CN115449955A - 一种抗菌四面弹面料加工工艺 - Google Patents

一种抗菌四面弹面料加工工艺 Download PDF

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CN115449955A
CN115449955A CN202211206411.7A CN202211206411A CN115449955A CN 115449955 A CN115449955 A CN 115449955A CN 202211206411 A CN202211206411 A CN 202211206411A CN 115449955 A CN115449955 A CN 115449955A
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antibacterial
fabric
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陈志�
刘廉
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Jiangxi Fumao New Material Technology Co ltd
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Abstract

一种抗菌四面弹面料加工工艺，利用将经纱与纬纱均采用抗菌包纱与弹力包纱通过加工混纺为一根包纱织造坯布，而后进行预缩、染色、抗菌、烘干、定型处理。本发明制备的抗菌四面弹面料，采用同经同纬，柔软性好；同时经向、纬向复合芯纱中包覆层为甲壳素纤维，并采用植物抗菌剂中浸泡面料，有效增强面料抗菌、抑菌能力，安全性高。

Description

一种抗菌四面弹面料加工工艺
技术领域
本发明涉及面料加工技术领域，尤其涉及一种抗菌四面弹面料加工工艺。
背景技术
被罩是床上用品的一种，睡眠时用于保暖，由于每天使用时间几乎占整天的三分之一，人体分泌的体液、汗液和油脂等代谢物极易粘附在被罩上，使被罩成为尘螨、细菌的温床，进而影响睡眠质量，给人体健康带来不小的危害。现有的抗菌面料具有良好地安全性，它可以高效去除织物上的细菌、真菌和霉菌，保持织物清洁，但多次水洗后的抗菌效果不甚理想，且面料的柔软性不够好。
发明内容
本发明所解决的技术问题在于提供一种抗菌四面弹面料加工工艺，以解决上述背景技术中的问题。
本发明所解决的技术问题采用以下技术方案来实现：
一种抗菌四面弹面料加工工艺，具体步骤如下：
1）织造坯布
①将准备好的包纱通过整经机按规定的长度和宽度平行卷绕在经轴上；
经纱与纬纱均采用抗菌包纱与弹力包纱通过加工混纺为一根包纱；所述抗菌包纱的芯纱为莱卡长丝，包覆层为甲壳素纤维，所述弹力包纱的芯纱为高弹涤纶，包覆层为长绒棉纤维；
②浆纱
分批整经轴后对经轴上的包纱进行水洗处理，水洗处理完毕后烘干，烘干完成后片纱、卷绕织轴上浆；
③织造
对步骤②的浆纱进行并经，而后穿综筘，再将完成穿综筘的纱架至织机上同经同纬织造成坯布；
2）预缩
将步骤1）织造的坯布置于预缩机上进行预缩处理，预缩2次，以保持使用后不缩水；
3）染色
将步骤2）中完成预缩的坯布进行染色，染色后进行水洗，直至无浮色出现，得染色面料；
4）抗菌
将步骤3）中得到的染色面料置于植物抗菌剂中浸泡，水占比为植物抗菌剂的12~15倍，浸泡时间50~60min，浸泡温度60~65℃，得抗菌面料；
5）烘干
将步骤4）获得的抗菌面料烘干；
6）定型
将步骤5）中完成烘干的抗菌面料采用蒸汽定型；
7）检验
对步骤6）中定型完毕的抗菌面料进行抗菌检测，合格后包装，收纳入库。
在本发明中，步骤1）中，所述整经机工艺参数为：车速400~430m/min，张力杆角度120~130度，张力圈上17~20g、中20~21g、下17~20g、前22~23g、中20~21g和后24~25g，中部纱线张力18~22g，边部纱线张力24~26g。
在本发明中，步骤1）中，所述上浆工艺参数为：变性淀粉100~110kg、胶水50~60kg、胶粉25~27kg、蜡片9~10kg、体积1460~1520 L、伸长率13%和上浆率10%。
在本发明中，步骤3）中，所述染色保温时间50~60min。
在本发明中，步骤5）中，所述烘干机工艺参数，烘干温度155~165℃。
在本发明中，所述抗菌面料用于加工成被罩。
有益效果：本发明制备的抗菌四面弹面料，采用同经同纬，柔软性好；同时经向、纬向复合芯纱中包覆层为甲壳素纤维，并采用植物抗菌剂中浸泡面料，有效增强面料抗菌、抑菌能力，安全性高。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施例，进一步阐述本发明。
实施例1
一种抗菌四面弹面料加工工艺，具体步骤如下：
1）织造坯布
①将准备好的包纱通过整经机按规定的长度和宽度平行卷绕在经轴上，整经机工艺参数为：车速400m/min，张力杆角度120度，张力圈上17g、中20g、下17g、前22g、中20g和后24g，中部纱线张力18g，边部纱线张力24g；
经纱与纬纱均采用抗菌包纱与弹力包纱通过加工混纺为一根包纱；所述抗菌包纱的芯纱为莱卡长丝，包覆层为甲壳素纤维，所述弹力包纱的芯纱为高弹涤纶，包覆层为长绒棉纤维；
②浆纱
分批整经轴后对经轴上的包纱进行水洗处理，水洗处理完毕后烘干，烘干完成后片纱、卷绕织轴上浆；上浆工艺参数为：变性淀粉100kg、胶水50kg、胶粉25kg、蜡片9kg、体积1460 L、伸长率13%和上浆率10%；
③织造
对步骤②的浆纱进行并经，而后穿综筘，再将完成穿综筘的纱架至织机上同经同纬织造成坯布；
2）预缩
将步骤1）织造的坯布置于预缩机上进行预缩处理，预缩2次，以保持使用后不缩水；
3）染色
将步骤2）中完成预缩的坯布进行染色，染色后进行水洗，直至无浮色出现，得染色面料，染色根据印染要求确定，染色保温时间50min；
4）抗菌
将步骤3）中得到的染色面料置于植物抗菌剂中浸泡，水占比为植物抗菌剂的12倍，浸泡时间50min，浸泡温度60℃，得抗菌面料；
5）烘干
将步骤4）获得的抗菌面料烘干，烘干温度155℃；
6）定型
将步骤5）中完成烘干的抗菌面料采用蒸汽定型；
7）检验
对步骤6）中定型完毕的抗菌面料进行抗菌检测，合格后包装，收纳入库。
实施例2
一种抗菌四面弹面料加工工艺，具体步骤如下：
1）织造坯布
①将准备好的包纱通过整经机按规定的长度和宽度平行卷绕在经轴上，整经机工艺参数为：车速420m/min，张力杆角度125度，张力圈上18g、中21g、下18g、前23g、中21g和后25g，中部纱线张力20g，边部纱线张力25g；
经纱与纬纱均采用抗菌包纱与弹力包纱通过加工混纺为一根包纱；所述抗菌包纱的芯纱为莱卡长丝，包覆层为甲壳素纤维，所述弹力包纱的芯纱为高弹涤纶，包覆层为长绒棉纤维；
②浆纱
分批整经轴后对经轴上的包纱进行水洗处理，水洗处理完毕后烘干，烘干完成后片纱、卷绕织轴上浆；上浆工艺参数为：变性淀粉110kg、胶水55kg、胶粉27kg、蜡片10kg、体积1500 L、伸长率13%和上浆率10%；
③织造
对步骤②的浆纱进行并经，而后穿综筘，再将完成穿综筘的纱架至织机上同经同纬织造成坯布；
2）预缩
将步骤1）织造的坯布置于预缩机上进行预缩处理，预缩2次，以保持使用后不缩水；
3）染色
将步骤2）中完成预缩的坯布进行染色，染色后进行水洗，直至无浮色出现，得染色面料，染色根据印染要求确定，染色保温时间55min；
4）抗菌
将步骤3）中得到的染色面料置于植物抗菌剂中浸泡，水占比为植物抗菌剂的14倍，浸泡时间55min，浸泡温度65℃，得抗菌面料；
5）烘干
将步骤4）获得的抗菌面料烘干，烘干温度160℃；
6）定型
将步骤5）中完成烘干的抗菌面料采用蒸汽定型；
7）检验
对步骤6）中定型完毕的抗菌面料进行抗菌检测，合格后包装，收纳入库。
实施例3
一种抗菌四面弹面料加工工艺，具体步骤如下：
1）织造坯布
①将准备好的包纱通过整经机按规定的长度和宽度平行卷绕在经轴上，整经机工艺参数为：车速430m/min，张力杆角度130度，张力圈上20g、中21g、下20g、前23g、中21g和后25g，中部纱线张力22g，边部纱线张力26g；
经纱与纬纱均采用抗菌包纱与弹力包纱通过加工混纺为一根包纱；所述抗菌包纱的芯纱为莱卡长丝，包覆层为甲壳素纤维，所述弹力包纱的芯纱为高弹涤纶，包覆层为长绒棉纤维；
②浆纱
分批整经轴后对经轴上的包纱进行水洗处理，水洗处理完毕后烘干，烘干完成后片纱、卷绕织轴上浆；上浆工艺参数为：变性淀粉110kg、胶水60kg、胶粉27kg、蜡片10kg、体积1520 L、伸长率13%和上浆率10%；
③织造
对步骤②的浆纱进行并经，而后穿综筘，再将完成穿综筘的纱架至织机上同经同纬织造成坯布；
2）预缩
将步骤1）织造的坯布置于预缩机上进行预缩处理，预缩2次，以保持使用后不缩水；
3）染色
将步骤2）中完成预缩的坯布进行染色，染色后进行水洗，直至无浮色出现，得染色面料，染色根据印染要求确定，染色保温时间55min；
4）抗菌
将步骤3）中得到的染色面料置于植物抗菌剂中浸泡，水占比为植物抗菌剂的14倍，浸泡时间55min，浸泡温度65℃，得抗菌面料；
5）烘干
将步骤4）获得的抗菌面料烘干，烘干温度165℃；
6）定型
将步骤5）中完成烘干的抗菌面料采用蒸汽定型；
7）检验
对步骤6）中定型完毕的抗菌面料进行抗菌检测，合格后包装，收纳入库。
在上述实施例1~实施例3中，植物抗菌剂的制备方法如下：
取规定份数的香茅、薰衣草、天竺葵、柠檬、茶树、冬青及鼠尾草，洗净、烘干，而后置入粉碎机中粉碎至30～45目的粉末，用水煎煮两次，每次煎煮1h，每次用水量为粉末重量的12～15倍，煎煮结束后静置24h，过滤得滤液；而后将滤液减压（压力为-0.08～-0.10MPa）浓缩，直至相对密度为1.015后，静置24h，取上清液，而后将上清液加入由月桂基硫酸铵、月桂基聚氧乙烯醚硫酸铵、丙二醇、二氯苄醇及水杨酸组成的溶液中，加热、搅拌至完全溶解后冷却，得植物抗菌剂；按重量计份：香茅2～4份、薰衣草1～2份、天竺葵2～4份、柠檬1～2份、茶树1～1.5份、冬青1～3份及鼠尾草1～2份。

Claims (8)

1. 一种抗菌四面弹面料加工工艺，其特征在于，具体步骤如下：
1）织造坯布
①将准备好的包纱通过整经机按规定的长度和宽度平行卷绕在经轴上；
经纱与纬纱均采用抗菌包纱与弹力包纱通过加工混纺为一根包纱；所述抗菌包纱的芯纱为莱卡长丝，包覆层为甲壳素纤维，所述弹力包纱的芯纱为高弹涤纶，包覆层为长绒棉纤维；
②浆纱
分批整经轴后对经轴上的包纱进行水洗处理，水洗处理完毕后烘干，烘干完成后片纱、卷绕织轴上浆；
③织造
对步骤②的浆纱进行并经，而后穿综筘，再将完成穿综筘的纱架至织机上同经同纬织造成坯布；
2）预缩
将步骤1）织造的坯布置于预缩机上进行预缩处理，预缩2次，以保持使用后不缩水；
3）染色
将步骤2）中完成预缩的坯布进行染色，染色后进行水洗，直至无浮色出现，得染色面料；
4）抗菌
将步骤3）中得到的染色面料置于植物抗菌剂中浸泡，水占比为植物抗菌剂的12~15倍，浸泡时间50~60min，浸泡温度60~65℃，得抗菌面料；
5）烘干
将步骤4）获得的抗菌面料烘干；
6）定型
将步骤5）中完成烘干的抗菌面料采用蒸汽定型；
7）检验
对步骤6）中定型完毕的抗菌面料进行抗菌检测，合格后包装，收纳入库。
2.根据权利要求1所述的一种抗菌四面弹面料加工工艺，其特征在于，步骤1）中，所述整经机工艺参数为：车速400~430m/min，张力杆角度120~130度，张力圈上17~20g、中20~21g、下17~20g、前22~23g、中20~21g和后24~25g，中部纱线张力18~22g，边部纱线张力24~26g。
3. 根据权利要求1所述的一种抗菌四面弹面料加工工艺，其特征在于，步骤1）中，所述上浆工艺参数为：变性淀粉100~110kg、胶水50~60kg、胶粉25~27kg、蜡片9~10kg、体积1460~1520 L、伸长率13%和上浆率10%。
4.根据权利要求1所述的一种抗菌四面弹面料加工工艺，其特征在于，步骤3）中，所述染色保温时间50~60min。
5.根据权利要求1述的一种抗菌四面弹面料加工工艺，其特征在于，步骤4）中，植物抗菌剂的制备方法如下：
取规定份数的香茅、薰衣草、天竺葵、柠檬、茶树、冬青及鼠尾草，洗净、烘干，而后置入粉碎机中粉碎至30～45目的粉末，用水煎煮两次，每次煎煮1h，每次用水量为粉末重量的12～15倍，煎煮结束后静置24h，过滤得滤液；而后将滤液减压浓缩，直至相对密度为1.015后，静置24h，取上清液，而后将上清液加入由月桂基硫酸铵、月桂基聚氧乙烯醚硫酸铵、丙二醇、二氯苄醇及水杨酸组成的溶液中，加热、搅拌至完全溶解后冷却即得。
6.根据权利要求5述的一种抗菌四面弹面料加工工艺，其特征在于，按重量计份：香茅2～4份、薰衣草1～2份、天竺葵2～4份、柠檬1～2份、茶树1～1.5份、冬青1～3份及鼠尾草1～2份。
7. 根据权利要求1述的一种抗菌四面弹面料加工工艺，其特征在于，步骤5）中，所述烘干机工艺参数：烘干温度155~ 165℃。
8.根据权利要求1述的一种抗菌四面弹面料加工工艺，其特征在于，所述抗菌面料用于加工成被罩。
CN202211206411.7A 2022-09-30 2022-09-30 一种抗菌四面弹面料加工工艺 Pending CN115449955A (zh)

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