 2014-12-19 | A kind of cylindrical battery automatic welding block machine |
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| Country | Link |
|---|---|
| CN (1) | CN204333091U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104505486A (en) * | 2014-12-19 | 2015-04-08 | 左文明 | Automatic cylindrical battery cap welding machine |
| CN106586515A (en) * | 2017-02-06 | 2017-04-26 | 江阴市汇通包装机械有限公司 | Double-cover-loading device |
| CN107139488A (en) * | 2017-06-30 | 2017-09-08 | 常州胜威塑料有限公司 | A kind of automatic welding device of plastic drum lid and oil nozzle |
-
2014
- 2014-12-19 CN CN201420808942.8U patent/CN204333091U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104505486A (en) * | 2014-12-19 | 2015-04-08 | 左文明 | Automatic cylindrical battery cap welding machine |
| CN104505486B (en) * | 2014-12-19 | 2017-12-12 | 左文明 | A kind of cylindrical battery automatic welding block machine |
| CN106586515A (en) * | 2017-02-06 | 2017-04-26 | 江阴市汇通包装机械有限公司 | Double-cover-loading device |
| CN107139488A (en) * | 2017-06-30 | 2017-09-08 | 常州胜威塑料有限公司 | A kind of automatic welding device of plastic drum lid and oil nozzle |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170414 Address after: Xiaojinkou street 516000 in Guangdong province Huizhou city Huicheng District Qing Tang Cun Niu Ling Group No. 1 Lane two Patentee after: Huizhou billion Hengte Automation Technology Co. Ltd. Address before: 516000 Guangdong city of Huizhou province Xiaojinkou Luo Keng No. 205 Patentee before: Zuo Wenming |