CN115556502A - Metal natural controllable forming method and application thereof in artware - Google Patents
Metal natural controllable forming method and application thereof in artware Download PDFInfo
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- CN115556502A CN115556502A CN202211401133.0A CN202211401133A CN115556502A CN 115556502 A CN115556502 A CN 115556502A CN 202211401133 A CN202211401133 A CN 202211401133A CN 115556502 A CN115556502 A CN 115556502A
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 154
- 239000002184 metal Substances 0.000 title claims abstract description 154
- 238000000034 method Methods 0.000 title claims abstract description 38
- 239000007788 liquid Substances 0.000 claims abstract description 25
- 241001465754 Metazoa Species 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 53
- 229910052802 copper Inorganic materials 0.000 claims description 53
- 239000010949 copper Substances 0.000 claims description 53
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 44
- 239000004576 sand Substances 0.000 claims description 37
- 238000004040 coloring Methods 0.000 claims description 18
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 17
- 229910052725 zinc Inorganic materials 0.000 claims description 17
- 239000011701 zinc Substances 0.000 claims description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 14
- 238000000465 moulding Methods 0.000 claims description 11
- 238000002844 melting Methods 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 238000005034 decoration Methods 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 claims description 8
- 238000005266 casting Methods 0.000 claims description 7
- 229910052602 gypsum Inorganic materials 0.000 claims description 7
- 239000010440 gypsum Substances 0.000 claims description 7
- 239000000741 silica gel Substances 0.000 claims description 7
- 229910002027 silica gel Inorganic materials 0.000 claims description 7
- 239000002002 slurry Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000002023 wood Substances 0.000 claims description 7
- 150000002739 metals Chemical class 0.000 claims description 6
- 239000010802 sludge Substances 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000009415 formwork Methods 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 238000005498 polishing Methods 0.000 claims description 4
- 238000004080 punching Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000011049 filling Methods 0.000 claims description 3
- 230000001788 irregular Effects 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 239000004575 stone Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 230000007704 transition Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000004512 die casting Methods 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract 1
- 238000009740 moulding (composite fabrication) Methods 0.000 abstract 1
- 238000009966 trimming Methods 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 5
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 5
- 229910000366 copper(II) sulfate Inorganic materials 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000003921 oil Substances 0.000 description 4
- 241001137251 Corvidae Species 0.000 description 3
- 238000007792 addition Methods 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 210000001161 mammalian embryo Anatomy 0.000 description 3
- 235000015108 pies Nutrition 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/04—Modelling plastic materials, e.g. clay
- B44C3/046—Modelling plastic materials, e.g. clay using a modelling surface, e.g. plate
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/04—Alloys based on copper with zinc as the next major constituent
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Adornments (AREA)
Abstract
The invention provides a metal natural controllable forming method and application thereof in artware, belonging to the technical field of artware or artwork manufacturing. The invention solves the defects of the dead plate of the metal artware formed by the existing die casting, and the like, and the metal natural controllable forming method comprises the following steps: a. preparing molten metal carrying medium, b, preparing molten metal, and c, contacting the molten metal with the carrying medium; d. cooling and forming, trimming the metal blank or combining the carving and reshaping processes on the metal blank to obtain the novel and creative handicraft. The preset metal blanks which can be used for manufacturing characters, mountains, animals, plants and the like are formed by changing the inclination of the bearing medium, the humidity and the components of the metal liquid, increasing the forming resistance in the metal liquid forming process and the like, and the novel and original artware is obtained by combining the carving and reshaping processes on the metal blanks, so that the artware cannot be discordant and gives people a new feeling.
Description
Technical Field
The invention belongs to the technical field of artware or artwork manufacturing, and particularly relates to a metal natural controllable forming method and application thereof in artware.
Background
The metal handicraft is made of gold, silver, copper, iron, tin and other metal materials or other materials. Has thick, vigorous, luxurious, elegant and fine style.
The copper handicraft is one of metal handicrafts, the copper handicraft is generally formed by a die casting process in the tire manufacturing process, and the manufacturing process comprises the following steps: drawing design → moulding mould → silicon mould → resin mould → silicon mould → wax filling → wax repairing → assembly welding → slurry soaking → dewaxing → sand mould baking → casting forming, wherein the casting can be one or more of brass, bronze and red copper.
The metal artware formed by die casting is usually medium-sized, is not vivid and novel enough, and is easy to bring aesthetic fatigue.
The Chinese invention patent with the patent number of 200810122100.6 discloses a die-free controllable metal fusion casting forming method. Firstly, melting a copper block in a crucible, then pouring molten copper into a medium, wherein the crucible is in a horizontal static state or horizontal movement state when the molten copper is poured into the medium, the molten copper naturally flows in the medium, the condensation speed of the molten copper is controlled according to the requirement of a finished product, and then coloring and welding are carried out on the condensed metal copper; when the copper is colored, the coloring temperature and the coloring time are controlled according to the requirements of a finished product; the specific coloring temperature is controlled as follows: if the color of the molten copper is light yellow, the coloring temperature is 15 ℃; if the color of the molten copper is brown, the coloring temperature is 25 ℃; if the color of the molten copper is dark brown, the coloring temperature is 35 ℃; if the color of the molten copper is black, the coloring temperature is 45 ℃; the specific coloring time is controlled as follows: if the color of the molten copper is light yellow, the coloring time is 30 seconds; if the color of the molten copper is brown yellow, the coloring time is 1 minute; if the color of the molten copper is brown, the coloring time is 1 minute and 30 seconds; if the color of the molten copper is dark brown, the coloring time is 3 minutes; if the color of the molten copper is black, the coloring time is 5 minutes; cuSO4 solution is selected as coloring liquid, and the concentration is as follows: if the color of the molten copper is light brown, the concentration of the CuSO4 solution is 80g/L; if the color of the molten copper is brown, the concentration of the CuSO4 solution is 90g/L; if the color of the molten copper is dark brown, the concentration of the CuSO4 solution is 100g/L; if the color of the molten copper is brownish black, the concentration of the CuSO4 solution is 110g/L; if the color of the molten copper is black, the concentration of the CuSO4 solution is 120g/L; the medium is a gaseous or liquid substance, and the temperature is 0-100 ℃.
The 'dieless controllable metal casting forming method' does not disclose a specific operation method, and people cannot know how to form the required artware.
Disclosure of Invention
The invention aims to provide a metal natural controllable forming method and application thereof in artware, aiming at the problems in the existing metal artware preparation, wherein metal liquid is contacted with a corresponding bearing medium in a pouring, sprinkling or splashing mode to form a metal blank (semi-finished product of the artware) for manufacturing characters, mountains, animals, plants and the like, and the metal blank is trimmed or combined with an engraving reshaping process to obtain a novel and creative artware.
The purpose of the invention can be realized by the following technical scheme:
the metal natural controllable forming method comprises the following steps:
a. preparing molten metal carrying media, wherein the molten metal carrying media are ground, flat plates, a plurality of bark deposits, red sand and groove-shaped structures prepared from the red sand, and at least one carrying media is selected according to a preset molten metal forming shape;
b. preparing molten metal, and melting copper at high temperature to form molten metal;
c. the molten metal is contacted with the receiving medium, and the molten metal is poured, sprinkled or splashed onto the receiving medium;
d. and cooling and forming, and naturally cooling to remove impurities to obtain the metal blank for preparing the artware.
The channel structure has a groove whose length and shape are adjusted according to the size of the pre-formed metal blank. The carrying medium can also be leaves, branches and the like.
Preferably, the flat plate is an iron plate or a wood plate.
Preferably, the carrying medium is horizontally arranged on a horizontal plane or forms an inclined angle with the horizontal plane, and the inclined angle is 15-30 degrees.
The flow rate of the molten metal varies with the slope. The larger the angle is, the faster the molten metal flow rate is, but the inclination cannot be too large, the too large inclination cannot provide the molten metal condensation time, the condensation forming effect needs to be comprehensively considered, but the inclination angle does not represent other inclination angles than 15-30 degrees and cannot form the metal blank of the invention, and the inclination angle of 15-30 degrees only represents the optimal effect.
Preferably, the receiving medium is provided with or placed with a forming medium, the forming medium is one or more of sand, stones, wooden sticks or irregular mud pies, and the length and width of the mud pies are 3 cm-5 cm.
Sand (similar to sand), preferably red sand. When the molten metal meets the medium, the molten metal flows along the medium blocking direction to form patterns such as clothes.
The amount of the sand, the stones, the wood sticks or the irregular mud pies is at least one unit, and the type, the amount and the placing mode of the forming medium can be adjusted according to the requirement. Increase the shaping and hinder the molding effect that can enrich the metal embryo spare at the molten metal in-process that flows, if the surface shaping of human body type metal embryo spare goes out the clothing line, during the shaping, lie in the flow direction of molten metal and place many sticks in the slot structure's of slot structure, with many sticks slope interval arrangement in one side of slot structure slot. The thickness of the wooden stick, the discharge position and the mutual gap all influence the appearance effect of the clothes line. The forming medium can also be beans and the like.
Preferably, the receiving medium has a contact surface for molten metal, and the molten metal is cooled and formed on the contact surface.
Preferably, in the step a, the mesh number of the red sand is 80-120 meshes, water is added into the red sand, and the humidity of the red sand after uniform stirring is 60-70%.
The red sand in step a can be replaced by other types of sand (sand), except red sand can be the most preferable.
The initial red sand mesh size is different, gets rid of big red sand or debris through the sieve, when preventing that the molten metal from getting into red sand, meets impurity, and the stagnation is not before, influences the shaping effect of molten metal. And by controlling the humidity, the flow rate of the molten metal is different, the humidity is high, the flow rate is low, and otherwise, the flow rate is low.
Preferably, in the step b, zinc and aluminum are added when the copper is melted at a high temperature, and the ratio of the copper to the zinc to the aluminum is 1.5-1.8: 1:0.008, forming a molten metal having copper, zinc and aluminum.
After zinc and aluminum are added, the color of the metal product can be more bright, and particularly, the finished product is bright yellow like gold due to the addition of aluminum metal. The addition of zinc metal can adjust the plasticity of copper and influence the flowing speed of molten metal.
Preferably, in the step c, the metal liquid is contained in the container, the metal liquid is splashed at the temperature of 920-960 ℃, namely the metal liquid is quickly thrown out of the container, so that the metal liquid forms a strip-shaped object with the width of 5-8 cm and the length of 30-50 cm in the air and falls on a receiving medium, and the metal liquid is spilled and cooled to form a metal blank; the sprinkling refers to pouring the molten metal in the container on the receiving medium for multiple times, and additionally pouring the molten metal in corresponding positions according to the needs; the "pouring" refers to pouring molten metal into a plane or a receiving medium with grooves and notches, and the molten metal is formed into a metal blank after flowing and cooling.
Preferably, the container is a crucible, the crucible is provided with a handle, and the length of the handle is 1-2 m.
The metal liquid with the temperature of 920-960 ℃ is positioned in the crucible, and the handle of the crucible is held by a person to carry out the operations of splashing, sprinkling or pouring. The temperature of the molten metal is measured by a temperature measuring device (a temperature measuring gun, etc.).
Another subject of the invention is the application of the metal natural controllable forming method in artware, the preset type of artware comprises people, mountains, animals or plants, a metal blank corresponding to the type of artware is formed by the metal natural controllable forming method, and the metal blank can be formed for multiple times by the metal natural controllable forming method until the required metal blank is obtained, the application also comprises the following steps:
s1: determining a refined carving model (preset refined carving model) on the metal blank according to the type of the preset handicraft, and polishing roughness or punching holes at the joint part of the metal blank and the refined carving model;
s2: molding the metal blank and the joint part of the fine carving model, and carving the fine carving model by using oil sludge;
s3: copying a silica gel mold;
s4: filling wax to obtain a wax pattern the same as the carved model;
s5: removing the oil sludge carved model, mounting a wax model on a metal blank, and adjusting the wax model;
s6: welding a pouring gate on the wax pattern;
s7: coating the wax pattern with casting gypsum or slurry;
s8: dewaxing;
s9: melting copper to form molten metal;
s10: pouring molten copper from a pouring gate after the molten copper is filled in a container;
s11: knocking off the formwork formed by the external gypsum or the adhesive slurry;
s12: cleaning with a high-pressure water gun;
s13: and (5) coloring and molding.
Preferably, the carved model comprises a modeling part and a connecting decoration part, wherein the modeling part comprises a character, the head, the hands and the feet of an animal, and also comprises a flower and a bud of a plant; the attachment trim portion includes a transition neck (neck), clothing, a collar, and the same texture as the metal blank.
In the preparation of the figure handicraft, the shape is preset into a head shape, the head shape also comprises a neck part, a groove matched with the body of the metal blank is arranged on the neck part, the head shape is seamlessly connected with the body (metal fittings) through the groove, and the head shape and the body (metal fittings) are integrally connected.
Preferably, 2 holes are punched below the connecting part with the distance of 1.5 mm-2.5 mm from the top of the metal blank, the 2 holes are arranged at intervals and are positioned on the same straight line, and the diameter of each hole is 2 mm-5 mm.
The size of the hole is adjusted according to the size of the metal blank, and the larger the metal blank is, the larger the hole is.
In S1, the purpose of polishing roughness or punching is to make the later part jointed more firmly.
In S9, zinc and aluminum can be added during copper melting to form a mixed molten metal.
Compared with the prior art, the metal liquid is contacted with the corresponding receiving medium in a pouring, sprinkling or splashing mode, the preset metal blank (semi-finished artwork) for manufacturing people, mountains, animals, plants and the like is formed in a mode of changing the gradient, humidity and metal liquid components of the receiving medium, increasing forming medium in the metal liquid forming process and the like, and the novel and creative artwork is obtained by combining engraving and reshaping processes on the metal blank. The metal blank which is naturally and controllably molded is matched with a structure (such as a head shape) which can embody the characteristics of the product, so that the finally obtained artware is more vivid and not discordant, and brings a fresh feeling to people.
Drawings
FIG. 1 is a schematic diagram of a human body metal blank with a head shape sculptured with clay according to example 1;
FIG. 2 is a schematic view of a complete and textured handicraft article of a person in embodiment 6 of the present invention;
FIG. 3 is a schematic view of a molten metal poured onto a receiving medium according to embodiment 6 of the present invention.
In the figure, 1, human body; 2. grain; 3. forming a medium; 4. and (4) head shape.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
Example 1:
the preparation of the character type handicraft includes the preparation and combination of the human body 1, the head form 4 and the attachment decoration portion (neck portion).
The human body 1 of the figure handicraft article is prepared by adopting a metal natural controllable forming method, and the method comprises the following steps:
a. preparing a molten metal carrying medium, inclining a flat plate by 15 degrees, preparing red sand with the mesh number of 80 meshes, adding water into the red sand, stirring to ensure that the humidity of the red sand is 60%, preparing a long-strip-shaped groove-shaped structure with grooves on the surface of the flat plate by using the red sand, wherein the shape of the grooves is matched with that of a human body 1, and the lower end of the groove-shaped structure is positioned at the edge of the flat plate and is open;
b. preparing molten metal, adding a pure copper block into a smelting furnace, and melting the copper block at high temperature to form molten metal;
c. the molten metal is contacted with the receiving medium, the molten metal is contained in a crucible with a handle, the temperature of the molten metal measured by a thermodetector is 920 ℃, the molten metal at 920 ℃ is poured onto a groove-shaped structure made of red sand, and the molten metal flows along the groove part and overflows from the groove to the ground;
d. and (3) cooling and forming, naturally cooling the metal liquid in the groove, and then removing impurities on the metal blank in a high-pressure water gun washing mode to obtain the human body 1 for preparing the figure artware.
The invention relates to a head type 4 and a connecting decoration part of a character handicraft, which are prepared and combined on a human body 1 (a metal blank) by a metal natural controllable forming method or a welding method, wherein the head type 4 and the connecting decoration part (a neck part) are integrally formed, and the invention also comprises the following steps:
s1: the method comprises the following steps of (1) polishing roughness or punching at a joint part of a human body 1 and a head shape 4, wherein 2 holes are drilled at a position 1.5mm away from the top of the human body 1 in the embodiment, the 2 holes are arranged in the same row at intervals, and the diameter of each hole is 2mm;
s2: a head-shaped part 4 and a neck part (shown in figure 1) are sculptured on the connection part of the human body 1 by using oil sludge;
s3: taking off the oil sludge carved model (head type 4 and neck integrated), this embodiment adopts industry 8212 or 830 silica gel reproduction silica gel mold (including four layers, the first and the second layer silica gel, the third layer paste gauze, the fourth layer silica gel, and use gypsum to make the shell)
S4: pouring wax into the prepared silica gel mold to obtain a wax pattern which is the same as the carved model;
s5: a notch matched with the human body 1 is arranged below the wax pattern neck, the wax pattern is arranged on the human body 1, the wax pattern is adjusted, wax is excessively used between the wax pattern and the embryo, and no gap is generated;
s6: welding a pouring gate on the wax pattern, wherein the pouring gate is welded by an electric iron when the position of the pouring gate is required to avoid fine parts such as a face;
s7: wrapping the wax pattern with casting gypsum or adhesive slurry;
s8: dewaxing, namely burning the formwork by using a flame gun, and melting wax by heating to flow out from a pouring gate;
s9: melting copper to form molten metal;
s10: pouring molten copper from a pouring gate by using a crucible with the capacity of 5 kilograms;
s11: knocking off the formwork formed by the external gypsum or the adhesive slurry;
s12: cleaning with a high-pressure water gun;
s13: and (5) coloring and molding.
Example 2
The preparation of the character type artwork includes the preparation and combination of a person 1, a head form 4 and an attached decorative part (neck).
The other parts are the same as in example 1 except for the following parameters:
inclination of flat plate | Humidity of red sand | Adding other metals to copper | Number of meshes of red sand |
22° | 65% | Zinc | 100 |
Wherein the ratio of copper to zinc is 1.5:1, 2 holes are drilled 2mm below the top of the human body 1, the 2 holes are arranged in the same row at intervals, and the diameter of each hole is 3mm.
Example 3
The preparation of the character type artwork includes the preparation and combination of a person 1, a head form 4 and an attached decorative part (neck).
The other parts are the same as those of example 1 except for the following parameters:
inclination of flat plate | Humidity of red sand | Adding other metals to copper | Number of meshes of red sand | Temperature of |
30° | 70% | Zinc and aluminium | 100 | 930 |
Wherein the proportion of copper, zinc and aluminum is 1.63:1:0.008.
example 4
The preparation of the character type handicraft includes the preparation and combination of the human body 1, the head form 4 and the attachment decoration portion (neck portion).
The rest of the process is the same as in example 1, except that the following parameters are different:
inclination of flat plate | Humidity of red sand | Adding other metals to copper | Number of meshes of red sand | Temperature of |
30° | 70% | Zinc and aluminium | 120 | 940 |
Wherein, the proportion of copper, zinc and aluminum is 1.50:1:0.008.
example 5
The preparation of the character type artwork includes the preparation and combination of a person 1, a head form 4 and an attached decorative part (neck).
The other parts are the same as those of example 1 except for the following parameters:
inclination of flat plate | Humidity of red sand | Adding other metals to copper | Number of meshes of red sand | Temperature of |
30° | 70% | Zinc and aluminium | 100 | 960 |
Wherein the ratio of copper, zinc and aluminum is 1.80:1:0.008.
example 6
The preparation of a figure-type artwork with a garment includes the preparation and incorporation of a person 1, a head form 4 and an attached decorative portion (the same texture as the person 1).
The other parts are the same as those of the embodiment 1, except that a forming medium 3 is added in the groove-shaped structure, preferably, the forming medium 3 is 6 wood rods, the arrangement mode is shown in fig. 3, and the surface of the formed metal blank is provided with grains 2 (clothes) as shown in fig. 2.
The following table shows the forming effect of the metal blank grain 2 under different conditions:
head form 4 and connection decoration portion when follow-up cnc engraving and milling molding, the line 2 of head form 4 and connection decoration portion all is unanimous with the line 2 of the person 1, and the line is U type or V type.
Example 7
The invention can also contact and mold the metal liquid with the receiving medium in a splashing and sprinkling way. On a horizontally placed wood board, the metal liquid with the temperature of 920-960 ℃ is placed in the crucible, and a person holds a handle of the crucible to carry out the operations of splashing and sprinkling, so that metal blanks of people, animals, mountains and plants are formed on the wood board.
It should be understood that in the claims and specification of the present invention, all of "including 8230 \8230;" is to be understood as an open meaning, i.e., the meaning is equivalent to "including at least 8230; \8230;" 8230; "and is not to be understood as a closed meaning, i.e., the meaning is not to be understood as" including only 8230; \8230; "8230;".
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (10)
1. The metal natural controllable forming method comprises the following steps:
a. preparing molten metal carrying media, wherein the molten metal carrying media are ground, flat plates, a plurality of bark deposits, red sand and groove-shaped structures prepared from the red sand, and at least one carrying media is selected according to a preset molten metal forming shape;
b. preparing molten metal, and melting copper at high temperature to form molten metal;
c. the molten metal is contacted with the receiving medium, and the molten metal is poured, sprinkled or splashed onto the receiving medium;
d. and cooling and forming, and naturally cooling to remove impurities to obtain the metal blank for preparing the artware.
2. The method as claimed in claim 1, wherein the flat plate is an iron plate or a wood plate.
3. The natural metal controlled forming method of claim 1, wherein the receiving medium is horizontally disposed on a horizontal plane or forms an inclined angle with the horizontal plane, and the inclined angle is 15-30 °.
4. The method of claim 1, wherein the receiving medium has or has placed thereon a shaped choke, the shaped choke being one or more of sand, stone, wood stick, or irregular mud mass, the mud mass having a length and a width of 3cm to 5cm.
5. The metal natural controllable molding method according to claim 1, wherein in the step a, the mesh number of the red sand is 80-120 meshes, water is added into the red sand, and the humidity of the red sand after uniform stirring is 60-70%.
6. The natural metal controlled molding method according to claim 1, wherein in step b, zinc and aluminum are added when the copper is melted at high temperature, and the ratio of copper, zinc and aluminum is 1.5-1.8: 1:0.008, forming a molten metal having copper, zinc and aluminum.
7. The natural metal controllable molding method according to claim 1, characterized in that in the step c, the metal liquid is contained in the container, the temperature of the metal liquid is 920-960 ℃, and the pouring means that the metal liquid is quickly thrown out of the container, so that the metal liquid forms a strip-shaped object with a width of 5-8 cm and a length of 30-50 cm in the air, and the metal liquid falls on a receiving medium, and the metal liquid is spilled and cooled to form a metal blank; the step of sprinkling is that the metal liquid in the container is poured on the bearing medium for many times, and the metal liquid is additionally poured into the corresponding position according to the requirement; the term "casting" means pouring molten metal into a flat surface or a receiving medium having grooves and recesses, and the molten metal is cooled by flowing to form a metal blank.
8. The use of a method for the controlled natural shaping of metals in an artwork, comprising the method for the controlled natural shaping of metals as claimed in any one of claims 1 to 7, said use further comprising the steps of:
s1: presetting the type of an artwork including characters or animals, determining a refined sculpture on a metal blank according to the type of the artwork, and polishing the roughness or punching holes at the joint of the metal blank and the refined sculpture;
s2: molding the metal blank and the joint part of the fine carving model, and carving the fine carving model by using oil sludge;
s3: copying a silica gel mold;
s4: filling wax to obtain a wax pattern the same as the carved model;
s5: removing oil sludge and fine carving, mounting a wax pattern on a metal blank, and adjusting the wax pattern;
s6: welding a pouring gate on the wax pattern;
s7: coating the wax pattern with casting gypsum or slurry;
s8: dewaxing;
s9: melting copper to form molten metal;
s10: pouring molten copper from a pouring gate after the molten copper is filled in a container;
s11: knocking off the formwork formed by the external gypsum or the adhesive slurry;
s12: cleaning with a high-pressure water gun;
s13: and (5) coloring and molding.
9. The use of the metal natural controlled shaping method in handicraft articles according to claim 8, characterized in that the carved model includes a model part and a connecting decoration part, the model part includes the head, hands and feet of characters and animals, and also includes the flowers and buds of plants; the attachment trim portion includes attachment of a transition neck, garment, collar or the same texture as the metal blank.
10. The use of the metal natural controlled shaping method according to claim 8 in handicraft articles, characterized in that 2 holes are punched at a position 1.5mm to 2.5mm below the top of the metal blank, 2 holes are arranged at intervals and on the same straight line, and the diameter of the holes is 2mm to 5mm.
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CN110254107A (en) * | 2019-06-03 | 2019-09-20 | 启东宇杰雕塑有限公司 | A kind of wax pattern production technology based on metal carving |
CN111731024A (en) * | 2020-05-15 | 2020-10-02 | 铜陵聚福缘铜艺有限公司 | Manufacturing process of copper artware |
CN112937194A (en) * | 2021-02-22 | 2021-06-11 | 李畅 | Method for manufacturing indoor and outdoor metal sculpture transmutation composite color gold porcelain |
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CN101734079A (en) * | 2008-11-05 | 2010-06-16 | 朱军岷 | Dieless controllable metal fusion cast molding method |
CN110254107A (en) * | 2019-06-03 | 2019-09-20 | 启东宇杰雕塑有限公司 | A kind of wax pattern production technology based on metal carving |
CN111731024A (en) * | 2020-05-15 | 2020-10-02 | 铜陵聚福缘铜艺有限公司 | Manufacturing process of copper artware |
CN112937194A (en) * | 2021-02-22 | 2021-06-11 | 李畅 | Method for manufacturing indoor and outdoor metal sculpture transmutation composite color gold porcelain |
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