CN115529951A - A kind of straw shredder - Google Patents
A kind of straw shredder Download PDFInfo
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- CN115529951A CN115529951A CN202211347059.9A CN202211347059A CN115529951A CN 115529951 A CN115529951 A CN 115529951A CN 202211347059 A CN202211347059 A CN 202211347059A CN 115529951 A CN115529951 A CN 115529951A
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- 239000010902 straw Substances 0.000 title claims abstract description 146
- 238000005520 cutting process Methods 0.000 claims abstract description 104
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 39
- 230000005484 gravity Effects 0.000 claims description 23
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 239000002245 particle Substances 0.000 description 21
- 238000000034 method Methods 0.000 description 11
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- 230000000694 effects Effects 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000010298 pulverizing process Methods 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 2
- 235000005822 corn Nutrition 0.000 description 2
- 238000003306 harvesting Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 241001124569 Lycaenidae Species 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 240000000111 Saccharum officinarum Species 0.000 description 1
- 235000007201 Saccharum officinarum Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 244000098338 Triticum aestivum Species 0.000 description 1
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- 238000004049 embossing Methods 0.000 description 1
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- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
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- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/08—Cutting apparatus specially adapted for cutting hay, straw or the like having reciprocating knives
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D82/00—Crop conditioners, i.e. machines for crushing or bruising stalks
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/10—Feeding devices
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/12—Discharge means
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/14—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域technical field
本发明涉及农业机械技术领域,特别涉及一种秸秆粉碎机。The invention relates to the technical field of agricultural machinery, in particular to a straw grinder.
背景技术Background technique
秸秆是成熟衣作物茎叶(穗)部分的总称,通常指小麦、玉米、水稻、油菜、薯类、甘蔗和其他衣作物在收获籽实后的剩余部分。衣作物光合作用的产物有一半以上存在于秸秆中,秸秆富含氮、磷、钾、钙、镁和有机质等,是一种具有多种用途的可再生的生物资源,例如将秸秆作为生物颗粒燃料的原料。Straw is the general term for the stems and leaves (ears) of mature clothing crops, usually referring to the remaining parts of wheat, corn, rice, rape, potato, sugar cane and other clothing crops after harvesting seeds. More than half of the photosynthetic products of clothing crops exist in straw, which is rich in nitrogen, phosphorus, potassium, calcium, magnesium and organic matter, etc. It is a renewable biological resource with multiple uses, such as using straw as biological particles Raw material for fuel.
农作物在成熟后,由收割机进行收割,收割后会留下大量的秸秆,而传统的处理方式是采用焚烧的方法对秸秆进行处理,但焚烧过程中会产生大量的粉尘和烟雾,严重污染空气,同时也造成了资源的浪费。为了解决上述问题,市场上一般通过将秸秆收集起来,然后粉碎后加工成生物颗粒燃料,秸秆一般通过秸秆粉碎机进行切割粉碎,目前使用最广的是锤片式粉碎机,其结构由喂入机构、粉碎室、排料部分三部分组成,工作时,物料从喂入机构进入粉碎室,被高速回转的锤片不断打击,同时在筛面与锤片间,物料又受到强烈的磨擦,在反复的打击碰撞和磨擦作用下,物料逐渐被粉碎,粉碎后通过筛孔排出。After the crops are mature, they are harvested by harvesters, and a large amount of straw will be left after harvesting. The traditional treatment method is to incinerate the straw, but the incineration process will produce a lot of dust and smoke, which seriously pollutes the air. , but also caused a waste of resources. In order to solve the above problems, the market usually collects the straw and then crushes it to process it into bio-granular fuel. The straw is generally cut and crushed by a straw crusher. Currently, the hammer mill is the most widely used. Mechanism, crushing chamber, and discharge part are composed of three parts. When working, the material enters the crushing chamber from the feeding mechanism and is continuously hit by the high-speed rotating hammer. At the same time, the material is subjected to strong friction between the screen surface and the hammer. Under the action of repeated blows, collisions and frictions, the materials are gradually crushed and then discharged through the sieve holes.
由于玉米杆或高粱杆等秸秆较长,在进行粉碎时,秸秆容易堆积在进料口,导致进料口堵塞,从而导致粉碎效率低,并且仅通过打击和摩擦很难保证粉碎后的物料长度一致,对于后续制备生物颗粒燃料存在不良影响,因此需要在进料前通过人工将这些较长的秸秆切成长短一致的小段,然后再投入进料口进行粉碎,这样不仅增加了工作人员的劳动量,还导致秸秆的粉碎效率降低,生产成本提高。Due to the long straws such as corn stalks or sorghum stalks, when crushing, the straws are easy to accumulate at the feed inlet, resulting in blockage of the feed inlet, resulting in low crushing efficiency, and it is difficult to ensure the length of the crushed material only by hitting and friction Consistently, there is an adverse effect on the subsequent preparation of bio-pellet fuel. Therefore, it is necessary to manually cut these long straws into small pieces of consistent length and length before feeding, and then put them into the feeding port for crushing, which not only increases the labor of the staff. It also leads to a reduction in the crushing efficiency of straw and an increase in production costs.
发明内容Contents of the invention
本发明的目的是提供一种秸秆粉碎机,具有粉碎效率高、粉碎效果好,自动化程度高,人工劳动强度小等优点。The purpose of the present invention is to provide a straw grinder, which has the advantages of high crushing efficiency, good crushing effect, high degree of automation, and low labor intensity.
本发明的上述技术目的是通过以下技术方案得以实现的:Above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种秸秆粉碎机,包括机体,所述机体内依次设有秸秆喂入机构、秸秆粉碎粉碎机构和粉碎排料机构,所述秸秆喂入机构和秸秆粉碎粉碎机构之间还设有秸秆切割机构,所述秸秆喂入机构包括平行设置且相对旋转的喂入辊一和喂入辊二,所述喂入辊一和喂入辊二均与机体转动连接,所述秸秆切割机构包括可往复相对或者相向运动的切割刀架一和切割刀架二,所述切割刀架一和切割刀架二上分别设有切割刀片一和切割刀片二,所述喂入辊一和喂入辊二分别通过驱动杆一和驱动杆二与切割刀架一和切割刀架二连接。A straw pulverizer, comprising a body, in which a straw feeding mechanism, a straw pulverizing mechanism, and a pulverizing and discharging mechanism are sequentially arranged, and a straw cutting mechanism is also arranged between the straw feeding mechanism and the straw pulverizing mechanism , the straw feeding mechanism includes a
通过采用上述技术方案,秸秆喂入机构用于自动将较长的秸秆依次喂入到机体内,秸秆喂入机构利用喂入辊一和喂入辊二相对旋转时的挤压力和摩擦力,对秸秆进行挤压并产生向下的拉力,使得原本蓬松的管状秸秆被轴向压破后形成较薄的板状,大大减小了进入机体内的秸秆的体积,有效解决了因秸秆在进料口堆积而导致进料口堵塞的问题,喂入辊一和喂入辊二相对旋转同时还分别通过驱动杆一和驱动杆二驱动秸秆切割装置中的切割刀架一和切割刀架二往复相对或者相向运动,从而带动切割刀片一和切割刀片二往复相对或者相向运动将被压成薄板状的秸秆径向切割成均匀的段状,通过秸秆喂入机构和秸秆切割装置联动实现了秸秆的初步粉碎,初步粉碎后的秸秆形成长短一致的小段,均匀性好,有效提高秸秆粉碎粉碎机构的粉碎效率和粉碎效果,而且整个过程自动进行,人工劳动强度,粉碎效率高,另外经初步粉碎后的秸秆长短一致后再进入秸秆粉碎粉碎机构中进行反复打击碰撞进一步粉碎时,还能有效防止较长的秸秆在秸秆粉碎粉碎机构中缠绕堆积而造成设备损坏的问题,大大提高了设备的使用寿命。By adopting the above technical scheme, the straw feeding mechanism is used to automatically feed longer straws into the body in sequence, and the straw feeding mechanism utilizes the extrusion force and friction force when the
本发明的进一步设置为:所述切割刀架一和切割刀架二的下方设有垂直于喂入辊一和喂入辊二轴线的导向杆,所述切割刀架一和切割刀架二分别通过滑块一和滑块二与导向杆轴向滑动连接,所述喂入辊一和喂入辊二端面上分别设有驱动轴一和驱动轴二,所述驱动杆一和驱动杆二的上端分别与驱动轴一和驱动轴二转动连接,所述切割刀架一和切割刀架二上分别设有驱动轴三和驱动轴四,所述驱动杆一和驱动杆二的下端分别设有与驱动轴三和驱动轴四转动连接的腰型长孔。A further setting of the present invention is: the first and second cutting knife rests are provided with a guide bar perpendicular to the axes of the first feeding roller and the second feeding roller, and the first and second cutting knife rests are respectively
通过采用上述技术方案,驱动杆一和驱动杆二分别喂入辊一和喂入辊二以及切割刀架一和切割刀架二连接后形成两组相对运动的曲柄滑块机构,因此当喂入辊一和喂入辊二相对旋转时分别带动驱动杆一和驱动杆二与其连接的一端做圆周运动,从而使得驱动杆一和驱动杆二另一端连接的切割刀架一和切割刀架二随滑块一和滑块二沿导向杆轴向相向或者反向移动,从而带动固定在切割刀架一和切割刀架二上的切割刀片一和切割刀片二往复相向或者反向移动,从而实现将被压成薄板状的秸秆径向切割成均匀的段状。By adopting the above-mentioned technical scheme, the drive rod one and the drive rod two are respectively connected to the feed roller one and the feed roller two, and the cutting blade frame one and the cutting blade frame two are connected to form two sets of crank-slider mechanisms that move relative to each other, so when feeding When the
本发明的进一步设置为:所述机体两侧位于秸秆切割机构下方的位置分别倾斜设置有导料板,所述导料板沿平行于喂入辊一和喂入辊二的轴线方向设置,所述导料板的上端与机体的侧壁固定连接,所述导料板的下端位于导向杆下方,所述导向杆的两端分别固定在两导料板上,两所述导料板的下端之间设有进料空间。The further configuration of the present invention is: the positions on both sides of the machine body below the straw cutting mechanism are respectively provided with inclined guide plates, and the guide plates are arranged along the axial direction parallel to the
通过采用上述技术方案,导料板的设置,主要可以起到一定的导流作用,使得被秸秆切割机构切碎秸秆能够顺利沿着两导料板的下端之间进料空间落入秸秆粉碎粉碎机构所在的空间。By adopting the above technical scheme, the setting of the material guide plate can mainly play a certain role of diversion, so that the straw cut by the straw cutting mechanism can smoothly fall into the straw crushing and crushing along the feeding space between the lower ends of the two material guide plates. The space in which the institution resides.
本发明的进一步设置为:所述秸秆粉碎粉碎机构包括包括中心轴和锤片,所述中心轴的两端分别与机体相对的两侧壁转动连接,所述中心轴的一端与驱动电机连接,所述中心轴沿轴线方向等间距固定设有多个与中心轴同轴的锤片盘,各锤片盘的圆周上均匀分布固定有若干个所述锤片,所述锤片下方设置还有筛板,所述筛板的底部呈半圆筒形。A further setting of the present invention is: the straw crushing mechanism includes a central shaft and a hammer, the two ends of the central shaft are respectively connected to the opposite side walls of the machine body in rotation, one end of the central shaft is connected to the driving motor, The central shaft is equidistantly fixed along the axial direction with a plurality of hammer discs coaxial with the central shaft, and several hammer discs are evenly distributed and fixed on the circumference of each hammer disc. The sieve plate, the bottom of the sieve plate is semi-cylindrical.
通过采用上述技术方案,经过切割后的秸秆通过两导料板的下端之间进料空间落入秸秆粉碎粉碎机构所在的空间,同时轴心轴在驱动电机的驱动下高速旋转,带动锤片随锤片盘同步高速旋转,锤片转动的过程中不断对进入的秸秆进行反复打击碰撞,同时落在在筛面的秸秆又受到锤片与筛板的强烈磨擦,在反复的打击碰撞和磨擦作用下,物料逐渐被粉碎,粉碎后通过筛孔排出,利用筛孔可以实现粉碎后秸秆颗粒的筛选,从而有效保证了粉碎效果。By adopting the above technical scheme, the cut straw falls into the space where the straw crushing and crushing mechanism is located through the feeding space between the lower ends of the two material guide plates, and at the same time, the shaft is driven by the drive motor to rotate at a high speed, driving the hammer to follow The hammer plate rotates synchronously at high speed. During the hammer rotation process, the incoming straw is continuously struck and collided repeatedly. At the same time, the straw falling on the screen surface is strongly rubbed by the hammer and the sieve plate. Under the process, the material is gradually crushed, and then discharged through the sieve hole. The sieve hole can realize the screening of the crushed straw particles, thus effectively ensuring the crushing effect.
本发明的进一步设置为:所述筛板的两端向上延伸后长相互靠近的一侧折弯后分别铰接在两侧的导料板的下端,所述筛板的上端折弯后分别与两侧的导料板之间分别还分别设有重力锤一和重力锤二,所述重力锤一和重力锤二分别固定在锤杆一和锤杆二的下端,所述锤杆一和锤杆二的上端分别贯穿两侧的导料板并向上延伸至高于切割刀架一和切割刀架二,所述锤杆一和锤杆二的中部分别与两侧的导料板转动连接。A further setting of the present invention is: after the two ends of the sieve plate extend upwards, the sides close to each other are bent and respectively hinged to the lower ends of the material guide plates on both sides, and the upper ends of the sieve plate are respectively bent and connected to the two sides A
通过采用上述技术方案,重力锤一和重力锤二利用自身重力以及切割刀架一和切割刀架二往复相向或者反向运动时碰撞力来实现绕其与导料板转动连接的点转动,从而实现对筛板进行反复锤击,使得筛板不断振动,有利于使得筛板上的秸秆颗粒从筛孔中排出,从而进一步降低了秸秆颗粒在筛板上堆积的概率,有效保证了粉碎后的秸秆颗粒快速排出,大大增加了秸秆粉碎的效率。By adopting the above-mentioned technical scheme, the gravity hammer one and the gravity hammer two utilize their own gravity and the collision force when the cutting blade frame one and the cutting blade frame two reciprocate toward each other or reversely move to realize the rotation around the point where they are rotationally connected with the material guide plate, thereby Realize repeated hammering on the sieve plate to make the sieve plate vibrate continuously, which is beneficial to discharge the straw particles on the sieve plate from the sieve holes, thereby further reducing the probability of straw particles accumulating on the sieve plate and effectively ensuring the crushed Straw particles are quickly discharged, which greatly increases the efficiency of straw crushing.
本发明的进一步设置为:所述中心轴的一端设有带轮一,所述带轮一通过同步带一与喂入辊一或喂入辊二上的带轮二同步连接,所述喂入辊一或喂入辊二的同一端分别设有相互啮合的齿轮一和齿轮二,所述喂入辊一或喂入辊二的另一端通过同步带二与中心轴的另一端连接。A further configuration of the present invention is that: one end of the central shaft is provided with a
通过采用上述技术方案,中心轴在驱动电机的驱动下旋转时通过同步带一带动喂入辊一或喂入辊二同步旋转,喂入辊一或喂入辊二旋转时通过相互啮合的齿轮一和齿轮二使得喂入辊一和喂入辊二相对旋转,从而实现了中心轴与喂入辊一和喂入辊二的同步旋转,保证进料、粉碎同步进行,有效降低了生产成本。By adopting the above technical scheme, when the central shaft rotates under the drive of the drive motor, it drives the first feeding roller or the second feeding roller to rotate synchronously through the synchronous belt one, and the first feeding roller or the second feeding roller rotates through the gear one meshing with each other. And the
本发明的进一步设置为:所述喂入辊一和喂入辊二为弹性橡胶辊,所述喂入辊一和喂入辊二的表面设有凸纹,所述喂入辊一和喂入辊二的截面所在的圆周相切。The further configuration of the present invention is: the first feeding roller and the second feeding roller are elastic rubber rollers, the surfaces of the first feeding roller and the second feeding roller are provided with embossed lines, and the first feeding roller and the second feeding roller The circumference where the section of the roller two is located is tangent.
通过采用上述技术方案,弹性橡胶辊具有较强的弹性,保证喂入辊一和喂入辊二之间即使缝隙很小或者没有缝隙都能对不同粗细的秸秆均能很好的挤压,保证无需调整两辊之间的间隙都能适应不用粗细的秸秆的挤压和输送,设备通用性更好,另外,喂入辊一和喂入辊二的表面设置的凸纹能够较好的增加喂入辊一和喂入辊二与秸秆之间的摩擦力,进一步提报秸秆的挤压力和轴向拉力,从而进一步提高了秸秆的进料效果。By adopting the above technical scheme, the elastic rubber roller has strong elasticity, ensuring that even if there is a small or no gap between the
本发明的进一步设置为:所述粉碎排料机构包括位于机体底部的漏斗状出料斗,所述出料斗的底部设有排料口,所述排料口通过出料管与螺杆输送机的入料口连接。The further setting of the present invention is: the crushing and discharging mechanism includes a funnel-shaped discharge hopper located at the bottom of the machine body, the bottom of the discharge hopper is provided with a discharge port, and the discharge port passes through the discharge pipe and the inlet of the screw conveyor. Feed port connection.
通过采用上述技术方案,粉碎后的秸秆颗粒经由出料斗落入出料管内,并通过出料管进入在螺杆输送机输送到指定位置,整个出料过程和输送中秸秆颗粒始终处于密封环境,可以防止粉碎后的秸秆颗粒在空气中飞扬,有利于降低车间内的粉尘污染,另外,将出料斗设置为漏斗状,可以使粉碎后的秸秆颗粒顺利落入出料管中,有效避免秸秆颗粒在筛板下方堆积而影响粉碎效率的情况。By adopting the above technical scheme, the crushed straw particles fall into the discharge pipe through the discharge hopper, and are transported to the designated position by the screw conveyor through the discharge pipe. The straw particles are always in a sealed environment during the entire discharge process and transportation, which can Preventing the crushed straw particles from flying in the air is beneficial to reduce the dust pollution in the workshop. In addition, the discharge hopper is set in a funnel shape, so that the crushed straw particles can smoothly fall into the discharge pipe, effectively preventing the straw particles from being The accumulation under the sieve plate affects the crushing efficiency.
本发明的有益效果是:The beneficial effects of the present invention are:
1.本发明通过秸秆喂入机构自动将较长的秸秆依次喂入到机体内,秸秆喂入机构利用喂入辊一和喂入辊二相对旋转时的挤压力和摩擦力,对秸秆进行挤压并产生向下的拉力,使得原本蓬松的管状秸秆被轴向压破后形成较薄的板状,大大减小了进入机体内的秸秆的体积,有效解决了因秸秆在进料口堆积而导致进料口堵塞的问题,喂入辊一和喂入辊二相对旋转同时还分别通过驱动杆一和驱动杆二驱动秸秆切割装置中的切割刀架一和切割刀架二往复相对或者相向运动,从而带动切割刀片一和切割刀片二往复相对或者相向运动将被压成薄板状的秸秆径向切割成均匀的段状,通过秸秆喂入机构和秸秆切割装置联动实现了秸秆的初步粉碎,初步粉碎后的秸秆形成长短一致的小段,均匀性好,有效提高秸秆粉碎粉碎机构的粉碎效率和粉碎效果,而且整个过程自动进行,人工劳动强度,粉碎效率高。1. The present invention automatically feeds longer straws into the machine body sequentially through the straw feeding mechanism, and the straw feeding mechanism utilizes the extrusion force and friction force when the
2.本发明先通过秸秆喂入机构和秸秆切割装置将秸秆的初步粉碎,使得初步粉碎后的秸秆长短一致后再进入秸秆粉碎粉碎机构中进行反复打击碰撞进一步粉碎,还能有效防止较长的秸秆在秸秆粉碎粉碎机构中缠绕堆积而造成设备损坏的问题,大大提高了设备的使用寿命。2. The present invention firstly crushes the straw through the straw feeding mechanism and the straw cutting device, so that the length of the primary crushed straw is consistent, and then enters the straw crushing and crushing mechanism for repeated impact and collision for further crushing, and can effectively prevent longer The problem of equipment damage due to entanglement and accumulation of straw in the straw crushing and crushing mechanism greatly improves the service life of the equipment.
3.本发明中的重力锤一和重力锤二利用自身重力以及切割刀架一和切割刀架二往复相向或者反向运动时碰撞力来实现绕其与导料板转动连接的点转动,从而实现对筛板进行反复锤击,使得筛板不断振动,有利于使得筛板上的秸秆颗粒从筛孔中排出,从而进一步降低了秸秆颗粒在筛板上堆积的概率,有效保证了粉碎后的秸秆颗粒快速排出,大大增加了秸秆粉碎的效率。3. Gravity hammer one and gravity hammer two among the present invention utilize self gravity and cutting tool rest one and cutting knife rest two to reciprocate oppositely or the collision force when moving in reverse to realize the rotation around the point that it is rotationally connected with the material guide plate, thereby Realize repeated hammering on the sieve plate to make the sieve plate vibrate continuously, which is beneficial to discharge the straw particles on the sieve plate from the sieve holes, thereby further reducing the probability of straw particles accumulating on the sieve plate and effectively ensuring the crushed Straw particles are quickly discharged, which greatly increases the efficiency of straw crushing.
4.本发明中喂入辊一和喂入辊二均为弹性橡胶辊,弹性橡胶辊具有较强的弹性,保证喂入辊一和喂入辊二之间即使缝隙很小或者没有缝隙都能对不同粗细的秸秆均能很好的挤压,保证无需调整两辊之间的间隙都能适应不用粗细的秸秆的挤压和输送,设备通用性更好,另外,喂入辊一和喂入辊二的表面设置的凸纹能够较好的增加喂入辊一和喂入辊二与秸秆之间的摩擦力,进一步提报秸秆的挤压力和轴向拉力,从而进一步提高了秸秆的进料效果。4. In the present invention, the first feeding roller and the second feeding roller are elastic rubber rollers, and the elastic rubber roller has strong elasticity, which ensures that even if the gap between the first feeding roller and the second feeding roller is small or there is no gap, it can It can squeeze straws of different thicknesses very well, ensuring that it can adapt to the extrusion and transportation of straws of different thicknesses without adjusting the gap between the two rollers, and the equipment has better versatility. In addition, the feeding
5.本发明粉碎后的秸秆颗粒经由出料斗落入出料管内,并通过出料管进入在螺杆输送机输送到指定位置,整个出料过程和输送中秸秆颗粒始终处于密封环境,可以防止粉碎后的秸秆颗粒在空气中飞扬,有利于降低车间内的粉尘污染,另外,将出料斗设置为漏斗状,可以使粉碎后的秸秆颗粒顺利落入出料管中,有效避免秸秆颗粒在筛板下方堆积而影响粉碎效率的情况。5. The crushed straw particles of the present invention fall into the discharge pipe through the discharge hopper, and are transported to the designated position by the screw conveyor through the discharge pipe. The straw particles are always in a sealed environment during the entire discharge process and transportation, which can prevent crushing The finished straw particles fly in the air, which is beneficial to reduce the dust pollution in the workshop. In addition, the discharge hopper is set in a funnel shape, so that the crushed straw particles can smoothly fall into the discharge pipe, effectively preventing the straw particles from being trapped in the sieve plate. The situation that the bottom piles up and affects the crushing efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1是本发明一种秸秆粉碎机的剖面结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of a straw pulverizer of the present invention.
图2是图1中A的局部放大示意图。FIG. 2 is a partially enlarged schematic diagram of A in FIG. 1 .
图3是本发明一种秸秆粉碎机的外部结构示意图。Fig. 3 is a schematic diagram of the external structure of a straw pulverizer of the present invention.
图中,1、机体;2、秸秆喂入机构;201、喂入辊一;202、喂入辊二;3、秸秆粉碎粉碎机构;301、中心轴;302、锤片;303、驱动电机;304、锤片盘;305、筛板;4、粉碎排料机构;401、出料斗;402、排料口;403、出料管;404、螺杆输送机;5、秸秆切割机构;501、切割刀架一;502、切割刀架二;503、切割刀片一;504、切割刀片二;505、导向杆;506、滑块一;507、滑块二;508、驱动轴一;509、驱动轴二;510、驱动轴三;511、驱动轴四;512、腰型长孔;6、驱动杆一;7、驱动杆二;8、导料板;9、重力锤一;11、重力锤二;10、锤杆一;12、锤杆二;13、带轮一;14、同步带一;15、带轮二;16、齿轮一;17、齿轮二;18、同步带二。In the figure, 1. machine body; 2. straw feeding mechanism; 201, feeding
具体实施方式detailed description
下面将结合具体实施例对本发明的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with specific embodiments. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1~图3所示,一种秸秆粉碎机,包括机体1,所述机体1内依次设有秸秆喂入机构2、秸秆粉碎粉碎机构3和粉碎排料机构4,所述秸秆喂入机构2和秸秆粉碎粉碎机构3之间还设有秸秆切割机构5,所述秸秆喂入机构2包括平行设置且相对旋转的喂入辊一201和喂入辊二202,所述喂入辊一201和喂入辊二202均与机体1转动连接,所述秸秆切割机构5包括可往复相对或者相向运动的切割刀架一501和切割刀架二502,所述切割刀架一501和切割刀架二502上分别设有切割刀片一503和切割刀片二504,所述喂入辊一201和喂入辊二202分别通过驱动杆一6和驱动杆二7与切割刀架一501和切割刀架二502连接。As shown in Figures 1 to 3, a straw pulverizer includes a
进一步的,所述切割刀架一501和切割刀架二502的下方设有垂直于喂入辊一201和喂入辊二202轴线的导向杆505,所述切割刀架一501和切割刀架二502分别通过滑块一506和滑块二507与导向杆505轴向滑动连接,所述喂入辊一201和喂入辊二202端面上分别设有驱动轴一508和驱动轴二509,所述驱动杆一6和驱动杆二7的上端分别与驱动轴一508和驱动轴二509转动连接,所述切割刀架一501和切割刀架二502上分别设有驱动轴三510和驱动轴四511,所述驱动杆一6和驱动杆二7的下端分别设有与驱动轴三510和驱动轴四511转动连接的腰型长孔512。Further, the
进一步的,所述机体1两侧位于秸秆切割机构5下方的位置分别倾斜设置有导料板8,所述导料板8沿平行于喂入辊一201和喂入辊二202的轴线方向设置,所述导料板8的上端与机体1的侧壁固定连接,所述导料板8的下端位于导向杆505下方,所述导向杆505的两端分别固定在两导料板8上,两所述导料板8的下端之间设有进料空间。Further, the positions on both sides of the
进一步的,所述秸秆粉碎粉碎机构3包括包括中心轴301和锤片302,所述中心轴301的两端分别与机体1相对的两侧壁转动连接,所述中心轴301的一端与驱动电机303连接,所述中心轴301沿轴线方向等间距固定设有多个与中心轴301同轴的锤片盘304,各锤片盘304的圆周上均匀分布固定有若干个所述锤片302,所述锤片302下方设置还有筛板305,所述筛板305的底部呈半圆筒形。Further, the
进一步的,所述筛板305的两端向上延伸后长相互靠近的一侧折弯后分别铰接在两侧的导料板8的下端,所述筛板305的上端折弯后分别与两侧的导料板8之间分别还分别设有重力锤一9和重力锤二11,所述重力锤一9和重力锤二11分别固定在锤杆一10和锤杆二12的下端,所述锤杆一10和锤杆二12的上端分别贯穿两侧的导料板8并向上延伸至高于切割刀架一501和切割刀架二502,所述锤杆一10和锤杆二12的中部分别与两侧的导料板8转动连接。Further, after the two ends of the
进一步的,所述中心轴301的一端设有带轮一13,所述带轮一13通过同步带一14与喂入辊一201或喂入辊二202上的带轮二15同步连接,所述喂入辊一201或喂入辊二202的同一端分别设有相互啮合的齿轮一16和齿轮二17,所述喂入辊一201或喂入辊二202的另一端通过同步带二18与中心轴301的另一端连接。Further, one end of the
进一步的,所述喂入辊一201和喂入辊二202为弹性橡胶辊,所述喂入辊一201和喂入辊二202的表面设有凸纹,所述喂入辊一201和喂入辊二202的截面所在的圆周相切。Further, the
进一步的,所述粉碎排料机构4包括位于机体1底部的漏斗状出料斗401,所述出料斗401的底部设有排料口402,所述排料口402通过出料管403与螺杆输送机404的入料口连接。Further, the crushing and discharging
本发明的工作原理:首先,依次将秸秆纵向投入秸秆喂入机构2中,秸秆喂入机构2利用喂入辊一201和喂入辊二202相对旋转时的挤压力和摩擦力,对秸秆进行挤压并产生向下的拉力,使得原本蓬松的管状秸秆被轴向压破后形成较薄的板状,然后,利用喂入辊一201和喂入辊二202相对旋转来分别带动驱动杆一6和驱动杆二7与其连接的一端做圆周运动,从而使得驱动杆一6和驱动杆二7另一端连接的切割刀架一501和切割刀架二502随滑块一和滑块二沿导向杆轴向相向或者反向移动,从而带动固定在切割刀架一501和切割刀架二502上的切割刀片一503和切割刀片二504往复相向或者反向移动,从而实现将被压成薄板状的秸秆径向切割成均匀的段状,实现了秸秆的初步粉碎,经初步粉碎后的秸秆沿着两导料板8的下端之间进料空间落入秸秆粉碎粉碎机构3中进行反复打击碰撞实现进一步粉碎,同时,重力锤一9和重力锤二11利用自身重力以及切割刀架一501和切割刀架二502往复相向或者反向运动时碰撞力来实现绕其与导料板8转动连接的点转动,从而实现对筛板305进行反复锤击,使得筛板305不断振动,从而使得筛板305上的秸秆颗粒从筛孔中快速排入下方出料斗401中,出料斗401的秸秆颗粒直接通过出料管403进入在螺杆输送机404输送到指定位置。The working principle of the present invention: firstly, the stalks are vertically dropped into the
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