CN210182346U - Automatic production line equipment for sorting LED crystal grains - Google Patents
Automatic production line equipment for sorting LED crystal grains Download PDFInfo
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- CN210182346U CN210182346U CN201921627103.5U CN201921627103U CN210182346U CN 210182346 U CN210182346 U CN 210182346U CN 201921627103 U CN201921627103 U CN 201921627103U CN 210182346 U CN210182346 U CN 210182346U
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- rail
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- clamping jaw
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Abstract
The utility model discloses an automatic production automation line equipment is selected separately to emitting diode crystalline grain, including storage device, central control platform, transportation equipment, track, full-automatic crystalline grain sorter, wherein: storage equipment is placed in track one end, and display I, computer pass through the screw and install in the central console, and the track left and right sides all is equipped with the central console, and camera, clamping jaw, motor I constitute clamping jaw module through the screw fixation, and clamping jaw module is fixed in six robots through fixing base two. The utility model has the advantages that: the rail-guided trolley is matched with an automatic manipulator to convey production raw materials from the material tower to a target sorting machine, and then products which are produced are taken out and returned to the material tower, so that automatic sorting and feeding are realized, the manpower requirement is reduced, the production cost is reduced, and the production efficiency is improved; realize lacking the material early warning in advance, the producer only need in whole batch go up unloading to storage device can, reduce the number of times and the migration distance that the producer goes up the unloading, greatly improve the operating efficiency.
Description
Technical Field
The utility model relates to an automatic operation technical field of semiconductor especially relates to an automatic production automation line equipment is selected separately to emitting diode crystalline grain.
Background
In the semiconductor industry, the raw materials are manually fed into a sorting machine for operation by personnel, and then processed products are manually taken out, so that a large number of operators are needed, the production efficiency is low, the labor cost is high, human errors are easy to occur, and the defects exist.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides a not enough to prior art, the utility model provides an automatic production automation line equipment is selected separately to emitting diode crystalline grain has solved among the prior art crystalline grain and has selected separately and send into the sorter with raw and other materials by personnel is manual and carry out the operation, and manual taking out of the goods that process is good again leads to needing a large amount of operation personnel, and production efficiency is low, and the human cost is high, appears the problem of artificial mistake easily.
(II) technical scheme
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a LED crystalline grain selects separately automatic production automation line equipment, includes storage device, central console, transportation equipment, track, full-automatic crystalline grain sorter, wherein: the storage equipment is placed at one end of the rail, the first display, the second display and the computer host are installed on the central control console through screws, the central control console is arranged on the left side and the right side of the rail, the camera, the clamping jaws and the first motor form a clamping jaw module through screws, the clamping jaw module is fixed on the six-axis robot through the second fixing seat, the six-axis robot is fixed on the rail trolley, the clamping jaw module, the six-axis robot and the rail trolley form transportation equipment together, racks and slide rails are installed on the rail, the rail is a segmented rail and can be arbitrarily increased and decreased to adapt to different quantities of full-automatic crystal grain sorting machines, each section of rail is connected through a rail connecting block, a control handle and an electric cabinet are installed on the rail trolley, the second motor is a three-phase asynchronous motor, the third fixing seat is installed at the bottom of the rail trolley, a, The second motor is connected with the gear, the driving gear rotates, the gear is meshed with the rack and connected with the rack, the sliding block is placed on the sliding rail and movably connected with the sliding rail, the rail-bound trolley is respectively matched with the rack and the sliding rail through the gear and the sliding block and simultaneously slides on the rail through the driving of the second motor, the rail-bound trolley is connected with a drag chain, and the transportation equipment is used for connecting the communication cable with the central control console through the drag chain; a plurality of full-automatic crystal grain sorting machines are placed back to back on two sides of the track at equal intervals to form production equipment, and are communicated with the central control console through a network.
Furthermore, the storage device comprises a first material rack, a second material rack and a proximity sensor, the first material rack is used for storing raw material boxes, the second material rack is used for storing finished product material boxes, the second material rack comprises 1-500 material box storage positions, the proximity sensor is installed in each material box storage position, the material boxes can be prevented from being reversely placed and placed askew, and the central control console is connected with the proximity sensor.
Furthermore, the rail trolley is provided with a temporary storage bracket for the material boxes, and four material boxes which can be transported at one time comprise raw material boxes and finished product boxes.
Further, the six-axis robot has a load of 0 to 50 kg.
Furthermore, the camera is a high-precision high-speed industrial camera, can quickly and accurately position the material box, and realizes accurate taking and placing of the material box.
Furthermore, the first motor is a servo motor, the opening and closing distance of the clamping jaw can be controlled, and the opening and closing range is 0-40 cm.
(III) advantageous effects
Compared with the prior art, the utility model provides an automatic production automation line equipment is selected separately to emitting diode crystalline grain possesses following beneficial effect: the rail-guided trolley is matched with an automatic manipulator to convey production raw materials from the material tower to a target sorting machine, and then products which are produced are taken out and returned to the material tower, so that automatic sorting and feeding are realized, the manpower requirement is reduced, the production cost is reduced, and the production efficiency is improved; the early warning of material shortage is realized, and the production personnel only need to feed and unload materials to and from the storage equipment in whole batch, so that the times and the moving distance of the production personnel for feeding and unloading materials are reduced, and the operation efficiency is greatly improved; the central console can remotely operate the full-automatic crystal grain sorting machine, and the operation can be completed without reaching the machine end of the full-automatic crystal grain sorting machine, so that the working efficiency is greatly improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the structure of the southeast east isometric view of the present invention.
Fig. 3 is a schematic structural diagram of the storage device of the present invention.
Fig. 4 is a schematic structural view of the center console of the present invention.
Fig. 5 is a schematic structural view of the six-axis robot of the present invention.
Fig. 6 is a schematic structural view of the rail-guided vehicle of the present invention.
Fig. 7 is a schematic structural view of the rail-guided vehicle of the present invention.
Fig. 8 is a schematic view of the middle rail structure of the present invention.
Fig. 9 is a schematic structural view of the fully automatic crystal grain sorting machine of the present invention.
Fig. 10 is a schematic structural view of the raw material magazine and the finished material magazine of the present invention.
Reference numerals:
the automatic grain sorting machine comprises a storage device 1, a central control console 2, a transportation device 3, a rail 4, a full-automatic grain sorting machine 5, a clamping jaw module 6, a six-axis robot 7, a rail trolley 8, a first material rack 9, a second material rack 10, a proximity sensor 11, a first display 12, a second display 13, a computer host 14, a first fixing seat 15, a second fixing seat 16, a camera 17, a clamping jaw 18, a first motor 19, a control handle 20, an electric cabinet 21, a drag chain 22, a third fixing seat 23, a sliding block 24, a gear 25, a rack 26, a second motor 27, a temporary storage material box bracket 28, a sliding rail 29, a rail connecting block 30, a raw material box 31 and a finished product material box 32.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1, as shown in fig. 1 to 10, an automatic production line apparatus for sorting led dies comprises a storage apparatus 1, a center console 2, a transportation apparatus 3, a rail 4, and a fully automatic die sorter 5, wherein: the storage device 1 is placed at one end of a track 4, a first display 12, a second display 13 and a computer host 14 are installed on a central console 2 through screws, the central console 2 is arranged on the left side and the right side of the track 4, a camera 17, a clamping jaw 18 and a first motor 19 are fixed through screws to form a clamping jaw module 6, the clamping jaw module 6 is fixed on a six-axis robot 7 through a second fixing seat 16, the six-axis robot 7 is fixed on a rail trolley 8, the clamping jaw module 6, the six-axis robot 7 and the rail trolley 8 jointly form a transportation device 3, a rack 26 and a sliding rail 29 are installed on the track 4, the track 4 is a sectional track which can be increased and decreased freely to adapt to different numbers of full-automatic grain sorters 5, each section of track 4 is connected through a track connecting block 30, a control handle 20 and an electric cabinet 21 are installed on the rail trolley 8, a second motor 27 is installed on the rail trolley 8, and, a third fixed seat 23 is installed at the bottom of the rail-bound trolley 8, a sliding block 24 and a gear 25 are installed at the bottom of the third fixed seat 23, a second motor 27 is connected with the gear 25, the gear 25 rotates, the gear 25 is meshed with a rack 26, the sliding block 24 is placed on a sliding rail 29, the sliding block 24 is movably connected with the sliding rail 29, the rail-bound trolley 8 is respectively matched with the rack 26 and the sliding rail 29 through the gear 25 and the sliding block 24, meanwhile, the rail 4 slides through the driving of the second motor 27, the rail-bound trolley 8 is connected with a drag chain 22, and the transportation equipment 3 is connected with a communication cable and the central control console 2; a plurality of full-automatic crystal grain sorting machines 5 are arranged back to back at equal intervals on two sides of the track 4 to form production equipment, and are communicated with the central control console 2 through a network.
As shown in fig. 3, the storage device 1 comprises a first material rack 9, a second material rack 10 and a proximity sensor 11, the first material rack 9 is used for storing raw material boxes 31, the second material rack 10 is used for storing finished product material boxes 32, the second material rack 10 comprises 1-500 material box storage positions, the proximity sensor 11 is installed in each material box storage position, the material boxes can be prevented from being reversely placed and tilted, and the central control console 2 is connected with the proximity sensor 11.
Wherein: the rail trolley 8 is provided with a temporary storage bracket 28 of material boxes, and four material boxes which can be transported at one time comprise a raw material box 31 and a finished product box 32.
Wherein: the six-axis robot 7 is loaded at 0 to 50 kg.
Wherein: the camera 17 is a high-precision high-speed industrial camera, can quickly and accurately position the material box, and realizes accurate taking and placing of the material box.
Wherein: the first motor 19 is a servo motor and can control the opening and closing distance of the clamping jaw 18, and the opening and closing range is 0-40 cm.
The utility model discloses the theory of operation as follows:
preparing materials in advance by a manufacturer, reading a bar code on a raw material box 32 by using a bar code scanning gun of a central console 2, obtaining a corresponding raw material type by the central console 2 through a production flow control system of a factory, putting the raw material box 32 with the bar code scanned right now into a storage device 1 by the manufacturer, sensing the raw material box 32 by a proximity sensor 11 at a placed position, judging that the feeding is successful, and binding the raw material type information with the raw material box 32 at the position;
the personnel continuously repeats the steps, the first material rack 9 and the second material rack 10 of the storage device 1 are filled with raw material boxes 32 (filled with raw materials) to be produced by the station, the finished material boxes 32 (filled with empty blue films) are filled with finished material boxes 32 (the finished material boxes filled with empty blue films do not need to be bar-code scanned), each storage position in the storage device 1 is used for storing which kind of material boxes are appointed in the central console 2, and the production personnel feeds materials to the corresponding storage positions;
when the raw material of the full-automatic crystal grain sorting machine 5 is produced, the central control platform 2 obtains material shortage information through network data, the central control platform 2 controls the transportation device 3 to drive the gear 25 to rotate through the second motor 27, the gear 25 and the rack 26 move relatively to drive the transportation device 3 to move to the storage device 1, the transportation device 3 is positioned through the camera 13 and grabs a raw material box 31 (filled with raw material) with a required model and conveys the raw material box to the full-automatic crystal grain sorting machine with finished raw material production in the production device 5, the six-axis robot 7 uses the box taking and placing clamping jaw module 6 to take down the produced raw material box 31 and place the box bracket 28 on the rail trolley 8, a vacant space is reserved for exchanging the material box all the time, the raw material box 31 filled with the raw material is replaced, and the produced raw material box 31 is conveyed back to the storage device 1;
the production personnel take the produced raw material boxes 31 out of the storage device 1 in batches, and according to the prompt of the central control platform 2, the raw material boxes 31 filled with raw materials are supplemented, when the finished product boxes 32 of the production device 5 are full or empty blue films are used up, the central control platform 2 obtains full information through network data, the central control platform 2 controls the transportation device to grab the finished product boxes 32 filled with the empty blue films from the storage device and convey the finished product boxes 32 to the full-automatic crystal grain sorting machine corresponding to the shortage in the production device 5, the finished product boxes 32 filled with the finished products or the empty blue films are taken down and replaced with the finished product boxes 32 filled with the empty blue films, the transportation device conveys the replaced finished product boxes 32 to the storage device 1, and the production personnel finish the work by filling the finished product boxes 32 or the empty finished product boxes in batches.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a LED crystalline grain selects separately automatic production automation line equipment, includes storage device (1), central console (2), transportation equipment (3), track (4), full-automatic crystalline grain sorter (5), its characterized in that: the storage equipment (1) is placed at one end of a track (4), a first display (12), a second display (13) and a computer host (14) are installed on a central console (2) through screws, the left side and the right side of the track (4) are respectively provided with the central console (2), a camera (17), a clamping jaw (18) and a motor I (19) are fixed through screws to form a clamping jaw module (6), the clamping jaw module (6) is fixed on a six-axis robot (7) through a second fixing seat (16), the six-axis robot (7) is fixed on a small rail car (8), the clamping jaw module (6), the six-axis robot (7) and the small rail car (8) jointly form transportation equipment (3), racks (26) and sliding rails (29) are installed on the track (4), the track (4) is a sectional track, the number of the full-automatic grain sorting machines (5) can be increased or decreased freely to adapt to different numbers, and each section of track (4) is connected through a, a control handle (20) and an electric cabinet (21) are arranged on the rail-bound trolley (8), a second motor (27) is arranged on the rail-bound trolley (8), the motor II (27) is a three-phase asynchronous motor, the bottom of the rail-bound trolley (8) is provided with a fixed seat III (23), the bottom of the fixed seat III (23) is provided with a sliding block (24) and a gear (25), the motor II (27) is connected with the gear (25), the gear (25) rotates, the gear (25) is meshed with a rack (26), the sliding block (24) is placed on a sliding rail (29), the sliding block (24) is movably connected with the sliding rail (29), the rail-bound trolley (8) is respectively matched with the rack (26) and the sliding rail (29) through the gear (25) and the sliding block (24), meanwhile, the rail trolley (8) is driven by a second motor (27) to slide on the rail (4), a drag chain (22) is connected with the rail trolley, and the transportation equipment (3) is connected with a communication cable and the central control console (2) through the drag chain (22); a plurality of full-automatic crystal grain sorting machines (5) are arranged back to back at equal intervals on two sides of the track (4) to form production equipment, and are communicated with the central control console (2) through a network.
2. The apparatus of claim 1, wherein the automated production line comprises: storage device (1) comprises work or material rest one (9), work or material rest two (10), be close to inductor (11) triplex, and work or material rest one (9) are used for depositing raw and other materials magazine (31), and work or material rest two (10) are used for depositing finished product magazine (32), work or material rest two (10) include 1-500 magazine storage positions, install in every magazine storage position and be close to inductor (11), can prevent that the magazine from putting and putting the skew, and central control platform (2) are connected with being close to inductor (11).
3. The apparatus of claim 1, wherein the automated production line comprises: the track trolley (8) is provided with a temporary storage bracket (28) of material boxes, and four material boxes which can be transported at one time comprise a raw material box (31) and a finished product box (32).
4. The apparatus of claim 1, wherein the automated production line comprises: the six-axis robot (7) has a load of 0 to 50 kg.
5. The apparatus of claim 1, wherein the automated production line comprises: the camera (17) is a high-precision high-speed industrial camera, can quickly and accurately position the material box, and realizes accurate taking and placing of the material box.
6. The apparatus of claim 1, wherein the automated production line comprises: the first motor (19) is a servo motor and can control the opening and closing distance of the clamping jaw (18), and the opening and closing range is 0-40 cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921627103.5U CN210182346U (en) | 2019-09-27 | 2019-09-27 | Automatic production line equipment for sorting LED crystal grains |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921627103.5U CN210182346U (en) | 2019-09-27 | 2019-09-27 | Automatic production line equipment for sorting LED crystal grains |
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| Publication Number | Publication Date |
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| CN210182346U true CN210182346U (en) | 2020-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921627103.5U Active CN210182346U (en) | 2019-09-27 | 2019-09-27 | Automatic production line equipment for sorting LED crystal grains |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114193142A (en) * | 2021-12-03 | 2022-03-18 | 苏州浪潮智能科技有限公司 | Grabbing device and method for assembling server cable and screw |
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2019
- 2019-09-27 CN CN201921627103.5U patent/CN210182346U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114193142A (en) * | 2021-12-03 | 2022-03-18 | 苏州浪潮智能科技有限公司 | Grabbing device and method for assembling server cable and screw |
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