CN117254327B - Automatic assembling equipment for elbow connector - Google Patents
Automatic assembling equipment for elbow connector Download PDFInfo
- Publication number
- CN117254327B CN117254327B CN202311245503.0A CN202311245503A CN117254327B CN 117254327 B CN117254327 B CN 117254327B CN 202311245503 A CN202311245503 A CN 202311245503A CN 117254327 B CN117254327 B CN 117254327B
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- Prior art keywords
- feeding
- shell
- assembly
- zinc alloy
- pushing
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- 229910001297 Zn alloy Inorganic materials 0.000 claims abstract description 147
- 239000012212 insulator Substances 0.000 claims abstract description 138
- 230000007246 mechanism Effects 0.000 claims abstract description 90
- 238000003825 pressing Methods 0.000 claims description 50
- 230000009471 action Effects 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 9
- 238000005056 compaction Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 4
- 230000007306 turnover Effects 0.000 description 16
- 230000006835 compression Effects 0.000 description 7
- 238000007906 compression Methods 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the technical field of connector assembly, in particular to automatic elbow connector assembly equipment which comprises a frame, an insulator feeding mechanism, an insulator assembly rail, a terminal assembly mechanism, a shell feeding mechanism, a shell assembly rail, a zinc alloy feeding mechanism, a shell overturning mechanism and a rear end assembly mechanism, wherein the insulator feeding mechanism is arranged at one end of the frame and used for feeding insulators; the insulator assembly track is used for insulator conveying; the terminal assembly mechanism is provided with a plurality of groups; the shell feeding mechanism is used for shell feeding; one end of the shell assembly rail is connected with the shell feeding mechanism and used for conveying shells; the zinc alloy feeding mechanism is connected to one side of the shell assembly track. The invention solves the problem of high assembly difficulty of the existing elbow connector, adopts the front-end shell and the insulator to be synchronously assembled, combines and assembles the front-end shell and the insulator together after the front-end shell and the insulator are assembled, and then enters the rear-end assembly after the front-end shell and the insulator are combined.
Description
Technical Field
The invention relates to the technical field of connector assembly, in particular to automatic elbow connector assembly equipment.
Background
Connectors are a component that electronic engineering technicians often contact. The function is as follows: and a bridge for communication is erected between the blocked or isolated circuits in the circuit, so that current flows, and the circuit achieves a preset function. Connectors are an indispensable component in electronic devices. The in-vehicle connector is one type of connector, and the in-vehicle connector needs to transmit signals and power through an electric wire.
In the in-vehicle connector, in order to achieve maintenance of power supply and signal transmission on the connector, it is necessary to provide power supply connection and signal connection. The existing vehicle-mounted connector comprises an elbow connector and a straight connector, in the existing elbow connector, the alignment difficulty of zinc alloy and a shell in the assembly process is high, automatic assembly is difficult to achieve, and especially the full-automatic assembly of the elbow connector is difficult, so that the production efficiency of the elbow connector is affected.
Disclosure of Invention
In order to solve the problem, the invention solves the problem of high assembly difficulty of the existing elbow connector, adopts the front-end shell and the insulator to be synchronously assembled, combines and assembles the front-end shell and the insulator together after the front-end shell and the insulator are assembled, and then enters the automatic elbow connector assembling equipment of the rear-end assembly after the front-end shell and the insulator are combined.
The technical scheme adopted by the invention is as follows: the automatic elbow connector assembling equipment comprises a frame, an insulator feeding mechanism, an insulator assembling rail, a terminal assembling mechanism, a shell feeding mechanism, a shell assembling rail, a zinc alloy feeding mechanism, a shell overturning mechanism and a rear end assembling mechanism, wherein the insulator feeding mechanism is arranged at one end of the frame and used for feeding insulators; one end of the insulator assembly track is connected with the insulator feeding mechanism and used for conveying insulators; the terminal assembly mechanisms are provided with a plurality of groups, and the plurality of groups of terminal assembly mechanisms are sequentially arranged on one side of the insulator assembly rail and are used for assembling upper terminals on insulators fed by the insulator rail; the shell feeding mechanism is used for shell feeding; one end of the shell assembly rail is connected with the shell feeding mechanism and used for conveying shells; the zinc alloy feeding mechanism is connected to one side of a shell assembling rail, and the shell assembling rail is used for assembling zinc alloy on a shell; the shell overturning mechanism comprises a turntable device connected to the discharge end of the shell assembling rail and an assembling pushing device connected to the discharge end of the insulator assembling rail; the rear end assembly mechanism comprises a rear end assembly rail, a fixing seat assembly device positioned at one side of the rear end assembly rail and a tail cover assembly device; the feeding end of the rear end assembly rail is connected with the turntable device.
The turntable device comprises a turntable bracket, a rotating shaft element arranged on the turntable bracket, and a turntable driving module and a disc which are respectively connected with two ends of the rotating shaft element; the outer diameter of the disc is provided with a plurality of overturning stations, each overturning station comprises an overturning feeding chute, a feeding stop block arranged on the overturning feeding chute and an overturning compaction block arranged on one side of the overturning feeding chute, and the overturning compaction block is used for compacting a shell assembled with zinc alloy on the overturning feeding chute; the rotary table driving module is used for driving the disc to drive the overturning station to overturn the shell by 90 degrees to the rear-point assembly track, and the assembly pushing device comprises a feeding pushing assembly used for pushing the shell onto the rear-end assembly track and an insulator pushing assembly used for loading insulators after the terminals are assembled into zinc alloy; the rear assembly track is used for conveying the assembled connectors.
The insulator feeding mechanism comprises an insulator feeding tray, an insulator feeding track connected to the insulator feeding tray and an insulator pushing device connected to the insulator feeding track, wherein the insulator pushing device is used for pushing insulators into the insulator assembly track.
The insulator assembling track comprises a track supporting block, a track back plate and a track panel which are arranged on the track supporting block, a track groove which is arranged between the track back plate and the track panel, a feeding groove which is arranged on the upper side of the track groove, and a feeding push rod which is slidably arranged on the track groove, wherein an elastic push block is arranged on the feeding push rod and is used for pushing the insulator to move on the feeding groove, and the feeding push rod is connected with a pushing cylinder which is used for driving the feeding push rod to move.
According to a further improvement of the scheme, the feeding push rod is provided with a pushing groove, the elastic pushing block comprises a pushing installation block arranged in the pushing groove and a pushing sheet hinged to the pushing installation block, the pushing sheet is provided with a guiding inclined plane towards the feeding direction, and a reset spring is arranged between the pushing sheet and the pushing installation block; when the insulator passes through the guide inclined plane, the pushing sheet is pushed down, the insulator is reset under the action of the reset spring after passing through the guide inclined plane, and the pushing sheet is driven by the feeding push rod to push the insulator to be transferred on the feeding groove.
The feeding device is characterized in that a feeding cover plate is arranged on the upper side of the feeding groove, a pressing module is arranged on the feeding cover plate, a pressing sliding groove is formed in the feeding cover plate, and the pressing module comprises a fixing pressing block arranged on the feeding cover plate, a pressing sliding block slidably arranged on the pressing sliding groove and a pressing spring arranged between the pressing sliding block and the fixing pressing block.
The terminal assembling mechanism comprises a terminal assembling device, a terminal tail breaking device and a terminal compressing device; the terminal assembly device comprises a terminal discharging disc, a terminal pushing assembly and a terminal press-fitting assembly, wherein the terminal discharging disc is used for discharging a terminal to the terminal pushing assembly, the terminal pushing assembly pushes the terminal towards the terminal press-fitting assembly, the terminal pushing assembly and the terminal press-fitting assembly are arranged on one side of an insulator assembly track, and the terminal press-fitting assembly is used for separating and clamping the terminal from a terminal material belt and loading the terminal onto an insulator; the terminal tail breaking device is used for breaking the assembled terminal tail; the terminal pressing device is used for pressing the assembled terminal on the insulator.
The further improvement to above-mentioned scheme does, the terminal tail breaks the device including breaking the support, installing the first broken actuating cylinder on breaking the support, connect in the second of first broken actuating cylinder break actuating cylinder, connect in the second break actuating cylinder break the slider and connect in breaking the breaking piece of slider, break and be provided with on the piece and break the edge of a knife, break and offered wavy spout on the slider, break the slider and be connected with the slip guide block, be provided with the guiding pin on the slip guide block, the second breaks actuating cylinder and is used for the drive to break the slider to make wavy spout slide along the guiding pin, break and drive under the effect of wavy spout and break the piece and sway side by side when the slider slides for break the edge of a knife with the terminal tail.
The shell feeding mechanism comprises a shell feeding disc, a shell feeding track connected to the shell feeding disc and a shell grabbing device used for grabbing shells on the shell feeding track, wherein the shell grabbing device is used for grabbing shells and placing the shells on a shell assembling track to be conveyed.
The shell grabbing device comprises a shell grabbing bracket, a shell pushing module, a shell lifting module, a shell rotating module and a shell grabbing module, wherein the shell pushing module is installed on the shell grabbing bracket, the shell lifting module is connected with the shell pushing module, the shell rotating module is connected with the shell lifting module, and the shell grabbing module is connected with the shell rotating module; the shell pushing module and the shell lifting module are used for driving the shell grabbing module to grab the shell, and the shell rotating module is used for adjusting the grabbed shell direction.
The zinc alloy feeding mechanism comprises a zinc alloy feeding tray, a zinc alloy feeding track connected with the zinc alloy feeding tray and a zinc alloy grabbing device used for grabbing zinc alloy on the zinc alloy feeding track, wherein the zinc alloy grabbing device is used for grabbing zinc alloy and placing the zinc alloy on a shell of a zinc alloy assembling track.
The zinc alloy grabbing device comprises a zinc alloy grabbing bracket, a zinc alloy pushing module, a zinc alloy lifting module, a zinc alloy rotating module and a zinc alloy grabbing module, wherein the zinc alloy pushing module is installed on the zinc alloy grabbing bracket, the zinc alloy lifting module is connected with the zinc alloy pushing module, the zinc alloy rotating module is connected with the zinc alloy lifting module, and the zinc alloy grabbing module is connected with the zinc alloy rotating module; the zinc alloy pushing module and the zinc alloy lifting module are used for driving the zinc alloy grabbing module to grab zinc alloy, and the zinc alloy rotating module is used for adjusting the grabbing direction of the zinc alloy.
The technical scheme is further improved that the shell assembling rail comprises a shell assembling bracket, an assembling and feeding rail arranged on the shell assembling bracket, a feeding transfer device arranged on the assembling and feeding rail and a feeding pressing device; the assembly feeding track is used for driving the shell to be conveyed on the assembly feeding track, and the feeding compacting device is used for compacting the assembled zinc alloy on the shell.
The feeding and transferring device comprises a transferring and pushing module, a transferring and lifting module connected with the transferring and pushing module, a transferring support connected with the transferring and lifting module and a transferring positioning groove arranged on the transferring support.
The fixing seat assembly device comprises a fixing seat feeding disc, a fixing seat feeding track connected with the fixing seat feeding disc and a fixing seat jacking device, wherein the fixing seat jacking device is connected with the fixing seat jacking device; the fixing base jacking device is used for jacking and assembling the fixing base on the fixing base feeding track to the rear end of the zinc alloy from bottom to top, and in the jacking and assembling process, the zinc alloy is compacted from the upper part through the fixing base compacting device.
The tail cover assembly device comprises a tail cover feeding disc, a tail cover feeding track connected with the tail cover feeding disc and a tail cover pressing device connected with the tail cover pressing device, wherein a tail cover pressing device is arranged on the upper side of the tail cover pressing device; the tail cover jacking device is used for jacking and assembling the tail cover on the tail cover feeding track to the rear end of the zinc alloy from bottom to top and compacting the fixing seat, and in the jacking and assembling process, the zinc alloy is compacted from the upper part through the tail cover compacting device.
The invention has the beneficial effects that:
compared with the existing elbow connector assembly, the invention adopts a full-automatic assembly mode, the insulator is automatically fed by the insulator feeding mechanism at the front end, and is fed to the insulator assembly track for automatic conveying, and the insulator assembly track is automatically assembled when being conveyed to the terminal assembly mechanism, and a plurality of terminals are sequentially inserted into the terminal assembly; in the process, the shell feeding mechanism loads the shell onto the shell assembling rail, and assembles the zinc alloy fed by the zinc alloy feeding mechanism onto the shell; after the zinc alloy is assembled on the shell, the shell is sent to a shell overturning mechanism, the shell is overturned through a turntable device, and meanwhile, under the action of an assembly pushing device, the insulator after the terminal is assembled is pushed and loaded on the zinc alloy, so that the front end assembly of the connector is completed; and enter the back end assembly mechanism, the back end assembly mechanism is reloaded with the fixing seat and the tail cover; the whole assembly process is fully automatic, manual intervention is not needed, full-automatic assembly is realized, the assembly efficiency is high, and manpower materials are saved. The problem of current high to elbow connector equipment degree of difficulty has been solved, has adopted front end shell and insulator to assemble in step, combines the equipment together with both after the equipment again, then merges and get into the rear end equipment. The degree of automation is high.
The turntable device comprises a turntable bracket, a rotating shaft element arranged on the turntable bracket, and a turntable driving module and a disc which are respectively connected with two ends of the rotating shaft element; the outer diameter of the disc is provided with a plurality of overturning stations, each overturning station comprises an overturning feeding chute, a feeding stop block arranged on the overturning feeding chute and an overturning compaction block arranged on one side of the overturning feeding chute, and the overturning compaction block is used for compacting a shell assembled with zinc alloy on the overturning feeding chute; the rotary table driving module is used for driving the disc to drive the overturning station to overturn the shell by 90 degrees to the rear-point assembly track, and the assembly pushing device comprises a feeding pushing assembly used for pushing the shell onto the rear-end assembly track and an insulator pushing assembly used for loading insulators after the terminals are assembled into zinc alloy; the rear assembly track is used for conveying the assembled connectors. The turnover station is used for fixing the assembled zinc alloy shell, and the shell is turned ninety degrees under the action of the disc, so that the turnover rear end assembly is realized, and meanwhile, the shell is pressed by the turnover pressing block when entering the turnover feeding chute, so that the turnover stability and the turnover accuracy are ensured.
Drawings
FIG. 1 is a perspective view of an elbow connector automatic assembly apparatus of the present invention;
FIG. 2 is a top view of the elbow connector automatic assembly apparatus of FIG. 1;
fig. 3 is a perspective view of an insulator feed mechanism and insulator assembly track of the elbow connector automatic assembly apparatus of fig. 1;
FIG. 4 is an enlarged schematic view of FIG. 3 at A;
fig. 5 is a perspective view of a terminal assembly mechanism of the elbow connector automatic assembly apparatus of fig. 1;
fig. 6 is a perspective view of a terminal fitting apparatus of the terminal fitting mechanism of fig. 5;
fig. 7 is a perspective view of a terminal tail breaking device of the terminal assembly mechanism of fig. 5;
FIG. 8 is a perspective view of a housing feed mechanism and zinc alloy feed mechanism of the elbow connector automatic assembly apparatus of FIG. 1;
fig. 9 is a perspective view of a housing assembly rail of the elbow connector automatic assembly apparatus of fig. 1;
fig. 10 is a front view of a housing assembly rail of the elbow connector automatic assembly apparatus of fig. 1;
FIG. 11 is a perspective view of a housing turnover mechanism of the elbow connector automatic assembly apparatus of FIG. 1;
fig. 12 is a perspective view of a rear end assembly mechanism of the elbow connector automatic assembly apparatus of fig. 1.
Reference numerals illustrate: the insulator feeding device comprises a frame 1, an insulator feeding mechanism 2, an insulator feeding tray 21, an insulator feeding track 22 and an insulator pushing device 23;
insulator assembly track 3, track support block 31, track back plate 32, track panel 33, track groove 34, feed chute 35, feed cover plate 351, hold down chute 352, fixed press block 353, hold down slider 354, feed push rod 36, push groove 361, elastic push block 37, push mounting block 371, push plate 372, push cylinder 38;
the terminal assembly mechanism 4, the terminal assembly device 41, the terminal discharging tray 411, the terminal pushing assembly 412, the terminal pushing base 4121, the terminal feeding base 4122, the terminal pushing driving module 4123, the terminal pushing positioning module 4124, the terminal press-fitting assembly 413, the cutting module 4131, the clamping module 4132, the clamping jaw 41321, the press-fitting driving cylinder 41332, the press-fitting module 4133, the clamping jaw 41321, the material taking driving cylinder 41322, the terminal tail breaking device 42, the breaking bracket 421, the first breaking driving cylinder 422, the second breaking driving cylinder 423, the breaking slider 424, the wavy chute 4241, the breaking member 425, the breaking blade 4251, the sliding guide block 426 and the terminal pressing device 43;
the shell feeding mechanism 5, the shell feeding tray 51, the shell feeding track 52, the shell grabbing device 53, the shell grabbing bracket 531, the shell pushing module 532, the shell lifting module 533, the shell rotating module 534 and the shell grabbing module 535;
the shell assembling rail 6, the shell assembling bracket 61, the assembling feeding rail 62, the feeding and transferring device 63, the transferring and pushing module 631, the transferring and lifting module 632, the transferring bracket 633, the transferring positioning groove 634 and the feeding and compacting device 64;
the zinc alloy feeding mechanism 7, the zinc alloy feeding tray 71, the zinc alloy feeding rail 72, the zinc alloy grabbing device 73, the zinc alloy grabbing bracket 731, the zinc alloy pushing module 732, the zinc alloy lifting module 733, the zinc alloy rotating module 734 and the zinc alloy grabbing module 735;
the shell turnover mechanism 8, the turntable device 81, the turntable bracket 811, the rotating shaft component 812, the turntable driving module 813, the disk 814, the turnover station 815, the turnover feeding groove 8151, the feeding stop 8152, the turnover pressing block 8153, the assembly pushing device 82, the feeding pushing component 821 and the insulator pushing component 822;
the rear end assembly mechanism 9, the rear end assembly rail 91, the fixing base assembly device 92, the fixing base feed tray 921, the fixing base feeding rail 922, the fixing base pressing device 923, the fixing base pressing device 924, the tail cover assembly device 93, the tail cover feed tray 931, the tail cover feeding rail 932, the tail cover pressing device 933 and the tail cover pressing device 934.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1 to 12, in one embodiment of the present invention, an automatic elbow connector assembling apparatus is related to, which comprises a frame 1, an insulator feeding mechanism 2, an insulator assembling rail 3, a terminal assembling mechanism 4, a housing feeding mechanism 5, a housing assembling rail 6, a zinc alloy feeding mechanism 7, a housing turning mechanism 8 and a rear end assembling mechanism 9, wherein the insulator feeding mechanism 2 is installed at one end of the frame 1 and is used for feeding insulators; one end of the insulator assembly track 3 is connected with the insulator feeding mechanism 2 and used for conveying insulators; the terminal assembling mechanisms 4 are provided with a plurality of groups, and the terminal assembling mechanisms 4 are sequentially arranged on one side of the insulator assembling rail 3 and used for assembling terminals on insulators fed by the insulator rail; the shell feeding mechanism 5 is used for shell feeding; one end of the shell assembling rail 6 is connected with the shell feeding mechanism 5 and used for conveying shells; the zinc alloy feeding mechanism 7 is connected to one side of the shell assembling rail 6, and the shell assembling rail 6 is used for assembling zinc alloy on the shell; the shell overturning mechanism 8 comprises a rotary table device 81 connected to the discharge end of the shell assembling track 6 and an assembling pushing device 82 connected to the discharge end of the insulator assembling track 3; the rear end assembly mechanism 9 comprises a rear end assembly rail 91, a fixed seat assembly device 92 positioned at one side of the rear end assembly rail 91 and a tail cover assembly device 93; the feeding end of the rear end assembly rail 91 is connected with the turntable device 81. In the embodiment, a full-automatic assembly mode is adopted, the insulator is automatically fed by the insulator feeding mechanism 2 at the front end, the insulator is fed to the insulator assembly track 3 for automatic conveying, the insulator is automatically assembled on the terminal assembly mechanism 4, and a plurality of terminals are sequentially inserted into the terminal assembly; in the process, the shell feeding mechanism 5 loads the shell onto the shell assembling rail 6, and assembles the zinc alloy fed by the zinc alloy feeding mechanism 7 onto the shell; after the zinc alloy is assembled on the shell, the shell is sent to a shell overturning mechanism 8, the shell is overturned through a turntable device 81, and simultaneously, under the action of an assembly pushing device 82, the insulator after the terminal is assembled is pushed and loaded on the zinc alloy, so that the front end assembly of the connector is completed; and enter the back end assembly mechanism 9, the back end assembly mechanism 9 is reloaded with the fixing seat and the tail cover; the whole assembly process is fully automatic, manual intervention is not needed, full-automatic assembly is realized, the assembly efficiency is high, and manpower materials are saved. The problem of current high to elbow connector equipment degree of difficulty has been solved, has adopted front end shell and insulator to assemble in step, combines the equipment together with both after the equipment again, then merges and get into the rear end equipment. The degree of automation is high.
In the above-described embodiment, referring to fig. 11, the turntable device 81 includes a turntable support 811, a rotation shaft member 812 mounted on the turntable support 811, and a turntable driving module 813 and a turntable 814 respectively connected to both ends of the rotation shaft member 812; the outer diameter of the disc 814 is provided with a plurality of overturning stations 815, the overturning stations 815 comprise an overturning feed chute 8151, a feed stop block 8152 arranged on the overturning feed chute 8151 and an overturning compaction block 8153 arranged on one side of the overturning feed chute 8151, and the overturning compaction block 8153 is used for compacting a shell assembled with zinc alloy on the overturning feed chute 8151; the turntable driving module 813 is used for driving the disc 814 to drive the overturning station 815 to overturn the shell by 90 ° to the rear-point assembly rail, and the assembly pushing device 82 includes a feeding pushing assembly 821 for pushing the shell onto the rear-end assembly rail 91, and an insulator pushing assembly 822 for loading the insulator after the terminal is assembled into the zinc alloy; the rear assembly rail 91 is used to transport the assembled connector. The turnover station 815 is used for fixing the assembled zinc alloy shell, and the shell is turned ninety degrees under the action of the disc 814, so that the turnover rear end assembly is realized, and meanwhile, the shell is tightly pressed through the turnover pressing blocks 8153 when entering the turnover feeding groove 8151, so that the turnover stability and precision are ensured.
Referring to fig. 3 to 4, the insulator feeding mechanism 2 includes an insulator feeding tray 21, an insulator feeding rail 22 connected to the insulator feeding tray 21, and an insulator pushing device 23 connected to the insulator feeding rail 22, wherein the insulator pushing device 23 is used for pushing the insulator into the insulator assembling rail 3; specifically, the insulator assembly track 3 comprises a track supporting block 31, a track backboard 32 and a track panel 33 which are arranged on the track supporting block 31, a track groove 34 arranged between the track backboard 32 and the track panel 33, a feed groove 35 positioned on the upper side of the track groove 34 and a feed push rod 36 which is slidably arranged on the track groove 34, wherein an elastic push block 37 is arranged on the feed push rod 36, the elastic push block 37 is used for pushing the insulator to move on the feed groove 35, and the feed push rod 36 is connected with a feed pushing cylinder 38, and the feed pushing cylinder 38 is used for driving the feed push rod 36 to move. The insulator is fed onto the feed chute 35 through the insulator feeding structure matched with the insulator pushing device 23, and the elastic pushing block 37 pushes the insulator to feed under the action of the feed push rod 36, so that automatic feeding of the insulator is realized.
Specifically, the feeding push rod 36 is provided with a pushing groove 361, the elastic pushing block 37 comprises a pushing installation block 371 installed in the pushing groove 361 and a pushing piece 372 hinged to the pushing installation block 371, the pushing piece 372 has a guiding inclined plane 373 facing the feeding direction, and a reset spring is arranged between the pushing piece 372 and the pushing installation block 371; when the insulator passes through the guide inclined plane 373, the pushing plate 372 is pressed down, and after the insulator passes through, the insulator is reset under the action of the reset spring, and the pushing plate 372 is driven by the feeding push rod 36 to push the insulator to be transferred on the feeding groove 35.
The upper side of the feeding groove 35 is provided with a feeding cover plate 351, a compression module is arranged on the feeding cover plate 351, a compression chute 352 is arranged on the feeding cover plate 351, and the compression module comprises a fixed pressing block 353 arranged on the feeding cover plate 351, a compression sliding block 354 slidably arranged on the compression chute 352 and a compression spring arranged between the compression sliding block 354 and the fixed pressing block 353; in this embodiment, the insulator is pressed by the pressing module, so that stability and precision of the insulator are ensured when the terminal is assembled.
Referring to fig. 5, the terminal assembling mechanism 4 includes a terminal assembling device 41, a terminal tail breaking device 42, and a terminal pressing device 43; the terminal assembling device 41 comprises a terminal discharging tray 411, a terminal pushing assembly 412 and a terminal press-fitting assembly 413, wherein the terminal discharging tray 411 is used for discharging a terminal to the terminal pushing assembly 412, the terminal pushing assembly 412 pushes the terminal towards the terminal press-fitting assembly 413, the terminal pushing assembly 412 and the terminal press-fitting assembly 413 are arranged on one side of the insulator assembling track 3, and the terminal press-fitting assembly 413 is used for separating and clamping the terminal from a terminal material belt to be mounted on an insulator; the terminal tail breaking device 42 is used for breaking off the assembled terminal tail; the terminal hold-down device 43 is used to hold down the assembled terminal to the insulator.
Referring to fig. 6, the terminal pushing assembly 412 includes a terminal pushing base 4121, a terminal feeding base 4122 mounted on the terminal pushing base 4121, a terminal pushing driving module 4123 mounted on the terminal feeding base 4122, and a terminal pushing positioning module 4124 connected to the terminal pushing driving module 4123, wherein the terminal pushing positioning module 4124 is used for positioning a terminal and pushing the terminal to feed on the terminal feeding base 4122 under the action of the terminal pushing driving module 4123, and the terminal feeding base 4122 is used for pushing the terminal towards the terminal press-fitting assembly 413; specifically, the terminal press-fitting assembly 413 includes a cutting module 4131 for cutting off the terminal, a clamping module 4132 for clamping the cut-off terminal, and a press-fitting module 4133 for pushing and inserting the terminal clamped by the clamping module 4132 into the insulator; the cutting module 4131 is positioned at the discharging part of the terminal feeding base 4122 and cuts the strip-shaped terminal into single terminals; the clamping module 4132 includes a clamping jaw 41321 and a take out drive cylinder 41322 for driving the clamping jaw 41321, and the press-fit module 4133 includes a press-fit slider 41331 connected to the clamping module 4132 and a press-fit drive cylinder 41332 for driving the press-fit slider 41331. In this embodiment, the strip-shaped terminals are discharged through the discharge tray, enter the terminal feeding base 4122, and are positioned and pushed under the cooperation of the terminal pushing driving module 4123 and the terminal positioning module. The press-fit slider 41331 is driven by the press-fit driving cylinder 41332 to move the holding claw 41321 and the take-out driving cylinder 41322, and the terminals held by the holding claw 41321 are inserted into the insulator.
Referring to fig. 7, the terminal tail breaking device 42 includes a breaking bracket 421, a first breaking driving cylinder 422 installed on the breaking bracket 421, a second breaking driving cylinder 423 connected to the first breaking driving cylinder 422, a breaking slider 424 connected to the second breaking driving cylinder 423, and a breaking member 425 connected to the breaking slider 424, a breaking blade 4251 is provided on the breaking member 425, a wavy sliding groove 4241 is provided on the breaking slider 424, the breaking slider 424 is connected with a sliding guide block 426, a guide shaft pin is provided on the sliding guide block 426, and the second breaking driving cylinder 423 is used for driving the breaking slider 424 to enable the wavy sliding groove 4241 to slide along the guide, and when the breaking slider 424 slides, the breaking member 425 is driven to swing left and right under the action of the wavy sliding groove 4241, so that the breaking blade 4251 breaks the terminal tail. Under the action of left-right swing, the node of the tail part of the terminal is pushed back and forth, and the node is broken.
Referring to fig. 8, the housing feeding mechanism 5 includes a housing feeding tray 51, a housing feeding rail 52 connected to the housing feeding tray 51, and a housing gripping device 53 for gripping the housing on the housing feeding rail 52, wherein the housing gripping device 53 is used for gripping and placing the housing on the housing assembling rail 6 for transportation; further improved, the housing grabbing device 53 includes a housing grabbing bracket 531, a housing pushing module 532 mounted on the housing grabbing bracket 531, a housing lifting module 533 connected to the housing pushing module 532, a housing rotating module 534 connected to the housing lifting module 533, and a housing grabbing module 535 connected to the housing rotating module 534; the housing pushing module 532 and the housing lifting module 533 are used for driving the housing grabbing module 535 to grab the housing, and the housing rotating module 534 is used for adjusting the grabbing direction of the housing; the shell feeding disc 51 is used for automatic shell feeding, the shell grabbing device 53 is used for automatically grabbing and feeding, the shell is grabbed and then transferred under the action of the shell pushing module 532 and the shell lifting module 533, and the direction can be adjusted.
The zinc alloy feeding mechanism 7 comprises a zinc alloy feeding tray 71, a zinc alloy feeding track 72 connected to the zinc alloy feeding tray 71 and a zinc alloy grabbing device 73 for grabbing zinc alloy on the zinc alloy feeding track 72, wherein the zinc alloy grabbing device 73 is used for grabbing zinc alloy and placing the zinc alloy on a shell of a zinc alloy assembling track; the above solution is further improved in that the zinc alloy gripping device 73 includes a zinc alloy gripping bracket 731, a zinc alloy pushing module 732 mounted on the zinc alloy gripping bracket 731, a zinc alloy lifting module 733 connected to the zinc alloy pushing module 732, a zinc alloy rotating module 734 connected to the zinc alloy lifting module 733, and a zinc alloy gripping module 735 connected to the zinc alloy rotating module 734; the zinc alloy pushing module 732 and the zinc alloy lifting module 733 are used for driving the zinc alloy grabbing module 735 to grab the zinc alloy, and the zinc alloy rotating module 734 is used for adjusting the grabbing direction of the zinc alloy; the zinc alloy feeding disc 71 is used for zinc alloy automatic feeding, the zinc alloy grabbing device 73 is used for automatically grabbing and feeding, and the zinc alloy is grabbed and then transferred under the action of the zinc alloy pushing module 732 and the zinc alloy lifting module 733, and the direction can be adjusted.
Referring to fig. 9 to 10, the housing assembly rail 6 includes a housing assembly bracket 61, an assembly feed rail 62 provided on the housing assembly bracket 61, a feed transfer device 63 provided on the assembly feed rail 62, and a feed pressing device 64; the assembly feeding rail 62 is used for driving the shell to be conveyed on the assembly feeding rail 62, and the feeding pressing device 64 is used for pressing the assembled zinc alloy on the shell.
The feeding and transferring device 63 comprises a transferring and pushing module 631, a transferring and lifting module 632 connected with the transferring and pushing module 631, a transferring bracket 633 connected with the transferring and lifting module 632, and a transferring positioning groove 634 arranged on the transferring bracket 633. In this embodiment, lifting and pushing actions are realized under the action of the transferring pushing module 631 and the transferring lifting module 632, so as to drive the shell on the transferring positioning groove 634 to transfer.
All can adopt the linear drive that cylinder or linear module realized above-mentioned each module, like lift and propelling movement structure, the preferential cylinder drive that is with low costs, cooperation slide rail propelling movement is slided, and the precision is high.
Referring to fig. 12, the fixing base assembly device 92 includes a fixing base feeding tray 921, a fixing base feeding rail 922 connected to the fixing base feeding tray 921, and a fixing base pressing device 923 connected to the fixing base pressing device 923, wherein a fixing base pressing device 924 is disposed on an upper side of the fixing base pressing device 923; the fixing base jacking device 923 is used for jacking and assembling the fixing base on the fixing base feeding rail 922 to the rear end of the zinc alloy from bottom to top, and in the jacking and assembling process, the zinc alloy is compacted from the upper part through the fixing base compacting device 924; in this embodiment, be used for fixing base automatic feeding through fixing base feed tray 921, pack into the rear end of zinc alloy with the fixing base from the below under the effect of fixing base roof pressure device 923, realize fixing the insulator, also guarantee structural stability and precision.
The tail cover assembly device 93 comprises a tail cover feeding disc 931, a tail cover feeding track 932 connected to the tail cover feeding disc 931 and a tail cover pressing device 933, and a tail cover pressing device 934 is arranged on the upper side of the tail cover pressing device 933; the tail cover pressing device 933 is used for pressing and assembling the tail cover on the tail cover feeding rail 932 to the rear end of the zinc alloy from bottom to top, and pressing the fixing seat, and in the pressing and assembling process, the zinc alloy is pressed from the upper part through the tail cover pressing device 934; in this embodiment, the tail cap feeding disc 931 is used for automatically feeding the tail cap, and the tail cap is installed at the rear end of the zinc alloy from the lower side under the action of the tail cap jacking device 933, so that the insulator is fixed, and the structural stability and precision are ensured.
The foregoing examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (10)
1. An automatic equipment of elbow connector, its characterized in that: comprising
The machine frame is provided with a machine frame,
the insulator feeding mechanism is arranged at one end of the frame and used for feeding insulators;
the insulator assembly rail is connected with the insulator feeding mechanism at one end and used for conveying insulators;
the terminal assembly mechanism is provided with a plurality of groups, and the plurality of groups of terminal assembly mechanisms are sequentially arranged on one side of the insulator assembly rail and used for assembling terminals on insulators fed by the insulator rail;
the shell feeding mechanism is used for feeding the shell;
the shell assembly rail is connected with the shell feeding mechanism at one end and used for conveying shells;
the zinc alloy feeding mechanism is connected to one side of the shell assembly rail, and the shell assembly rail is used for assembling zinc alloy on the shell;
the shell overturning mechanism comprises a turntable device connected to the discharge end of the shell assembling rail and an assembling pushing device connected to the discharge end of the insulator assembling rail; and
the rear end assembly mechanism comprises a rear end assembly rail, a fixing seat assembly device and a tail cover assembly device, wherein the fixing seat assembly device is positioned at one side of the rear end assembly rail; the feeding end of the rear end assembly rail is connected with the turntable device;
the turntable device comprises a turntable bracket, a rotating shaft element arranged on the turntable bracket, and a turntable driving module and a disc which are respectively connected with two ends of the rotating shaft element; the outer diameter of the disc is provided with a plurality of overturning stations, each overturning station comprises an overturning feeding chute, a feeding stop block arranged on the overturning feeding chute and an overturning compaction block arranged on one side of the overturning feeding chute, and the overturning compaction block is used for compacting a shell assembled with zinc alloy on the overturning feeding chute; the rotary table driving module is used for driving the disc to drive the overturning station to overturn the shell by 90 degrees to the rear-point assembly track, and the assembly pushing device comprises a feeding pushing assembly used for pushing the shell onto the rear-end assembly track and an insulator pushing assembly used for loading insulators after the terminals are assembled into zinc alloy; the rear assembly track is used for conveying the assembled connectors.
2. The elbow connector automatic assembly equipment according to claim 1, wherein: the insulator feeding mechanism comprises an insulator feeding tray, an insulator feeding track connected to the insulator feeding tray and an insulator pushing device connected to the insulator feeding track, wherein the insulator pushing device is used for pushing insulators into the insulator assembly track.
3. The elbow connector automatic assembly equipment according to claim 2, wherein: the insulator assembly track comprises a track supporting block, a track back plate and a track panel which are arranged on the track supporting block, a track groove which is arranged between the track back plate and the track panel, a feeding groove which is arranged on the upper side of the track groove, and a feeding push rod which is slidably arranged on the track groove, wherein an elastic push block is arranged on the feeding push rod and is used for pushing the insulator to move on the feeding groove, and the feeding push rod is connected with a pushing cylinder which is used for driving the feeding push rod to move.
4. The elbow connector automatic assembling apparatus according to claim 3, wherein: the feeding push rod is provided with a pushing groove, the elastic pushing block comprises a pushing installation block arranged in the pushing groove and a pushing sheet hinged to the pushing installation block, the pushing sheet is provided with a guiding inclined plane towards the feeding direction, and a reset spring is arranged between the pushing sheet and the pushing installation block; when the insulator passes through the guide inclined plane, the pushing sheet is pushed down, the insulator is reset under the action of the reset spring after passing through the guide inclined plane, and the pushing sheet is driven by the feeding push rod to push the insulator to be transferred on the feeding groove.
5. The elbow connector automatic assembling apparatus according to claim 4, wherein: the upper side of feed chute is provided with the pay-off apron, install on the pay-off apron and compress tightly the module, the pay-off is covered and is offered the spout that compresses tightly on, compress tightly the module including installing at the fixed briquetting of pay-off apron, slidable setting compress tightly the slider and set up the hold-down spring between compressing tightly slider and fixed briquetting at compressing tightly the spout.
6. The elbow connector automatic assembly equipment according to claim 1, wherein: the terminal assembly mechanism comprises a terminal assembly device, a terminal tail breaking device and a terminal compacting device; the terminal assembly device comprises a terminal discharging disc, a terminal pushing assembly and a terminal press-fitting assembly, wherein the terminal discharging disc is used for discharging a terminal to the terminal pushing assembly, the terminal pushing assembly pushes the terminal towards the terminal press-fitting assembly, the terminal pushing assembly and the terminal press-fitting assembly are arranged on one side of an insulator assembly track, and the terminal press-fitting assembly is used for separating and clamping the terminal from a terminal material belt and loading the terminal onto an insulator; the terminal tail breaking device is used for breaking the assembled terminal tail; the terminal pressing device is used for pressing the assembled terminal on the insulator.
7. The elbow connector automatic assembling apparatus according to claim 6, wherein: the terminal tailing breaking device comprises a breaking bracket, a first breaking driving cylinder arranged on the breaking bracket, a second breaking driving cylinder connected with the first breaking driving cylinder, a breaking sliding block connected with the second breaking driving cylinder and a breaking piece connected with the breaking sliding block, wherein a breaking knife edge is arranged on the breaking piece, a wavy sliding groove is formed in the breaking sliding block, the breaking sliding block is connected with a sliding guide block, a guide shaft pin is arranged on the sliding guide block, and the second breaking driving cylinder is used for driving the breaking sliding block to enable the wavy sliding groove to slide along the guide shaft pin, and the breaking piece is driven to swing left and right under the action of the wavy sliding groove when the breaking sliding block breaks the terminal tailing.
8. The elbow connector automatic assembly equipment according to claim 1, wherein: the shell feeding mechanism comprises a shell feeding disc, a shell feeding track connected with the shell feeding disc and a shell grabbing device used for grabbing shells on the shell feeding track, wherein the shell grabbing device is used for grabbing shells and placing the shells on the shell assembling track for conveying;
the shell grabbing device comprises a shell grabbing bracket, a shell pushing module, a shell lifting module, a shell rotating module and a shell grabbing module, wherein the shell pushing module is installed on the shell grabbing bracket, the shell lifting module is connected with the shell pushing module, the shell rotating module is connected with the shell lifting module, and the shell grabbing module is connected with the shell rotating module; the shell pushing module and the shell lifting module are used for driving the shell grabbing module to grab the shell, and the shell rotating module is used for adjusting the grabbed shell direction;
the zinc alloy feeding mechanism comprises a zinc alloy feeding tray, a zinc alloy feeding track connected with the zinc alloy feeding tray and a zinc alloy grabbing device used for grabbing zinc alloy on the zinc alloy feeding track, wherein the zinc alloy grabbing device is used for grabbing zinc alloy and placing the zinc alloy on a shell of the zinc alloy assembling track;
the zinc alloy grabbing device comprises a zinc alloy grabbing bracket, a zinc alloy pushing module arranged on the zinc alloy grabbing bracket, a zinc alloy lifting module connected with the zinc alloy pushing module, a zinc alloy rotating module connected with the zinc alloy lifting module and a zinc alloy grabbing module connected with the zinc alloy rotating module; the zinc alloy pushing module and the zinc alloy lifting module are used for driving the zinc alloy grabbing module to grab zinc alloy, and the zinc alloy rotating module is used for adjusting the grabbing direction of the zinc alloy.
9. The elbow connector automatic assembly equipment according to claim 1, wherein: the shell assembling rail comprises a shell assembling bracket, an assembling feeding rail arranged on the shell assembling bracket, and a feeding transfer device and a feeding pressing device which are arranged on the assembling feeding rail; the assembly feeding track is used for driving the shell to be conveyed on the assembly feeding track, and the feeding compacting device is used for compacting the assembled zinc alloy on the shell;
the feeding and transferring device comprises a transferring and pushing module, a transferring and lifting module connected with the transferring and pushing module, a transferring support connected with the transferring and lifting module and a transferring positioning groove arranged on the transferring support.
10. The elbow connector automatic assembly equipment according to claim 1, wherein: the fixing seat assembly device comprises a fixing seat feeding disc, a fixing seat feeding track connected with the fixing seat feeding disc and a fixing seat jacking device, wherein the fixing seat jacking device is arranged on the upper side of the fixing seat jacking device; the fixing seat jacking device is used for jacking and assembling the fixing seat on the fixing seat feeding track to the rear end of the zinc alloy from bottom to top, and in the jacking and assembling process, the zinc alloy is compacted from the upper part through the fixing seat compacting device;
the tail cover assembly device comprises a tail cover feeding disc, a tail cover feeding track connected with the tail cover feeding disc and a tail cover pressing device connected with the tail cover pressing device, and a tail cover pressing device is arranged on the upper side of the tail cover pressing device; the tail cover jacking device is used for jacking and assembling the tail cover on the tail cover feeding track to the rear end of the zinc alloy from bottom to top and compacting the fixing seat, and in the jacking and assembling process, the zinc alloy is compacted from the upper part through the tail cover compacting device.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311245503.0A CN117254327B (en) | 2023-09-25 | 2023-09-25 | Automatic assembling equipment for elbow connector |
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| CN202311245503.0A CN117254327B (en) | 2023-09-25 | 2023-09-25 | Automatic assembling equipment for elbow connector |
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| CN117254327B true CN117254327B (en) | 2024-02-27 |
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| CN117254327A (en) | 2023-12-19 |
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