CN211330346U

CN211330346U - Automatic distribution snatchs blowing assembly line

Info

Publication number: CN211330346U
Application number: CN201921391486.0U
Authority: CN
Inventors: 张武平; 张勇俊; 杨军华; 于伟辉; 文秀; 张孝慧
Original assignee: Dongguan Guangyu Precision Electronics Co ltd
Current assignee: Dongguan Guangyu Precision Electronics Co ltd
Priority date: 2019-08-26
Filing date: 2019-08-26
Publication date: 2020-08-25
Anticipated expiration: 2029-08-26

Abstract

The utility model discloses an automatic blowing assembly line is snatched in distribution, comprises a workbench, conveyer and grab the material system, link and conveyer's bottom fixed connection is passed through at the top of workstation, the rear fixedly connected with vibration dish feed module at workstation top, the middle part fixedly connected with at workstation top removes the module, remove the top fixedly connected with manipulator of module, grab the material system and pass through ethernet and central processing module and realize two-way connection, central processing module realizes two-way connection with data integration module and information storage module respectively, central processing module's output realizes two-way connection with mode adjustment module and contrast unit respectively, the utility model relates to an accessory letter sorting technology field. This automatic distribution snatchs blowing assembly line utilizes the manipulator as power component, then constructs a complete automatic distribution and snatchs the blowing system, carries out automatic letter sorting to the accessory, has not only saved the manual work, still very big improvement letter sorting efficiency.

Description

Automatic distribution snatchs blowing assembly line

Technical Field

The utility model relates to an accessory letter sorting technical field specifically is an automatic distribution snatchs blowing assembly line.

Background

Automatic sorting machines are machines that sort articles according to preset computer instructions and deliver the sorted articles to designated locations, and with the development of laser scanning, bar code and computer control technologies, the use of automatic sorting machines in logistics is increasingly common.

The manipulator is an automatic operating device which can imitate some action functions of human hands and arms and is used for grabbing and carrying objects or operating tools according to a fixed program, mainly comprises an executing mechanism, a driving mechanism and a control system, can replace heavy labor of people to realize mechanization and automation of production, can operate under harmful environment to protect personal safety, and is widely applied to mechanical manufacturing, metallurgy, electronics, light industry, atomic energy and other departments.

Contain multiple accessory in the accessory package, the accessory screening is many in current accessory package utilizes the manual work to sort, and not only work efficiency is lower like this, still produces the condition of few assembly very easily, influences the quality of accessory package product, uses a large amount of manual works simultaneously, not only can occupy a large amount of production space, still can promote the processing cost of enterprise because of personnel are too much.

Disclosure of Invention

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides an automatic distribution snatchs blowing assembly line has solved in the current accessory package accessory screening and has utilized the manual work to sort more, and not only work efficiency is lower like this, still produces the condition of few assemblies very easily, influences the quality of accessory package product, uses a large amount of manual works simultaneously, not only can occupy a large amount of production space, still can promote the problem of enterprise's processing cost because of the personnel are too much.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: an automatic distribution grabbing and discharging assembly line comprises a workbench, a conveying device and a grabbing system, wherein the top of the workbench is fixedly connected with the bottom of the conveying device through a connecting frame, a vibrating disc feeding module is fixedly connected to the rear of the top of the workbench, a moving module is fixedly connected to the middle of the top of the workbench, a manipulator is fixedly connected to the top of the moving module, the grabbing system is bidirectionally connected with a central processing module through an Ethernet, the central processing module is bidirectionally connected with a data integration module and an information storage module respectively, the output end of the central processing module is bidirectionally connected with a mode adjusting module and a comparison unit respectively, the output end of the mode adjusting module is connected with the input end of a control unit through a wire, and the output end of the control unit is electrically connected with the input end of a counting module through a wire, the output end of the comparison unit is electrically connected with the input end of the counting module through a wire, the output end of the counting module is electrically connected with the input end of the data integration module through a wire, and the output end of the data integration module is electrically connected with the input end of the information storage module through a wire.

Preferably, the comparison unit comprises a camera shooting collection module and a comparison and interception module, and the output end of the camera shooting collection module is connected with the input end of the comparison and interception module.

Preferably, the control unit comprises a control switch, a transmission module, a brake module, a vibration module and a manipulator motion module, and the output end of the control switch is electrically connected with the input ends of the transmission module, the brake module, the vibration module and the manipulator motion module through wires respectively.

Preferably, the counting module counts by using a comparison algorithm, and the specific algorithm is as follows: the number a of times that a single manipulator needs to normally operate and the total number M of required accessories are input into the data integration module, the counting module records the number of times that the manipulator motion module moves and records the number as M1, then the shooting acquisition module records the grabbing state of the manipulator in the time period, the information analysis is carried out by comparing the intercepting module, the grabbed material is recorded as once M2, otherwise, the counting is not carried out, then the data information is transmitted to the data integration module by the two modules, and the counting is carried out by utilizing the calculation mode that M is total = a M2= a M1.

Preferably, if the equation is satisfied by the calculation result, the accessory grabbing is correct, and if the equation is not satisfied by the calculation result, the accessory grabbing is wrong.

Preferably, the top of workstation just is located between manipulator and the vibration dish feed module and the bottom fixed connection who gathers the module of making a video recording.

Preferably, the positive right side of conveyer is through link fixedly connected with drive motor, drive motor's output passes through shaft coupling fixedly connected with brake equipment, and brake equipment's output and conveyer final drive shaft's fixed surface are connected.

Preferably, the output of transmission module and drive motor's input electric connection, the output of brake module and brake equipment's input electric connection, the output of vibrations module passes through the input electric connection of wire and vibration dish feed module, the output of manipulator motion module and the input electric connection of manipulator.

(III) advantageous effects

The utility model provides an automatic dispensing snatchs blowing assembly line. The method has the following beneficial effects:

(1) the automatic distribution, grabbing and discharging assembly line comprises a vibration disc feeding module fixedly connected with the rear part of the top of a workbench, a moving module fixedly connected with the middle part of the top of the workbench, a manipulator fixedly connected with the top of the moving module, a grabbing system bidirectionally connected with a central processing module through Ethernet, the central processing module bidirectionally connected with a data integration module and an information storage module respectively, an output end of the central processing module bidirectionally connected with a mode adjustment module and a comparison unit respectively, an output end of the mode adjustment module is connected with an input end of a control unit through a wire, an output end of the control unit is electrically connected with an input end of a counting module through a wire, an output end of the comparison unit is electrically connected with an input end of the counting module through a wire, and an output end of the counting module is electrically connected with an input end of the data integration module, the output of data integration module passes through wire and information storage module's input electric connection, the cooperation workstation, a conveying device, grab the material system, vibration dish feed module, remove the module, the manipulator, central processing module, the data integration module, the information storage module, the mode adjustment module, the contrast unit, the setting of control unit and count module, utilize the manipulator as main power component, then found a complete automatic distribution and snatch the blowing system, carry out automatic letter sorting to the accessory, not only save the manual work, still very big improvement letter sorting efficiency.

(2) This automatic distribution snatchs blowing assembly line, including making a video recording collection module and contrast intercepting module through the contrast unit, the output of the collection module of making a video recording is connected with the input of contrast intercepting module, the cooperation is made a video recording and is gathered the setting of module and contrast intercepting module, carry out whole record to the course of working, not only can make things convenient for the producer to know the processing state at every moment, can also snatch the judgement through the picture comparison intercepting, avoid appearing the processing error, but be difficult to find out the condition of processing inferior goods again.

(3) This automatic distribution snatchs blowing assembly line adopts contrast algorithm to count through the count module, and specific algorithm is: the method comprises the steps of inputting the number a of times that a single manipulator needs to normally operate into a data integration module, the total number M of required accessories, recording the number of times that a manipulator motion module moves by a counting module as M1, recording the grabbing state of the manipulator in the time period by a camera shooting acquisition module, analyzing information by comparing an intercepting module, recording the grabbed material as M2, or else, not counting, transmitting data information to the data integration module by the counting module and the counting module, counting by using the calculation mode that M is total = a M2= a M1, calculating in the automatic sorting process, effectively verifying whether equipment is normally used or not, facilitating timely maintenance of a device by a manufacturer, and providing a layer of quality guarantee for sorted products.

Drawings

Fig. 1 is a top view of the structure of the present invention;

FIG. 2 is a schematic block diagram of the system of the present invention;

FIG. 3 is a schematic block diagram of a system of a contrast unit according to the present invention;

fig. 4 is a system schematic block diagram of the control unit of the present invention.

In the figure, 1-workbench, 2-conveyer, 3-material grabbing system, 4-vibration disc feeding module, 5-moving module, 6-manipulator, 7-central processing module, 8-data integration module, 9-information storage module, 10-mode adjustment module, 11-comparison unit, 12-control unit, 13-counting module, 14-camera shooting acquisition module, 15-comparison intercepting module, 16-control switch, 17-transmission module, 18-brake module, 19-vibration module, 20-manipulator motion module, 21-transmission motor and 22-brake device.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, an embodiment of the present invention provides a technical solution: an automatic distribution grabbing and discharging assembly line comprises a workbench 1, a conveying device 2 and a grabbing system 3, wherein the top of the workbench 1 is fixedly connected with the bottom of the conveying device 2 through a connecting frame, the right side of the front surface of the conveying device 2 is fixedly connected with a transmission motor 21 through the connecting frame, the transmission motor 21 is electrically connected with an external power supply and is controlled through a control switch 16, the output end of the transmission motor 21 is fixedly connected with a brake device 22 through a coupler, the output end of the brake device 22 is fixedly connected with the surface of a main transmission shaft of the conveying device 2, the output end of a transmission module 17 is electrically connected with the input end of the transmission motor 21, the output end of a brake module 18 is electrically connected with the input end of the brake device 22, the output end of a vibration module 19 is electrically connected with the input end of a vibration disc feeding module 4 through a lead, and the output end of a, the rear part of the top of the workbench 1 is fixedly connected with a vibrating disc feeding module 4, the middle part of the top of the workbench 1 is fixedly connected with a moving module 5, the top of the moving module 5 is fixedly connected with a manipulator 6, the material grabbing system 3 is in bidirectional connection with a central processing module 7 through Ethernet, the central processing module 7 is an ARM9 series processor, the central processing module 7 is in bidirectional connection with a data integration module 8 and an information storage module 9 respectively, the output end of the central processing module 7 is in bidirectional connection with a mode adjusting module 10 and a comparison unit 11 respectively, the comparison unit 11 comprises a camera shooting acquisition module 14 and a comparison intercepting module 15, the output end of the camera shooting acquisition module 14 is connected with the input end of the comparison intercepting module 15, the whole-course recording is carried out on the processing process by matching with the settings of the camera shooting acquisition module 14 and the comparison intercepting module 15, not only is convenient for a manufacturer to know the processing state, can also snatch the judgement through the picture comparison intercepting, avoid appearing the processing mistake, but be difficult to find out the condition of processing inferior product again, workstation 1's top just is located between manipulator 6 and the vibration dish feed module 4 and gather the bottom fixed connection of module 14 with making a video recording, the output of mode adjustment module 10 passes through the wire and is connected with the input of the control unit 12, the control unit 12 includes control switch 16, transmission module 17, brake module 18, vibrations module 19 and manipulator motion module 20, and control switch 16's output pass through the wire respectively with transmission module 17, brake module 18, vibrations module 19 and manipulator motion module 20's input electric connection, the output of the control unit 12 passes through the wire and counts module 13's input electric connection, count module 13 adopts the contrast algorithm to count, concrete algorithm is: inputting the times a that a single manipulator 6 needs to normally operate and the total number M of required accessories into a data integration module 8, recording the times of movement of a manipulator movement module 20 by a counting module 13 as M1, recording the grabbing state of the manipulator 6 in the time period by a camera shooting acquisition module 14, analyzing information by a comparison intercepting module 15, recording the grabbed materials as M2 once, or not counting, transmitting data information to the data integration module 8, counting by using the calculation mode of M total = a M2= a M1, calculating in the automatic sorting process, effectively verifying whether equipment is normally used or not, facilitating the timely maintenance of the device by a manufacturer, providing a layer of quality guarantee for sorted products, ensuring that the equation is established by the calculation result, ensuring that the accessories are grabbed correctly and ensuring that the equation is not established by the calculation result, for the error of the grabbing of the accessories, the output end of the comparison unit 11 is electrically connected with the input end of the counting module 13 through a lead, the output end of the counting module 13 is electrically connected with the input end of the data integration module 8 through a lead, the output end of the data integration module 8 is electrically connected with the input end of the information storage module 9 through a lead, the manipulator 6 is used as a main power element by matching the arrangement of the worktable 1, the conveying device 2, the grabbing system 3, the vibrating disc feeding module 4, the moving module 5, the manipulator 6, the central processing module 7, the data integration module 8, the information storage module 9, the mode adjustment module 10, the comparison unit 11, the control unit 12 and the counting module 13, and then a complete automatic distribution grabbing and discharging system is constructed, the accessories are automatically sorted, so that the labor is saved, and the sorting efficiency is greatly improved.

During operation, put different accessories in the corresponding vibrations dish in vibration dish feed module 4 respectively according to the size, then pass through mode adjustment module 10 adjustment form according to the quantity requirement, after the adjustment is accomplished, start control switch 16, vibrations module 19 control vibration dish feed module 4 moves, utilize transmission module 17 to control out driving motor 21 simultaneously and drive conveyer 2 motion, when arriving the assigned position, brake module 18 control brake device 18 moves, make conveyer 2 stop motion, manipulator 6 takes out the accessory from vibration dish feed module 4, place on conveyer 2 after, the accessory letter sorting of a accessory case is once only accomplished.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic blowing assembly line is snatched in distribution, includes workstation (1), conveyer (2) and grabs material system (3), the bottom fixed connection of link and conveyer (2) is passed through to the top of workstation (1), its characterized in that: the rear fixedly connected with vibration dish feed module (4) at workstation (1) top, the middle part fixedly connected with at workstation (1) top removes module (5), and removes the top fixedly connected with manipulator (6) of module (5), it realizes both way junction through ethernet and central processing module (7) to grab material system (3), central processing module (7) realizes both way junction with data integration module (8) and information storage module (9) respectively, the output of central processing module (7) realizes both way junction with mode adjustment module (10) and contrast unit (11) respectively, the output of mode adjustment module (10) passes through the wire and is connected with the input of control unit (12), the output of control unit (12) passes through the wire and counts the input electric connection of module (13), the output end of the comparison unit (11) is electrically connected with the input end of the counting module (13) through a wire, the output end of the counting module (13) is electrically connected with the input end of the data integration module (8) through a wire, and the output end of the data integration module (8) is electrically connected with the input end of the information storage module (9) through a wire.

2. The automatic distribution, grabbing and emptying assembly line of claim 1, wherein: the comparison unit (11) comprises a camera shooting acquisition module (14) and a comparison intercepting module (15), and the output end of the camera shooting acquisition module (14) is connected with the input end of the comparison intercepting module (15).

3. The automatic distribution, grabbing and emptying assembly line of claim 2, wherein: the control unit (12) comprises a control switch (16), a transmission module (17), a brake module (18), a vibration module (19) and a manipulator motion module (20), and the output end of the control switch (16) is electrically connected with the input ends of the transmission module (17), the brake module (18), the vibration module (19) and the manipulator motion module (20) through wires.

4. The automatic distribution, grabbing and emptying assembly line of claim 2, wherein: the top of the workbench (1) is positioned between the manipulator (6) and the vibration disc feeding module (4) and is fixedly connected with the bottom of the camera shooting acquisition module (14).

5. The automatic distribution, grabbing and emptying assembly line of claim 3, wherein: the positive right side of conveyer (2) passes through link fixedly connected with drive motor (21), the output of drive motor (21) passes through shaft coupling fixedly connected with brake equipment (22), and the output of brake equipment (22) is connected with conveyer (2) final drive shaft's fixed surface.

6. The automatic distribution, grabbing and emptying assembly line of claim 5, wherein: the output of transmission module (17) and the input electric connection of drive motor (21), the output of brake module (18) and the input electric connection of brake equipment (22), the output of vibrations module (19) passes through the input electric connection of wire and vibration dish feed module (4), the output of manipulator motion module (20) and the input electric connection of manipulator (6).