CN115401470A - Intelligent accurate high-speed grinding former - Google Patents

Abstract

The invention discloses an intelligent accurate high-speed grinding and forming device, which comprises: the device comprises a touch screen, a screen disc, a coarse grinding mechanism, a fine grinding mechanism, a punching mechanism and a finished product detection mechanism; the material via after sieve dish is arranged, is sieved transportation extremely rough grinding mechanism makes the semi-manufactured goods, and the semi-manufactured goods is through after the accurate grinding mechanism processing send to the mechanism of punching punches, then send to finished product detection mechanism inspects, shipment, the touch-sensitive screen is used for controlling, monitoring the operation condition of equipment. The automatic integrated into one piece of single product can be realized to this equipment to according to different product specification and drawings, carry out automatic grinding, greatly reduced cost of labor, whole grinding process need not artifical the participation simultaneously, thereby makes the productivity improve greatly, can realize 2.8 s/production efficiency, and the qualification rate reaches more than 99.9%, and this equipment productivity and operating time of recording equipment can also automize simultaneously, autonomically sets for and investigate historical data.

Description

Intelligent accurate high-speed grinding former

Technical Field

The invention relates to the technical field of automatic production equipment for animal artificial insemination, in particular to intelligent accurate high-speed grinding and forming equipment.

Background

Along with the increasing scale of pig farms in China and the increasing concentration of industrialization, artificial insemination of sows is one of necessary means for improving the breeding efficiency at present, an artificial insemination device comprises an insemination tube, an insemination tube head and an insemination bottle, the productivity of the head part of the insemination tube in the market at present is very low, a large amount of manpower is required to be consumed for manual grinding to ensure the surface smoothness of the head part, and therefore the scratching infection of vulvas and vaginas of sows is avoided. Therefore, there is a need to provide an intelligent precise high-speed grinding and forming device to at least partially solve the problems in the prior art.

Disclosure of Invention

In this summary, concepts in a simplified form are introduced that are further described in the detailed description. This summary of the invention is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.

In order to at least partially solve the above problems, the present invention provides an intelligent precise high-speed grinding and forming apparatus, comprising: the device comprises a touch screen, a screen disc, a coarse grinding mechanism, a fine grinding mechanism, a punching mechanism and a finished product detection mechanism; the material via after sieve tray is arranged, is sieved transportation extremely rough grinding mechanism makes the semi-manufactured goods, and the semi-manufactured goods warp send to after the accurate grinding mechanism processing to the mechanism of punching punches, then send to finished product detection mechanism inspects, shipment, the touch-sensitive screen is used for controlling, monitoring the operation conditions of equipment.

Preferably, still include the box, the box is supported, is fixed by the box roof beam, the touch-sensitive screen pass through the cantilever with the box is connected, the touch-sensitive screen is located the box is outside, the sieve dish punch the mechanism the coarse grinding mechanism fine grinding mechanism with finished product detection mechanism all is located in the box, the bottom half is provided with the blanking box, the blanking box pass through the unloading shielding plate with the bottom of box is connected, swing joint has the containing box in the blanking box, finished product detection mechanism's discharge end runs through the unloading shielding plate, and extend to in the blanking box.

Preferably, the device further comprises a conveying mechanism, the sieve tray is connected with the conveying mechanism, the materials are arranged and sieved by the sieve tray and then conveyed to the conveying mechanism, the conveying mechanism conveys the materials to the coarse grinding mechanism and the fine grinding mechanism in sequence for processing, and finally conveys the materials to the punching mechanism to take out the materials, and the conveying mechanism comprises a large turntable mechanism, a plurality of small turntable mechanisms and a large and small rotating mechanism motor; the small turntable mechanisms are arranged on the large turntable mechanism in a circular and uniform manner, the small turntable mechanisms are provided with head fixing mechanisms, the small turntable mechanisms are connected through belts, and the belts and the large turntable mechanisms are connected with the large and small rotating mechanism motors.

Preferably, the rough grinding mechanism comprises a rough grinding motor, a rough grinding wheel, a rough wheel frame and a rough wheel transmission frame; the rough wheel frame is arranged in the box body, a rough wheel adjusting track is arranged on the top surface of the rough wheel frame, the rough wheel transmission frame is connected with the rough wheel frame through the rough wheel adjusting track, the rough grinding motor and the rough grinding wheel are arranged on the rough wheel transmission frame, and the rough grinding motor is connected with the rough grinding wheel through the rough wheel transmission frame.

Preferably, the fine grinding mechanism comprises a fine grinding motor, a fine grinding wheel, a fine wheel frame and a fine wheel transmission frame; the fine wheel frame sets up in the box, the top surface of fine wheel frame is provided with the fine wheel regulation track, the fine wheel transmission frame passes through the fine wheel regulation track with the fine wheel frame is connected, the fine grinding motor with the fine grinding wheel all sets up on the fine wheel transmission frame, the fine grinding motor pass through the fine wheel connecting axle with the fine grinding wheel is connected.

Preferably, the punching mechanism comprises a head taking-out clamp, a taking-out rotating mechanism and a punching motor, the head taking-out clamp is used for clamping a processed head part, the taking-out rotating mechanism is used for controlling the head taking-out clamp to clamp the head part and transfer the head part to the punching motor for punching, and a punched finished product is placed to the finished product detecting mechanism by the head taking-out clamp.

Preferably, the device also comprises a feeding device and a dust suction device;

the feeding device comprises a raw material storage box and a lifting device, the lifting device is used for conveying the raw materials in the raw material storage box into the sieve tray, and a feeding adding port is formed in the top of the raw material storage box;

dust extraction includes the dust bag, goes up the dust absorption mouth, down dust absorption mouth and negative pressure motor, the dust bag pass through the dust absorption pipeline with negative pressure motor connects, the top of box is passed through go up the dust absorption mouth with negative pressure motor intercommunication, the mechanism of punching through down the dust absorption mouth with negative pressure motor intercommunication.

Preferably, a discharge pipe group is arranged on the sieve tray and comprises a pipe body, a feeding one-way end cover, a discharging one-way side cover, a limiting barrier net, an air suction device and an air injection device; the pipe body is arranged on the sieve tray, the feeding one-way end cover is arranged at one end of the pipe body, the feeding one-way end cover is opened towards the inside of the pipe body, the feeding one-way end cover is positioned inside the sieve tray, the air suction device is arranged at the other end of the pipe body and positioned inside the pipe body, the discharging one-way side cover is arranged on the side wall of the pipe body and positioned between the air suction device and the feeding one-way end cover, the discharging one-way side cover is opened towards the outside of the pipe body, the air injection device is arranged on the side wall of the pipe body and opposite to the discharging one-way side cover in position, the limiting barrier net is arranged on the inner wall of the pipe body, and the limiting barrier net is positioned on one side, close to the air suction device, of the discharging one-way side cover.

Preferably, the finished product detection mechanism comprises a conveying line, a detection device and a receiving mechanism; the starting end of the conveying line is positioned below the punching mechanism, the conveying line penetrates through the blanking shielding plate and extends into the blanking box, the detection device is arranged on the conveying line, the tail end of the conveying line is connected with the containing mechanism, and the containing mechanism is positioned above the containing box;

the conveying line comprises an enclosing baffle, a driving motor and a conveying belt, wherein the enclosing baffle is wrapped on the outer side of the conveying belt, a blanking opening is formed in the top surface of the enclosing baffle, the driving motor and the detection device are arranged on the enclosing baffle, the conveying belt is composed of a plurality of adaptive rollers, the two ends of the adaptive rollers are connected with the enclosing baffle shaft, the two ends of the adaptive rollers are connected with the driving motor through the conveying belt, each roller comprises three roller rings and a plurality of U-shaped fixing clamps, two adjacent roller rings are connected through the U-shaped fixing clamps, the openings for fixing the U-shaped clamps are arranged outwards, and the U-shaped ends of the U-shaped fixing clamps protrude outwards.

Preferably, the receiving mechanism comprises a mounting frame, a forward rotation conveying wheel, a reverse rotation conveying wheel, an extension baffle, an upper arc plate, a lower arc plate and two motors; the forward rotation conveying wheel, the reverse rotation conveying wheel, the extension baffle, the upper arc plate, the lower arc plate and the motor are all arranged on the mounting frame, the forward rotation conveying wheel and the reverse rotation conveying wheel are respectively connected with the two motors, and a plurality of clamping grooves are formed in the surfaces of the forward rotation conveying wheel and the reverse rotation conveying wheel;

one end of the extension baffle is connected with the tail end of the conveying line, and the other end of the extension baffle is connected with the forward rotation conveying wheel;

the upper baffle is positioned above the extension baffle, the tail end of the upper baffle is connected with the starting end of the upper arc plate, and the tail end of the upper arc plate extends to a quarter of the forward rotation conveying wheel and is close to one side of the reverse rotation conveying wheel;

the starting end of the lower arc plate is arranged at one quarter of the reverse rotation conveying wheel and close to one side of the forward rotation conveying wheel, the tail end of the lower arc plate extends to the bottom of the reverse rotation conveying wheel, and the lowest height is reserved between the upper baffle and the extension baffle, between the upper arc plate and the clamping groove of the forward rotation conveying wheel, and between the lower arc plate and the clamping groove of the reverse rotation conveying wheel.

Compared with the prior art, the invention at least comprises the following beneficial effects:

the material is put into at first in the sieve tray, the sieve tray can be ordered according to certain law, the screening, the integration, then arrange the material that integrates and can transport to the corase grind mechanism and polish the processing, the preliminary shaping of grinding of material is the head part semi-manufactured goods, then the head part semi-manufactured goods can be transported to the correct grinding mechanism and carry out the deep grinding, get rid of the product burr, perfect product appearance, correct grinding mechanism can be according to the specification of different products simultaneously, size, the shape is stereotyped to head part semi-manufactured goods, repair the type, can be sent to the mechanism of punching after head part correct grinding finishes and punch the preparation to the finished product, the finished product after punching can be transported through finished product detection mechanism, inspection and shipment, finished product detection mechanism can automatic identification, detect whether the finished product is qualified, and record production data. A fault alarm function is designed at each executing mechanism, operators can be reminded and fault positions can be reported through the touch screen, and historical data can be conveniently and efficiently searched through the touch screen. Through actual equipment test, the production time of a single finished product of the equipment is about 2.8 s/piece, about 5-8 defective products in 10000 finished product detections, and the yield is up to more than 99.9%. And after the materials are injected once, no manual work is needed within 4 hours. Through the design of above-mentioned structure, this equipment can realize the automatic integrated into one piece of single product to according to different product specifications and drawings, carry out automatic grinding, greatly reduced cost of labor, whole grinding process need not artifical the participation simultaneously, thereby make the productivity improve greatly, can realize 2.8 s/production efficiency, and the qualification rate reaches more than 99.9%, and this equipment can also automize recording equipment productivity and operating duration simultaneously, autonomically set for and investigate historical data.

Other advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic structural diagram of an intelligent precise high-speed grinding and forming device according to the present invention;

FIG. 2 is a schematic structural diagram of an intelligent precise high-speed grinding and forming device according to the present invention;

FIG. 3 is a schematic structural diagram of a transportation mechanism in the intelligent precise high-speed grinding and forming device according to the present invention;

FIG. 4 is a schematic structural diagram of a fine grinding mechanism in the intelligent precise high-speed grinding and forming device according to the invention;

FIG. 5 is a schematic structural view of a rough grinding mechanism in the intelligent precision high-speed grinding and forming apparatus according to the present invention;

FIG. 6 is a schematic structural diagram of a punching mechanism in the intelligent precise high-speed grinding and forming device according to the present invention;

FIG. 7 is a schematic view of the overall structure of the intelligent precision high-speed grinding and forming device according to the present invention;

FIG. 8 is a schematic structural view of a feeding device in the intelligent precise high-speed grinding and forming device according to the invention;

FIG. 9 is a schematic structural view of a dust collector in the intelligent precise high-speed grinding and forming device according to the present invention;

FIG. 10 is a schematic structural diagram of a discharge tube set in the intelligent precision high-speed grinding and forming apparatus according to the present invention;

FIG. 11 is a schematic view of the material conveying in the intelligent precision high-speed grinding and forming device according to the invention;

FIG. 12 is a cross-sectional view of FIG. 11;

FIG. 13 is a schematic view of the intelligent precise high-speed grinding and forming equipment of the present invention, which is adapted to the roller for conveying the finished product;

FIG. 14 is a schematic structural diagram of an adaptive roller in the intelligent precise high-speed grinding and forming device according to the invention;

FIG. 15 is a comparison diagram of the positions of the standard size and non-standard size head parts on the adaptive roller in the intelligent precise high-speed grinding and forming equipment according to the invention;

FIG. 16 is a schematic structural diagram of a product detection mechanism in the intelligent precise high-speed grinding and forming apparatus according to the present invention;

fig. 17 is a schematic structural view of a receiving mechanism in the intelligent precise high-speed grinding and forming device according to the invention;

fig. 18 is a schematic view of the receiving mechanism in the intelligent precise high-speed grinding and forming apparatus according to the present invention receiving the head part;

in the figure: 1 touch screen, 2 screen tray, 3 rough grinding mechanism, 31 rough grinding motor, 32 rough grinding wheel, 33 rough grinding wheel frame, 34 rough grinding wheel transmission frame, 35 rough grinding wheel adjustment track, 4 fine grinding mechanism, 41 fine grinding motor, 42 fine grinding wheel, 43 fine grinding wheel frame, 44 fine wheel transmission frame, 45 fine wheel adjustment track, 46 fine wheel connecting shaft, 5 punching mechanism, 51 head taking-out clamp, 52 taking-out rotating mechanism, 53 punching motor, 6 finished product detection mechanism, 61 conveying line, 62 detection device, 63 receiving mechanism, 631 mounting frame, 632 forward rotation transmission wheel, 633 reverse rotation transmission wheel, 634 extension baffle, 635 upper baffle, upper arc plate, 636 lower arc plate, 638 motor, 7 blanking baffle plate, 8 transportation mechanism, 81 large rotating disc mechanism, 82 small rotating disc mechanism, 821 head fixing mechanism, 83 large and small rotating mechanism motor, 9 feeding device, 91 raw material storage box, 92 lifting device, 93 feeding adding port, 10 dust suction device, 101 dust bag, 102 upper dust suction port, 103 lower dust suction pipe group, 104 negative pressure motor, 11 discharge motor, 111 pipe body, 111 feeding device, 21 side cover fixing device, 122 end cover fixing device, and U-shaped dust blocking ring adaptive device.

Detailed Description

The present invention is further described in detail below with reference to the drawings and examples so that those skilled in the art can practice the invention with reference to the description.

It will be understood that terms such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.

As shown in fig. 1 to 18, the present invention provides an intelligent precise high-speed grinding and forming apparatus, comprising: the device comprises a touch screen 1, a screen disc 2, a coarse grinding mechanism 3, a fine grinding mechanism 4, a punching mechanism 5 and a finished product detection mechanism 6; the material via sieve dish 2 is arranged, is transported to after the screening roughly grind mechanism 3 and makes semi-manufactured goods, semi-manufactured goods through after the accurate grinding mechanism 4 processes send to punch 5 of mechanism and punch, then send to finished product detection mechanism 6 inspects, shipment, touch-sensitive screen 1 is used for controlling, monitoring the operation conditions of equipment.

The working principle of the technical scheme is as follows: firstly, put into the material in sieve dish 2, sieve dish 2 can be according to certain law sequencing, the screening, the integration, then arrange the material that integrates and can transport to corase grind mechanism 3 and polish the processing, the material is the head part semifinished product of preliminary grinding shaping, then the head part semifinished product can be transported to accurate grinding mechanism 4 and carry out the deep grinding, get rid of the product burr, perfect product appearance, accurate grinding mechanism 4 can be according to the specification of different products, size, shape, stereotype, repair the type to head part semifinished product, can be sent to mechanism 5 after the head part finish grinding and punch the preparation and be the finished product, the finished product after punching can be transported through finished product detection mechanism 6, inspection and shipment, finished product detection mechanism 6 can automatic identification, detect whether the finished product is qualified, and record production data. A fault alarm function is designed at each executing mechanism, operators can be reminded and fault positions can be reported through the touch screen 1, and historical data can be conveniently and efficiently searched through the touch screen 1. Through actual equipment tests, the production time of a single finished product of the equipment is about 2.8 s/piece, about 5-8 defective products are detected in 10000 finished products, and the yield is up to more than 99.9%. And after the materials are injected once, no manual participation is needed within 4 hours. Through the design of above-mentioned structure, this equipment can realize the automatic integrated into one piece of single product to according to different product specifications and drawings, carry out automatic grinding, greatly reduced cost of labor, whole grinding process need not artifical the participation simultaneously, thereby make the productivity improve greatly, can realize 2.8 s/production efficiency, and the qualification rate reaches more than 99.9%, and this equipment can also automize recording equipment productivity and operating duration simultaneously, autonomically set for and investigate historical data.

In one embodiment, still include the box, the box is supported, is fixed by the box roof beam, touch-sensitive screen 1 pass through the cantilever with the box is connected, touch-sensitive screen 1 is located the box is outside, sieve dish 2 the mechanism 5 of punching the hole the coarse grinding mechanism 3 the fine grinding mechanism 4 with finished product detection mechanism 6 all is located the box, the bottom half is provided with blanking box, blanking box pass through blanking shielding plate 7 with the bottom of box is connected, swing joint has the containing box in the blanking box, finished product detection mechanism 6's discharge end runs through blanking shielding plate 7, and extend to in the blanking box.

The material conveying device comprises a conveying mechanism 8, the sieve tray 2 is connected with the conveying mechanism 8, the materials are arranged and sieved by the sieve tray 2 and then conveyed to the conveying mechanism 8, the conveying mechanism 8 conveys the materials to the coarse grinding mechanism 3 and the fine grinding mechanism 4 in sequence for processing, and finally conveys the materials to the punching mechanism 5 to take out the materials, and the conveying mechanism 8 comprises a large rotary table mechanism 81, a plurality of small rotary table mechanisms 82 and a large and small rotary mechanism motor 83; the small turntable mechanisms 82 are uniformly arranged on the large turntable mechanism 81 in a circular shape, the small turntable mechanisms 82 are provided with head fixing mechanisms 821, the small turntable mechanisms 82 are connected through belts, and the belts and the large turntable mechanism 81 are connected with the large and small rotating mechanism motor 83.

The rough grinding mechanism 3 comprises a rough grinding motor 31, a rough grinding wheel 32, a rough wheel carrier 33 and a rough wheel transmission carrier 34; the rough wheel frame 33 is arranged in the box body, a rough wheel adjusting track 35 is arranged on the top surface of the rough wheel frame 33, the rough wheel transmission frame 34 is connected with the rough wheel frame 33 through the rough wheel adjusting track 35, the rough grinding motor 31 and the rough grinding wheel 32 are both arranged on the rough wheel transmission frame 34, and the rough grinding motor 31 is connected with the rough grinding wheel 32 through the rough wheel transmission frame 34.

The fine grinding mechanism 4 comprises a fine grinding motor 41, a fine grinding wheel 42, a fine wheel frame 43 and a fine wheel transmission frame 44; the fine wheel frame 43 sets up in the box, the top surface of fine wheel frame 43 is provided with fine wheel regulation track 45, fine wheel transmission frame 44 passes through fine wheel regulation track 45 with fine wheel frame 43 is connected, fine grinding motor 41 with fine grinding wheel 42 all sets up on the fine wheel transmission frame 44, fine grinding motor 41 pass through fine wheel connecting axle 46 with fine grinding wheel 42 is connected.

The punching mechanism 5 comprises a head taking-out clamp 51, a taking-out rotating mechanism 52 and a punching motor 53, the head taking-out clamp 51 is used for clamping processed head parts, the taking-out rotating mechanism 52 is used for controlling the head taking-out clamp 51 to clamp the head parts and transfer the head parts to the punching motor 53 for punching, and finished products after punching are taken out by the head taking-out clamp 51 and are placed to the finished product detection mechanism 6.

The device also comprises a feeding device 9 and a dust suction device 10; the feeding device 9 comprises a raw material storage tank 91 and a lifting device 92, the lifting device 92 is used for conveying the raw materials in the raw material storage tank 91 into the sieve tray 2, and a feeding adding port 93 is formed in the top of the raw material storage tank 91; dust extraction 10 includes dust bag 101, goes up dust absorption mouth 102, lower dust absorption mouth 103 and negative pressure motor 104, dust bag 101 through the dust absorption pipeline with negative pressure motor 104 is connected, the top of box is passed through go up dust absorption mouth 102 with negative pressure motor 104 intercommunication, punch mechanism 5 through lower dust absorption mouth 103 with negative pressure motor 104 intercommunication.

The working principle of the technical scheme is as follows: in the process of automatic production, the feeding device 9 can supply materials for the grinding and forming equipment, an operator can add materials into the raw material storage box 91 from the feeding adding port 93, the maximum capacity can be 20000, the materials are added once in about 4 hours, then the lifting device 92 can convey the materials in the raw material storage box 91 into the sieve tray 2, so as to realize the automatic supply of the materials, the sieve tray 2 can be selected from a vibration screening tray, the materials can be screened, sorted and integrated, then the materials can be conveyed to the conveying mechanism 8 one by one, the single material is pushed into the head fixing mechanism 821 on the small turntable mechanism 82 to be fixed by the driving force of an air gun, the small turntable mechanism 82 and the large turntable mechanism 81 can rotate under the driving of the large and small rotating mechanism motor 83, because the small turntable mechanism 82 is arranged on the large turntable mechanism 81, the small turntable mechanism 82 can rotate the materials, the rough grinding wheel 32 and the material rotate relatively at the same time when rough machining is carried out, so that the grinding speed and the uniformity of the material are increased, the material can continuously move in the grinding process, a plurality of small turntable mechanisms 82 can be arranged on a large turntable mechanism 81 to realize the continuity of machining, the production efficiency is improved, the rough grinding wheel 32 rotates at a high speed under the drive of a rough grinding motor 31 to preliminarily grind and shape the material which moves relatively, but the surface finish degree, the shape and the size of the ground head semi-finished product have errors, so that the fine grinding mechanism 4 is required to carry out fine grinding, the large turntable mechanism 81 drives the material to continue to rotate after rough machining of the rough grinding mechanism 3 until the head semi-finished product moves to the fine grinding mechanism 4, the fine grinding wheel 42 is driven by the fine grinding motor 41 to rotate, meanwhile, the head semi-finished product can continue to rotate and revolve under the drive of the large turntable mechanism 81 and the small turntable mechanism 82, the fine grinding wheel 42 and the head semi-finished product can simultaneously and relatively rotate, so that the grinding rate and the grinding uniformity of the head semi-finished product are increased, the head semi-finished product continuously moves in the grinding process, the production continuity is further ensured, the principle is the same as that of rough machining in the coarse grinding mechanism 3, the relative position of the fine grinding wheel 42 can be adjusted through the fine wheel adjusting track 45, and the shape, the size and the like of fine machining are adjusted. After the material is ground twice by rough machining and finish machining, the material can be punched by the punching mechanism 5, because the transportation mechanism 8 continuously rotates, the head taking-out clamp 51 is required to be taken out quickly in a short time, therefore, the head taking-out clamp 51 can adopt a pneumatic clamping and moving mode, the taken-out semi-finished product horizontally rotates for 180 degrees under the driving of the taking-out rotating mechanism 52, the semi-finished product is punched by the punching motor 53 to obtain a finished product head part, in order to prevent burrs and dust from remaining on the inner wall of the hole after drilling, a drill bit arranged on the punching motor 53 can be precisely polished and refined in advance or a sectional drill bit which is polished before drilling and after drilling is taken out, so as to ensure that the inner wall of the hole is fine and smooth, the punched finished product can be put into the finished product detection mechanism 6 for detection and is transported to a material receiving box in the material receiving box through the blanking shielding plate 7, and the empty material receiving box can be taken out of the material receiving box after the material is fully received. At rough machining, the finish machining, in the three processes of punching, can produce a large amount of dusts, consequently, need arrange this grinding former in the box and carry out the dust absorption operation through external dust extraction 10, extend to the box outside through the cantilever with touch-sensitive screen 1 for convenient operation, lower dust absorption mouth 103 is responsible for absorbing great piece and the dust of punching mechanism 5 department drilling, it sets up at the box top to go up dust absorption mouth 102, be responsible for the inside grinding of suction box and remaining dust, under negative pressure motor 104's drive, the suction in this grinding device can be followed to the dust, and leave in dust bag 101 through pipeline, thereby effectively prevent dust pollution, protection workshop health and personnel safety. Meanwhile, in order to effectively increase the convenience of the equipment, movable locking wheel mechanisms are respectively designed at the bottoms of the feeding device 9, the dust suction device 10 and the grinding and forming equipment, so that the equipment can be easily moved and fixed, and the equipment layout in the space can be easily changed. Multiple groups of grinding equipment can be arranged in the box body at the same time, and two sets of high-speed grinding equipment are arranged in the box body in the embodiment shown in figures 1-7, so that the utilization rate of the feeding device 9 and the dust suction device 10 can be maximized, and the processing efficiency is further improved.

An infrared counting instrument is arranged in the finished product detection mechanism 6, and when each finished product passes through the infrared counting instrument, the finished product can be automatically identified, and the production data can be integrally recorded. Meanwhile, an empty material detection device is designed in the feeding device 9, so that the shortage of raw materials of personnel can be effectively reminded, and the working hour waste and the invalid operation of equipment are avoided. At each actuator, a fault warning function is designed to alert the operator of the equipment fault and to inform the location of the fault.

Through actual equipment test, the production of a single finished product takes about 2.8 s/piece, 10000 finished products have about 5-8 defective products in detection, and the yield is up to more than 99.9%. And after the materials are injected once, no manual participation is needed within 4 hours.

In one embodiment, a discharge pipe group 11 is arranged on the sieve tray 2, and the discharge pipe group 11 comprises a pipe body 111, a feeding one-way end cover 112, a discharging one-way side cover 113, a limiting barrier net 114, a suction device 115 and an air injection device 116; the pipe body 111 is arranged on the sieve tray 2, the feeding one-way end cover 112 is arranged at one end of the pipe body 111, the feeding one-way end cover 112 is opened towards the inside of the pipe body 111, the feeding one-way end cover 112 is positioned inside the sieve tray 2, the air suction device 115 is arranged at the other end of the pipe body 111 and positioned inside the pipe body 111, the discharging one-way side cover 113 is arranged on the side wall of the pipe body 111 and positioned between the air suction device 115 and the feeding one-way end cover 112, the discharging one-way side cover 113 is opened towards the outside of the pipe body 111, the air injection device 116 is arranged on the side wall of the pipe body 111 and opposite to the discharging one-way side cover 113, the limiting barrier net 114 is arranged on the inner wall of the pipe body 111, and the limiting barrier net 114 is positioned on one side of the discharging one-way side cover 113 close to the air suction device 115.

The working principle and the beneficial effects of the technical scheme are as follows: the screen tray 2 can arrange materials at the edge one by one, then the materials can push open the feeding one-way end cover 112 to enter the tube body 111 of the discharge tube group 11, the amount of the materials entering the tube body 111 depends on the length of the tube body 111, because the materials need to be blown by the air gun to move fast to the head fixing mechanism 821 for connection, the air gun needs to be positioned at the tail end of the materials to blow the materials and needs to finish one by one, so the materials need to enter the launching mechanism of the air gun one by one, after the materials enter the tube body 111, the air suction device 115 is opened and forms negative pressure in the tube body 111, if more materials exist in the tube body 111, the negative pressure can suck the feeding one-way end cover 112 to open into the tube body 111, the materials can be pushed to move into the tube body 111 while being opened inwards, until the end of the innermost material abuts against the limiting net 114, when the materials in the tube body 111 are fewer, the negative pressure can suck the feeding one-way end cover 112 to open the feeding one-way end cover 111, the materials can continuously enter the tube body 111, the material can be pushed to abut against the limiting net 114, when the air suction device 116 is closed, the material discharging device, the feeding one-way end cover 116 can not be opened, the material can be completely closed, the material can be closed, when the material discharging device can be closed, the material can be completely closed, the material discharging device can be closed, the material can be closed, spout the material to the emission mechanism in from the opening part of the one-way side cap 113 of installation ejection of compact, realize the replenishment of emission mechanism material, spacing block 114 is located the coverage of the one-way side cap 113 of ejection of compact, in order to guarantee that the material can not blocked by the lateral wall of body 111, can realize the transportation and the transportation of the material of arranging through discharging the nest of tubes 11, thereby make single material can spray to being connected with head fixed establishment 821 from solitary emission mechanism, thereby guaranteed the continuity of material supply under the condition that transport mechanism 8 does not stop.

In one embodiment, the finished product inspection mechanism 6 includes a transport line 61, an inspection device 62, and a storage mechanism 63; the starting end of the conveying line 61 is positioned below the punching mechanism 5, the conveying line 61 penetrates through the blanking shielding plate 7 and extends into the blanking box, the detection device 62 is arranged on the conveying line 61, the tail end of the conveying line 61 is connected with the containing mechanism 63, and the containing mechanism 63 is positioned above the containing box;

the conveying line 61 comprises an enclosure, a driving motor 638 and a conveying belt, the enclosure is wrapped on the outer side of the conveying belt, a blanking opening is formed in the top surface of the enclosure, the driving motor 638 and the detection device 62 are arranged on the enclosure, the conveying belt is composed of a plurality of adaptive rollers 12, two ends of the adaptive rollers 12 are connected with the enclosure shaft, two ends of the adaptive rollers 12 are connected with the driving motor 638 through the conveying belt, each roller comprises three roller rings 121 and a plurality of U-shaped fixing clamps 122, two adjacent roller rings 121 are connected through the U-shaped fixing clamps 122, openings of the U-shaped fixing clamps 122 are arranged outwards, and U-shaped ends of the U-shaped fixing clamps 122 protrude outwards.

The working principle and the beneficial effects of the technical scheme are as follows: the finished product after processing can be taken out the anchor clamps 51 by the head and placed on the transport line 61 and transported to the storage mechanism 63 and arrange, take in, be provided with detection device 62 on the transport line 61 and be used for counting, detect and mark defective products, the adaptation roller 12 that constitutes the conveyer belt can the different specification, length, head parts of size of self-adaptation, if it is standard size or less size, when it drops from the unloading opening, can block between two adjacent U type fixed fixture 122, as shown in fig. 15, if it is the head part of non-standard size, can carry out spacing through the U type end of U type fixed fixture 122, support it through the outside limit of roller ring 121, thereby guarantee that the head part that drops can neatly arrange on transport line 61, stand detection and the demarcation of detection device 62, because the defective products have already been markd, and show through touch-sensitive screen 1, so take out the defective products after taking in the storage box and need not take out, the direct replenishment is can be.

In one embodiment, the receiving mechanism 63 includes a mounting bracket 631, a forward rotation transfer wheel 632, a reverse rotation transfer wheel 633, an extension barrier 634, an upper barrier 635, an upper arc plate 636, a lower arc plate 637, and two motors 638; the forward rotation transmission wheel 632, the reverse rotation transmission wheel 633, the extension baffle 634, the upper baffle 635, the upper arc plate 636, the lower arc plate 637 and the motor 638 are all arranged on the mounting frame 631, the forward rotation transmission wheel 632 and the reverse rotation transmission wheel 633 are respectively connected with the two motors 638, and a plurality of clamping grooves are respectively arranged on the surfaces of the forward rotation transmission wheel 632 and the reverse rotation transmission wheel 633;

one end of the extension baffle 634 is connected to the end of the transport line 61, and the other end of the extension baffle 634 is connected to the forward rotation transfer wheel 632;

the upper baffle 635 is positioned above the extension baffle 634, the tail end of the upper baffle 635 is connected with the starting end of the upper arc plate 636, and the tail end of the upper arc plate 636 extends to a quarter of the forward rotation conveying wheel 632 and is close to one side of the reverse rotation conveying wheel 633;

the starting end of the lower arc plate 637 is arranged at a quarter of the reverse rotation conveying wheel 633 and close to one side of the forward rotation conveying wheel 632, the tail end of the lower arc plate 637 extends to the bottom of the reverse rotation conveying wheel 633, and minimum heights are reserved between the upper baffle 635 and the extension baffle 634, between the upper arc plate 636 and a clamping groove of the forward rotation conveying wheel 632, and between the lower arc plate 637 and a clamping groove of the reverse rotation conveying wheel 633.

The working principle and the beneficial effects of the technical scheme are as follows: a receiving box is placed below the receiving mechanism 63, the receiving box can be slightly inclined along the rolling direction of the head part, the upper baffle 635 extends from the tail end of the conveying line 61 to the inner part for a certain distance, so that the head part on the conveying line 61 firstly enters the lower part of the upper baffle 635, then enters the transport channel formed between the upper baffle 635 and the extension baffle 634, so that the head part entering the transport channel will push the head part into the slot of the forward rotation transmission wheel 632, thereby preventing the accumulation of the head parts and ensuring that the head parts can sequentially and continuously enter the forward rotation transfer wheel 632, avoiding the blockage of the receiving mechanism 63 and the head parts entering the clamping groove from the left side of the forward rotation transfer wheel 632, then, under the limiting action of the upper arc plate 636, the forward rotation transmission wheel 632 rotates clockwise to one fourth of the right side, at this time, half of the head part is positioned in the clamping groove of the forward rotation transmission wheel 632, the other half is positioned in the clamping groove of the reverse rotation transmission wheel 633, under the limiting action of the lower arc plate 637, the head parts will be separated from the forward rotation transmission wheel 632, and will be transported to the right below from the left quarter of the reverse rotation transmission wheel 633 by counterclockwise rotation, and then the head parts will drop into the storage box from the end of the lower arc plate 637, under the double limit of the clamping groove and the lower arc plate 637, the head part can keep falling horizontally when falling, the situation that one side is high and the other side is low can not occur, thereby reducing the dislocation of the head parts in the containing box, ensuring that the head parts falling in the containing box are all positioned in the same direction, and filling the containing box in a rolling way, thereby the head part that makes can arrange in proper order in the containing box, avoids artifical regular containing box, can effectively improve encapsulation efficiency.

In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

While embodiments of the invention have been disclosed above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.

Claims (10)

1. The utility model provides an intelligent accurate high-speed grinding former which characterized in that includes: the device comprises a touch screen (1), a screen disc (2), a coarse grinding mechanism (3), a fine grinding mechanism (4), a punching mechanism (5) and a finished product detection mechanism (6); the material via sieve dish (2) are arranged, are sieved the back and are transported to roughly grind mechanism (3) and make semi-manufactured goods, and semi-manufactured goods warp send to after accurate grinding mechanism (4) processing to mechanism (5) of punching punches, then send to finished product detection mechanism (6) inspect, shipment, touch-sensitive screen (1) are used for controlling, monitoring the operation condition of equipment.

2. The intelligent accurate high-speed grinding former of claim 1, characterized in that, still includes the box, the box is supported, fixed by the box roof beam, touch-sensitive screen (1) through the cantilever with the box is connected, touch-sensitive screen (1) is located outside the box, sieve tray (2), punch mechanism (5), corase grind mechanism (3), correct grinding mechanism (4) and finished product detection mechanism (6) all are located in the box, the bottom half is provided with the blanking box, the blanking box pass through blanking shielding plate (7) with the bottom of box is connected, swing joint has the containing box in the blanking box, the discharge end of finished product detection mechanism (6) runs through blanking shielding plate (7) to extend to in the blanking box.

3. The intelligent precise high-speed grinding and forming equipment according to claim 1, further comprising a transportation mechanism (8), wherein the sieve tray (2) is connected with the transportation mechanism (8), the materials are arranged and screened by the sieve tray (2) and then transported to the transportation mechanism (8), the transportation mechanism (8) transports the materials to the rough grinding mechanism (3), the fine grinding mechanism (4) for processing and finally to the punching mechanism (5) for taking out the materials, and the transportation mechanism (8) comprises a large rotary table mechanism (81), a plurality of small rotary table mechanisms (82) and a large and small rotary mechanism motor (83); the small turntable mechanisms (82) are arranged on the large turntable mechanism (81) in a circular and uniform mode, the small turntable mechanisms (82) are provided with head fixing mechanisms (821), the small turntable mechanisms (82) are connected through belts, and the belts and the large turntable mechanism (81) are connected with the large and small rotating mechanism motor (83).

4. The intelligent precise high-speed grinding forming device according to claim 2, wherein the rough grinding mechanism (3) comprises a rough grinding motor (31), a rough grinding wheel (32), a rough wheel frame (33) and a rough wheel transmission frame (34); rough wheel frame (33) set up in the box, the top surface of rough wheel frame (33) is provided with rough wheel adjusting track (35), rough wheel driving frame (34) pass through rough wheel adjusting track (35) with rough wheel frame (33) are connected, rough grinding motor (31) with rough grinding wheel (32) all set up on rough wheel driving frame (34), rough grinding motor (31) pass through rough wheel driving frame (34) with rough grinding wheel (32) are connected.

5. The intelligent precise high-speed grinding and forming device according to claim 2, wherein the refining mechanism (4) comprises a refining motor (41), a refining wheel (42), a refining wheel frame (43) and a refining wheel transmission frame (44); fine wheel frame (43) set up in the box, the top surface of fine wheel frame (43) is provided with fine wheel regulation track (45), fine wheel transmission frame (44) pass through fine wheel regulation track (45) with fine wheel frame (43) are connected, fine grinding motor (41) with fine grinding wheel (42) all set up on fine wheel transmission frame (44), fine grinding motor (41) through fine wheel connecting axle (46) with fine grinding wheel (42) are connected.

6. The intelligent precise high-speed grinding and forming equipment according to claim 1, wherein the punching mechanism (5) comprises a head taking-out clamp (51), a taking-out rotating mechanism (52) and a punching motor (53), the head taking-out clamp (51) is used for clamping a processed head part, the taking-out rotating mechanism (52) is used for controlling the head taking-out clamp (51) to clamp the head part and conveying the head part to the punching motor (53) for punching, and a punched finished product is put to the finished product detection mechanism (6) by the head taking-out clamp (51).

7. The intelligent precise high-speed grinding and forming equipment according to claim 2, further comprising a feeding device (9) and a dust suction device (10);

the feeding device (9) comprises a raw material storage box (91) and a lifting device (92), the lifting device (92) is used for conveying the raw materials in the raw material storage box (91) into the sieve tray (2), and a feeding adding opening (93) is formed in the top of the raw material storage box (91);

dust extraction (10) include dust bag (101), go up dust absorption mouth (102), lower dust absorption mouth (103) and negative pressure motor (104), dust bag (101) through the dust absorption pipeline with negative pressure motor (104) are connected, the top of box is passed through go up dust absorption mouth (102) with negative pressure motor (104) intercommunication, punch mechanism (5) through lower dust absorption mouth (103) with negative pressure motor (104) intercommunication.

8. The intelligent precise high-speed grinding and forming equipment according to claim 1, wherein a discharge pipe group (11) is arranged on the sieve tray (2), and the discharge pipe group (11) comprises a pipe body (111), a feeding one-way end cover (112), a discharging one-way side cover (113), a limiting barrier net (114), an air suction device (115) and an air injection device (116); the pipe body (111) is arranged on the sieve tray (2), the feeding one-way end cover (112) is arranged at one end of the pipe body (111), the feeding one-way end cover (112) is opened towards the inside of the pipe body (111), the feeding one-way end cover (112) is positioned inside the sieve tray (2), the air suction device (115) is arranged at the other end of the pipe body (111) and positioned inside the pipe body (111), the discharging one-way side cover (113) is arranged on the side wall of the pipe body (111) and positioned between the air suction device (115) and the feeding one-way end cover (112), the discharging one-way side cover (113) is opened towards the outside of the pipe body (111), the air injection device (116) is arranged on the side wall of the pipe body (111) and opposite to the discharging one-way side cover (113), the limiting barrier net (114) is arranged on the inner wall of the pipe body (111), and the limiting barrier net (114) is positioned on one side of the discharging one-way side cover (113) close to the air suction device (115).

9. The intelligent precise high-speed grinding and forming equipment according to claim 2, wherein the finished product detection mechanism (6) comprises a conveying line (61), a detection device (62) and a receiving mechanism (63); the starting end of the conveying line (61) is positioned below the punching mechanism (5), the conveying line (61) penetrates through the blanking shielding plate (7) and extends into the blanking box, the detection device (62) is arranged on the conveying line (61), the tail end of the conveying line (61) is connected with the containing mechanism (63), and the containing mechanism (63) is positioned above the containing box;

the conveying line (61) comprises an enclosure, a driving motor (638) and a conveying belt, the enclosure is wrapped on the outer side of the conveying belt, a blanking opening is formed in the top surface of the enclosure, the driving motor (638) and the detection device (62) are arranged on the enclosure, the conveying belt is composed of a plurality of adaptation rollers (12), two ends of the adaptation rollers (12) are connected with the enclosure shaft, two ends of the adaptation rollers (12) are connected with the driving motor (638) through the conveying belt, each roller comprises three roller rings (121) and a plurality of U-shaped fixing clamps (122), two adjacent roller rings (121) are connected through the U-shaped fixing clamps (122), openings of the U-shaped fixing clamps (122) are arranged outwards, and U-shaped ends of the U-shaped fixing clamps (122) protrude outwards.

10. The intelligent precision high-speed grinding and forming device according to claim 9, wherein the receiving mechanism (63) comprises a mounting frame (631), a forward rotation transmission wheel (632), a reverse rotation transmission wheel (633), an extension baffle (634), an upper baffle (635), an upper arc plate (636), a lower arc plate (637) and two motors (638); the forward rotation conveying wheel (632), the reverse rotation conveying wheel (633), the extension baffle (634), the upper baffle (635), the upper arc plate (636), the lower arc plate (637) and the motor (638) are all arranged on the mounting frame (631), the forward rotation conveying wheel (632) and the reverse rotation conveying wheel (633) are respectively connected with the two motors (638), and a plurality of clamping grooves are formed in the surfaces of the forward rotation conveying wheel (632) and the reverse rotation conveying wheel (633);

one end of the extension baffle (634) is connected with the tail end of the conveying line (61), and the other end of the extension baffle (634) is connected with the forward rotation conveying wheel (632);

the upper baffle (635) is positioned above the extension baffle (634), the tail end of the upper baffle (635) is connected with the starting end of the upper arc plate (636), and the tail end of the upper arc plate (636) extends to a quarter of the forward rotation conveying wheel (632) and is close to one side of the reverse rotation conveying wheel (633);

the starting end of the lower arc plate (637) is arranged at one quarter of the reverse rotation conveying wheel (633) and close to one side of the forward rotation conveying wheel (632), the tail end of the lower arc plate (637) extends to the bottom of the reverse rotation conveying wheel (633), and the lowest height is reserved between the upper baffle (635) and the extension baffle (634), between the upper arc plate (636) and the clamping groove of the forward rotation conveying wheel (632), and between the lower arc plate (637) and the clamping groove of the reverse rotation conveying wheel (633).

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