CN113492614A - Colored glaze utensil forming die and preparation process thereof - Google Patents

Colored glaze utensil forming die and preparation process thereof Download PDF

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Publication number
CN113492614A
CN113492614A CN202110629146.2A CN202110629146A CN113492614A CN 113492614 A CN113492614 A CN 113492614A CN 202110629146 A CN202110629146 A CN 202110629146A CN 113492614 A CN113492614 A CN 113492614A
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China
Prior art keywords
die
colored glaze
utensil
side die
base
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CN202110629146.2A
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Chinese (zh)
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王友良
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Kunshan Liulifang Decoration Products Co ltd
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Kunshan Liulifang Decoration Products Co ltd
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Priority to CN202110629146.2A priority Critical patent/CN113492614A/en
Publication of CN113492614A publication Critical patent/CN113492614A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B9/00Blowing glass; Production of hollow glass articles
    • C03B9/02Blowing glass; Production of hollow glass articles with the mouth; Auxiliary means therefor
    • C03B9/03Blow pipes

Abstract

The invention discloses a colored glaze utensil forming die and a preparation process thereof, wherein the colored glaze utensil forming die comprises a central positioning die, a first side die and a second side die, wherein the central positioning die is arranged in a cavity formed by the first side die and the second side die after die assembly, and a copying cavity of a colored glaze utensil is reserved between the central positioning die and the first side die and between the central positioning die and the second side die; the upper side behind the first side die and the second side die is a raw material placing opening, a pouring opening is arranged below the raw material placing opening, and the pouring opening is communicated with the profiling cavity. The preparation process comprises the steps of mould preparation, raw material selection, furnace sintering, gypsum removal, cutting repair, coarse grinding fine grinding, cold fine repair, sand blasting, grinding and polishing according to requirements until the finished product of the colored glaze utensil is obtained. The process of the invention does not use wax pattern to directly manufacture the colored glaze utensil through the plaster mold, is an pioneering creation in the field, and makes the manufacture of various colored glaze utensils possible.

Description

Colored glaze utensil forming die and preparation process thereof
Technical Field
The invention relates to a preparation process of a colored glaze utensil, in particular to a process for preparing a colored glaze utensil by adopting a colored glaze utensil forming die.
Background
The colored glaze is prepared by firing various artificial crystals as raw materials at a high temperature of more than 1000 ℃, and has brilliant and brilliant color and bright quality. The material for manufacturing the colored glaze in ancient China is obtained from byproducts generated in the casting of bronze wares, and then the colored glaze is manufactured by refining and processing.
Colored glaze belongs to an art with a great value, and has two reasons: firstly, the ancient method colored glaze material is special, and its preparation technology is fairly complicated, comes in the fire, goes in the water, can only accomplish by dozens of processes, and some light preparation process takes ten to twenty days, and mainly relies on the manual work. The difficulty in grasping the fire is rather difficult, and it is more difficult to say that one half depends on skill and one half depends on luck. Only one furnace is taken out, and the yield is only 70 percent. More importantly, the ancient colored glaze is not recyclable, that is, once a little bit of problem occurs, dozens of procedures in ten days, and most people pay attention to the east stream immediately. Secondly, the coloured glaze is not only a material, more a cultural product, and more importantly, the coloured glaze product is unique, does not have two coloured glaze products that the mould is the same.
The preparation process (dewaxing process) of the existing colored glaze utensil is as follows:
1) creative design: expressing the originality through a planar design draft;
2) prototype manufacturing: sculpturing the three-dimensional model according to the drawings;
3) preparing a silica gel soft mold: uniformly coating silica gel on the surface of the three-dimensional model, and solidifying the silica gel into a silica gel soft model (taking out the three-dimensional model, and optionally fixing the three-dimensional model by gypsum);
4) casting a wax mold: preparing wax slurry, pouring hot-melt wax into the soft silica gel mold, and naturally cooling;
5) removing the wax mold: removing the cooled wax mold from the soft silica gel mold (or removing the soft silica gel mold from the wax mold);
6) trimming a wax mold: the wax mould is easy to shrink and deform by cooling, and the mould line trace left in mould removal needs to be finished perfectly by a tool carefully;
7) preparing a plaster mold: preparing the fire-resistant gypsum with the correct proportion, and pouring and embedding the modified wax mold to obtain a wax-containing gypsum mold;
8) steam dewaxing: the whole wax-containing plaster mould is put into a dewaxing machine and heated by steam, and the refractory plaster hard mould is obtained after dewaxing.
9) Selecting raw materials: in order to accurately control the proportion of various colors and the flowing aesthetic feeling, colored glaze raw materials with specific colors and sizes are selected according to the modeling and design, and the distribution positions of color blocks are arranged;
10) and (3) furnace entering and sintering: after the mould is cleaned and the dust is removed, the whole plaster hard mould and the prepared colored glaze material are put into a furnace to be heated slowly, so that the hot-melt softened colored glaze raw material flows into the plaster hard mould slowly like maltose for forming;
11) removing the gypsum: removing the gypsum mold, and taking out the cooled colored glaze rough blank;
12) f, cutting and repairing: cutting and repairing redundant colored glaze on the grouting opening part of the colored glaze rough blank;
13) coarse grinding and fine grinding: grinding and flattening the pouring opening of the colored glaze by coarse and fine grinding sand;
14) cold fine repair: the surface of the work is more uniform and fine by carefully carving with a diamond pen head and other tools;
15) and further performing fine processes such as sand blasting, grinding, polishing and the like according to requirements until the finished product of the colored glaze utensil is obtained.
The process steps are a theoretical preparation method of a single colored glaze utensil, and in the actual industrial batch production process, the three-dimensional model is required to be transformed into a resin hard film, and then the resin hard film is transformed into a batch silica gel soft mold. The reason is that the three-dimensional model is often a mud film (which is convenient for a carving master to sculpture and form) made of a softer material, so that the three-dimensional model can be deformed or damaged in the process of being transformed into a silica gel soft mold or in the process of being stored, and thus the three-dimensional model can not be transformed into a large number of silica gel soft molds through one three-dimensional model, and further the mass production can not be carried out.
Whether theoretical or industrial, the above process has a technical drawback, which makes it difficult or impossible to implement the process for preparing some special colored glaze tools. For example, the technical problems that a small-caliber colored glaze vase needs to be prepared are as follows:
the model of the vase is a hollow structure, so the model provided by the wax mold is also a hollow structure, and the silica gel soft mold in the hollow structure needs to be taken out from the cavity of the wax mold (namely, the process step 5), but the silica gel soft mold in the cavity is difficult to take out because the wax mold is a small-caliber model, and the wax mold is damaged even if the silica gel soft mold is taken out with a high probability, so that the subsequent processes cannot be carried out.
In the conventional process, in order to prepare the devices such as the small-caliber vase, the firing technology is basically realized, and the approximate process steps are as follows:
1) material melting: the required various pigments are put into a large furnace for smelting, and the molten colored glaze rotates on an iron rod.
2) Selecting materials: taking the colored glaze out of the colored glaze body from a traditional furnace with a temperature of 1400 ℃ and a length of 1.5 meters by using a blowing cylinder;
3) blowing: the colored glaze is continuously rotated and molded after being taken out of the furnace, the temperature of the colored glaze taken out of the furnace is high, the softness of the melted colored glaze is mastered, and the colored glaze is molded within a few seconds;
4) molding: in the molding process, master workers need to blow by using a blowing cylinder in hands to ensure the shape of the colored glaze, and the finished product rate is extremely low because the scale is difficult to hold;
5) annealing: after the colored glaze is formed, teachers and workers need to put the fired colored glaze into a heat preservation kiln, the temperature is preserved for 4 days at more than 500 ℃, and if the colored glaze bottle body is not cracked, the colored glaze is cooled and formed.
The process is easy to have obvious technical defects, such as extremely low yield, incapability of mass production and the like.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a colored glaze utensil forming die and a preparation process thereof. The forming die and the process thereof are suitable for manufacturing the colored glaze cavity utensil with small-caliber modeling, can be applied to industrial batch preparation of colored glaze utensils, and have high yield.
In order to solve the technical problems and achieve the technical effects, the invention is realized by the following technical scheme:
a colored glaze utensil forming die comprises a central positioning die, a first side die and a second side die, wherein the central positioning die is arranged in a cavity formed by the first side die and the second side die after the dies are combined, and a copying cavity of a colored glaze utensil is reserved between the central positioning die and the first side die as well as between the central positioning die and the second side die; the upper side behind the first side die and the second side die is a raw material placing opening, a pouring opening is arranged below the raw material placing opening, and the pouring opening is communicated with the profiling cavity.
A preparation process of a colored glaze utensil comprises the following steps:
1) preparing a mould: manufacturing the colored glaze utensil forming die by adopting refractory gypsum;
2) selecting raw materials: selecting a colored glaze raw material, and placing the colored glaze raw material at the raw material placing port;
3) and (3) furnace entering and sintering: placing the forming die with the colored glaze raw material in a furnace, and slowly heating to enable the hot-melt softened colored glaze raw material to flow into the profiling cavity through the pouring opening for forming;
4) removing the gypsum: removing the gypsum mold, and taking out the cooled colored glaze rough blank;
5) f, cutting and repairing: cutting and repairing redundant colored glaze on the grouting opening part of the colored glaze rough blank;
6) coarse grinding and fine grinding: grinding and flattening the pouring gate of the colored glaze coarse blank by using coarse and fine grinding sand;
7) cold fine repair: finely carving the crude blank of the colored glaze to ensure that the surface of the crude blank is uniform and fine;
8) and carrying out sand blasting, grinding and polishing processes as required until the colored glaze ware finished product is obtained.
Compared with the prior art, the invention has the beneficial effects that:
the process of the invention abandons the use of wax patterns, and directly uses the gypsum mold to manufacture the colored glaze utensil by matching the central positioning mold, the first side mold and the second side mold, thereby avoiding the embarrassment that small-caliber utensils can not be manufactured, and simultaneously, the process can manufacture the colored glaze utensil in batches by batching the forming mold.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to implement them in accordance with the contents of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings. The detailed description of the present invention is given in detail by the following examples and the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
fig. 1 is a schematic structural view of a forming mold of a colored glaze utensil of the present invention.
Fig. 2 is an assembly view of the forming mold of the colored glaze utensil of the present invention.
Fig. 3 is a schematic structural view of the first side mold of the colored glaze utensil forming mold of the invention.
Fig. 4 is a schematic structural view of a second side mold of the colored glaze utensil forming mold of the invention.
Fig. 5 is a schematic structural view of the center positioning die of the colored glaze utensil forming die of the present invention.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments. The description set forth herein is intended to provide a further understanding of the invention and forms a part of this application and is intended to be an exemplification of the invention and is not intended to limit the invention to the particular embodiments illustrated.
Example 1:
referring to fig. 1 and 2, a forming mold for a colored glaze utensil comprises a central positioning mold 1, a first side mold 2 and a second side mold 3, wherein the central positioning mold 1 is arranged in a cavity formed by the closing of the first side mold 2 and the second side mold 3, and a profiling cavity of the colored glaze utensil is reserved between the central positioning mold 1 and the first side mold 2 and the second side mold 3; the upper side of the back of the die assembly of the first side die 2 and the second side die 3 is a raw material placing opening 4, the lower side of the raw material placing opening 4 is a pouring opening 4, and the pouring opening 4 is communicated with the profiling cavity.
Further, referring to fig. 3 and 4, the first side mold 2 includes a first inner container 205 and a first outer wall 206, and a side wall of the first outer wall 206 and an outer wall of the first inner container 205 form a side mold female head 204; the second side mold 3 comprises a second inner container 305 and a second outer wall 306, and the side wall of the second outer wall 306 and the outer wall of the second inner container 305 form a side mold male head 304; after the first side die 2 and the second side die 3 are assembled, the side die male head 304 and the side die female head 204 are matched with each other.
Preferably, the edge of the first inner container 205 is tightly matched with the edge of the second inner container 305, and a gap is left between the side wall of the first outer wall 206 and the side wall of the second outer wall 306. When the first side mold 2 and the second side mold 3 are closed, although the edge of the first inner container 205 is tightly matched with the edge of the second inner container 305, the matching may not be expected to be tight due to the fact that the mold material is gypsum, and at this time, due to the fact that a gap is left between the side wall of the first outer wall 206 and the side wall of the second outer wall 306, the matching relation between the first inner container 205 and the second inner container 305 is further compressed in a mode of fastening the side mold outer walls.
Preferably, the contact surface between the side die male head 304 and the side die female head 204 is a bevel. Considering the 'hard' property of the gypsum material, the inclined surface can better realize the direct close fit of the gypsum material and the inclined surface.
Further, a first air duct 207 is formed on the edge of the first inner container 205, one end of the first air duct 207 is communicated with the outside, and the other end is communicated with the bottom of the first inner container 205; after the central positioning die 1, the first side die 2 and the second side die 3 are closed, the first air channel 207 forms an air passage from bottom to top of the profiling cavity. Further, a second air passage 307 is formed in the edge of the second inner container 305, one end of the second air passage 307 is communicated with the outside, and the other end of the second air passage 307 is communicated with the bottom of the second inner container 305; after the central positioning die 1, the first side die 2 and the second side die 3 are closed, the second air duct 307 forms an air passage from bottom to top of the profiling cavity.
Preferably, the first air passage 207 and the second air passage 307 cooperate with each other to form an air flow passage.
Gas passage or airflow channel's setting has very important meaning, and when the soft coloured glaze raw materials of hot melt passes through pour the mouth inflow in the profile modeling cavity is internal, the gas in the cavity can be discharged to the external world along with gas passage or airflow channel by the cavity bottom, if do not have gas passage or airflow channel, the gas of cavity can be directly extruded through the inside and border of the soft coloured glaze raw materials of hot melt, leads to the inside small gas pocket that exists of coloured glaze raw materials, also can reduce the inflow speed of coloured glaze raw materials simultaneously.
Further, referring to fig. 5, the centering die 1 includes a base 101 and a main body 104, and a boss 102 is disposed between the base 101 and the main body 104; the bottom of the first side die 2 is provided with a first base 201, the first base 201 is provided with a first concave platform 202, and when the first base 201 is placed on the base 101, the first concave platform 202 is tightly matched with the boss 102; the bottom of the second side mold 3 is a second base 301, a second concave platform 302 is arranged on the second base 301, and when the second base 301 is placed on the base 101, the second concave platform 302 is tightly matched with the boss 102.
Preferably, the contact surface of the first concave platform 202 and the convex platform 102 is an inclined surface; the contact surface of the second concave platform 302 and the convex platform 102 is a bevel. Considering the 'hard' property of the gypsum material, the inclined surface can better realize the direct close fit of the gypsum material and the inclined surface.
Preferably, the first base 201 is provided with a first positioning block 203, the second base 301 is provided with a second positioning block 303, and the base 101 is provided with positioning holes 103 at positions corresponding to the first positioning block 203 and the second positioning block 303. The arrangement of the positioning holes and the positioning blocks is an optimal scheme, and the central positioning die can be prevented from freely rotating or moving in the cavity of the side die.
Example 2:
a preparation process of a colored glaze utensil comprises the following steps:
1) preparing a mould: manufacturing the colored glaze utensil forming die by adopting refractory gypsum;
2) selecting raw materials: selecting a colored glaze raw material, and placing the colored glaze raw material at the raw material placing port 4;
3) and (3) furnace entering and sintering: placing the forming die with the colored glaze raw material in a furnace, and slowly heating to enable the hot-melt softened colored glaze raw material to flow into the profiling cavity through the pouring opening 4 for forming;
4) removing the gypsum: removing the gypsum mold, and taking out the cooled colored glaze rough blank;
5) f, cutting and repairing: cutting and repairing redundant colored glaze on the grouting opening part of the colored glaze rough blank;
6) coarse grinding and fine grinding: grinding and flattening the pouring gate of the colored glaze coarse blank by using coarse and fine grinding sand;
7) cold fine repair: finely carving the crude blank of the colored glaze to ensure that the surface of the crude blank is uniform and fine;
8) and carrying out sand blasting, grinding and polishing processes as required until the colored glaze ware finished product is obtained.
The process in the implementation has cancelled the relevant process steps of prototype manufacture, silica gel soft mould manufacture, wax mould pouring, wax mould removing, wax mould finishing, steam dewaxing and the like in the existing dewaxing process, on one hand, the process flow is simplified, and on the other hand, the brand new scheme widens the road of industrialized batch production of colored glaze artware with various shapes.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (12)

1. The utility model provides a coloured glaze utensil forming die which characterized in that: the colored glaze utensil copying cavity comprises a central positioning die (1), a first side die (2) and a second side die (3), wherein the central positioning die (1) is arranged in a cavity formed by closing the first side die (2) and the second side die (3), and a copying cavity of a colored glaze utensil is reserved between the central positioning die (1) and the first side die (2) and between the central positioning die (1) and the second side die (3); the upper side is placed for the raw materials mouth (4) after first side form (2) and second side form (3) compound die, the below that the mouth (4) was placed to the raw materials is for pouring mouth (4), pour mouth (4) with profile modeling cavity UNICOM.
2. A colored glaze utensil forming die as claimed in claim 1, wherein: the first side die (2) comprises a first inner container (205) and a first outer wall (206), and the side wall of the first outer wall (206) and the outer wall of the first inner container (205) form a side die female head (204); the second side die (3) comprises a second inner container (305) and a second outer wall (306), and the side wall of the second outer wall (306) and the outer wall of the second inner container (305) form a side die male head (304); after the first side die (2) and the second side die (3) are closed, the side die male head (304) and the side die female head (204) are matched with each other.
3. A colored glaze utensil forming die of claim 2, wherein: the edge of the first inner container (205) is tightly matched with the edge of the second inner container (305), and a gap is reserved between the side wall of the first outer wall (206) and the side wall of the second outer wall (306).
4. A colored glaze utensil forming die of claim 2, wherein: the contact surface of the side die male head (304) and the side die female head (204) is an inclined surface.
5. A colored glaze utensil forming die of claim 2, wherein: a first air passage (207) is formed in the edge of the first inner container (205), one end of the first air passage (207) is communicated with the outside, and the other end of the first air passage (207) is communicated with the bottom of the first inner container (205); after the central positioning die (1), the first side die (2) and the second side die (3) are closed, the first air channel (207) forms an air passage of the profiling cavity from bottom to top.
6. A colored glaze utensil forming die of claim 5, wherein: a second air passage (307) is formed in the edge of the second inner container (305), one end of the second air passage (307) is communicated with the outside, and the other end of the second air passage (307) is communicated with the bottom of the second inner container (305); after the central positioning die (1), the first side die (2) and the second side die (3) are closed, the second air channel (307) forms an air passage of the profiling cavity from bottom to top.
7. A colored glaze utensil forming die of claim 6, wherein: the first air passage (207) and the second air passage (307) are matched with each other to form an air flow channel.
8. A colored glaze utensil forming die as claimed in claim 1, wherein: the center positioning die (1) comprises a base (101) and a main body (104), wherein a boss (102) is arranged between the base (101) and the main body (104); the bottom of the first side die (2) is provided with a first base (201), a first concave platform (202) is arranged on the first base (201), and when the first base (201) is placed on the base (101), the first concave platform (202) is tightly matched with the boss (102); the bottom of second side form (3) is second base (301), second concave station (302) have been seted up on second base (301), second base (301) are placed during base (101), second concave station (302) with boss (102) close fit.
9. A colored glaze utensil forming die of claim 8, wherein: the contact surface of the first concave platform (202) and the boss (102) is an inclined surface; the contact surface of the second concave platform (302) and the boss (102) is an inclined surface.
10. A colored glaze utensil forming die of claim 8, wherein: the positioning device is characterized in that a first positioning block (203) is arranged on the first base (201), a second positioning block (303) is arranged on the second base (301), and positioning holes (103) are formed in the positions, corresponding to the first positioning block (203) and the second positioning block (303), of the base (101).
11. A process for preparing a colored glaze utensil using the colored glaze utensil forming mold defined in any one of claims 1 to 10.
12. A process for preparing a glazed unit as claimed in claim 11, comprising the steps of:
1) preparing a mould: manufacturing the colored glaze utensil forming die by adopting refractory gypsum;
2) selecting raw materials: selecting a colored glaze raw material, and placing the colored glaze raw material at the raw material placing opening (4);
3) and (3) furnace entering and sintering: placing the forming die with the colored glaze raw material in a furnace and slowly heating to enable the hot-melt softened colored glaze raw material to flow into the profiling cavity through the pouring opening (4) for forming;
4) removing the gypsum: removing the gypsum mold, and taking out the cooled colored glaze rough blank;
5) f, cutting and repairing: cutting and repairing redundant colored glaze on the grouting opening part of the colored glaze rough blank;
6) coarse grinding and fine grinding: grinding and flattening the pouring gate of the colored glaze coarse blank by using coarse and fine grinding sand;
7) cold fine repair: finely carving the crude blank of the colored glaze to ensure that the surface of the crude blank is uniform and fine;
8) and carrying out sand blasting, grinding and polishing processes as required until the colored glaze ware finished product is obtained.
CN202110629146.2A 2021-06-07 2021-06-07 Colored glaze utensil forming die and preparation process thereof Pending CN113492614A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114477724A (en) * 2022-02-22 2022-05-13 江苏晶瑞玻璃有限公司 Glass bottle forming die applied to glass bottle blowing process

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