CN115584630B - Treating agent for synthetic fibers and synthetic fibers - Google Patents

Treating agent for synthetic fibers and synthetic fibers Download PDF

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Publication number
CN115584630B
CN115584630B CN202210258384.1A CN202210258384A CN115584630B CN 115584630 B CN115584630 B CN 115584630B CN 202210258384 A CN202210258384 A CN 202210258384A CN 115584630 B CN115584630 B CN 115584630B
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carbon atoms
synthetic fibers
general formula
treatment agent
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CN115584630A (en
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本乡勇治
足立启太
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Takemoto Oil and Fat Co Ltd
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Takemoto Oil and Fat Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224Esters of carboxylic acids; Esters of carbonic acid
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/203Unsaturated carboxylic acids; Anhydrides, halides or salts thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224Esters of carboxylic acids; Esters of carbonic acid
    • D06M13/2246Esters of unsaturated carboxylic acids
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/248Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
    • D06M13/252Mercaptans, thiophenols, sulfides or polysulfides, e.g. mercapto acetic acid; Sulfonium compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/248Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
    • D06M13/256Sulfonated compounds esters thereof, e.g. sultones
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/282Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
    • D06M13/292Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/282Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
    • D06M13/292Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
    • D06M13/295Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof containing polyglycol moieties; containing neopentyl moieties
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402Amides imides, sulfamic acids
    • D06M13/41Amides derived from unsaturated carboxylic acids, e.g. acrylamide
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/40Reduced friction resistance, lubricant properties; Sizing compositions

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention provides a treatment agent for synthetic fibers, which can obtain good spinning performance with excellent fuzz resistance and good rubber adhesion when a reinforcing rope is manufactured, and synthetic fibers attached with the treatment agent for synthetic fibers. As a solution, a treatment agent for synthetic fibers is provided, which is characterized by comprising: a smoothing agent (X) containing a full ester compound (X1) of a polyhydric alcohol having 3 to 6 carbon atoms and a monohydric fatty acid having 8 to 24 carbon atoms, a nonionic surfactant (Y) containing an ether ester derivative (A) having a specific chemical structure and an ether ester derivative (B) having a specific chemical structure, and an ionic surfactant (Z).

Description

Treating agent for synthetic fibers and synthetic fibers
Technical Field
The present invention relates to a treatment agent for synthetic fibers and a synthetic fiber. More specifically, the present invention relates to a treatment agent for synthetic fibers which exhibits good process passability in a step of producing synthetic fibers and has good rubber adhesion in a step of post-processing, and a synthetic fiber to which the treatment agent for synthetic fibers is attached.
Background
In recent years, in the spinning process or the processing process of synthetic fibers, the speed has been increased, and fuzz or broken ends have been easily generated. Therefore, as a treatment agent for synthetic fibers for inhibiting these, a material containing a polyether obtained by adding a polyoxyalkylene to a polyol (for example, patent documents 1 and 2), a material containing an organozinc compound having a specific structure (for example, patent document 3), and the like have been proposed. However, these conventional treatments for synthetic fibers have a problem that the penetration between fibers of the treatment for synthetic fibers is insufficient, and fuzz and broken filaments cannot be sufficiently suppressed at the time of spinning or processing.
On the other hand, the obtained synthetic fibers are also widely used as industrial materials, among which reinforcing materials for rubber products such as tires, belts, hoses and the like are widely used. These rubber products are reinforced with a reinforcing cord obtained by treating twisted yarns made of synthetic fibers with an adhesive, and in order to improve the durability of the rubber products, the reinforcing cord is required to have sufficient adhesion to rubber. In order to meet this demand, a treatment agent for synthetic fibers has been proposed, which contains a compound obtained by adding a polyoxyalkylene group to a polyhydric alcohol and/or a polycarboxylic acid (for example, patent document 4). However, there is a problem that the rubber adhesiveness of the reinforcing cord obtained by treating the synthetic fibers to which these conventional synthetic fiber treating agents are attached with an adhesive is insufficient.
Patent literature
Patent document 1: japanese patent laid-open No. 2003-306869
Patent document 2: japanese patent laid-open No. 2000-273766
Patent document 3: japanese patent laid-open No. 2013-007441
Patent document 4: japanese patent application laid-open No. 2004-019088
Disclosure of Invention
The invention provides a treatment agent for synthetic fibers, which can obtain good spinning performance with excellent fuzz resistance and good rubber adhesion when a reinforcing rope is manufactured, and synthetic fibers attached with the treatment agent for synthetic fibers.
The present inventors have made intensive studies to solve the above problems, and as a result, have found that an ether ester derivative having a specific chemical structure is involved in uniform adhesion of a treatment agent for synthetic fibers to fibers in order to obtain good rubber adhesion when producing a reinforcing cord, thereby solving the above problems.
Specifically, the present invention is based on the following matters.
1. A treatment agent for synthetic fibers, characterized by comprising: a smoothing agent (X) containing the following complete ester compound (X1), a nonionic surfactant (Y) containing an ether ester derivative (A) represented by the following general formula (1) and an ether ester derivative (B) represented by the following general formula (2), and an ionic surfactant (Z),
Full ester compound (X1): a full ester compound of a polyhydric alcohol having 3 to 6 carbon atoms and a monohydric fatty acid having 8 to 24 carbon atoms;
[ chemical formula 1]
In the general formula (1), the amino acid sequence of the compound,
R 1: an alkyl group having 1 to 8 carbon atoms,
R 2: alkyl group having 7 to 23 carbon atoms, alkenyl group having 7 to 23 carbon atoms, hydroxyalkyl group having 7 to 23 carbon atoms or hydroxyalkenyl group having 7 to 23 carbon atoms,
A 1 O: an oxyalkylene group having 2 to 3 carbon atoms, wherein, when a plurality of the oxyalkylene groups are present, they may be set to 1 or 2 or more kinds alone,
M: an integer of 1 to 20;
[ chemical formula 2]
In the general formula (2), the amino acid sequence of the compound,
R 3: alkyl group having 7 to 23 carbon atoms, alkenyl group having 7 to 23 carbon atoms, hydroxyalkyl group having 7 to 23 carbon atoms or hydroxyalkenyl group having 7 to 23 carbon atoms,
A 2 O: an oxyalkylene group having 2 to 3 carbon atoms, wherein, when a plurality of the oxyalkylene groups are present, they may be set to 1 or 2 or more kinds alone,
N: an integer of 1 to 20.
2. The treating agent for a synthetic fiber according to 1, wherein the total ester compound (X1) is contained in an amount of 20% by mass or more relative to the nonvolatile component of the treating agent for a synthetic fiber.
3. The treating agent for a synthetic fiber according to 1 or 2, characterized by comprising 1 to 30 mass% of the ether ester derivative (A) and the ether ester derivative (B) in total with respect to the nonvolatile components of the treating agent for a synthetic fiber.
4. The treatment agent for a synthetic fiber according to any one of 1 to 3, wherein a 1 O in the general formula (1) is ethylene oxide.
5. The treating agent for a synthetic fiber according to any one of 1 to 4, wherein R 1 in the general formula (1) is an alkyl group having 1 to 4 carbon atoms.
6. The treatment agent for a synthetic fiber according to any one of 1 to 5, wherein a 2 O in the general formula (2) is ethylene oxide.
7. The treating agent for a synthetic fiber according to any one of 1 to 6, wherein R 3 in the general formula (2) is an alkyl group having 15 to 23 carbon atoms or an alkenyl group having 15 to 23 carbon atoms.
8. The treatment agent for synthetic fibers according to any one of 1 to 7, wherein the full ester compound (X1) contains a full ester compound of a C3-6 ternary polyol and a C8-24 monohydric fatty acid.
9. The treating agent for synthetic fibers according to any one of 1 to 8, wherein the nonionic surfactant (Y) further comprises an ether ester derivative (C) represented by the following general formula (3),
[ Chemical formula 3]
In the general formula (3), the amino acid sequence of the compound,
R 4: alkyl group having 7 to 23 carbon atoms or alkenyl group having 7 to 23 carbon atoms,
R 5: alkyl group having 7 to 23 carbon atoms or alkenyl group having 7 to 23 carbon atoms,
A 3 O: an oxyalkylene group having 2 to 3 carbon atoms, wherein, when a plurality of the oxyalkylene groups are present, they may be set to 1 or 2 or more kinds alone,
And p: an integer of 1 to 25.
10. The treating agent for synthetic fibers according to 9, wherein the total content of the ether ester derivative (A), the ether ester derivative (B) and the ether ester derivative (C) is 2 to 40% by mass based on the nonvolatile components of the treating agent for synthetic fibers.
11. A synthetic fiber, wherein the treating agent for synthetic fiber according to any one of 1.about.10 is attached.
The treatment agent for a synthetic fiber of the present invention or the synthetic fiber to which the treatment agent for a synthetic fiber is attached exhibits excellent process passability in a spinning process, a processing process, or other filament-making process of a synthetic fiber which has been advanced in recent years. In particular, by reducing the nap of the synthetic fiber yarn, good process-passing properties can be exhibited, and excellent spinning properties can be obtained.
The synthetic fiber having the treatment agent for synthetic fiber of the present invention attached thereto can exhibit good rubber adhesion in a post-processing step. The efficacy is particularly effective in a post-processing step for tire cord use and the like. Specifically, when a reinforcing cord for rubber products is produced, an effect of obtaining good rubber adhesion is exhibited, and for example, a reinforcing cord suitable for a V-belt, which is a transmission belt that is one of industrial belts, can be obtained.
Detailed Description
The present invention relates to a treatment agent for synthetic fibers and a synthetic fiber to which the treatment agent for synthetic fibers is attached, wherein the treatment agent for synthetic fibers comprises: a smoothing agent (X) containing a complete ester compound (X1), a nonionic surfactant (Y) containing an ether ester derivative (A) having a specific chemical structure and an ether ester derivative (B) having a specific chemical structure, and an ionic surfactant (Z).
The present invention will be described in detail below.
< Smoothing agent (X) >)
The treatment agent for synthetic fibers of the present invention contains a smoothing agent (X) as an essential component, wherein the smoothing agent (X) contains a full ester compound (X1) of a polyol having 3 to 6 carbon atoms and a monohydric fatty acid having 8 to 24 carbon atoms.
< Full ester Compound (X1) >)
The full ester compound (X1) in the present invention is a full ester of a polyol having 3 to 6 carbon atoms and a monohydric fatty acid having 8 to 24 carbon atoms, that is, a compound in which all hydroxyl groups are replaced with fatty acid esters.
The polyol having 3 to 6 carbon atoms constituting the full ester compound (X1) in the present invention is preferably a di-to tetraol having 3 to 6 carbon atoms, and more preferably a triol having 3 to 6 carbon atoms. Specifically, examples thereof include: diols such as propylene glycol, 1, 2-butanediol, 1, 3-butanediol, 1, 4-butanediol, 2-methyl-1, 3-propanediol, 1, 5-pentanediol, and 1, 6-hexanediol, triols such as glycerin, trimethylolpropane, and tetraols such as pentaerythritol.
Specific examples of the monohydric fatty acid having 8 to 24 carbon atoms constituting the full ester compound (X1) in the present invention include: octanoic acid (carbon number: 8), decanoic acid (carbon number: 10), lauric acid (carbon number: 12), myristic acid (carbon number: 14), myristoleic acid (carbon number: 14), palmitic acid (carbon number: 16), palmitoleic acid (carbon number: 16), stearic acid (carbon number: 18), oleic acid (carbon number: 18), linoleic acid (carbon number: 18), linolenic acid (carbon number: 18), arachic acid (carbon number: 20), behenic acid (carbon number: 22), erucic acid (carbon number: 22), lignin acid (carbon number: 24), and nervonic acid (carbon number: 24).
The treatment agent for synthetic fibers of the present invention preferably contains the full ester compound (X1) in an amount of 20 to 70 mass%, more preferably 25 to 60 mass%, based on the nonvolatile component of the treatment agent for synthetic fibers.
The nonvolatile component of the treatment agent for a synthetic fiber in the present invention is a residue obtained by weighing 1g of the treatment agent for a synthetic fiber into a petri dish (outer diameter 5cm, height 15mm, thickness 0.6 mm) and then heat-treating it at 105℃for 2 hours.
Further, as the full ester compound (X1) in the present invention, a full ester of a triol having 3 to 6 carbon atoms with a monohydric fatty acid having 8 to 24 carbon atoms is preferable, and among these, a full ester with a monohydric fatty acid having 10 to 22 carbon atoms is more preferable, and a full ester with a monohydric fatty acid having 12 to 20 carbon atoms is still more preferable.
The treatment agent for synthetic fibers of the present invention may contain a smoothing agent other than the above-mentioned full ester compound (X1) within a range that does not hinder the effect of the present invention.
The smoothing agent other than the above-mentioned full ester compound (X1) which can be used in combination in the treatment agent for a synthetic fiber of the present invention is not particularly limited, and examples thereof include: (1) ester compounds of aliphatic monohydric alcohols and aliphatic monocarboxylic acids such as butyl stearate, octyl stearate, oil laurate, oil oleate, iso-pentacosyl stearate, octyl palmitate, isotridecyl stearate, and lauryl octanoate, (2) ester compounds of aliphatic monohydric alcohols and aliphatic polycarboxylic acids such as dilauryl adipate, dioleyl azelate, diisocetyl thiodipropionate, diisostearyl thiodipropionate, and bispolyoxyethylene lauryl adipate, (3) ester compounds of aliphatic monohydric alcohols and aliphatic monocarboxylic acids such as benzyl oleate, benzyl laurate, and polyoxypropylene benzyl stearate, (4) ester compounds of aliphatic monohydric alcohols and aliphatic monocarboxylic acids such as bisphenol A dilaurate, polyoxyethylene bisphenol A dilaurate, and the like, (5) ester compounds of aliphatic monohydric alcohols and aromatic polycarboxylic acids such as bis (2-ethylhexyl) phthalate, diisostearyl isophthalic acid, and trioctyl trimellitate, and the like, and (6) smoothing agents such as mineral fiber treatment agents are known. These smoothing agent components may be used alone in an amount of 1 kind or in an amount of 2 or more kinds.
Nonionic surfactant (Y)
The treatment agent for synthetic fibers of the present invention contains a nonionic surfactant (Y) as an essential component, wherein the nonionic surfactant (Y) contains an ether ester derivative (A) represented by the following general formula (1) and an ether ester derivative (B) represented by the following general formula (2).
[ Chemical formula 4]
(In the general formula (1),
R 1: alkyl groups having 1 to 8 carbon atoms.
R 2: alkyl group having 7 to 23 carbon atoms, alkenyl group having 7 to 23 carbon atoms, hydroxyalkyl group having 7 to 23 carbon atoms or hydroxyalkenyl group having 7 to 23 carbon atoms.
A 1 O: an oxyalkylene group having 2 to 3 carbon atoms (wherein, when a plurality of the oxyalkylene groups are present, 1 or 2 or more kinds may be used alone).
M: an integer of 1 to 20. )
[ Chemical formula 5]
(In the general formula (2),
R 3: alkyl group having 7 to 23 carbon atoms, alkenyl group having 7 to 23 carbon atoms, hydroxyalkyl group having 7 to 23 carbon atoms or hydroxyalkenyl group having 7 to 23 carbon atoms.
A 2 O: an oxyalkylene group having 2 to 3 carbon atoms (wherein, when a plurality of the oxyalkylene groups are present, 1 or 2 or more kinds may be used alone).
N: an integer of 1 to 20. )
< Ether ester derivative (A) >)
The ether ester derivative (A) in the present invention is a compound represented by the above general formula (1).
R 1 in the general formula (1) is an alkyl group having 1 to 8 carbon atoms, and specifically, examples thereof include: methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, pentyl, hexyl, heptyl, octyl, and the like. Among them, R 1 is preferably an alkyl group having 1 to 4 carbon atoms.
R 2 in the general formula (1) is an alkyl group having 7 to 23 carbon atoms, an alkenyl group having 7 to 23 carbon atoms, a hydroxyalkyl group having 7 to 23 carbon atoms or a hydroxyalkenyl group having 7 to 23 carbon atoms. The (hydroxy) alkyl group (meaning "alkyl group or hydroxyalkyl group") and the (hydroxy) alkenyl group (meaning "alkenyl group or hydroxyalkenyl group") may be any of linear, branched and cyclic ones, but linear or branched ones are preferable. Examples include: (hydroxy) octyl, (hydroxy) nonyl, (hydroxy) isononyl, (hydroxy) decyl, (hydroxy) undecyl, (hydroxy) dodecyl, (hydroxy) tridecyl, (hydroxy) isotridecyl, (hydroxy) tetradecyl, (hydroxy) hexadecyl, (hydroxy) heptadecyl, (hydroxy) octadecyl, (hydroxy) nonadecyl, (hydroxy) heneicosyl, (hydroxy) tricosyl and the like, (hydroxy) octenyl, (hydroxy) nonenyl, (hydroxy) decenyl, (hydroxy) heptadecenyl and the like (hydroxy) alkenyl. Among them, R 2 is preferably a group having 7 to 19 carbon atoms.
A 1 O in the general formula (1) is an oxyalkylene group having 2 to 3 carbon atoms, and when a plurality of the oxyalkylene groups are present, it may be 1 or 2 or more kinds alone. Of these, A 1 O is preferably only ethylene oxide.
M in the general formula (1) is an integer of 1 to 20, and among them, 3 to 17 are preferable.
The treatment agent for synthetic fibers of the present invention can improve uniform adhesion to fibers by containing the ether ester derivative (a) represented by the general formula (1) as the nonionic surfactant (Y). By improving the adhesion, the synthetic fiber to which the treatment agent for synthetic fiber of the present invention is attached can suppress fuzz during spinning. Further, the ether ester derivative (a) can improve the adhesion of the rubber adhesive (epoxy solution, resorcinol-formalin-latex solution, etc.) to the fibers, and therefore exhibits good rubber adhesion in the post-processing step.
< Ether ester derivative (B) >)
The ether ester derivative (B) in the present invention is a compound represented by the above general formula (2).
R 3 in the general formula (2) is an alkyl group having 7 to 23 carbon atoms, an alkenyl group having 7 to 23 carbon atoms, a hydroxyalkyl group having 7 to 23 carbon atoms or a hydroxyalkenyl group having 7 to 23 carbon atoms. The (hydroxy) alkyl group and the (hydroxy) alkenyl group may be any of linear, branched and cyclic ones, but linear or branched ones are preferable. Examples include: (hydroxy) octyl, (hydroxy) nonyl, (hydroxy) isononyl, (hydroxy) decyl, (hydroxy) undecyl, (hydroxy) dodecyl, (hydroxy) tridecyl, (hydroxy) isotridecyl, (hydroxy) tetradecyl, (hydroxy) hexadecyl, (hydroxy) heptadecyl, (hydroxy) octadecyl, (hydroxy) nonadecyl, (hydroxy) heneicosyl, (hydroxy) tricosyl and the like, (hydroxy) octenyl, (hydroxy) nonenyl, (hydroxy) decenyl, (hydroxy) heptadecenyl and the like (hydroxy) alkenyl. Among them, R 3 is preferably an alkyl group having 15 to 23 carbon atoms or an alkenyl group having 15 to 23 carbon atoms.
A 2 O in the general formula (2) is an oxyalkylene group having 2 to 3 carbon atoms, and when a plurality of the oxyalkylene groups are present, it may be 1 or 2 or more kinds alone. Of these, A 2 O is preferably only ethylene oxide.
N in the general formula (2) is an integer of 1 to 20, and among them, 3 to 17 are preferable.
The treatment agent for synthetic fibers of the present invention can improve the fuzz resistance of the treatment agent for synthetic fibers of the present invention by containing the ether ester derivative (B) represented by the general formula (2) as the nonionic surfactant (Y).
< Ether ester derivative (C) >)
The treatment agent for synthetic fibers of the present invention preferably further contains an ether ester derivative (C) represented by the following general formula (3) as the nonionic surfactant (Y).
[ Chemical formula 6]
(In the general formula (3),
R 4: alkyl groups having 7 to 23 carbon atoms or alkenyl groups having 7 to 23 carbon atoms.
R 5: alkyl groups having 7 to 23 carbon atoms or alkenyl groups having 7 to 23 carbon atoms.
A 3 O: an oxyalkylene group having 2 to 3 carbon atoms (wherein, when a plurality of the oxyalkylene groups are present, 1 or 2 or more kinds may be used alone).
And p: an integer of 1 to 25. )
R 4、R5 in the general formula (3) is independently an alkyl group having 7 to 23 carbon atoms, an alkenyl group having 7 to 23 carbon atoms, a hydroxyalkyl group having 7 to 23 carbon atoms or a hydroxyalkenyl group having 7 to 23 carbon atoms. The (hydroxy) alkyl group and the (hydroxy) alkenyl group may be any of linear, branched and cyclic ones, but are preferably linear or branched ones. Examples include: (hydroxy) octyl, (hydroxy) nonyl, (hydroxy) isononyl, (hydroxy) decyl, (hydroxy) undecyl, (hydroxy) dodecyl, (hydroxy) tridecyl, (hydroxy) isotridecyl, (hydroxy) tetradecyl, (hydroxy) hexadecyl, (hydroxy) heptadecyl, (hydroxy) octadecyl, (hydroxy) nonadecyl, (hydroxy) heneicosyl, (hydroxy) tricosyl and the like, (hydroxy) octenyl, (hydroxy) nonenyl, (hydroxy) decenyl, (hydroxy) heptadecenyl and the like (hydroxy) alkenyl. Among them, R 4、R5 is preferably a group having 11 to 19 carbon atoms.
A 3 O in the general formula (3) is an oxyalkylene group having 2 to 3 carbon atoms, and when a plurality of the oxyalkylene groups are present, it may be 1 or 2 or more kinds alone. Of these, A 3 O is preferably only ethylene oxide.
P in the general formula (3) is an integer of 1 to 20, and among them, 3 to 17 are preferable.
The treatment agent for synthetic fibers of the present invention preferably contains the ether ester derivative (a) represented by the general formula (1) and the ether ester derivative (B) represented by the general formula (2) as the nonionic surfactant (Y) in a total amount of 1 to 30 mass%, more preferably 2 to 25 mass%, and still more preferably 2 to 23 mass%, with respect to the nonvolatile components of the treatment agent for synthetic fibers.
The treatment agent for synthetic fibers of the present invention preferably contains the ether ester derivative (a) represented by the general formula (1), the ether ester derivative (B) represented by the general formula (2) and the ether ester derivative (C) represented by the general formula (3) in a total amount of 2 to 40 mass% with respect to the nonvolatile component of the treatment agent for synthetic fibers as the nonionic surfactant (Y), more preferably in a total amount of 5 to 38 mass%, and still more preferably in a total amount of 10 to 35 mass%.
The treatment agent for a synthetic fiber of the present invention may contain a nonionic surfactant other than the ether ester derivative (a), the ether ester derivative (B) and the ether ester derivative (C) within a range that does not impair the effects of the present invention.
The nonionic surfactants other than the ether ester derivatives (a) to (C) which can be used in combination in the treatment agent for a synthetic fiber of the present invention are not particularly limited, and examples thereof include: and (1) polyoxyethylene oleate, polyoxyethylene methyl ether laurate, polyoxyethylene octyl ether laurate, polyoxyethylene polyoxypropylene tridecyl ether palmitate, polyoxyethylene dioleate, polyoxyethylene lauryl ether, polyoxypropylene lauryl ether methyl ether, polyoxybutylene oleyl ether, polyoxyethylene polyoxypropylene butyl ether, polyoxyethylene polyoxypropylene octyl ether, polyoxyethylene polyoxypropylene trimethylolpropane propyl ether, polyoxyethylene phenyl ether, polyoxyethylene polyoxypropylene nonyl ether, polyoxyethylene polyoxypropylene propylene glycol ether, polyoxyethylene polyoxypropylene lauryl ether, polyoxyethylene polyoxypropylene isotridecyl ether, polyoxyethylene tetradecyl ether, polyoxyethylene glyceryl ether, polyoxyethylene lauryl amino ether, polyoxyethylene lauryl amide ether, and the like, and (2) polyoxyalkylene sorbitan trioleate, polyoxyalkylene castor oil ether, polyoxyalkylene hardened castor oil ether, polyoxyalkylene polyol fatty acid ester such as polyoxyethylene trioleate, polyoxyethylene sorbitan trioleate, and the like, (3) polyoxyethylene glycol fatty acid amide such as polyoxyethylene sorbitan monolaurate, and the like, and (5) fatty acid amide such as polyoxyethylene sorbitan monolaurate, and the like. These nonionic surfactants may be used alone or in combination of 1 or more than 2. In the present invention, the compounds having EO and PO at the ends of the compound names are adducts of ethylene oxide and propylene oxide, respectively, and the subsequent numbers indicate the number of moles of addition. The numbers described below for EO and PO refer to the average addition mole number of each. The average molecular weight in the present invention means the weight average molecular weight when the standard substance is polyethylene glycol by gel permeation chromatography.
Ion surfactant (Z) >)
The treatment agent for synthetic fibers of the present invention contains an ionic surfactant as an essential component, and the ionic surfactant (Z) may be selected from known anionic surfactants, cationic surfactants and amphoteric surfactants used in the treatment agent for synthetic fibers.
Specific examples of the anionic surfactant include: (1) aliphatic sulfonate or aromatic sulfonate such as laurylsulfonate, myristylsulfonate, cetyl sulfonate, oleyl sulfonate, stearyl sulfonate, tetradecyl sulfonate, α -olefin sulfonate, dodecylbenzene sulfonate, or secondary alkyl sulfonate, (2) sulfate of aliphatic alcohol such as laurylsulfate, oleyl sulfate, or stearyl sulfate, (3) sulfate of polyoxyethylene lauryl ether sulfate, polyoxyethylene (polyoxyethylene, polyoxypropylene) lauryl ether sulfate, or polyoxyethylene oleyl ether sulfate, or sulfate of an alkylene oxide selected from at least one of EO and PO added to an aliphatic alcohol, (4) fatty acid sulfate salts of castor oil, sesame oil, tall oil, soybean oil, rapeseed oil, palm oil, lard, tallow, whale oil, etc., (5) fatty acid sulfate salts of castor oil, sesame oil, tall oil, soybean oil, rapeseed oil, palm oil, lard, etc., (6) fatty acid salts of lauric acid, oleic acid, stearic acid, lauric acid, etc., (8) fatty acid sulfosuccinic acid ester salts of fatty alcohols such as dioctyl sulfosuccinic acid, etc., (8) lauryl phosphoric acid, sulfuric acid ester salts of lauryl sulfuric acid, sulfuric acid, alkyl phosphate esters such as isocetyl phosphate, oleyl phosphate, and phosphate esters of oleyl-ethylene oxide adducts, or phosphate esters of polyoxyalkylene alkyl ethers, (9) amino acid surfactants such as lauromethyl alanine salts, lauroyl sarcosinate, and oleoyl sarcosinate. The anionic surfactant may be an unneutralized material or a neutralized salt. Examples of the counter ion of the anionic surfactant include alkali metal salts such as potassium salt and sodium salt, alkanolamine salts such as ammonium salt and triethanolamine salt.
Specific examples of the cationic surfactant include: lauryl trimethyl ammonium chloride, cetyl trimethyl ammonium chloride, stearyl trimethyl ammonium chloride, behenyl trimethyl ammonium chloride, didecyl dimethyl ammonium chloride, and the like.
Specific examples of the amphoteric surfactant include betaine-type amphoteric surfactants.
Among them, alkyl phosphate, polyoxyalkylene alkyl ether phosphate, aliphatic sulfonic acid, sulfosuccinic acid ester, fatty acid, amino acid type surfactant or their salts are preferable from the viewpoints of antistatic property, emulsifying property, compatibility and the like, and secondary alkane (C: 11 to 14) sulfonic acid, dioctyl sulfosuccinic acid, alpha-olefin sulfonic acid, oleic acid, oleoyl sarcosine, oleyl alcohol-ethylene oxide 5 mole adduct phosphate, isocetyl phosphate, oleyl phosphate or their salts are particularly preferable.
The treating agent for synthetic fibers of the present invention preferably contains the ionic surfactant (Z) in an amount of 0.1 to 10 mass%, more preferably 0.2 to 5 mass%, based on the nonvolatile component of the treating agent for synthetic fibers.
< Blending proportion >
The treatment agent for synthetic fibers of the present invention contains the smoothing agent (X) in an amount of 20 to 70 mass% and the nonionic surfactant (Y) in an amount of 20 to 80 mass% and the ionic surfactant (Z) in an amount of 0.1 to 10 mass% based on 100 mass% of the total of the content of the smoothing agent (X), the nonionic surfactant (Y) and the ionic surfactant (Z) as essential components.
< Other Components >)
The treatment agent for synthetic fibers of the present invention may be used in combination with other components such as defoamers, antioxidants, preservatives, rust inhibitors and the like. The amount of the other components used in combination may be defined within a range that does not impair the effects of the present invention.
< Synthetic fiber >)
The synthetic fiber of the present invention is a synthetic fiber to which the treatment agent for synthetic fibers of the present invention is attached. The synthetic fibers to which the treatment agent for synthetic fibers of the present invention is attached are not particularly limited, and examples thereof include: polyester fibers such as polyethylene terephthalate, polypropylene terephthalate and polylactic acid ester, polyamide fibers such as nylon 6 and nylon 66, polyolefin fibers such as polyethylene and polypropylene, and the like. Among these, polyester fibers and polyamide fibers are preferable. The fineness of the produced synthetic fiber is not particularly limited, but is preferably 150 dtex or more, more preferably 500 dtex or more, and particularly preferably 1000 dtex or more. The strength of the produced synthetic fiber is not particularly limited, but is preferably 5.0cN/dtex or more, more preferably 6.0cN/dtex or more, and particularly preferably 7.0cN/dtex or more. The synthetic fiber is preferably used for industrial material applications, and particularly preferably used for rubber reinforcement such as tires and belts.
The proportion of the synthetic fiber treatment agent (solvent-free) of the present invention to be attached to the synthetic fiber is not particularly limited, but the synthetic fiber treatment agent of the present invention is preferably attached so as to be 0.1 to 3 mass% relative to the synthetic fiber.
The step of adhering the treatment agent for synthetic fibers of the present invention includes a spinning step, an elongation step, and a step of spinning and elongation simultaneously. The method for attaching the treatment agent for synthetic fibers of the present invention may be any known method, and examples thereof include: a roller feeding method, a wire guide feeding method using a metering pump, a dipping feeding method, a spray feeding method, and the like. The treatment agent for synthetic fibers of the present invention may be applied in the form of an organic solvent solution, an aqueous solution, a pure product, or the like, for example, when the treatment agent is applied to synthetic fibers. The step of attaching the fiber is not particularly limited as long as it is a spinning step, and the fiber may be added before the winding. The effect of the invention can be further expected by using the stretching or heat treatment step in manufacturing equipment and steps having a step of passing a roller at 150 ℃. The treatment agent for synthetic fibers of the present invention can be used as a rubber adhesive by mixing with a rubber adhesive (an epoxy compound or the like). When used in a rubber adhesive, the rubber adhesive may be applied to the fiber in the form of an aqueous liquid or a pure substance before or after the elongation in the spinning step, or may be applied after twisting in the post-processing step.
Examples
The present invention will be described below with reference to examples, but the technical scope of the present invention is not limited thereto. In the following examples and comparative examples, "parts" means "parts by mass" and "%" means "% by mass".
Preparation of treatment agent for synthetic fiber
EXAMPLE 1
22% Of a complete ester compound (X1), namely rapeseed oil (X1-1) and 20% of diisostearyl thiodipropionate (X2-6), are used as a smoothing agent (X) in proportion; the nonionic surfactant (Y) was prepared by mixing (A) 0.1% of the ether ester derivative (A) described below, (B-2) 2% of the ether ester derivative (B) described below, and (C-1) 10% of the ether ester derivative (C) described below; as other nonionic surfactants, 6% of the following (N-2), 10% of the following (N-4), 10% of the following (N-5), 5% of the following (N-6), 5% of the following (N-11), and 5% of the following (N-12) were used; as the ionic surfactant (Z), 2.9% of the following (Z-1), 0.2% of the following (Z-4), 0.3% of the following (Z-5) and 1% of the following (Z-8) were used; the treatment agent of example 1 was prepared by uniformly mixing the following (W-2) 0.5% as the other component.
Examples 2 to 15 and comparative examples 1 to 5
The synthetic fiber treatment agents of examples 2 to 15 and comparative examples 1 to 5 were prepared in the same manner as the preparation method of example 1, according to the proportions shown in tables 1 and 2 below.
TABLE 1
TABLE 2
The ratio (%) in tables 1 and 2 is a numerical value indicating the blending ratio of each component in terms of mass ratio (%) when the total amount of the treatment agent for synthetic fibers is 100 mass%.
Each symbol in tables 1 and 2 represents the following components.
< Smoothing agent (X) >)
Complete ester compound (X1)
X1-1: rapeseed oil
X1-2: trimethylol propane trioleate
X1-3: butanediol dioleate
Other smoothing agents
X2-4: oleic acid oil ester
X2-5: adipic acid diisostearyl ester
X2-6: thiostearyl dipropionate
X2-7: thiodipropionic acid dioleyl ester
Nonionic surfactant (Y)
Ether ester derivative (A)
A-1: r 1 in the general formula (1): methyl, R 2: heptyl, a 1 O: EO, m:6
A-2: r 1 in the general formula (1): methyl, R 2: undecyl, a 1 O: EO, m:16
A-3: r 1 in the general formula (1): butyl, R 2: nonyl, a 1 O: EO, m:16
A-4: r 1 in the general formula (1): butyl, R 2: isoheptadecyl, a 1 O, m: PO1EO15
A-5: r 1 in the general formula (1): octyl, R 2: heptadecenyl, a 1 O: EO, m:6
A-6: r 1 in the general formula (1): octyl, R 2: heptadecenyl, a 1 O, m: PO1EO5
Ether ester derivative (B)
B-1: r 3 in the general formula (2): isoheptadecyl, a 1 O: EO, m:6
B-2: r 3 in the general formula (2): heptadecenyl, a 1 O: EO, m:16
B-3: r 3 in the general formula (2): undecyl, a 1 O: EO, m:6
B-4: r 3 in the general formula (2): pentadecyl, a 1 O, m: PO1EO5
Ether ester derivative (C)
C-1: r 4 in the general formula (3): undecyl, R 5: undecyl, a 1 O: EO, m:6
C-2: r 4 in the general formula (3): tridecyl, R 5: tridecyl, a 1 O: EO, m:16
C-3: r 4 in the general formula (3): pentadecyl, R 5: pentadecyl, a 1 O: EO, m:6
C-4: r 4 in the general formula (3): heptadecenyl, R 5: heptadecenyl, a 1 O: EO, m:16
C-5: r 4 in the general formula (3): heptadecenyl, R 5: pentadecenyl, a 1 O: EO, m:16
Other nonionic surfactants
N-1: substances obtained by adding 10 moles of EO to 1 mole of oleyl alcohol
N-2: a material obtained by randomly adding 10 moles of EO and 10 moles of PO10 to 1 mole of isotridecyl alcohol
N-3: PO10 mol and EO10 mol are added to 1 mol of isotridecyl alcohol
N-4: a substance obtained by adding 10 moles of EO to 1 mole of hardened castor oil
N-5: esterifying a substance obtained by adding 20 moles of EO to 1 mole of hardened castor oil with 3 moles of oleic acid
N-6: compounds obtained by crosslinking 1 mol of hardened castor oil with 25 mol of EO by adipic acid and terminal esterification with stearic acid (average molecular weight: 5000)
N-7: substances obtained by adding EO20 mol to 1 mol of castor oil
N-8: compounds obtained by esterifying 1 mole of castor oil, 20 moles of EO, with 2 moles of oleic acid
N-9: substances obtained by adding EO7 mol to 1 mol of nonylphenol
N-10: sorbitan monooleate
N-11: sorbitan trioleate
N-12: substances obtained by adding 10 moles of EO to 1 mole of tallow amine
N-13: a material obtained by adding EO3 mol to 1 mol of tallow fatty acid diethanolamide
Ion surfactant (Z) >)
Z-1: sodium salts of secondary alkane (C: 11-14) sulfonates
Z-2: dioctyl sulfosuccinic acid sodium salt
Z-3: alpha-olefin sulfonic acid sodium salt
Z-4: oleic acid potassium salt
Z-5: oleoyl sarcosine
Z-6: phosphate esters of oleyl alcohol-ethylene oxide 5 mole adducts
Z-7: isocetyl phosphate
Z-8: oil-based phosphate esters
< Other Components >)
W-1: polyether modified silicone
W-2: tris (3, 5-di-tert-butyl-4-hydroxybenzyl) isocyanurate (Isocyanuric Acid Tris (3, 5-di-tert-butyl-4-hydroxybendyl))
W-3: ethylene glycol
W-4: diethylene glycol
W-5: polyethylene glycol (average molecular weight: 300)
W-6: glycerol
W-7: triethanolamine citrate salt
Attachment of synthetic fiber treating agent to synthetic fiber
The synthetic fiber treatment agent prepared by the above "preparation of synthetic fiber treatment agent" (examples 1 to 15 and comparative examples 1 to 5) was uniformly diluted with ion-exchanged water or a diluent of an organic solvent to prepare a 15% solution. The above solution was applied to 1670 dtex, 288 filaments and polyethylene terephthalate fibers having an intrinsic viscosity of 0.93, which were not supplied with oil, so as to give a nonvolatile content of 2.0 mass%, by the spinning step, by the oiling method, and the diluent was dried to prepare test filaments.
< Test for evaluating fuzz >
The test yarn prepared by the above-mentioned "adhesion of a treatment agent for synthetic fibers to synthetic fibers" was brought into contact with a matte chrome needle (satin chrome needle) having a surface temperature of 130℃at an initial tension of 2kg and a yarn speed of 300 m/min, and was advanced, and the number of fine hair per 10 minutes was measured by a fine hair counter (manufactured by Toli engineering Co., ltd.) and evaluated according to the following criteria.
[ Evaluation criteria ]
O: the number of measured fuzz is less than 2.
O: the number of the measured fine hair is 2 or more and less than 4.
O: the number of the measured fine hair is 4 or more and less than 6.
X: the number of measured naps was 6 or more.
Production of reinforcing rope treated with adhesive and test for evaluating adhesion
2 Test filaments prepared by the above-mentioned "adhesion of synthetic fiber treatment agent to synthetic fiber" were twisted 40 times per 10cm below and 40 times per 10cm above to give a twisted yarn. The twisted string was immersed in an adhesive 1 (epoxy compound (trade name DENACOL EX-512 manufactured by Nagase chemteX company)/blocked isocyanate (trade name ELASTRON BN-27 manufactured by first industry pharmaceutical company) =5/5 (solid content ratio)), then subjected to heat treatment, and further immersed in an adhesive 2 (resorcinol (trade name Resorcinol manufactured by KISHIDA chemical company)/formalin (trade name Formaldehyde solution (37%)) manufactured by KISHIDA chemical company)/latex (RFL solution of Nipol2518FS manufactured by japan pulsatile company) =1.5/0.5/8 (solid content ratio)), then subjected to heat treatment, to obtain an adhesive-treated reinforcing string. The adhesion of the reinforcing cord was measured according to the T test (A method) described in JIS-L1017 (chemical fiber tire cord test method) of Japanese Industrial Standard, and evaluated according to the following evaluation criteria.
[ Evaluation criteria for rubber adhesion ]
O: the adhesive force is more than 16 kg.
O: the adhesive force is 15.5kg or more and less than 16kg.
O: the adhesive force is 15kg or more and less than 15.5kg.
X: the adhesion force is less than 15kg.
The evaluation results of the fuzz evaluation test and the adhesion evaluation test are summarized in tables 3 and 4 below.
TABLE 3
TABLE 4
As apparent from the results of tables 3 and 4, the treatment agent for synthetic fibers of the present invention (examples 1to 15) comprises the following: a smoothing agent (X) containing a complete ester compound (X1), a nonionic surfactant (Y) containing an ether ester derivative (A) having a specific chemical structure and an ether ester derivative (B) having a specific chemical structure, and an ionic surfactant (Z) can provide good spinning properties excellent in fuzz resistance and good rubber adhesion in the production of reinforcing cords.
On the other hand, it was also confirmed that the synthetic fiber treating agents (comparative examples 1 to 5) having compositions different from those of the present invention were not found to have the effect of achieving both good fuzz resistance and good rubber adhesion in the post-processing step.
Industrial applicability
The synthetic fiber treatment agent of the present invention or the synthetic fiber to which the synthetic fiber treatment agent is attached can exhibit not only good process-passing properties and excellent spinning properties but also good rubber adhesion properties in post-processing steps by reducing fuzz in the synthetic fiber yarn, and therefore can achieve the effect of obtaining good rubber adhesion properties even when used in the production of reinforcing cords for rubber products such as tires, and is therefore very useful.

Claims (11)

1. A treatment agent for synthetic fibers, characterized by comprising: a smoothing agent (X) containing the following complete ester compound (X1), a nonionic surfactant (Y) containing an ether ester derivative (A) represented by the following general formula (1) and an ether ester derivative (B) represented by the following general formula (2), and an ionic surfactant (Z),
Full ester compound (X1): a full ester compound of a polyhydric alcohol having 3 to 6 carbon atoms and a monohydric fatty acid having 8 to 24 carbon atoms;
[ chemical formula 1]
In the general formula (1), the amino acid sequence of the compound,
R 1: an alkyl group having 1 to 8 carbon atoms,
R 2: alkyl group having 7 to 23 carbon atoms, alkenyl group having 7 to 23 carbon atoms, hydroxyalkyl group having 7 to 23 carbon atoms or hydroxyalkenyl group having 7 to 23 carbon atoms,
A 1 O: an oxyalkylene group having 2 to 3 carbon atoms, wherein, when a plurality of the oxyalkylene groups are present, they may be set to 1 or 2 or more kinds alone,
M: an integer of 1 to 20;
[ chemical formula 2]
In the general formula (2), the amino acid sequence of the compound,
R 3: alkyl group having 7 to 23 carbon atoms, alkenyl group having 7 to 23 carbon atoms, hydroxyalkyl group having 7 to 23 carbon atoms or hydroxyalkenyl group having 7 to 23 carbon atoms,
A 2 O: an oxyalkylene group having 2 to 3 carbon atoms, wherein, when a plurality of the oxyalkylene groups are present, they may be set to 1 or 2 or more kinds alone,
N: an integer of 1 to 20.
2. The treating agent for synthetic fibers according to claim 1, wherein the total ester compound (X1) is contained in an amount of 20 mass% or more relative to the nonvolatile component of the treating agent for synthetic fibers.
3. The treating agent for synthetic fibers according to claim 1 or 2, wherein the total content of the ether ester derivative (a) and the ether ester derivative (B) is 1 to 30% by mass based on the nonvolatile components of the treating agent for synthetic fibers.
4. The treatment agent for synthetic fibers according to claim 1 or 2, wherein a 1 O in the general formula (1) is ethylene oxide.
5. The treatment agent for synthetic fibers according to claim 1 or 2, wherein R 1 in the general formula (1) is an alkyl group having 1 to 4 carbon atoms.
6. The treatment agent for synthetic fibers according to claim 1 or 2, wherein a 2 O in the general formula (2) is ethylene oxide.
7. The treating agent for synthetic fibers according to claim 1 or 2, wherein R 3 in the general formula (2) is an alkyl group having 15 to 23 carbon atoms or an alkenyl group having 15 to 23 carbon atoms.
8. The treatment agent for synthetic fibers according to claim 1 or 2, wherein the full ester compound (X1) comprises a full ester compound of a tertiary polyol having 3 to 6 carbon atoms and a monohydric fatty acid having 8 to 24 carbon atoms.
9. The treating agent for synthetic fibers according to claim 1 or 2, wherein the nonionic surfactant (Y) further comprises an ether ester derivative (C) represented by the following general formula (3),
[ Chemical formula 3]
In the general formula (3), the amino acid sequence of the compound,
R 4: alkyl group having 7 to 23 carbon atoms or alkenyl group having 7 to 23 carbon atoms,
R 5: alkyl group having 7 to 23 carbon atoms or alkenyl group having 7 to 23 carbon atoms,
A 3 O: an oxyalkylene group having 2 to 3 carbon atoms, wherein, when a plurality of the oxyalkylene groups are present, they may be set to 1 or 2 or more kinds alone,
And p: an integer of 1 to 25.
10. The treating agent for synthetic fibers according to claim 9, wherein the total content of the ether ester derivative (a), the ether ester derivative (B) and the ether ester derivative (C) is 2 to 40% by mass based on the nonvolatile components of the treating agent for synthetic fibers.
11. A synthetic fiber, wherein the treating agent for synthetic fibers according to any one of claims 1 to 10 is attached.
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