CN116536657A - Aluminum profile oxidation processing system - Google Patents
Aluminum profile oxidation processing system Download PDFInfo
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- CN116536657A CN116536657A CN202310717097.7A CN202310717097A CN116536657A CN 116536657 A CN116536657 A CN 116536657A CN 202310717097 A CN202310717097 A CN 202310717097A CN 116536657 A CN116536657 A CN 116536657A
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- aluminum profile
- guide
- oxidation
- walking
- feeding
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 107
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 107
- 230000003647 oxidation Effects 0.000 title claims abstract description 82
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 82
- 238000011282 treatment Methods 0.000 claims abstract description 42
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 29
- 238000001035 drying Methods 0.000 claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims abstract description 8
- 238000013016 damping Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000001590 oxidative effect Effects 0.000 claims 4
- 239000004411 aluminium Substances 0.000 claims 2
- 238000000034 method Methods 0.000 description 24
- 239000000126 substance Substances 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000006213 oxygenation reaction Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
- B65G13/06—Roller driving means
- B65G13/07—Roller driving means having endless driving elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The application relates to the technical field of aluminum profile processing, in particular to an aluminum profile oxidation processing system, which comprises a loading position, a transferring position, an oxidation pond, a clean water pond, a drying chamber and a discharging position which are arranged in a workshop along a longitudinal interval. Wherein, material loading position department is provided with loading attachment to be used for transporting the aluminium alloy to transport position department and put the aluminium alloy to the vertical state. And still install in the workshop and do the oxidation operation device of round trip walking along transfer position, oxidation pond, clean water basin, drying chamber, unloading position for snatch the aluminium alloy of transfer position department and transport to oxidation pond, clean water basin, drying chamber and unloading position in proper order, with carrying out oxidation treatment, cleaning treatment, stoving treatment and unloading and handle, thereby realize the automated oxidation treatment to the aluminium alloy, can save trouble laborsaving.
Description
Technical Field
The application relates to the technical field of aluminum profile machining, in particular to an aluminum profile oxidation machining system.
Background
Referring to fig. 1, fig. 1 is an aluminum profile 100 that needs to be oxidized in the present application, and is generally processed into a ventilation plate for use, and includes a top plate 101 and two side plates 102 integrally formed at the bottom of the top plate 101, where the two side plates 102 are parallel to each other and are all perpendicular to the top plate 101.
Before the ventilation plate is processed, the aluminum profile is usually subjected to an oxidation treatment so that an oxidation film can be formed on the surface of the aluminum profile. Currently, oxidation treatments of aluminum profiles include anodic oxidation and chemical oxidation, wherein chemical oxidation is common. In the process of carrying out chemical oxidation treatment on the aluminum profile, the aluminum profile is required to be placed in an oxidation pond for soaking oxidation, and then the aluminum profile is pulled up for draining treatment.
However, currently, in the chemical oxidation process, most factories usually need to manually hang the aluminum profile through ropes to put the aluminum profile into an oxidation tank or pull the aluminum profile from the oxidation tank to complete the oxidation work. This approach is time consuming and labor intensive and therefore can be further improved.
Disclosure of Invention
In order to realize the automatic oxidation treatment to the aluminium alloy to save trouble laborsaving, this application provides an aluminium alloy oxidation processing system.
The application provides an aluminium alloy oxidation processing system adopts following technical scheme:
an aluminum profile oxidation processing system comprises a loading position, a transferring position, an oxidation pond, a clean water pond, a drying chamber and a discharging position which are longitudinally arranged in a workshop at intervals; the feeding device is arranged at the feeding position and is used for transporting the aluminum profile to the transferring position and placing the aluminum profile in a vertical state; and the workshop is internally provided with an oxidation operation device which moves back and forth along the feeding level, the oxidation pond, the clean water pond, the drying chamber and the discharging level, and the oxidation operation device is used for grabbing and sequentially conveying the aluminum profile at the transferring position to the oxidation pond, the clean water pond, the drying chamber and the discharging level so as to perform oxidation treatment, cleaning treatment, drying treatment and discharging treatment.
By adopting the technical scheme, in the actual working process, the feeding device is used for transporting the aluminum profile to the position of the transfer position and placing the aluminum profile to a vertical state; then, the oxidation operation device grabs the aluminum profile at the transfer position and sequentially conveys the aluminum profile to an oxidation pond, a clean water pond, a drying chamber and a discharging position, so that oxidation treatment, cleaning treatment, drying treatment and discharging treatment are performed, automatic oxidation treatment of the aluminum profile is realized, and trouble and labor can be saved.
Optionally, the feeding device comprises a feeding table, a feeding frame, a horizontal guide mechanism and a reversing mechanism; the feeding table extends from a feeding position to a transferring position; the feeding frame and the horizontal guide mechanism are both arranged at the top of the feeding table, the feeding frame is arranged at the position of the transferring position, and the horizontal guide mechanism is used for conveying the aluminum profile to the feeding frame along the length direction of the feeding table; the reversing mechanism is arranged at a position close to the feeding frame and is used for converting the aluminum profile on the feeding frame into a vertical state.
Through adopting above-mentioned technical scheme, the in-process of feeding, the workman places aluminium alloy and material loading platform, and horizontal guide mechanism carries the aluminium alloy to the work or material rest along material loading platform length direction this moment, and the switching-over mechanism converts the aluminium alloy on the work or material rest into vertical state afterwards to for follow-up oxidation operation device snatchs and transport.
Optionally, the horizontal guiding mechanism comprises two guiding supporting plates which are arranged on two sides of the top of the feeding table and extend along the length direction of the feeding table, a plurality of active guiding wheels which are rotatably arranged on the guiding supporting plates and are arranged at intervals along the length direction of the guiding supporting plates, and a guiding motor which synchronously controls the rotation of the active guiding wheels through belt transmission; the two guide supporting plates are respectively used for supporting the two sides of the middle top plate of the aluminum profile; a plurality of passive guide wheels are arranged on opposite sides of the two guide supporting plates at intervals along the length direction of the guide supporting plates, and the passive guide wheels on two sides are respectively used for rotating and propping against the outer sides of two side plates in the aluminum profile; the feeding frame is arranged at the position of the output end of the guide and delivery supporting plate.
Through adopting above-mentioned technical scheme, in the material loading process, the workman supports the roof both sides in the panel head respectively in two guide and send the layer board, and makes passive guide and send the wheel to rotate respectively and support in two curb plate outsides in the aluminium alloy. Under the action of the active guide wheels driven by the guide motor, the plurality of active guide wheels gradually convey the aluminum profile from the feeding position to the transferring position and drop the aluminum profile to the feeding frame. Meanwhile, in the process, the passive guide wheel can be used for positioning and guiding the aluminum profile, so that the conveying stability of the aluminum profile is improved, and the aluminum profile can fall into the feeding frame accurately.
Optionally, the feeding frame comprises a front bracket, a rear bracket, two guide support rods arranged between the front bracket and the rear bracket and a limiting back frame arranged at the top of the rear bracket; the two guide support rods are arranged in parallel and are respectively butted with the two guide support plates, and the two guide support rods are respectively used for guiding and sliding support on the inner sides of the two side plates in the aluminum profile.
By adopting the technical scheme, in the feeding process, the aluminum profile slides from the guide supporting plate to the upper material rack and slides to the position of the limit back rack along the guide supporting rod in the upper material rack.
Optionally, a plurality of balls are embedded and arranged at intervals along the length direction of the top of the guide supporting plate.
Through adopting above-mentioned technical scheme, through inlaying at the top of sending the layer board and establishing the ball of arranging, can reduce aluminium alloy and take place frictional wear in-process of material loading.
Optionally, the reversing mechanism includes a mechanical arm and a reversing hanging plate installed at the output end of the mechanical arm, and a plurality of suction nozzles are fixedly installed on the reversing hanging plate along the length of the reversing hanging plate.
Through adopting above-mentioned technical scheme, in the material loading in-process, after the aluminium alloy falls into the material loading frame, the arm cooperates with the switching-over link plate to control switching-over link plate and hold the aluminium alloy and swing the aluminium alloy to vertical state.
Optionally, the oxidation operation device comprises a walking frame, a walking seat, a clamping unit, a first driving unit and a second driving unit; the workshop is internally provided with a walking beam which is arranged above the feeding level, the oxidation pond, the clean water pond, the drying chamber and the discharging level, the walking frame is arranged on the walking beam, and the first driving unit is used for controlling the walking frame to slide and walk along the length direction of the walking beam; the second driving unit is used for controlling the walking seat to slide and walk vertically; the clamping unit is arranged on the walking seat and used for clamping the aluminum profile.
Through adopting above-mentioned technical scheme, at oxidation treatment in-process, the centre gripping unit carries out the centre gripping to the aluminium alloy, and under the cooperation of first drive unit, second drive unit, transports aluminium alloy to oxidation pond, clean water basin, drying chamber and unloading position in proper order to carry out oxidation treatment, cleaning treatment, stoving treatment and unloading and handle.
Optionally, the clamping unit comprises a clamping cylinder, an L-shaped pneumatic clamping finger arranged on a pneumatic finger in the clamping cylinder and a positioning block arranged at the middle position of the bottom of the clamping cylinder through a telescopic suspender; the positioning block is spliced and matched with the inner outline between the two side plates in the aluminum profile; the inner side of the L-shaped pneumatic clamping finger is provided with a vertical sliding groove, a vertical sliding block is arranged in the vertical sliding groove in a sliding manner, and a clamping plate is arranged on the vertical sliding block; and a reset tension spring is arranged in the vertical sliding groove, one end of the reset tension spring is fixed on the vertical sliding block, and the other end of the reset tension spring is fixed on the vertical sliding groove.
Through adopting above-mentioned technical scheme, when carrying out oxidation treatment in-process to aluminium alloy, pull out aluminium alloy from oxidation pond, clean water basin, the aluminium alloy can take place the fluctuation about the centre gripping cylinder, can further accelerate spin-drying.
Optionally, a guide push rod which is arranged in a vertical sliding way is installed on the walking seat, a connecting rod is fixed on the positioning block, and the bottom of the guide push rod penetrates through the walking seat to be connected with the connecting rod; the top of the guide push rod penetrates through the walking seat and is provided with walking wheels, and the bottom of the walking beam is fixed with a wave guide rail for guiding walking of the walking wheels.
Through adopting above-mentioned technical scheme, after drawing out the aluminium alloy, the walking wheel supports in the wave guide rail along with the walking seat rises, moves along with the walking frame, and the walking wheel walks along the wave guide rail to drive the aluminium alloy through direction push rod, connecting rod and do the fluctuation about, in order to further accelerate spin-dry aluminium alloy in-process liquid.
Optionally, scalable jib includes ejector pin, sill bar and damping extension spring, sill bar top slip grafting is in the ejector pin, damping extension spring installs in the ejector pin, just damping extension spring top is fixed in the ejector pin, and the bottom is fixed in the sill bar top.
In summary, the present application includes at least one of the following beneficial technical effects:
1. in the actual working process, the feeding device is used for transporting the aluminum profile to the position of the transfer position and placing the aluminum profile to a vertical state; then, the aluminum profile at the transfer position is grabbed by the oxidation operation device and is sequentially conveyed to an oxidation pond, a clean water pond, a drying chamber and a discharging position, so that oxidation treatment, cleaning treatment, drying treatment and discharging treatment are carried out, and automatic oxidation treatment of the aluminum profile is realized, so that trouble and labor can be saved;
2. in the feeding process, workers respectively support two sides of a top plate in the head of the plate on the two guide and conveying supporting plates, and make the passive guide and conveying wheels respectively rotate to prop against the outer sides of the two side plates in the aluminum profile. Under the action of the active guide wheels driven by the guide motor, the plurality of active guide wheels gradually convey the aluminum profile from the feeding position to the transferring position and drop the aluminum profile to the feeding frame. Meanwhile, in the process, the passive guide wheel can be used for positioning and guiding the aluminum profile so as to improve the conveying stability of the aluminum profile and facilitate the aluminum profile to fall into the feeding frame accurately;
3. when the aluminum profile is pulled out, the travelling wheels are supported against the wave guide rail along with the ascending of the travelling seat, and travel along the wave guide rail along with the movement of the travelling frame, so that the aluminum profile is driven to fluctuate through the guide push rod and the connecting rod, and the liquid on the aluminum profile is further accelerated to be dried in the travelling process.
Drawings
Fig. 1 is a schematic structural view of an aluminum profile in the present application.
Fig. 2 is a schematic overall structure of the present application.
Fig. 3 is a schematic diagram of the overall structure of the feeding device in the present application.
Fig. 4 is an enlarged view of a portion a in fig. 3.
Fig. 5 is an enlarged view of part B in fig. 3.
Fig. 6 is a schematic structural view of the loading frame in the present application.
Fig. 7 is a schematic structural view of the reversing mechanism in the present application.
Fig. 8 is a perspective view of the oxidation operation device in the present application.
Fig. 9 is a front view of the oxidation operation device in the present application.
Fig. 10 is a specific structural schematic diagram of the clamping unit in the present application.
Fig. 11 is a schematic view of a specific construction of the telescopic boom of the present application.
Reference numerals illustrate:
1. feeding the material; 2. a transfer site; 3. an oxidation pond; 4. a clean water tank; 5. a drying chamber; 6. discharging the material; 7. a feeding device; 71. a feeding table; 72. a feeding frame; 721. a front bracket; 722. a rear bracket; 723. a guide support rod; 724. a limiting back frame; 73. a horizontal guide mechanism; 731. a guide and delivery supporting plate; 732. an active guiding wheel; 733. a guide motor; 734. a passive guide wheel; 735. a ball; 74. a reversing mechanism; 741. a mechanical arm; 742. a reversing hanging plate; 743. a suction nozzle; 8. an oxidation operation device; 81. a walking frame; 82. a walking seat; 83. a clamping unit; 831. a clamping cylinder; 832. l-shaped pneumatic clamping fingers; 8321. a vertical chute; 8322. a vertical sliding block; 8323. a clamping plate; 8324. resetting the tension spring; 833. a positioning block; 834. a telescopic boom; 8341. a push rod; 8342. a bottom bar; 8343. damping tension springs; 835. a guide push rod; 836. a connecting rod; 837. a walking wheel; 838. a wave guide rail; 841. a first driving motor; 842. a first rack; 843. a first gear; 851. a second driving motor; 852. a second rack; 853. a second gear; 86. a walking beam; 100. an aluminum profile; 101. a top plate; 102. and a side plate.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-11.
The embodiment of the application discloses an aluminum profile oxidation processing system.
Referring to fig. 1, fig. 1 is an aluminum profile 100 that needs to be oxidized in the present application, and is generally processed into a ventilation plate for use, and includes a top plate 101 and two side plates 102 integrally formed at the bottom of the top plate 101, where the two side plates 102 are parallel to each other and are all perpendicular to the top plate 101.
Referring to fig. 2, the aluminum profile oxidation processing system comprises a loading level 1, a transferring level 2, an oxidation tank 3, a clean water tank 4, a drying chamber 5 and a discharging level 6 which are arranged in a workshop at intervals along the longitudinal direction. Wherein, material loading level 1 position department is provided with loading attachment 7 to be used for transporting aluminium alloy 100 to transport position 2 positions department and put aluminium alloy 100 to the vertical state. And still install in the workshop along transporting position 2, oxidation pond 3, clean water basin 4, drying chamber 5, unloading position 6 do the oxidation operation device 8 of round trip walking for aluminium alloy 100 snatch and transport to oxidation pond 3, clean water basin 4, drying chamber 5 and unloading position 6 in proper order in order to carry out oxidation treatment, cleaning treatment, drying treatment and unloading and handle, thereby realize the automated oxidation treatment to aluminium alloy 100, can save trouble laborsaving.
Specifically, the feeding device 7 includes a feeding table 71, a feeding frame 72, a horizontal guiding mechanism 73, and a reversing mechanism 74; wherein, the material loading platform 71 extends to the transfer position 2 from material loading level 1, and material loading frame 72, horizontal guide mechanism 73 are all installed at the material loading platform 71 top. The side of the horizontal guiding mechanism 73 close to the feeding level 1 is an input end, the side of the horizontal guiding mechanism 73 close to the transferring level 2 is an output end, and the output end of the horizontal guiding mechanism 73 extends to the transferring level 2. The feeding frame 72 is disposed at an output end of the horizontal guiding mechanism 73, and is used for supporting the aluminum profile 100 conveyed from the horizontal guiding mechanism 73. The reversing mechanism 74 is disposed near the feeding frame 72, and the reversing mechanism 74 is used for converting the aluminum profile 100 on the feeding frame 72 into a vertical state, so that the subsequent oxygenation operation device 8 can perform grabbing and transferring.
Referring to fig. 3, 4 and 5, in particular, the horizontal guide mechanism 73 includes two guide trays 731 disposed opposite to each other, and each guide tray 731 is provided with an active guide wheel 732, a guide motor 733 and a passive guide wheel 734. The two guide supporting plates 731 are respectively installed on two sides of the top of the feeding table 71, and extend to the position 2 of the transfer position along the length direction of the feeding table 71, and a plurality of balls 735 are embedded in the top of the guide supporting plates 731 along the length direction thereof at intervals. The number of the active guide wheels 732 is multiple, the active guide wheels 732 are rotatably installed on the guide supporting plate 731 and are arranged at intervals along the length direction of the guide supporting plate 731, and the distance between the active guide wheels 732 on the two guide supporting plates 731 is smaller than the width of the top plate 101 in the aluminum profile 100 and larger than the distance between the two side plates 102 in the aluminum profile 100, so that two sides of the top plate 101 in the aluminum profile 100 can be supported. The guide motor 733 synchronously controls the rotation of the active guide wheel 732 through belt transmission. The number of the passive guide wheels 734 is plural, the passive guide wheels 734 are rotatably mounted on the guide supporting plate 731 and are arranged at intervals along the length direction of the guide supporting plate 731, and the distance between the passive guide wheels 734 on the two guide supporting plates 731 is matched with the distance between the outer sides of the two side plates 102 in the aluminum profile 100, so as to be respectively used for being rotatably supported on the outer sides of the two side plates 102 in the aluminum profile 100.
In the feeding process, a worker supports two sides of the top plate 101 in the head of the plate on the two guide supporting plates 731 respectively, and makes the passive guide wheels 734 rotate to support the outer sides of the two side plates 102 in the aluminum profile 100 respectively. Under the action of the driving guide wheels 732 driven by the guide motor 733, the plurality of driving guide wheels 732 gradually convey the aluminum profile 100 from the loading position 1 to the transferring position 2, and drop to the loading frame 72. Meanwhile, in the process, the passive guide wheel 734 can be used for positioning and guiding the aluminum profile 100, so that the conveying stability of the aluminum profile 100 is improved, and the aluminum profile 100 can fall into the feeding frame 72 accurately. In addition, by embedding the balls 735 on the top of the guide supporting plate 731, friction and abrasion of the aluminum profile 100 during feeding can be reduced.
Referring to fig. 6, in particular, the loading frame 72 includes a front bracket 721, a rear bracket 722, two guide brackets 723, and a limit back frame 724; the two guide supporting rods 723 are installed between the front bracket 721 and the rear bracket 722, the two guide supporting rods 723 are arranged in parallel and respectively butt-jointed with the two guide supporting plates 731, the distance between the two guide supporting rods 723 is identical with the distance between the inner sides of the two side plates 102 in the aluminum profile 100, and the top of the two guide supporting plates 731 is higher than the front bracket 721 so as to respectively guide and slidingly support the inner sides of the two side plates 102 in the aluminum profile 100. A limiting back frame 724 is mounted on top of the rear bracket 722 to prevent the aluminum profile 100 from sliding out of the loading frame 72. During the feeding process, the aluminum profile 100 slides from the guide supporting plate 731 to the upper rack 72, and slides along the guide supporting rod 723 in the upper rack 72 to the position of the limit back rack 724.
Referring to fig. 7, specifically, the reversing mechanism 74 includes a mechanical arm 741 and a reversing hanging board 742 mounted on an output end of the mechanical arm 741, where in this embodiment, the mechanical arm 741 is a six-axis industrial robot, and a plurality of suction nozzles 743 are fixedly mounted on the reversing hanging board 742 along a length thereof. In the feeding process, after the aluminum profile 100 falls into the feeding frame 72, the mechanical arm 741 cooperates with the reversing hanging plate 742 and the suction nozzle 743 to control the reversing hanging plate 742 to suck the aluminum profile 100 and swing the aluminum profile 100 to a vertical state.
Referring to fig. 8 and 9, specifically, the oxidation operation device 8 includes a traveling frame 81, a traveling seat 82, a clamping unit 83, a first driving unit, and a second driving unit. Wherein, be provided with walking roof beam 86 in the workshop, and walking roof beam 86 extends and arranges in material loading level 1, oxidation pond 3, clean water basin 4, drying chamber 5 and unloading level 6 top along vertically, and extends along vertically. The traveling frame 81 is mounted on the traveling beam 86 and slidably disposed along the longitudinal direction of the traveling beam 86. The first driving unit includes a first driving motor 841, the first driving motor 841 is fixedly mounted on the walking frame 81, a first rack 842 extending along the length direction of the walking frame is fixed on the walking beam 86, and a first gear 843 meshed with the first rack 842 is mounted on a motor shaft of the first driving motor 841, so that the first driving unit can control the walking frame 81 to slide and walk along the length direction of the walking beam 86.
Similarly, the walking seat 82 is mounted on the walking frame 81 and is vertically slidably disposed. The second driving unit comprises a second driving motor 851, the second driving motor 851 is fixedly arranged on the walking seat 82, a second rack 852 extending vertically is fixed on the walking frame 81, and a second gear 853 meshed with the second rack 852 is arranged on a motor shaft of the second driving motor 851, so that the second driving unit can control the walking seat 82 to slide and walk vertically.
Referring to fig. 9, specifically, the clamping unit 83 includes a clamping cylinder 831, an L-shaped pneumatic clamping finger 832 is mounted on a pneumatic finger in the clamping cylinder 831, a positioning block 833 is mounted in a middle position of a bottom of the clamping cylinder 831, and the positioning block 833 is in plug-in fit with an inner contour between two side plates 102 in the aluminum profile 100.
In the oxidation treatment process, under the cooperation of the first driving unit and the second driving unit, the clamping cylinder 831 clamps the aluminum profile 100, and sequentially conveys the aluminum profile 100 to the oxidation tank 3, the clean water tank 4, the drying chamber 5 and the blanking level 6 to perform oxidation treatment, cleaning treatment, drying treatment and blanking treatment. Meanwhile, in the process of clamping the aluminum profile 100 by the holding cylinder, the positioning block 833 is inserted into the inner sides of the two side plates 102 in the aluminum profile 100, and the L-shaped pneumatic clamping finger 832 is clamped on the outer sides of the two side plates 102 in the aluminum profile 100, so that the side plates 102 of the aluminum profile 100 are not easy to deform.
Referring to fig. 10, in this embodiment, a vertical chute 8321 is provided on the inner side of the L-shaped pneumatic clamping finger 832, a vertical sliding block 8322 is slidably provided in the vertical chute 8321, and a clamping plate 8323 is mounted on the vertical sliding block 8322. A reset tension spring 8324 is further installed in the vertical sliding groove 8321, one end of the reset tension spring 8324 is fixed to the vertical sliding block 8322, and the other end of the reset tension spring is fixed to the top of the inner side of the vertical sliding groove 8321, so that the clamping plate 8323 can vertically fluctuate.
Referring to fig. 10 and 11, the positioning block 833 is mounted to the clamping cylinder 831 by a telescopic boom 834. Specifically, scalable jib 834 includes ejector pin 8341, sill bar 8342 and damping extension spring 8343, and sill bar 8342 top slip grafting is in ejector pin 8341, and damping extension spring 8343 installs in ejector pin 8341, and damping extension spring 8343 top is fixed in ejector pin 8341, and damping extension spring 8343 bottom is fixed in sill bar 8342 top, makes locating piece 833 can vertically take place undulantly.
In the oxidation treatment process of the aluminum profile 100, when the aluminum profile 100 is pulled out from the oxidation pond 3 and the clean water pond 4, the aluminum profile 100 can fluctuate up and down relative to the clamping air cylinder 831, and spin-drying can be further accelerated.
Referring to fig. 9, in the present embodiment, a guide push rod 835 is installed on the walking seat 82, the guide push rod 835 is vertically disposed, and the guide push rod 835 is slidably inserted into the walking seat 82. A connecting rod 836 is fixedly mounted on the positioning block 833, and the bottom of the guide push rod 835 penetrates through the walking seat 82 and is connected to the connecting rod 836. The walking wheel 837 is installed at the guide push rod 835 top, and correspondingly, the walking beam 86 bottom is fixed with wave guide rail 838, and wave guide rail 838 extends along walking beam 86 length direction, and wave guide rail 838 orientation walking wheel 837.
When the aluminum profile 100 is pulled out, the travelling wheel 837 is supported against the wave guide rail 838 along with the rising of the travelling seat 82, and the travelling wheel 837 travels along the wave guide rail 838 along with the movement of the travelling frame 81, so that the aluminum profile 100 is driven to fluctuate through the guide push rod 835 and the connecting rod 836, and the liquid on the aluminum profile 100 is further accelerated to be dried in the travelling process.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (10)
1. An aluminium alloy oxidation processing system, its characterized in that: comprises a loading level (1), a transferring level (2), an oxidation tank (3), a clean water tank (4), a drying chamber (5) and a discharging level (6) which are longitudinally arranged in a workshop at intervals; the feeding device (7) is arranged at the position of the feeding level (1), and the feeding device (7) is used for conveying the aluminum profile (100) to the position of the transferring position (2) and placing the aluminum profile (100) in a vertical state; and still install in the workshop along material loading position (1), oxidation pond (3), clean water basin (4), drying chamber (5), unloading position (6) do oxidation operation device (8) of round trip walking, just oxidation operation device (8) are used for snatching aluminium alloy (100) of transporting position (2) department and transport to oxidation pond (3), clean water basin (4), drying chamber (5) and unloading position (6) in proper order to carry out oxidation treatment, cleaning treatment, stoving treatment and unloading treatment.
2. An aluminum profile oxidizing processing system as set forth in claim 1, wherein: the feeding device (7) comprises a feeding table (71), a feeding frame (72), a horizontal guide mechanism (73) and a reversing mechanism (74); the feeding table (71) extends from the feeding position (1) to the transferring position (2); the feeding frame (72) and the horizontal guide mechanism (73) are both arranged at the top of the feeding table (71), the feeding frame (72) is arranged at the position of the transferring position (2), and the horizontal guide mechanism (73) is used for conveying the aluminum profile (100) to the feeding frame (72) along the length direction of the feeding table (71); the reversing mechanism (74) is arranged at a position close to the feeding frame (72), and the reversing mechanism (74) is used for converting an aluminum profile (100) on the feeding frame (72) into a vertical state.
3. An aluminum profile oxidizing processing system as set forth in claim 2, wherein: the horizontal guide mechanism (73) comprises two guide supporting plates (731) which are arranged on two sides of the top of the feeding table (71) and extend along the length direction of the feeding table (71), a plurality of active guide wheels (732) which are rotatably arranged on the guide supporting plates (731) and are arranged at intervals along the length direction of the guide supporting plates (731), and a guide motor (733) which synchronously controls the rotation of the active guide wheels (732) through belt transmission; the two guide supporting plates (731) are respectively used for supporting two sides of a top plate (101) in the aluminum profile (100); a plurality of passive guide wheels (734) which are arranged at intervals along the length direction are arranged on the opposite sides of the two guide supporting plates (731), and the passive guide wheels (734) on the two sides are respectively used for rotating and propping against the outer sides of the two side plates (102) in the aluminum profile (100); the feeding frame (72) is arranged at the output end position of the guide supporting plate (731).
4. An aluminium profile oxidation processing system according to claim 3, wherein: the feeding frame (72) comprises a front bracket (721), a rear bracket (722), two guide supporting rods (723) arranged between the front bracket (721) and the rear bracket (722) and a limiting back frame (724) arranged at the top of the rear bracket (722); the two guide support rods (723) are arranged in parallel and are respectively abutted to the two guide support plates, and the two guide support rods (723) are respectively used for guiding and sliding supporting the inner sides of the two side plates (102) in the aluminum profile (100).
5. An aluminium profile oxidation processing system according to claim 3, wherein: the top of the guide supporting plate (731) is embedded with a plurality of balls (735) along the length direction at intervals.
6. An aluminum profile oxidizing processing system as set forth in claim 2, wherein: the reversing mechanism (74) comprises a mechanical arm (741) and a reversing hanging plate (742) arranged at the output end of the mechanical arm (741), and a plurality of suction nozzles (743) are fixedly arranged on the reversing hanging plate (742) along the length of the reversing hanging plate.
7. An aluminum profile oxidizing processing system as set forth in claim 1, wherein: the oxidation operation device (8) comprises a walking frame (81), a walking seat (82), a clamping unit (83), a first driving unit and a second driving unit; the workshop is internally provided with a walking beam (86) which is arranged above the feeding level (1), the oxidation pond (3), the clean water pond (4), the drying chamber (5) and the discharging level (6), the walking frame (81) is arranged on the walking beam (86), and the first driving unit is used for controlling the walking frame (81) to slide and walk along the length direction of the walking beam (86); the walking seat (82) is arranged on the walking frame (81), and the second driving unit is used for controlling the walking seat (82) to slide and walk vertically; the clamping unit (83) is mounted on the walking seat (82) and used for clamping the aluminum profile (100).
8. The aluminum profile oxidation processing system as claimed in claim 7, wherein: the clamping unit (83) comprises a clamping cylinder (831), an L-shaped pneumatic clamping finger (832) arranged on a pneumatic finger in the clamping cylinder (831), and a positioning block (833) arranged at the middle position of the bottom of the clamping cylinder (831) through a telescopic suspender (834); the positioning block (833) is spliced and matched with the inner outline between the two side plates (102) in the aluminum profile (100); the inner side of the L-shaped pneumatic clamping finger (832) is provided with a vertical sliding groove (8321), a vertical sliding block (8322) is arranged in the vertical sliding groove (8321) in a sliding mode, and a clamping plate (8323) is arranged on the vertical sliding block (8322); and a reset tension spring (8324) is arranged in the vertical sliding groove (8321), one end of the reset tension spring (8324) is fixed on the vertical sliding block (8322), and the other end of the reset tension spring is fixed on the vertical sliding groove (8321).
9. The aluminum profile oxidation processing system according to claim 8, wherein: a guide push rod (835) which is arranged in a vertical sliding manner is arranged on the walking seat (82), a connecting rod (836) is fixed on the positioning block (833), and the bottom of the guide push rod (835) penetrates through the walking seat (82) and is connected with the connecting rod (836); the top of the guide push rod (835) penetrates through the walking seat (82) and is provided with a walking wheel (837), and a wave guide rail (838) for guiding the walking wheel (837) to walk is fixed at the bottom of the walking beam (86).
10. The aluminum profile oxidation processing system according to claim 8, wherein: the telescopic boom (834) comprises a top rod (8341), a bottom rod (8342) and a damping tension spring (8343), the top of the bottom rod (8342) is slidably inserted into the top rod (8341), the damping tension spring (8343) is installed in the top rod (8341), the top of the damping tension spring (8343) is fixed on the top rod (8341), and the bottom of the damping tension spring is fixed on the top of the bottom rod (8342).
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| CN202310717097.7A CN116536657B (en) | 2023-06-16 | 2023-06-16 | Aluminum profile oxidation processing system |
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| CN202310717097.7A CN116536657B (en) | 2023-06-16 | 2023-06-16 | Aluminum profile oxidation processing system |
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