CN1986474A - Process of producing color decorating quartzite - Google Patents

Process of producing color decorating quartzite Download PDF

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Publication number
CN1986474A
CN1986474A CN 200510048071 CN200510048071A CN1986474A CN 1986474 A CN1986474 A CN 1986474A CN 200510048071 CN200510048071 CN 200510048071 CN 200510048071 A CN200510048071 A CN 200510048071A CN 1986474 A CN1986474 A CN 1986474A
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China
Prior art keywords
quartz sand
quartzite
color
pigment
quartz
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CN 200510048071
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Chinese (zh)
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黄艳
赵晶琳
吴爱芳
曾丹
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Individual
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Individual
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Priority to CN 200510048071 priority Critical patent/CN1986474A/en
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Abstract

The present invention relates to process of producing color decorating quartzite. The present invention produces artificial color decorating quartzite through mixing quartzite and reactants producing aluminum phosphate (P2O5 and Al2O3) to react via stirring, adding inorganic pigment of transition metal oxide via stirring and baking at about 300deg.c. The present invention has simple technological process, abundant material, high efficiency and other advantages, and the color decorating quartzite product has bright and fast color.

Description

A kind of manufacture method of polychromy quartz sand
Technical field the present invention relates to a kind of finishing material development field, especially a kind of manufacture method of polychromy quartz sand.
The standard of living that the appearance of technical background buildings is decorated beautifying city, the economic strength that embodies each area and even whole country and people plays crucial effect.Reach the important subject that certain color effect is a building research always by various materials.And traditional building and ornament materials are crossed reasons such as difference because of weather resistance, impermeability and decorative effect, are progressively eliminated and replace.Therefore development of new building and ornament materials energetically in recent years.
Colorful quartz sands is the decoration aggregate that grows up in the world over past ten years, with natural color stone sand facies ratio, has bright in lusterly, and easy-weathering not, particle diameter and color such as can select arbitrarily at advantage, can be used as the painted aggregate and the powder drawing pigment of sand wall coating.
In Japan, Japanese kokai publication sho 53-8628 " sand is painted and used coloring powder " is to add starch, casein in the mineral dusts such as marble and silica flour.CMC, synthetic resin emulsions such as water-soluble fluidity macromolecular solution of natural synthetic such as PVA or vinyl acetate are tamanori, with mineral dye or pigment dyestuff aqueous dispersions combination dryings such as nonionic or teepol and phthalein, colcother, iron aniline yellows, make colored sand.
The manufacture method of the colored sand of the clear 59-24109 of Japan's special permission is: black basalt and phosphoric acid series tamanori are mixed, then mineral dye is mixed the colored sand that is stirred in 400 ℃ of left and right sides sintering and gets with it.
The colored sand of China's development claims color-enamel sand again.It mainly adopts the upper color technology of pottery oil, take quartz sand as raw material, adds color painting and water mixing on an amount of oil, forms at 1200 ℃ of-1350 ℃ of high temperature range sintering then.Afterwards, on the basis of this high temperature sintering, added trace quantity mineral agent (being solvent), reduced firing temperature, at 700 ℃ of-950 ℃ of left and right sides sintering and prestige.
In recent years, along with the use of soap-free emulsion, novel covering material and the improvement of other technology, the whiting of natural real stone paint, anti-stain characteristic and weathering resistance have obtained large increase.But natural real stone paint is owing to be subjected to the restriction of natural colour, and color change is not enough abundant, is difficult to satisfy customer requirements, has limited to a certain extent the use of true mineral varnish and has promoted.
China has abundant quartz sand resources, and colorful quartz sands has comparatively vast market in finishing material market.But, the most of producer that produces colorful quartz sands of China mainly concentrates in the Japan and Korea S enterprise, though China also has many families to make the producer of colorful quartz sands, but because of technology backward than Japan and Korea S enterprise, income and bad is sold Japan and Korea S enterprise so some city just is common quartz sand with starting material with lower price in finishing material market, sells us with higher price again after finished product is made by Japan and Korea S enterprise, therefrom seek exorbitant profit, cause the serious waste of China's fund.Therefore, the objective of the invention is to be used to solve above-mentioned practical problems in a kind of simple method for preparing colorful quartz sands of research.
Summary of the invention the purpose of this invention is to provide a kind of manufacture method of polychromy quartz sand, is used to solve problems such as existing development colorful quartz sands method complexity, technology are loaded down with trivial details.
For achieving the above object, the manufacture method of a kind of polychromy quartz sand of the present invention, comprise select materials, mix, stirring, the step such as painted, quartz sand and aluminum phosphate (P 2O 5Al 2O 3) reactant mutually mix, simultaneously stirring reaction adds the inorganic pigment that is made up of transition group metallic oxide again, again stirs, and fires under 300 ℃ of left and right sides temperature, forming the surface is the artificial colour quartz sand of the compound salt of colour.
After adopting said structure, the present invention is promoting agent with the aluminum phosphate, and aluminum phosphate is that Vanadium Pentoxide in FLAKES and aluminium sesquioxide react under the catalytic condition of water by a certain percentage and make, and its reaction equation is:
P 2O 5+Al 2O 3+3H 2O---->2A1PO 4+3H 2O
Wherein, phosphorus pentoxide very easily absorbs moisture, and with the water intense reaction, every mole of phosphorus pentoxide is emitted 68 kilocalories of heats; And by adding the different pentavalent phosphorus oxyacid of how much generating of Heshui, such as metaphosphoric acid, pyrophosphoric acid, orthophosphoric acid etc., so claim again phosphoric anhydride.Emit a large amount of heats by means of Vanadium Pentoxide in FLAKES and water reaction just, silicon dioxide structure in the quartz sand is changed, atoms metal in the mineral dye is embedded in the lattice of silicon-dioxide, and then produces new crystalline network and make it colour-fast with stable inorganic pigment.
From the space structure of silicon-dioxide as can be seen, the valence orbit of silicon-dioxide is sp 2, and on oxygen, having lone-pair electron to exist, these lone-pair electron can combine with the unoccupied orbital of atoms metal in the mineral dye structure.Therefore when the preparation colour building decoration material, the selection inorganic pigment is colouring agent.
In addition, the aluminum phosphate (AlPO that is generated by phosphorus pentoxide and alundum (Al2O3) 4) itself metal ion is had suction-operated, make like this pigment again further firmly on quartz sand.
Advantage of the present invention is: technology is simple, raw material is sufficient, finished product is difficult for fading, bright in color, durable in use, can effectively save working routine, increases work efficiency, and also has skidproof effect, and has good market outlook.
The manufacture method of a kind of polychromy quartz sand of specific embodiment the present invention, comprise select materials, mix, stirring, the step such as painted, quartz sand and aluminum phosphate (P 2O 5Al 2O 3) reactant mutually mix, simultaneously stirring reaction adds the inorganic pigment that is made up of transition group metallic oxide again, again stirs, and fires under 300 ℃ of left and right sides temperature, forming the surface is the artificial colour quartz sand of the compound salt of colour.In general, P 2O 5: Al 2O 3Be preferably in 1-5: between the 5-1 (gram), it is pulpous state the best that pigment and water form emulsion, and temperature is at 200-300 ℃.In specific operation process, the reagent proportion of colorful quartz sands, pigment and water proportion, temperature are looked institute to add pigment different and different, and the time is different and different with the sand amount.Firing temperature is one of principal element that influences product, wants to burn till the product of ideal color, just needs corresponding firing temperature.Firing temperature is too high, and it is too much then to produce liquid phase, can not ensure the quality of products; And firing temperature is low excessively, and it is not firm then to cause colorant and raw material to cohere, and fades easily.So, particularly important to temperature controlling.For each pigment, the firing temperature an of the best is all arranged, only in this specific temperature province, burn till, just can present specific color, i.e. " color development ".
Other conditions are constant, the painted table 1 that the results are shown under the differing temps.
Table 1 temperature is to the impact of coloring effect
Temperature (℃) 200 230 260 290 320 350
Quality (g) after the reaction 41.5 41.3 41 41.7 41.3 41.3
Under certain firing temperature, keep certain firing time, can guarantee that on the one hand (liquid) phase reaction is fully carried out admittedly, also can make on the other hand product have certain gloss.Firing time is too short, and then sintering process is incomplete, Gu (liquid) phase reaction is insufficient, causes the color inequality, lacks gloss, but overlong time is easily cohered into piece, and increased energy consumption between colorful quartz sands.
Other conditions are constant, and storing time changes, the painted table 2 that the results are shown in.
Table 2 time is to the impact of coloring effect
Time (min) 20 40 60 80 100 120
Quality (g) after the reaction 41.7 41.4 41.6 41.5 41.7 42
The method that adds pigment
In preparation colorful quartz sands process, pigment will fully combine with quartz and just can make the colorful quartz sands color full, so when adding pigment, take the method that is coated with, promptly be that pigment and water are made into thicker emulsion by a certain percentage, again emulsion in layer is coated on the quartz sand, pigment is fully combined with quartz sand.Experiment showed, with this method to make the colorful quartz sands coloring effect better, and save the consumption of pigment.
Stir number of times and sintering number
To stir in the high-temperature sintering process, when advancing for the first time the furnace accretion burning, will be according to for the first time mixing time that how much decides of the quartz sand surface water content after processing in the crucible, generally advance behind the stove to carry out the first time in 5 minutes to stir, if moisture when more, carry out the first time when about 3 minutes and stir, will be the quartz sand of caking as far as possible separately during stirring, put into again stove knot and burn, later on can about 10 minutes stir once.
Its sintering number of quartz sand for different colours is also different, can be with reference to the method for making of following different colours quartz sand.
Can find out from above experiment condition, the quality of colorability, relevant with temperature, stoving time, but concrete color has different creating conditions, and enumerates below the manufacture method of shades of colour quartz sand:
1, the manufacture method of red colorful quartz sands: be 2.5 aluminum phosphate solution with 40 gram quartz sands and proportions
(P 2O 5: Al 2O 3=1.0: 0.4 gram) behind the mix and blend, be that 1.6 (iron cobalt red pigment: emulsion water=5: 3 grams) spreads upon on the quartz sand, after mixing, puts into Muffle furnace, burns 25-35 minute about 300 ℃, burns to get final product for 1-3 time again with proportion.
2, the manufacture method of light grey quartz sand: be 1.75 aluminum phosphate solution with 40 gram quartz sands and proportions
(P 2O 5: Al 2O 3=0.7: 0.4 gram) behind the mix and blend, be that 1.6 (tin antimony ash pigment: emulsion water=5: 3 grams) spreads upon on the quartz sand, after mixing, puts into Muffle furnace, burns 25-35 minute about 200 ℃, burns to get final product for 3 times again with proportion.
3, the manufacture method of orange quartz sand: be 2.75 aluminum phosphate solution with 40 gram quartz sands and proportions
(P 2O 5: Al 2O 3=1.1: 0.4 gram) behind the mix and blend, be that 1.6 (golden brown pigment: emulsion water=5: 3 grams) spreads upon on the quartz sand, after mixing, puts into Muffle furnace, burns about 300 ℃ and burns 1 time and get final product in 25-35 minute again with proportion.
4, the manufacture method of green quartz sand: be 2.75 aluminum phosphate solution with 40 gram quartz sands and proportions
(P 2O 5: Al 2O 3=1.1: 0.4 gram) (peacock green pigment: emulsion water=1: 1 gram) spreads upon on the quartz sand, after mixing, puts into Muffle furnace, burns 25-35 minute about 300 ℃, burns 1 time and get final product behind the mix and blend, with proportion to be again 1.0.
5, the manufacture method of violet quartz sand: be 2.25 aluminum phosphate solution with 40 gram quartz sands and proportions
(P 2O 5: Al 2O 3=1.1: 0.4 gram) (sapphire blue pigment: emulsion water=5: 3 grams) spreads upon on the quartz sand, after mixing, puts into Muffle furnace, burns 25-35 minute about 300 ℃, burns 1 time and get final product behind the mix and blend, with proportion to be again 1.6.
6, the manufacture method of black quartz sand: be 2.75 aluminum phosphate solution (P with 40 gram quartz sands and proportions 2O 5: Al 2O 3=1.1: 0.4 gram) (cobalt black pigment: emulsion water=5: 4 grams) spreads upon on the quartz sand, after mixing, puts into Muffle furnace, burns 25-35 minute about 300 ℃, only burns 1 time and get final product behind the mix and blend, with proportion to be again 1.25.
7, the manufacture method of yellow color quartz sand: be 2.5 aluminum phosphate solution (P with 40 gram quartz sands and proportions 2O 5: Al 2O 3=1.0: 0.4 gram) (the spectrum yellow pigment: emulsion water=5: 2 grams) spreads upon on the quartz sand, after mixing, puts into Muffle furnace, burns 25-35 minute about 300 ℃, burns 3 times and get final product behind the mix and blend, with proportion to be again 2.25.

Claims (1)

1, a kind of manufacture method of polychromy quartz sand, comprise select materials, mix, stirring, the step such as painted, it is characterized in that: quartz sand and aluminum phosphate (P 2O 5Al 2O 3) reactant mutually mix, simultaneously stirring reaction adds the inorganic pigment that is made up of transition group metallic oxide again, again stirs, and fires under 300 ℃ of left and right sides temperature, forming the surface is the artificial colour quartz sand of the compound salt of colour.
CN 200510048071 2005-12-19 2005-12-19 Process of producing color decorating quartzite Pending CN1986474A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104230214A (en) * 2014-09-17 2014-12-24 常州明清新材料技术有限公司 Method for manufacturing artificial colorized quartz composite stone with colorized quartz sand
CN114525046A (en) * 2021-12-24 2022-05-24 德爱威(中国)有限公司 Inorganic reflective heat-insulating light ceramic color stone coating and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104230214A (en) * 2014-09-17 2014-12-24 常州明清新材料技术有限公司 Method for manufacturing artificial colorized quartz composite stone with colorized quartz sand
CN104230214B (en) * 2014-09-17 2016-03-09 常州明清新材料技术有限公司 A kind of method of being synthesized stone by colorful quartz sands making artificial colo red quartz
CN114525046A (en) * 2021-12-24 2022-05-24 德爱威(中国)有限公司 Inorganic reflective heat-insulating light ceramic color stone coating and preparation method thereof

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