CN220532286U

CN220532286U - Armature 3D check out test set

Info

Publication number: CN220532286U
Application number: CN202322087749.1U
Authority: CN
Inventors: 梁向东
Original assignee: Maixing Xiamen Electronics Co ltd
Current assignee: Maixing Xiamen Electronics Co ltd
Priority date: 2023-08-04
Filing date: 2023-08-04
Publication date: 2024-02-27
Anticipated expiration: 2033-08-04

Abstract

The utility model relates to the technical field of detection equipment, in particular to armature 3D detection equipment, which comprises a first rack and a second rack, wherein a first table top is arranged on the first rack, a feeding mechanism is arranged on the first table top, a second table top and a third table top which are staggered in height are arranged on the second rack, a turntable, a guide mechanism, a detection mechanism and a blanking mechanism are arranged on the second table top, the blanking mechanism is arranged at the junction of the second table top and the third table top, a detachable collecting container is arranged on the third table top, the top of the collecting container is opened, and the blanking position of the blanking mechanism is positioned right above the opening of the collecting container. The utility model is helpful for solving the problem that the prior equipment collection box is relatively difficult to observe and disassemble due to the built-in collection box.

Description

Armature 3D check out test set

Technical Field

The utility model relates to the technical field of detection equipment, in particular to armature 3D detection equipment.

Background

In industrial production, electromagnetic regulating valves are a common flow regulating device. The quality of the armature of the electromagnetic regulating valve comprises machining precision, material selection and the like, and the debugging difficulty of the electromagnetic regulating valve can be directly influenced. The disqualification of the armature is shown by insufficient electromagnetic force after the coil is electrified, and the valve is difficult to open or the electromagnetic regulating valve has insufficient lifting height, so that the flow of the electromagnetic regulating valve is smaller. The existing armature qualification rate detection method is that field debugging is carried out to see whether the parts are qualified or not, and if the armature is unqualified, the parts are required to be disassembled and replaced, so that the debugging efficiency is low.

Some equipment to be detected for armatures is also available in the market at present, such as CN213051566U filed by the applicant, and a 46F armature detecting device is disclosed, wherein a vibration feeding device, a turntable mechanism, a detecting mechanism and a material mechanism are all arranged on a rack; the vibration feeding device, the detection mechanism and the blanking mechanism are sequentially arranged along the rotating direction of the turntable mechanism; the detection mechanism comprises a top detection mechanism, a bottom detection mechanism and a side detection mechanism; the top detection mechanism, the bottom detection mechanism and the side detection mechanism array are arranged on the periphery of the turntable mechanism; the equipment is simple and convenient to operate, products to be detected are only required to be added regularly and good products and defective products are required to be collected regularly during use, the products enter the conveyor from the vibration storage disc and are placed on the turntable through the baffle plate according to a certain rule, and then the products are sequentially subjected to photographing detection through the industrial CCD, so that the detection precision of the size of the products can reach 0.02 millimeter, and detected data can be directly displayed on the data display and stored, so that the follow-up statistics and summarization are facilitated.

In the detection device in the above technical scheme, the collection box is arranged inside the frame, in the actual use process, the applicant finds that the taking and placing of the built-in collection box are relatively troublesome, the amount of materials in the collection box cannot be intuitively observed, and the related operation is relatively inconvenient.

Therefore, there is a need to develop a novel detection device structure for solving the above-mentioned problems.

Disclosure of Invention

The utility model provides an armature 3D detection device which is beneficial to solving the problem that the observation and disassembly are relatively difficult due to the fact that an existing device collection box is built in.

The utility model is realized in the following way:

armature 3D check out test set, this equipment includes first frame and second frame, be equipped with first mesa in the first frame, be equipped with feed mechanism on the first mesa, be equipped with the second mesa and the third mesa of high dislocation in the second frame, be equipped with carousel, guiding mechanism, detection mechanism and unloading mechanism on the second mesa, unloading mechanism sets up in second mesa and third mesa juncture, be equipped with detachable collection container on the third mesa, collection container open-top, unloading mechanism's unloading position is located and collects the container opening directly over.

On the basis of the technical scheme, the feeding mechanism comprises a vibration feeding disc, a discharging hopper is arranged at the input end of the vibration feeding disc, a feeding track is arranged at the output end of the vibration feeding disc, and workpieces output by the vibration feeding disc can be orderly conveyed onto the rotary disc through the feeding track.

On the basis of the technical scheme, the rotary table comprises an annular storage disc made of transparent materials, the bottom of the storage disc is connected with a transmission disc, the transmission disc is connected with a rotary driving piece, and the rotary driving piece is fixedly arranged inside the second frame.

On the basis of the technical scheme, the guide mechanism is arranged at the joint of the feeding track and the turntable, and is provided with a baffle plate for guiding materials.

On the basis of the technical scheme, the detection mechanism comprises at least two visual detection devices with detection areas facing the top surface and the bottom surface of the object placing disc and used for detecting the front and the back of a workpiece on the object placing disc.

On the basis of the technical scheme, the third table top is provided with a limit strip, the inner side of the limit strip forms a clamping groove which is adapted to the outer contour of the bottom of the collecting container, and the outer side end of the clamping groove is provided with an opening structure for the collecting container to pass through.

On the basis of the technical scheme, the blanking mechanism comprises an arc-shaped plate, the bottom of the arc-shaped plate is connected with the second table top through a supporting rod, a plurality of blowing devices are arranged on the arc-shaped plate, a material guide channel is arranged on the outer side of the blowing devices, a feeding hole is formed in the inner side wall of the material guide channel, a discharging hole is formed in the bottom of the material guide channel, and workpieces on the rotary table can be blown into the material guide channel through the feeding hole by the blowing devices and discharged into a collecting container below along the discharging hole.

On the basis of the technical scheme, the arc-shaped plate is provided with an in-place sensor matched with the position of the discharge hole of the material guide channel.

On the basis of the technical scheme, one side of the guiding mechanism is provided with the sensing device for detecting whether the workpiece is normally input into the turntable.

On the basis of the technical scheme, the top parts of the first rack and the second rack are provided with the cover body.

Compared with the prior art, the utility model at least comprises the following advantages:

according to the utility model, the table top of the second rack is arranged to be the second table top and the third table top with staggered heights, the traditional planarization structure is spatially upgraded, so that the assembly position of the collecting container is exposed, an operator can easily monitor the collection condition in the collecting container in real time, and can conveniently and efficiently disassemble and assemble the collecting container, the exposed structure also provides more flexible operation space for the equipment structure, more discharging devices can be matched, and sufficient preparation can be provided for flexible and automatic lifting of the equipment.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic perspective view of an armature 3D detection apparatus according to an embodiment;

FIG. 2 is a top view of FIG. 1;

FIG. 3 is a schematic diagram of a turntable according to an embodiment;

FIG. 4 is a schematic view of a guiding mechanism according to an embodiment;

FIG. 5 is a schematic structural diagram of a blanking mechanism in an embodiment;

fig. 6 is a schematic structural diagram of an armature 3D detection apparatus according to another embodiment.

The drawing is marked: 1. a first frame; 11. a first mesa; 2. a second frame; 21. a second mesa; 22. a third mesa; 3. a feeding mechanism; 31. discharging a hopper; 32. a feed rail; 4. a guide mechanism; 41. a support; 42. a baffle; 43. fine tuning the sliding table; 5. a turntable; 51. a storage tray; 52. a drive plate; 53. a support rod; 54. a rotating electric machine; 6. a detection mechanism; 7. a blanking mechanism; 71. an arc-shaped plate; 72. an air blowing device; 73. a connecting seat; 74. an in-place sensor; 75. a material guide channel; 751. a feed inlet; 752. a discharge port; 76. a support rod; 8. a collection container; 81. a limit bar; 9. an induction device; 10. a cover body.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model.

In the description of the present utility model, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.

It will be understood that when an element is referred to as being "mounted" to another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.

The utility model will be described in further detail with reference to the drawings and the specific examples.

Example 1:

referring to fig. 1 and 2, in this embodiment, an armature 3D detection apparatus is disclosed, which includes a first frame 1, a second frame 2, a feeding mechanism 3, a guiding mechanism 4, a turntable 5, a detection mechanism 6, a discharging mechanism 7, a collecting container 8, and an induction device.

The first frame 1 and the second frame 2 mainly play a bearing and supporting role and provide an assembling space for working parts. Further, a first table top 11 is arranged on the first frame 1, a feeding mechanism 3 is arranged on the first table top 11, and the feeding mechanism 3 is used for conveying workpieces (armatures) for the turntable 5.

The feed mechanism 3 includes vibrations charging tray, vibrations charging tray input is equipped with down hopper 31, and down hopper 31 is used for docking the input of outside work piece, like artifical empting, work piece production facility output device etc. and the effect of hopper 31 lies in as transit transition structure down to and help the work piece stable get into vibrations charging tray in, the output of vibrations charging tray is equipped with feed track 32, and feed track 32 in this embodiment specifically adopts the direct vibration track, can cooperate the output of vibrations charging tray evenly orderly with the work piece carry to carousel 5 on.

The second rack 2 is provided with a second table top 21 and a third table top 22 with staggered heights, in this embodiment, the second table top 21 is higher than the first table top 11 and the third table top 22, and the staggered table top structure performs space three-dimensional upgrade on the traditional planarization structure, so that the connection relationship of components between the tables is more compact and adaptive, and the assembly space of the components is more abundant.

The second table top 21 is provided with a turntable 5, a guide mechanism 4, a detection mechanism 6 and a blanking mechanism 7, the blanking mechanism 7 is arranged at the junction of the second table top 21 and a third table top 22, the third table top 22 is provided with a detachable collecting container 8, the top of the collecting container 8 is opened, and the blanking position of the blanking mechanism 7 is located right above the opening of the collecting container 8. The third table top 22 is provided with a limit bar 81, the inner side of the limit bar 81 forms a clamping groove adapted to the outer contour of the bottom of the collecting container 8, and the outer side end of the clamping groove is provided with an opening structure for the collecting container 8 to pass through. This makes the inside collection condition of collection container 8 can be easily monitored in real time to the operating personnel to and can be convenient high-efficient dismouting to collection container 8, this kind of exposed structure still provides more nimble operating space for the equipment structure, can match more discharging device, can carry out nimble automatic promotion to the equipment and have made sufficient preparation.

Specifically, referring to fig. 3, the turntable 5 includes a storage disc 51 with an annular structure made of a transparent material, a transmission disc 52 is connected to the bottom of the storage disc 51, the transmission disc 52 is connected to a rotation driving member, the rotation driving member specifically adopts a rotation motor 54 as a rotation power source of the turntable 5, and the rotation motor 54 is fixedly arranged inside the second frame 2, so that the top structure of the table top is more concise and compact. It should be noted that, the inner edge of the bottom of the storage tray 51 is connected with the outer edge of the top of the driving tray 52 through the supporting rod 53, so that the storage tray 51 is in an overhead state and provides a working space for the detection mechanism 6, and the transparent material is also used for detecting the top surface and the bottom surface of the detection mechanism 6 without changing the posture of the workpiece on the storage tray 51.

Further, referring to fig. 4, the guiding mechanism 4 is disposed at the junction between the feeding track 32 and the turntable 5, the guiding mechanism 4 is provided with a baffle 42 for guiding materials, and an inner end surface of the baffle 42 is used as a guiding surface, so that the workpiece output by the feeding track 32 can continue to move along the guiding surface, and thus the workpiece can more reliably and reasonably enter the top surface area of the storage tray 51, which helps to prevent the workpiece from falling when entering the storage tray 51. The outer side end of the baffle plate 42 is connected with a fine adjustment sliding table 43, the bottom of the fine adjustment sliding table 43 is fixedly connected with the second table top 21 through a support 41, and the assembly position of the baffle plate 42 is correspondingly fine-adjusted by the fine adjustment sliding table 43, so that the guiding protection effect is further improved according to actual operation conditions.

The sensing device is positioned at the tail end of the guiding mechanism 4 and is used for detecting whether the workpiece is normally input into the turntable 5. The detecting mechanism 6 is located at two visual detecting devices including a detecting area facing the top surface and the bottom surface of the object placing tray 51, and is used for detecting the front and the back of the workpiece located on the object placing tray 51, and the visual detecting devices adopt CCD visual detecting devices. The sensing device and the detecting device are both in the prior art, and the specific structure and the working principle according to which the structure is operated in the running process are not described herein.

Further, referring to fig. 5, the blanking mechanism 7 includes an arc 71, the bottom of the arc 71 is connected with the second table 21 through a supporting rod 76, the connection position is located at the edge of the second table 21 near one side of the third table 22, a plurality of air blowing devices 72 are arranged on the arc 71, the air blowing devices 72 adopt high-pressure air blowing needles, a connection seat 73 is further arranged between the air blowing devices 72 and the arc 71, the connection seat 73 can adjust the installation position of the air blowing devices 72, a material guiding channel 75 is arranged on the outer side of the air blowing devices 72, a feeding port 751 is arranged on the inner side wall of the material guiding channel 75, a discharging port 752 is arranged at the bottom, and the air blowing devices can blow workpieces on the turntable 5 into the material guiding channel 75 through the feeding port 751 and discharge the workpieces into a collecting container 8 below along the discharging port 752. The blanking mechanism 7 is a prior art, and the specific structure and the working principle according to which the structure is operated are not described here again.

Further, the arc plate 71 is provided with an in-place sensor 74 which is matched with the position of the discharge hole 752 of the material guide channel 75, so that the work piece can be timely triggered to work by the air blowing device 72 after being in place.

During operation, a workpiece (armature) is input from the feeding mechanism 3 to the object placing disc 51 of the rotary disc 5, the upper end face and the lower end face of the workpiece are visually detected by the detecting mechanism 6, then the rotary disc 5 transfers the workpiece to the output end, and the workpiece is output to different collecting containers 8 according to the detecting structure by utilizing the blanking mechanism 7.

Example 2:

on the basis of embodiment 1, in combination with fig. 6, the top parts of the first frame 1 and the second frame 2 are provided with a cover body 9 and a sensing device 10, the cover body 9 and the sensing device 10 are provided with an opening and closing cabinet door, so that the collection container 8 can be conveniently moved in and out, and the cover body 9 and the sensing device 10 are mainly used for dust prevention, so that a relatively suitable pollution-free working environment is provided for internal working parts.

The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims

1. Armature 3D check out test set, its characterized in that, this equipment includes first frame (1) and second frame (2), be equipped with first mesa (11) on first frame (1), be equipped with feed mechanism (3) on first mesa (11), be equipped with second mesa (21) and third mesa (22) of height dislocation on second frame (2), be equipped with carousel (5), guiding mechanism (4), detection mechanism (6) and unloading mechanism (7) on second mesa (21), unloading mechanism (7) set up in second mesa (21) and third mesa (22) juncture, be equipped with detachable collection container (8) on third mesa (22), collection container (8) top opening, the unloading position of unloading mechanism (7) is located and collects container (8) opening directly over.

2. The armature 3D detection device according to claim 1, wherein the feeding mechanism (3) comprises a vibration feeding tray, a discharging hopper (31) is arranged at the input end of the vibration feeding tray, a feeding track (32) is arranged at the output end of the vibration feeding tray, and workpieces output by the vibration feeding tray can be sequentially conveyed onto the rotary table (5) through the feeding track (32).

3. The armature 3D detection device according to claim 1, wherein the turntable (5) comprises a storage disc (51) with an annular structure made of transparent materials, a transmission disc (52) is connected to the bottom of the storage disc (51), and the transmission disc (52) is connected with a rotary driving piece, and the rotary driving piece is fixedly arranged inside the second frame (2).

4. The armature 3D detection device according to claim 2, characterized in that the guiding mechanism (4) is arranged at the junction of the feeding track (32) and the turntable (5), and the guiding mechanism (4) is provided with a baffle (42) for guiding materials.

5. An armature 3D detection apparatus according to claim 3, wherein the detection means (6) comprises at least two visual detection means with detection areas facing the top and bottom surfaces of the tray (51) for detecting the front and back surfaces of a workpiece located on the tray (51).

6. The armature 3D detection device according to claim 1, wherein the third table top (22) is provided with a limit bar (81), and a clamping groove adapted to the outer contour of the bottom of the collection container (8) is formed inside the limit bar (81), and an opening structure for the collection container (8) to pass through is formed at the outer end of the clamping groove.

7. The armature 3D detection device according to claim 1, wherein the blanking mechanism (7) comprises an arc-shaped plate (71), the bottom of the arc-shaped plate (71) is connected with the second table top (21) through a supporting rod (76), a plurality of blowing devices (72) are arranged on the arc-shaped plate (71), a material guide channel (75) is arranged on the outer side of each blowing device (72), a feeding hole (751) is arranged on the inner side wall of each material guide channel (75), a discharging hole (752) is arranged at the bottom of each blowing device (72), and workpieces on the rotary table (5) can be blown into the corresponding material guide channels (75) through the corresponding feeding holes (751) and are discharged into a collecting container (8) below along the corresponding discharging holes (752).

8. The armature 3D detection device of claim 7, wherein the arc plate (71) is provided with an in-place sensor (74) which is matched with the position of a discharge hole (752) of the guide channel (75).

9. The armature 3D detection device according to claim 1, wherein an induction means is provided on one side of the guiding mechanism (4) for detecting whether the workpiece is normally fed into the turntable (5).

10. The armature 3D detection device according to claim 1, wherein the top of the first frame (1) and the second frame (2) are provided with a cover body (9) and an induction device (10).