CN117382976A - Product sorting and packaging device and method - Google Patents
Product sorting and packaging device and method Download PDFInfo
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- CN117382976A CN117382976A CN202311276958.9A CN202311276958A CN117382976A CN 117382976 A CN117382976 A CN 117382976A CN 202311276958 A CN202311276958 A CN 202311276958A CN 117382976 A CN117382976 A CN 117382976A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 121
- 238000004519 manufacturing process Methods 0.000 claims abstract description 31
- 230000003139 buffering effect Effects 0.000 claims abstract description 17
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10009—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
- G06K7/10158—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves methods and means used by the interrogation device for reliably powering the wireless record carriers using an electromagnetic interrogation field
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Mechanical Engineering (AREA)
- Computer Networks & Wireless Communication (AREA)
- General Health & Medical Sciences (AREA)
- Artificial Intelligence (AREA)
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- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
Abstract
The invention provides a product sorting and packaging device and a method, wherein the device comprises the following components: the device comprises a code scanning mechanism, a sorting and buffering mechanism, a sorting and feeding mechanism, a sorting and storing mechanism and a sorting and discharging mechanism; the code scanning mechanism is used for scanning codes of products to be sorted on the production line, corresponding code scanning information is obtained through the sorting control system, and the products subjected to code scanning are sequentially queued to the sorting caching mechanism for caching; the sorting and feeding mechanism is used for placing the products in the sorting and buffering mechanism in corresponding storage areas in the sorting and storing mechanism according to the code scanning information of the products; the sorting and blanking mechanism is used for discharging and packaging the products in the storage area when the number of the products in the storage area reaches the preset number. The invention can realize automatic sorting and packaging of multiple types of mass products.
Description
Technical Field
The invention relates to the technical field of product packaging, in particular to a product sorting and packaging device and method.
Background
At present, when products are shipped or transported, the products need to be packaged and sealed for the sale and transportation of goods, but for products of different types or the same model, the products need to be distinguished and packaged when packaged and shipped due to the differences of sales areas or product appearances.
However, when the product types are more or the quantity is larger, uncertainty generated in the product boxing process is increased, so that the product is piled up on the station, and meanwhile, due to the fact that the product sorting is finished by using a large amount of manpower, the production efficiency is low, and waste of manpower and material resources is caused.
Disclosure of Invention
In view of the above problems, the present invention aims to provide a packaging machine for a product, which solves the problems of low automation degree, low production efficiency, waste of manpower and material resources, etc. existing in the existing product packaging.
The invention provides a product sorting and packaging device which comprises a code scanning mechanism, a sorting and caching mechanism, a sorting and feeding mechanism, a sorting and storing mechanism and a sorting and discharging mechanism; the code scanning mechanism is used for scanning codes of products to be sorted on the production line, corresponding code scanning information is obtained through the sorting control system, and the products subjected to code scanning are sequentially queued to the sorting caching mechanism for caching; the sorting and feeding mechanism is used for placing the products in the sorting and buffering mechanism in corresponding storage areas in the sorting and storing mechanism according to the code scanning information of the products; the sorting and blanking mechanism is used for discharging and packaging the products in the storage area when the number of the products in the storage area reaches the preset number.
In addition, the optional technical scheme is that the code scanning mechanism comprises a fixing frame erected on the assembly line and code scanning devices arranged on the fixing frame, wherein the number of the code scanning devices corresponds to the number of the assembly line; the code scanning device is used for scanning two-dimensional codes or bar codes of products on the corresponding production line and sending corresponding code scanning information to the sorting control system.
In addition, the optional technical proposal is that the sorting control system also comprises a programmable controller connected with the sorting control system; the sorting control system acquires the type information of the products according to the code scanning information, so that sorting information of the sorting feeding mechanism is determined according to the type information and is sent to the programmable controller; and the programmable controller controls the sorting feeding mechanism to act according to the sorting information.
In addition, the optional technical scheme is that the sorting and feeding mechanism is arranged on one side of the sorting and buffering mechanism and comprises a first XY axial motor and a first grabbing component; the first XY axial motor is used for driving the first grabbing component to grab and place the products in the sorting buffer mechanism in the corresponding storage area, and feeding back the position information of the products in the storage area to the sorting control system.
In addition, the optional technical scheme is that the sorting control system is also used for recording and counting the number of products in each storage area according to the type information of the products and the position information in the storage area.
In addition, the selectable technical scheme is that the preset quantity is the storage quantity which is determined by inquiring the sorting control system in the external production management system according to the category information.
Furthermore, an alternative solution is that the sorting and storing means comprises at least two storage areas regularly distributed, different storage areas being used for storing different kinds of products.
In addition, the optional technical scheme is that the sorting and blanking mechanism is arranged on the other side of the sorting and buffering mechanism and comprises a second XY axial motor and a second grabbing component; the second XY axial motor is used for driving the second grabbing component to grab products in the same storage area in the sorting storage mechanism one by one, row by row or integrally into the target box body, and packaging and box sealing are carried out.
In addition, the optional technical scheme is that the intelligent control system also comprises a sensor and an alarm device which are connected with the programmable controller; the sensor is used for collecting control state information of the programmable controller and feeding back the control state information; the alarm device is used for alarming abnormal sorting or reminding when the number of products in the storage area reaches the preset number.
In another aspect, the present invention also provides a method for sorting and packaging products, including: conveying the products to be sorted to a product sorting and packaging device through a production line; the code scanning mechanism is used for scanning codes of products on the flow line, corresponding code scanning information is obtained, and the products after code scanning are sequentially queued to enter a sorting and caching mechanism of the product sorting and packaging device for caching; the sorting and feeding mechanism is used for placing the products in the sorting and buffering mechanism in corresponding storage areas in the sorting and storing mechanism according to the code scanning information of the products; and when the number of the products in the storage area reaches the preset number, discharging the products in the storage area through the sorting and blanking mechanism and packaging.
By using the product sorting and packaging device and method, the products on the multiple production lines can be scanned by the code scanning mechanism, the products are temporarily stored in the sorting and caching mechanism for waiting for sorting after the code scanning, the products in the sorting and caching mechanism can be placed in the corresponding storage areas in the sorting and storing mechanism according to the code scanning information of the products, and when the number of the products in the storage areas reaches the preset number, the products in the storage areas are discharged and packaged, so that sorting and packaging of different types of products on the production lines can be realized, manpower and material resources can be saved, and the product production efficiency can be improved.
To the accomplishment of the foregoing and related ends, one or more aspects of the invention comprise the features hereinafter fully described. The following description and the annexed drawings set forth in detail certain illustrative aspects of the invention. These aspects are indicative, however, of but a few of the various ways in which the principles of the invention may be employed. Furthermore, the invention is intended to include all such aspects and their equivalents.
Drawings
Other objects and attainments together with a more complete understanding of the invention will become apparent and appreciated by referring to the following description taken in conjunction with the accompanying drawings. In the drawings:
fig. 1 is a schematic structural view of a product sorting and packing apparatus according to an embodiment of the present invention;
fig. 2 is a logic schematic diagram of a product sort packaging device according to an embodiment of the present invention;
fig. 3 is a flow chart of a method of sorting and packaging products according to an embodiment of the present invention.
Wherein reference numerals include: the automatic sorting and feeding device comprises a production line 1, a code scanning mechanism 2, a sorting and caching mechanism 3, a sorting and feeding mechanism 4, a sorting and storing mechanism 5, a sorting and discharging mechanism 6, a manual operation table 7 and an automatic device 8.
The same reference numerals will be used throughout the drawings to refer to similar or corresponding features or functions.
Detailed Description
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more embodiments. It may be evident, however, that such embodiment(s) may be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to facilitate describing one or more embodiments.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
In order to solve the problems that when the existing product packaging mode is large in variety or quantity, stacking of products on stations is easy to cause, meanwhile, due to the fact that product sorting is finished by using a large amount of manpower, production efficiency is low, waste of manpower and material resources is caused, and the like.
For a detailed description of the product sorting and packaging apparatus and method in the present invention, specific embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Fig. 1 shows a schematic structure of a housing of a product sorting and packing device according to an embodiment of the present invention.
As shown in fig. 1, the product sorting and packaging device in the embodiment of the invention comprises a code scanning mechanism 2, a sorting and caching mechanism 3, a sorting and feeding mechanism 4, a sorting and storing mechanism 5 and a sorting and discharging mechanism 6; the code scanning mechanism 2 is arranged on one side of the sorting and caching mechanism 3, the sorting and feeding mechanism 4 and the sorting and discharging mechanism 6 are respectively arranged on two sides of the sorting and storing mechanism 5, the code scanning mechanism 2 is arranged above the production line 1, the production line 1 is connected with other automatic equipment 8 and is used for scanning the products to be sorted on the production line 1 one by one, and the code scanning mechanism 2 is connected with the sorting and controlling system, so that code scanning information corresponding to the products can be obtained through the sorting and controlling system, and the products after code scanning are sequentially queued into the sorting and caching mechanism 3 for caching so as to wait for further sorting; at this time, the sorting and feeding mechanism 4 can place the products in the sorting and buffering mechanism in the corresponding storage areas in the sorting and storing mechanism 5 according to the code scanning information of the products, and when the number of the products in the storage areas reaches the preset number, the products in the storage areas are discharged through the sorting and discharging mechanism 6, so that sorting and packaging of the products is completed.
The code scanning mechanism 2 may further include a fixing frame erected on the assembly line 1 and a plurality of code scanning devices arranged on the fixing frame, the number of the code scanning devices may be set to correspond to the number of the assembly line 1, and then the code scanning devices may be used to scan the products on the assembly line 1 one by one, in addition, the code scanning devices may distinguish the differences between the marks with the identifier such as the two-dimensional code or the bar code arranged on the products, and the code scanning devices may scan the two-dimensional code or the bar code corresponding to the products on the assembly line 1, and then may send the corresponding code scanning information to the sorting control system for processing calculation, so as to determine the position of the code scanning devices entering the sorting storage mechanism 5.
Further, the product sorting and packaging device of the embodiment of the invention further comprises a programmable controller connected with the sorting control system; the sorting control system can acquire the type information of the products according to the code scanning information, so that sorting information of the sorting and feeding mechanism 4 is determined according to the type information and is sent to the programmable controller, and the programmable controller controls the sorting and feeding mechanism 4 to act according to the sorting information; wherein, after the code scanner scans the code of the product, the type of the product and the position thereof in the sorting and buffering mechanism 3 can be determined and recorded by the information fed back to the sorting control system by the code scanner, so as to facilitate the grabbing of the sorting and feeding mechanism 4 and the storage in the sorting and storing mechanism 5.
Specifically, the sorting feeding mechanism 4 may be disposed at one side of the sorting buffer mechanism, and includes a first XY axial motor and a first grabbing component; the first XY axial motor is used for driving the first grabbing component to grab and place the products in the sorting and buffering mechanism 3 in the corresponding storage area, and feeds back the position information of the products in the storage area to the sorting control system, and the first grabbing component can adopt a clamping jaw or an adsorption mechanism and is used for transferring the products from the sorting and buffering mechanism 3 to the sorting and storing mechanism 5.
Furthermore, the sorting control system records and counts the number of products in each storage area according to the type information of the products and the position information in the storage area, and when the number of the products in the storage area reaches a preset number, the sorting and blanking mechanism 6 can be controlled to perform blanking action, wherein the sorting and storing mechanism 5 comprises at least two storage areas which are regularly distributed, different storage areas are used for storing different types of products, the preset number is the storage number which is determined by the sorting control system according to the type information and inquired in an external production management system, and the storage number of the different storage areas may be different, and is specifically set according to the packaging requirement of the products.
In addition, the sorting and blanking mechanism 6 in the embodiment of the invention is arranged at the other side of the sorting and buffering mechanism and comprises a second XY axial motor and a second grabbing component; the second XY axial motor is used for driving the second grabbing component to grab products in the same storage area in the sorting and storing mechanism 5 one by one, row by row, column by column or integrally into the target box body for packaging and box sealing, and the process can be completed in the manual operation table 7; it can be seen that the second grabbing component can adopt an adsorption structure integrating a plurality of clamping jaws or a plurality of suction heads, at least one product in the same storage area can be grabbed at one time through the second grabbing component, and the specific grabbing quantity can be set in combination with the size of the packaging box.
In another embodiment of the invention, the product sorting and packaging device can further comprise a sensor and an alarm device connected with the programmable controller; the control state information of the programmable controller can be acquired or monitored through the sensor and fed back, so that the sorting control system can master the state of the programmable controller in real time; the alarm device can alarm abnormal sorting or remind the user when the number of products in the storage area reaches the preset number.
Fig. 2 shows a logical schematic of a product sorting and packaging device according to an embodiment of the invention.
As shown in fig. 2, the product sorting and packaging device comprises a sorting control system, a production management system, a programmable controller, an industrial camera, a code scanner, an input/output unit, a man-machine interface, a sensor, an alarm device, an electric actuating mechanism and a pneumatic actuating mechanism, wherein the production management system, the programmable controller, the industrial camera and the code scanner are connected with the sorting control system, and the input/output unit, the man-machine interface, the sensor, the alarm device, the electric actuating mechanism and the pneumatic actuating mechanism are connected with the programmable controller.
The production management system can issue production tasks and manage product information, the sorting control system can acquire bar code information of products through an industrial camera or a code scanner, and inquire corresponding product information on the production management system, including type information of the products, and transmit the information to the editable controller. The editable controller is used as a core device for motion control, can receive sorting information given by a sorting control system to distributed products, comprises product position information, controls a corresponding motion mechanism (comprising an electric actuating mechanism and a pneumatic actuating mechanism) to finish the placing action of the products, collects control states according to a sensor externally connected with the programmable controller and feeds back, and ensures the accuracy of motion control.
The man-machine interface is used for information interaction between each system and the user, and can embody the operation of equipment working state, storage and transmission of production data, device parameter setting and the like.
Corresponding to the product sorting and packaging device, the invention also provides a product sorting and packaging method which can be used for sorting and packaging.
In particular, fig. 3 shows a schematic flow of a method of sorting and packaging products according to an embodiment of the invention.
As shown in fig. 3, the product sorting and packaging method according to the embodiment of the invention comprises the following steps:
s100: conveying the products to be sorted to a product sorting and packaging device through a production line;
s200: the code scanning mechanism is used for scanning the products on the production line one by one, code scanning information corresponding to the products is obtained, and the products after code scanning are sequentially queued to the sorting and caching mechanism of the product sorting and packaging device for caching;
s300: the sorting and feeding mechanism is used for placing the products in the sorting and buffering mechanism in corresponding storage areas in the sorting and storing mechanism according to the code scanning information of the products;
s400: and when the number of the products in the storage area reaches the preset number, discharging the products in the storage area through the sorting and blanking mechanism and packaging.
It should be noted that, the embodiments of the product sorting and packaging method described above may refer to the descriptions in the embodiments of the product sorting and packaging device, and are not described herein in detail.
According to the product sorting and packaging device and method disclosed by the invention, a production management system (MES), a sorting control system and a PLC (programmable logic controller) are integrated, wherein the sorting control system acquires the code scanning information of the product through the code scanning device, inquires the packaging information of the corresponding product in the MES, distributes the packaging information to the PLC, and transmits the product to the corresponding position through the PLC so as to realize automatic sorting of different types of products, thereby reducing uncertainty and hidden danger caused by factors, facilitating the tracing of the production information of the product, and improving the accuracy and efficiency of product sorting.
The product-sorting packaging device and method according to the invention are described above by way of example with reference to the accompanying drawings. However, it will be appreciated by those skilled in the art that various modifications may be made to the product sorting and packaging apparatus and method of the present invention as set forth above without departing from the teachings of the present invention. Accordingly, the scope of the invention should be determined from the following claims.
Claims (10)
1. A product sorting and packaging device, comprising: the device comprises a code scanning mechanism, a sorting and buffering mechanism, a sorting and feeding mechanism, a sorting and storing mechanism and a sorting and discharging mechanism; wherein,
the code scanning mechanism is used for scanning codes of products to be sorted on the production line, corresponding code scanning information is obtained through the sorting control system, and the products subjected to code scanning are sequentially queued to the sorting caching mechanism for caching;
the sorting and feeding mechanism is used for placing the products in the sorting and buffering mechanism in corresponding storage areas in the sorting and storing mechanism according to the code scanning information of the products;
and the sorting and blanking mechanism is used for discharging and packaging the products in the storage area when the number of the products in the storage area reaches the preset number.
2. The product sort package device according to claim 1, wherein,
the code scanning mechanism comprises a fixing frame erected on the assembly line and code scanning devices arranged on the fixing frame, and the number of the code scanning devices corresponds to the number of the assembly line;
the code scanning device is used for scanning two-dimensional codes or bar codes of products on corresponding production lines and sending corresponding code scanning information to the sorting control system.
3. The product sort package arrangement of claim 2, further comprising a programmable controller connected to the sort control system; wherein,
the sorting control system acquires the type information of the products according to the code scanning information, so that sorting information of the sorting feeding mechanism is determined according to the type information and is sent to the programmable controller;
and the programmable controller controls the sorting feeding mechanism to act according to sorting information.
4. The product sorting and packaging device of claim 3, wherein,
the sorting and feeding mechanism is arranged on one side of the sorting and buffering mechanism and comprises a first XY axial motor and a first grabbing component; wherein,
the first XY axial motor is used for driving the first grabbing component to grab and place the products in the sorting buffer mechanism in a corresponding storage area, and feeding back the position information of the products in the storage area to the sorting control system.
5. The product sort and packaging device of claim 4, wherein,
the sorting control system is also used for recording and counting the number of products in each storage area according to the type information of the products and the position information in the storage area.
6. The product sorting and packaging device of claim 3, wherein,
and the preset quantity is the storage quantity which is determined by the sorting control system according to the type information and inquired in an external production management system.
7. The product sort package device according to claim 1, wherein,
the sorting and storing mechanism comprises at least two storage areas which are regularly distributed, and different storage areas are used for storing different kinds of products.
8. The product sort package device according to claim 1, wherein,
the sorting and blanking mechanism is arranged on the other side of the sorting and buffering mechanism and comprises a second XY axial motor and a second grabbing component; wherein,
the second XY axial motor is used for driving the second grabbing component to grab products in the same storage area in the sorting storage mechanism into the target box one by one, row by row or integrally, and packaging and box sealing are carried out.
9. The product sorting and packaging device according to claim 3, further comprising a sensor and alarm device connected to the programmable controller; wherein,
the sensor is used for collecting control state information of the programmable controller and feeding back the control state information;
the alarm device is used for alarming abnormal sorting or reminding when the number of products in the storage area reaches the preset number.
10. A method of sorting and packaging a product, comprising:
conveying the products to be sorted to a product sorting and packaging device through a production line;
the code scanning mechanism is used for scanning codes of products on the production line, corresponding code scanning information is obtained, and the products subjected to code scanning are sequentially queued to the sorting and caching mechanism of the product sorting and packaging device for caching;
the sorting and feeding mechanism is used for placing the products in the sorting and buffering mechanism in corresponding storage areas in the sorting and storing mechanism according to the code scanning information of the products;
and when the number of the products in the storage area reaches the preset number, discharging the products in the storage area through a sorting and blanking mechanism and packaging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311276958.9A CN117382976A (en) | 2023-09-28 | 2023-09-28 | Product sorting and packaging device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311276958.9A CN117382976A (en) | 2023-09-28 | 2023-09-28 | Product sorting and packaging device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117382976A true CN117382976A (en) | 2024-01-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311276958.9A Pending CN117382976A (en) | 2023-09-28 | 2023-09-28 | Product sorting and packaging device and method |
Country Status (1)
| Country | Link |
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| CN (1) | CN117382976A (en) |
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2023
- 2023-09-28 CN CN202311276958.9A patent/CN117382976A/en active Pending
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