CN116529318A - 涂层组合物、涂层及其形成方法 - Google Patents

涂层组合物、涂层及其形成方法 Download PDF

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CN116529318A
CN116529318A CN202080107582.7A CN202080107582A CN116529318A CN 116529318 A CN116529318 A CN 116529318A CN 202080107582 A CN202080107582 A CN 202080107582A CN 116529318 A CN116529318 A CN 116529318A
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coating composition
coating
polysilazane
nanoparticles
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陈若光
郑源辉
江功伟
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Jk Research And Engineering Private Ltd
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Abstract

本发明涉及包括在合适溶剂中混合的聚硅氮烷和分散在其中的纳米颗粒的涂层组合物、形成涂层组合物的方法、形成涂层的方法和涂层。

Description

涂层组合物、涂层及其形成方法
技术领域
本发明涉及涂层组合物、涂层及其形成方法。
背景技术
聚硅氮烷由于其在耐化学性、更高的耐温性、疏水性和表面硬度方面的优异性能而被广泛使用。聚硅氮烷是热固性树脂并且可以在环境条件下方便地固化。它可以通过使用常规的溶剂承载的涂覆技术例如喷涂、旋涂、擦拭和浸涂施加到表面。固化的聚硅氮烷涂层可以具有1μm-10μm的厚度,并且其经由共价键粘附到表面。由于这些优点,聚硅氮烷已经作为前表面保护涂层出现。存在两种类型的聚硅氮烷:有机全氢聚硅氮烷(PHPS)和有机聚硅氮烷(OPSZ)。对于一般应用,通常使用具有合适组成的PHPS和OPSZ的混合物。
尽管有这些关键优点,薄的聚硅氮烷涂层不能提供电绝缘。此外,类似于任何其他金属或聚合物表面,聚硅氮烷涂覆的表面也受到微生物污染,尤其是公共和规则接触的表面。通常表面或规则或通常接触的表面被所有种类的微生物污染。这种微生物可以在表面上保持存活和活性达几个小时。因此,它是在大流行病期间病毒传播的共同来源。在一定程度上,这种污染聚集到大流行病期间的病毒传播。常见病毒包括流感A/WSN/33(H1N1)、流感B/70555、肠道病毒71/4643(手足口饮食)、Covid-19等。
已知诸如铜和铝的金属是良好的电导体。由这种材料制成的电线和条带通常用作许多电气应用中的电导体和触点,例如发电、电力传输、配电、电信、电子电路、电子器具和设备等。
通常,金属线或条带通过PVC(聚氯乙烯)或橡胶层绝缘。PVC或橡胶层被涂覆到金属线或条带的表面上。对于诸如变压器、感应器、电机、扬声器、硬盘磁头致动器、电磁铁等的电磁应用,铜线采用聚乙烯醇缩甲醛(formvar)、聚氨酯、聚酰胺、聚酯、聚酯-聚酰亚胺、聚酰胺-聚酰亚胺(或酰胺-酰亚胺)和聚酰亚胺薄层进行绝缘(也称为漆包)。对于这些绝缘或漆包线,薄绝缘层通常为约150-200μm厚,并且工作温度通常高达200℃。这是因为聚合物绝缘层可以在高于200℃的温度下熔化。这种温度限制基本上限制了铜线的电负载承载能力,因此限制了电磁装置的性能。
此外,由于金属线或条带的操作环境,涂层必须坚硬以抵抗磨损和撕裂,并且同时必须是柔性的以允许铜线或条带被铺设并安装在装置的紧密间隔的壳体中。
因此,为了增加金属线或条带的电负载承载能力以改善电磁装置的性能,需要能够承受更高的熔化温度(例如,高于200℃)并且能够使金属线或条带电绝缘的涂层。此外,涂层应该是相对硬的但柔性的。此外,优选地,金属丝或金属条的制造成本应该相对较低,以使其能够承受商业上可行的金属丝或金属条。
除了上述之外,开发能够提供电绝缘和上述性能的涂层将是有益的。
优选地,涂层可以是薄的、耐用的并且适用于室内和室外的抗微生物涂层,并且当施加到这些公共表面上时将有助于消除或减少大流行病期间的病毒传播。
发明内容
根据各种实施例,提供了一种涂层组合物,其包括在合适溶剂中混合的聚硅氮烷和分散在其中的纳米颗粒。
根据各种实施例,涂层组合物由混合在合适溶剂中的聚硅氮烷和分散在其中的纳米颗粒组成。
根据各种实施例,聚硅氮烷包括全氢聚硅氮烷和有机聚硅氮烷的混合物。
根据各种实施例,全氢聚硅氮烷和有机聚硅氮烷之间的质量分数(massfraction)为至少1至10。
根据各种实施例,全氢聚硅氮烷和有机聚硅氮烷之间的质量分数(massfraction)不大于1至3。
根据各种实施例,聚硅氮烷的重量百分比为选自涂层组合物的约1%至约10%的范围的任何值。
根据各种实施例,聚硅氮烷的重量百分比为选自涂层组合物的约2%至约3%的范围的任何值。
根据各种实施例,纳米颗粒是Al2O3纳米颗粒。
根据各种实施例,Al2O3纳米颗粒的尺寸为选自从约1nm至约10nm的范围中的任何值。
根据各种实施例,Al2O3纳米颗粒的尺寸为选自从约1nm至约5nm的范围中的任何值。
根据各种实施例,Al2O3纳米颗粒的重量百分比为涂层组合物的至少约2%且不超过约5%。
根据各种实施例,Al2O3纳米颗粒的重量百分比为涂层组合物的2%。
根据各种实施例,纳米颗粒是TiO2和Ag纳米颗粒。
根据各种实施例,TiO2和Ag纳米颗粒的尺寸为选自从约1nm至约10nm的范围中的任何值。
根据各种实施例,TiO2和Ag纳米颗粒的尺寸为选自从约1nm至约5nm的范围中的任何值。
根据各种实施例,TiO2和Ag纳米颗粒的重量百分比分别为涂层组合物的至少约2%且不大于约5%和至少约0.1%且不大于约1%。
根据各种实施例,溶剂可以是惰性的。
根据各种实施例,提供形成涂层组合物的方法。该方法包括将聚硅氮烷混合到合适的溶剂中,并将纳米颗粒混合到溶剂中。
根据各种实施例,提供了一种形成涂层的方法。该方法包括将上述涂层组合物施加到基材上,并使涂层组合物固化以形成涂层。
根据各种实施例,涂层组合物在约200℃下固化。
根据各种实施例,提供了根据上述方法形成的涂层。
根据各种实施例,提供了包括聚硅氮烷和分散在其中的纳米颗粒的涂层。
根据各种实施例,提供了由聚硅氮烷和分散在其中的纳米颗粒组成的涂层。
附图说明
图1示出了涂层组合物的示例性实施例的示意图。
图2示出了形成涂层组合物的方法的流程图。
图3示出了形成涂层的示例性方法的流程图。
图4示出了涂层的示例性实施例的示意图。
具体实施方式
图1显示了涂层组合物100的示例性实施例的示意图。涂层组合物100包括混合在合适的溶剂120中的聚硅氮烷110和分散在其中的纳米颗粒130。涂层组合物100可以涂覆到基材(图1中未示出)上,例如金属或聚合物。涂层组合物100可以基本上由聚硅氮烷110、纳米颗粒130和溶剂120组成。
聚硅氮烷110可以用作粘合剂以结合纳米颗粒130。聚硅氮烷110可以由有机聚硅氮烷(OPSZ)组成。聚硅氮烷110可由全氢聚硅氮烷(PHPS)组成。聚硅氮烷110可由全氢聚硅氮烷和有机聚硅氮烷组成。全氢聚硅氮烷和有机聚硅氮烷之间的质量分数可以为至少1至10。优选地,质量分数不大于1-8。优选地,质量分数可以不大于1至5。优选地,质量分数可以不大于1至3。
涂层组合物100可由聚硅氮烷110、纳米颗粒130和溶剂120组成。例如,涂层组合物100可以包括在溶剂120中的全氢聚硅氮烷和有机聚硅氮烷的混合物,纳米颗粒130共混并分散在其中。聚硅氮烷110的重量百分比(wt%)可以是选自涂层组合物100的约1%至约10%的范围的任何值,例如约1%至约8%、约1%至约5%。优选地,聚硅氮烷110的重量百分比可以是选自涂层组合物100的约2%至约3%的范围的任何值,使得可以实现固化涂层的期望厚度,例如在约1μm至约5μm之间。溶剂重量可以是涂层组合物100的至少约80%。优选地,溶剂重量可以不超过约99%。溶剂重量可以不超过90%。溶剂120可以是惰性的并且可以包括但不限于二正丁基醚、石油馏出物和/或醇。
纳米颗粒130可以是Al2O3纳米颗粒。用分散在其中的Al2O3纳米颗粒涂覆聚硅氮烷110具有良好的电绝缘特性,并且适合于电线和条带等的电绝缘。纳米颗粒130可以是TiO2和Ag纳米颗粒。聚硅氮烷110和分散在其中的TiO2和Ag纳米颗粒的涂层具有抗微生物性质。纳米颗粒130可以具有选自约1nm至约10nm范围的任何值的尺寸,例如2nm、4nm、6nm、8nm。优选地,纳米颗粒130的尺寸可以选自大约1nm至8nm的范围。优选地,纳米颗粒130的尺寸可以选自大约4nm至6nm的范围。优选地,纳米颗粒130的尺寸可以在1nm至5nm的范围内。在该范围内,可以获得具有平滑表面的涂层。涂层组合物100可以由Al2O3纳米颗粒和TiO2和Ag纳米颗粒组成。
Al2O3纳米颗粒的重量百分比可以是涂层组合物100的至少约2%且不超过约5%,例如约3%至约4%。优选地,重量百分比可以为约2%以实现期望的效果。涂层可以具有选择在约2μm至约10μm之间的任何值的厚度。用Al2O3纳米颗粒涂覆可以实现高达40MV/m的DC击穿电压。用Al2O3纳米颗粒涂覆可经受高达500℃的温度。
TiO2和Ag纳米颗粒的重量百分比可分别为涂层组合物100的至少约2%且不大于约5%和至少约0.1%且不大于约1%。优选地,重量百分比可以是选自大约2%至大约3%的范围的值以实现期望的效果。涂层的厚度可以是在2μm和10μm之间选择的任何值。用TiO2和Ag纳米颗粒涂覆分别在UV和可见光下具有光催化特性。进一步地,该涂层有效根除病毒和细菌,达到抗菌效果。
当Al2O3纳米颗粒和TiO2和Ag纳米颗粒混合到溶剂中时,上述重量百分比的Al2O3纳米颗粒和TiO2和Ag纳米颗粒可以适用。
图2示出了形成涂层组合物100的方法2000的流程图。方法2000包括在框2010中将聚硅氮烷110混合到合适的溶剂120中,并且在框2020中将纳米颗粒130混合到溶剂120中。方法2000可以包括将全氢聚硅氮烷和有机聚硅氮烷混合到溶剂120中以获得混合物,将纳米颗粒130混合到混合物中以获得涂层组合物100。混合纳米颗粒130可包括将混合物与纳米颗粒130剧烈摇动或混合,持续时间选自至少约30分钟且不超过约60分钟(例如45分钟)的范围的任何值。该方法可以包括将Al2O3纳米颗粒和TiO2和Ag纳米颗粒混合到混合物中。
图3示出了形成涂层的示例性方法300的流程图。方法3000包括将涂层组合物100施加到基材上,允许涂层组合物100固化以形成涂层。涂层组合物100可以在环境温度例如约25℃至约30℃下固化。涂层组合物100可以固化约6小时至约8小时范围内的任何值的持续时间。固化可在约150℃至约250℃(例如200℃)范围内的高温下进行。在这样的温度下,固化可以持续发生约2-3分钟。
图4示出了涂层400的示例性实施例的示意图。涂层400可以通过上述形成涂层的方法3000形成。涂层可以包括聚硅氮烷410和纳米颗粒430。涂层可基本上包括聚硅氮烷410和纳米颗粒420。聚硅氮烷410可以包括全氢聚硅氮烷和有机聚硅氮烷。纳米颗粒430可以是Al2O3纳米颗粒。纳米颗粒130可以是TiO2和Ag纳米颗粒。纳米颗粒430可以具有选自约1nm至约10nm范围的任何值的尺寸,例如2nm、4nm、6nm、8nm。优选地,纳米颗粒130的尺寸可以选自大约1nm至8nm的范围。优选地,纳米颗粒130的尺寸可以选自大约4nm至6nm的范围。优选地,纳米颗粒130的尺寸可以在1nm至5nm的范围内。涂层可以由Al2O3纳米颗粒和TiO2和Ag纳米颗粒组成。

Claims (23)

1.一种涂层组合物,其包括:
在合适的溶剂中混合的聚硅氮烷,和
分散在其中的纳米颗粒。
2.根据权利要求1所述的涂层组合物,其中,所述涂层组合物由混合在合适溶剂中的聚硅氮烷和分散在其中的纳米颗粒组成。
3.根据权利要求1或2所述的涂层组合物,其中,所述聚硅氮烷包括全氢聚硅氮烷和有机聚硅氮烷的混合物。
4.根据权利要求1-3中任一项所述的涂层组合物,其中,所述全氢聚硅氮烷和有机聚硅氮烷之间的质量分数为至少1至10。
5.根据权利要求1-3中任一项所述的涂层组合物,其中,所述全氢聚硅氮烷和有机聚硅氮烷之间的质量分数不大于1-3。
6.根据权利要求1-5中任一项所述的涂层组合物,其中,所述聚硅氮烷的重量百分比为选自所述涂层组合物的约1%至约10%的范围中的任何值。
7.根据权利要求1-6中任一项所述的涂层组合物,其中,所述聚硅氮烷的重量百分比为选自所述涂层组合物的约2%至约3%的范围中的任何值。
8.根据权利要求1-7中任一项所述的涂层组合物,其中,所述纳米颗粒是Al2O3纳米颗粒。
9.根据权利要求8所述的涂层组合物,其中,所述Al2O3纳米颗粒的尺寸为选自1nm至10nm的范围中的任何值。
10.根据权利要求8所述的涂层组合物,其中,所述Al2O3纳米颗粒的尺寸为选自1nm至5nm的范围中的任何值。
11.根据权利要求8-10中任一项所述的涂层组合物,其中,所述Al2O3纳米颗粒的重量百分比为所述涂层组合物的至少约2%且不超过约5%。
12.根据权利要求8-10中任一项所述的涂层组合物,其中,所述Al2O3纳米颗粒的重量百分比为所述涂层组合物的2%。
13.权利要求1-7中任一项所述的涂层组合物,其中,所述纳米颗粒是TiO2和Ag纳米颗粒。
14.根据权利要求13所述的涂层组合物,其中,所述TiO2和Ag纳米颗粒的尺寸为选自1nm至10nm的范围中的任何值。
15.根据权利要求13所述的涂层组合物,其中,所述TiO2和Ag纳米颗粒的尺寸为选自1nm至5nm的范围中的任何值。
16.根据权利要求13-15中任一项所述的涂层组合物,其中,所述TiO2和Ag纳米颗粒的重量百分比分别为所述涂层组合物的至少约2%且不大于约5%和至少约0.1%且不大于约1%。
17.根据权利要求1-16中任一项所述的涂层组合物,其中,所述溶剂是惰性的。
18.一种形成涂层组合物的方法,包括:
将聚硅氮烷混合到合适的溶剂中,以及
将纳米颗粒混合到溶剂中。
19.一种形成涂层的方法,包括:
将权利要求1-17任一项所述的涂层组合物施加到基材上,并使涂层组合物固化以形成涂层。
20.根据权利要求19所述的方法,其中,所述涂层组合物在约200℃下固化。
21.根据权利要求19或20的方法形成的涂层。
22.一种包括分散在其中的聚硅氮烷和纳米颗粒的涂层。
23.一种由分散在其中的聚硅氮烷和纳米颗粒组成的涂层。
CN202080107582.7A 2020-11-30 2020-11-30 涂层组合物、涂层及其形成方法 Pending CN116529318A (zh)

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