CN109352303A - Nozzle assembles special plane - Google Patents
Nozzle assembles special plane Download PDFInfo
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- CN109352303A CN109352303A CN201811487795.8A CN201811487795A CN109352303A CN 109352303 A CN109352303 A CN 109352303A CN 201811487795 A CN201811487795 A CN 201811487795A CN 109352303 A CN109352303 A CN 109352303A
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- Prior art keywords
- plate
- pairing
- nozzle
- needle core
- cylinder
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- 230000007246 mechanism Effects 0.000 claims abstract description 78
- 238000001514 detection method Methods 0.000 claims abstract description 66
- 238000003860 storage Methods 0.000 claims abstract description 61
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 210000000078 claw Anatomy 0.000 claims abstract description 17
- 239000000758 substrate Substances 0.000 claims description 41
- 239000000463 material Substances 0.000 claims description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 2
- 238000005086 pumping Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000012797 qualification Methods 0.000 abstract description 2
- 230000035611 feeding Effects 0.000 description 34
- 238000010586 diagram Methods 0.000 description 10
- 238000007689 inspection Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- -1 spraying Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/006—Holding or positioning the article in front of the applying tool
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Analysis And Handling Materials Therefor (AREA)
Abstract
The present invention relates to automated assembling equipment fields, a kind of nozzle assembly special plane, including rack, bottom plate and upper frame are disclosed, turntable assembly device is provided in the middle part of bottom plate, turntable assembles setting pairing detection device, right side in front of device and four axis feeding robot of needle core is arranged；Four axis feeding robot of nozzle housing is arranged in bottom plate lower-left, also sets up nozzle housing drawer type storage hopper, pairing detection device and needle core drawer type storage hopper, the blanking drawer type storage hopper for the nozzle that upper left setting storage assembles；It includes turntable that turntable, which assembles device, it is provided with the driving mechanism that driving turntable makes rotating motion below turntable, fixed disc is set above turntable, is provided with bracket on fixed disc, there is pairing feed mechanism on bracket, further includes 180 degree overturning clip claw mechanism, transplanting assemble mechanism and cutting agency.The qualification that nozzle and needle core are first detected after nozzle assembly special plane feeding of the invention, then assembles device by turntable again and is assembled, whole-course automation degree is high, and assembly efficiency is high.
Description
Technical field
The present invention relates to automated assembling equipment fields, and in particular to a kind of nozzle assembly special plane.
Background technique
Nozzle is a component very crucial in the equipment such as a variety of sprays, spraying, oil spout, sandblasting, spraying, is played important
Effect；The cooling efficiency of nozzle be it is highest, it is applicable to the gas being quickly cooled.Existing nozzle assembly machine knot
Structure is complicated, and can not carry out detection to nozzle housing and needle core before assembly with shelves；It is artificial to fill since nozzle arrangements are smaller
Larger with difficulty, low efficiency, precision is low.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of high degree of automation, nozzle housing, automatic matching are detected automatically
Nozzle assembles special plane.
The technical solution adopted by the present invention to solve the technical problems is: nozzle assembles special plane, including rack, is fixed on machine
Bottom plate on frame and the upper frame being mounted on bottom plate, the bottom plate middle part is provided with to be turned what nozzle housing and needle core were assembled
Disk assembles device, is provided with the pairing detection device detected to nozzle housing and needle core in front of the turntable assembly device,
The four axis feeding robot of needle core in pairing detection device will be expected by being provided on the right side of the turntable assembly device on needle core；Institute
The four axis feeding robot of nozzle housing in pairing detection device will be expected by stating bottom plate lower-left and being provided in nozzle housing；On the bottom plate
Nozzle housing drawer type storage hopper, pairing inspection are disposed between four axis feeding robot of four axis feeding robot of nozzle housing and needle core
Survey device and needle core drawer type storage hopper；The upper left of the bottom plate is provided with the blanking drawer type storage hopper for the nozzle that storage assembles.
Further, the turntable assembly device includes turntable, the turntable lower section, which is provided with driving turntable and does, to rotate
The driving mechanism of movement, the driving mechanism are fixed on the bottom plate, and the turntable has been uniformly arranged in the circumferential direction six groups of pairings
Seat, the pairing seat are nozzle shell block and needle core base；It is provided with fixed disc above the turntable, is arranged on the fixed disc
There is bracket, the nozzle housing that will have been matched is connected on the bracket and expects the pairing feed mechanism on pairing seat on needle core；
It further include the 180 degree overturning clip claw mechanism that nozzle is carried out to 180 degree overturning, the 180 degree overturning clip claw mechanism exists
The right edge of the pairing feed mechanism；
It further include by needle core from the transplanting assemble mechanism being transplanted in needle core base in nozzle, the transplanting assemble mechanism is in institute
The back side of pairing feed mechanism is stated, the left side of the pairing feed mechanism is provided with cutting agency, the cutting agency setting
In the top of the blanking drawer type storage hopper.
Further, the pairing feed mechanism includes fixed connecting plate, it is arranged in parallel on the fixed connecting plate
Sliding block is provided with the guide rail being used cooperatively with sliding block on the sliding block, U-shaped driving plate, the U-shaped drive is connected on the guide rail
The end face of movable plate connecting pin is vertically connected with pairing riser, and riser is vertical connect for the end face of the guide rail and pairing, the U-shaped drive
Drive block is provided at pairing riser on movable plate；It is additionally provided on the fixed connecting plate for fixed pairing horizontal air cylinder
Horizontal air cylinder fixed plate, it is described pairing horizontal air cylinder driving end connect with drive block；The pairing riser is far from U-shaped driving
Plate is arranged in parallel with nozzle pairing cylinder and needle core pairing cylinder on one side, and the driving end of the nozzle pairing cylinder is connected with spray
Mouth matches clamping jaw, and the driving end of the needle core pairing cylinder is connected with needle core pairing clamping jaw.
Further, the 180 degree overturning clip claw mechanism includes horizontal fixed plate, it is vertically set on horizontal fixed plate
Riser, support plate is additionally provided on the horizontal fixed plate, the connected both sides of the support plate are separately connected horizontal fixed plate
And riser, it is provided with clamping jaw cylinder on one side far from support plate on the riser, the driving end of the clamping jaw cylinder is provided with 180
Degree overturning clamping jaw, the 180 degree overturning clamping jaw are fixed on the driving end of clamping jaw cylinder by clamping jaw fixed plate.
Further, the transplanting assemble mechanism includes transplanting fixed bracket, it is connected on the fixed bracket of the transplanting
The driving portion of horizontal sliding table cylinder, the transplanting horizontal sliding table cylinder is connected with transplanting riser, and the transplanting riser is far from horizontal
Slider cylinder is provided with the vertical slider cylinder of transplanting on one side, and the driving portion for transplanting vertical slider cylinder is connected with needle core
The needle core for being transplanted to nozzle shell block from needle core base transplants clamping jaw.
Further, the cutting agency includes one group of blanking bracket being arranged in parallel with, set on the blanking bracket
It is equipped with the first sliding rail, is provided with the first sliding block being used cooperatively with the first sliding rail on first sliding rail, on first sliding block
It is connected with blanking slider cylinder support plate, the second sliding rail, second sliding rail are provided in the blanking slider cylinder support plate
On be provided with the second sliding block being used cooperatively with the second sliding rail, be provided on second sliding block for connecting the vertical slide unit of blanking
The driving portion of the blanking slider cylinder connecting plate of cylinder, the vertical slider cylinder of blanking is connected with blanking clamping jaw；The blanking
The side of bracket is provided with the blanking horizontal sliding table cylinder that driving blanking slider cylinder support plate is moved along the first slide direction.
Further, pairing detection device includes feed bin bottom plate, the feed bin bottom plate is fixed on bottom plate, the feed bin
Two the first parallel pairing sliding rails are installed on bottom plate, are provided with three groups and the first pairing sliding rail on the first pairing sliding rail
The first pairing sliding block being used cooperatively, is connected with feed bin driver plate on first group of first pairing sliding block, on the feed bin driver plate
It is provided with one group of second detection sliding block, the second inspection being used cooperatively with the second detection sliding block is provided on the second detection sliding block
Sliding rail is surveyed, is fixedly connected on the second detection sliding rail for placing nozzle housing NG charging tray, needle core NG charging tray and stablizing exemplar
The charging tray bracket of seat；Second group of first pairing sliding block and third group first, which are matched, is fixedly connected with detection device peace on sliding block
Loading board, the side on the detection device mounting plate close to charging tray bracket are equipped with industrial CCD camera and place spray to be detected
The pedestal of mouth shell is also equipped with the gas detection device to nozzle housing and the detection of needle core gas.
Further, the needle core drawer type storage hopper includes substrate, the upper surface of base plate is equipped with drawer guideway group
Part is equipped with drawer tray plate on the drawer guideway component, and one end of the drawer tray plate is vertically installed with drawer panel,
It is provided with multiple material storage dishes on the drawer tray plate, movement when preventing drawer tray plate feeding is also equipped on the substrate
Locking device；The drawer guideway component includes the two group substrate sliding blocks for being installed in parallel in substrate one end, on the substrate sliding block
It is connected with the substrate sliding rail being used cooperatively with substrate sliding block, support link block is installed on the substrate sliding rail, the support connects
It connects and tray plate sliding rail is installed on block, it is sliding that the tray plate being used cooperatively with tray plate sliding rail is connected on the tray plate sliding rail
Block, one side of the tray plate sliding block far from tray plate sliding rail are connect with drawer tray plate.
Further, the needle core drawer type storage hopper further includes limiting device, the limiting device includes being mounted on branch
It supports the flexible limited block on link block close to drawer panel one end, be mounted on support link block stretching far from flexible limited block one end
Contracting stroke baffle, the tray plate stroke block being mounted in drawer tray back, the flexible stroke baffle being installed on substrate limit
Position block is mounted on the closure limited block being located between flexible limited block and flexible stroke baffle limited block on support link block；Institute
Stating locking device includes the lock ring for being fixed on drawer tray back, is fixed on the bolt cylinder of substrate back.
Further, the nozzle assembly special plane further includes control device, alarm and display screen, the control device
It is separately mounted on upper frame facet with display screen, the alarm is mounted on the top of frame；The control device point
Not with alarm, display screen, four axis feeding robot of needle core, four axis feeding robot of nozzle housing, pairing detection device, driving machine
Structure, pairing feed mechanism, 180 degree overturning clip claw mechanism, transplanting assemble mechanism and cutting agency electrical connection.
The beneficial effects of the present invention are: first being examined to nozzle housing and needle core before being matched nozzle housing and needle core
It surveys, is matched again after detection is qualified, further improve the qualification rate of nozzle, avoid carrying out rejected product assembly waste assembly money
Source；Nozzle housing and needle core feed bin use drawer type silo, easily storage and clamping, easy to maintain, highly-safe；Nozzle assembles special plane
Automation influences detection, automates feeding, nozzle housing automatic rollover 180 degree, and automation needle core is transplanted in nozzle housing, automatically
Change blanking, whole-course automation assembles every for 10 seconds, and assembly efficiency is high；Connection and reasonable arrangement is compact between each mechanism, has saved sky
Between.
Detailed description of the invention
Fig. 1 is the overall mechanism schematic diagram that nozzle assembles special plane；
Fig. 2 is that turntable assembles device, 180 degree overturns clip claw mechanism, the installation site of transplanting assemble mechanism, cutting agency is shown
It is intended to；
Fig. 3 is pairing structure of the detecting device schematic diagram；
Fig. 4 is sliding rail, slide block structure schematic diagram in pairing detection device；
Fig. 5 is needle core drawer type storage hopper structural schematic diagram；
Fig. 6 is drawer guideway component and substrate in combination structural schematic diagram；
Fig. 7 is drawer guideway component, limiting device and substrate in combination structural schematic diagram；
Fig. 8 is locking device structure schematic diagram；
Fig. 9 is cutting agency structural schematic diagram；
Figure 10 is that 180 degree overturns clip claw mechanism structural schematic diagram；
Figure 11 is transplanting assemble mechanism structural schematic diagram；
Figure 12 is the perspective view one for matching feed mechanism；
Figure 13 is the perspective view two for matching feed mechanism.
In the figure, it is marked as 3, pairing detection device；31, feed bin bottom plate；311, the first pairing sliding rail；312, the first pairing is slided
Block；32, feed bin driver plate；321, the second detection sliding rail；322, the second detection sliding block；323, nozzle housing NG charging tray；324, needle core
NG charging tray；325, charging tray bracket；33, detection device mounting plate；34, industrial CCD camera；35, pedestal；36, gas detection device；4,
Turntable；41, driving mechanism；42, bracket；43, needle core base；44, nozzle shell block；5, needle core drawer type storage hopper；51, drawer panel；
52, material storage dish；53, drawer tray plate；541, substrate sliding rail；542, substrate sliding block；543, link block is supported；545, tray plate is sliding
Rail；546, tray plate sliding block；55, substrate；551, stretch limited block；555, stretch stroke baffle；554, tray plate stroke block；
552, stretch stroke baffle limited block；553, it is closed limited block；561, lock ring；562, bolt cylinder；6, cutting agency；61, under
Expect bracket；62, the first sliding rail；63, the first sliding block；64, blanking horizontal sliding table cylinder；65, blanking slider cylinder support plate；66,
Second sliding rail；67, the second sliding block；68, blanking slider cylinder connecting plate；69, the vertical slider cylinder of blanking；691, blanking clamping jaw；
7,180 degree overturns clip claw mechanism；71, horizontal fixed plate；72, riser；73, support plate；74, clamping jaw cylinder；75, clamping jaw is fixed
Plate；76,180 degree overturns clamping jaw；8, assemble mechanism is transplanted；81, fixed bracket is transplanted；82, horizontal sliding table cylinder；83, transplanting is perpendicular
Plate；84, vertical slider cylinder is transplanted；85, needle core transplants clamping jaw；9, feed mechanism is matched；91, fixed connecting plate；92, pairing is perpendicular
Plate；93, needle core matches clamping jaw；94, nozzle matches clamping jaw；95, needle core matches cylinder；96, nozzle matches cylinder；97, sliding block；
98, guide rail；99, U-shaped driving plate；991, horizontal air cylinder is matched；992, horizontal air cylinder fixed plate；993, drive block；10, blanking is taken out
Drawer formula feed bin；11, rack；112, upper frame；113, four axis feeding robot of needle core；114, four axis feeding robot of nozzle housing；
115, display screen；116, control device；119, alarm.
Specific embodiment
The present invention is further described with reference to the accompanying drawings and detailed description.
As depicted in figs. 1 and 2, nozzle assembly special plane includes rack 11, the bottom plate being fixed in rack 11 and peace
Upper frame 112 on bottom plate, the bottom plate middle part are provided with the turntable for assembling nozzle housing and needle core and assemble device,
The pairing detection device 3 detected to nozzle housing and needle core, the turntable dress are provided in front of the turntable assembly device
The four axis feeding robot 113 of needle core in pairing detection device 3 will be expected on needle core with being provided on the right side of device；The bottom plate
Lower-left, which is provided with, will expect the four axis feeding robot 114 of nozzle housing in pairing detection device 3 in nozzle housing；On the bottom plate
Nozzle housing drawer type there are two being set gradually between four axis feeding robot 113 of four axis feeding robot 114 of nozzle housing and needle core
Feed bin, pairing detection device 3 and two needle core drawer type storage hoppers 5；There are two for storing assembly for the upper left setting of the bottom plate
The blanking drawer type storage hopper 10 of good nozzle.
Nozzle housing is expected pairing detection device from nozzle housing drawer type storage hopper by four axis feeding robot 114 of nozzle housing
It is detected on 3, needle core is expected pairing detection device 3 by four axis feeding robot 113 of needle core from needle core drawer type silo 5
On detected；After pairing detection device 3 detects nozzle housing and needle core, qualified nozzle housing and needle core are matched
It is right, turntable assemble device by nozzle housing match and expect on needle core turntable assemble device in assemble, nozzle housing and needle
After core assembles, turntable assembly device will be expected in blanking drawer type storage hopper 10 under nozzle.Entire feeding, detection, pairing, assembly
With blanking whole-course automation, personnel's intervention is not needed, manufacturing cost is reduced；It is each arranged to two nozzle housing drawer type storage hoppers, needles
Core drawer type storage hopper and blanking drawer type storage hopper 10, in one of nozzle housing drawer type storage hopper and needle core drawer type storage hopper
After material, four axis feeding robot 114 of nozzle housing and four axis feeding robot 113 of needle core are by another nozzle housing drawer type material
Expected in pairing detection device 3 in storehouse and nozzle housing in needle core drawer type storage hopper and needle core, by empty nozzle housing drawer type material
It is opened in storehouse and needle core drawer type storage hopper, top nozzle shell and needle core is carried out to it；It is provided with even numbers and effectively prevents nozzle assembly
Special plane intermediate hold, improves the efficiency that comes into force.
On the basis of the above, it as shown in Fig. 2, turntable assembly device includes turntable 4, is provided with below the turntable 4
The driving mechanism 41 of 4 clockwise rotation of turntable is driven, the driving mechanism 41 is fixed on the bottom plate, the turntable 4
Six groups of pairing seats are uniformly arranged in the circumferential direction, the pairing seat is nozzle shell block 44 and needle core base 43,4 top nozzle shell block 44 of turntable
Position and pairing detection device 3 in nozzle housing and needle core pedestal sequence consensus；Fixed circle is provided with above the turntable 4
Disk is provided with bracket 42 on the fixed disc, axle sleeve is equipped on the fixed disc, the bracket 42 is plugged on axle sleeve
Interior, axle sleeve is by screw or is bolted on fixed disc, is connected with the nozzle housing that will have been matched and needle on the bracket 42
The pairing feed mechanism 9 on pairing seat is expected on core, the upper end of the bracket 42 is also equipped with axle sleeve, and bracket 42 is plugged on axle sleeve
Interior, axle sleeve is connect by screw or bolt with the bottom plate of pairing feed mechanism 9；
Further include the 180 degree overturning clip claw mechanism 7 that nozzle housing is carried out to 180 degree overturning, needle core is inserted into spray to facilitate
In mouth shell, right edge of the 180 degree overturning clip claw mechanism 7 in the pairing feed mechanism 9；
It further include the transplanting assemble mechanism 8 being transplanted to needle core from needle core base 43 in nozzle housing, the transplanting assembly machine
Structure 8 is at the back side of the pairing feed mechanism 9, and the left side of the pairing feed mechanism 9 is provided with cutting agency 6, under described
The top of the blanking drawer type storage hopper 10 is arranged in material mechanism 6, and the nozzle assembled is directly placed into blanking by cutting agency 6
In drawer type storage hopper 10.
On the basis of the above, as shown in Figure 12 and Figure 13, the pairing feed mechanism 9 includes fixed connecting plate 91, described
Two groups of sliding blocks 97 are arranged in parallel on fixed connecting plate 91, the sliding block 97 is connected by screw on fixed connecting plate 91, institute
The guide rail 98 for being provided on sliding block 97 and being used cooperatively with sliding block 97 is stated, U-shaped driving plate 99, the U are connected on the guide rail 98
The end face of 99 connecting pin of type driving plate is vertically connected with pairing riser 92, and U-shaped opening is directed away from the direction of pairing riser 92, institute
It states the end face of guide rail 98 and pairing riser 92 is vertical and connect, close match is provided with drive at riser 92 in the U-shaped driving plate 99
Motion block 993；The horizontal air cylinder fixed plate 992 for fixed pairing horizontal air cylinder 991 is additionally provided on the fixed connecting plate 91,
The driving end of the pairing horizontal air cylinder 991 is connect with drive block 993；It is described pairing riser 92 far from U-shaped driving plate 99 one
Face is arranged in parallel with nozzle pairing cylinder 96 and needle core pairing cylinder 95, and the nozzle pairing cylinder 96 and needle core match cylinder 95
It is fixed by screws on pairing riser 92；The driving end of the nozzle pairing cylinder 96 is connected with nozzle pairing clamping jaw 94, institute
Nozzle pairing clamping jaw 94 is stated to be placed into nozzle shell block 44 for clamping nozzle housing from pairing detection device 3；The needle core
The driving end of pairing cylinder 95 is connected with needle core pairing clamping jaw 93, and the needle core pairing clamping jaw 93 is used to detect needle core from pairing
Clamping is then placed into needle core base 43 in device 3.
On the basis of the above, as shown in Figure 10, the 180 degree overturning clip claw mechanism 7 includes horizontal fixed plate 71, is vertically set
The riser 72 on horizontal fixed plate 71 is set, is provided with through-hole on the horizontal fixed plate 71, is used for bolt for horizontal fixed plate
71 are fixed on bottom plate；Support plate 73, the connected both sides difference of the support plate 73 are additionally provided on the horizontal fixed plate 71
Connect horizontal fixed plate 71 and riser 72, the support plate 73 and the T-shaped shape of riser 72, separate support plate 73 on the riser 72
Be provided with clamping jaw cylinder 74 on one side, the clamping jaw cylinder 74 is slide unit type cylinder, and the driving end of the clamping jaw cylinder 74 is arranged
There is 180 degree to overturn clamping jaw 76, the 180 degree overturning clamping jaw 76 is fixed on the driving end of clamping jaw cylinder 74 by clamping jaw fixed plate 75
On, the clamping jaw fixed plate 75 is connect by screw with the driving end that 180 degree overturns clamping jaw 76 and clamping jaw cylinder 74 respectively.
On the basis of the above, as shown in figure 11, the transplanting assemble mechanism 8 includes transplanting fixed bracket 81, the transplanting
Fixed bracket is bolted on bottom plate, is connected with horizontal sliding table cylinder 82, the shifting on the fixed bracket 81 of the transplanting
The driving portion for planting horizontal sliding table cylinder 82 is connected with transplanting riser 83, and the transplanting riser 83 passes through right angle support plate peace
The driving portion or transplanting riser 83 of plate connection transplanting horizontal sliding table cylinder 82 by screw and transplant horizontal sliding table cylinder 82
The connection of driving portion side, the transplanting riser 83 are provided with the vertical slider cylinder of transplanting far from horizontal sliding table cylinder 82 on one side
84, the vertical slider cylinder 84 of the transplanting is connect by screw with transplanting riser 83, the drive for transplanting vertical slider cylinder 84
Dynamic portion, which is connected with, transplants clamping jaw 85 from the needle core that needle core base 43 is transplanted to nozzle shell block 44 for needle core.Setting transplanting horizontal sliding table gas
Cylinder 82 and the vertical slider cylinder 84 of transplanting, can make needle core transplanting 85 horizontal direction of clamping jaw or vertically or horizontally and vertical
Histogram is to mobile simultaneously.
On the basis of the above, as shown in figure 9, the cutting agency 6 includes one group of blanking bracket 61 being arranged in parallel with, institute
Stating blanking bracket 61 includes that a horizonal base plate and two support columns, the both ends of the support column are arranged with bearing block, lower bearing
Seat is bolted on bottom plate, and top chock is bolted on horizonal base plate, is arranged on the blanking bracket 61
There is the first sliding rail 62, first sliding rail 62 is mounted on the horizonal base plate, is provided on first sliding rail 62 and first
The first sliding block 63 that sliding rail 62 is used cooperatively is connected with blanking slider cylinder support plate 65 on first sliding block 63, under described
The second sliding rail 66, second sliding rail 66 and the perpendicular arrangement of the first sliding rail 62, institute are provided in material slider cylinder support plate 65
The second sliding block 67 for being provided on the second sliding rail 66 and being used cooperatively with the second sliding rail 66 is stated, is arranged on second sliding block 67 useful
In the blanking slider cylinder connecting plate 68 of the connection vertical slider cylinder 69 of blanking, the driving portion of the vertical slider cylinder 69 of blanking
It is connected with blanking clamping jaw 691, the blanking clamping jaw 691 is placed into blanking drawer type storage hopper 10 for clamping the nozzle assembled
It is interior；The side of the blanking bracket 61 is provided with driving blanking slider cylinder support plate 65 and moves down along 62 direction of the first sliding rail
Expect horizontal sliding table cylinder 64.
On the basis of the above, as shown in Figure 3 and Figure 4, pairing detection device 3 includes feed bin bottom plate 31, the feed bin bottom plate
31 are bolted on bottom plate, are equipped with two the first parallel pairing sliding rails 311 on the feed bin bottom plate 31, and described the
Be provided on one pairing sliding rail 311 three groups be used cooperatively with the first pairing sliding rail 311 first match sliding blocks 312, first group the
It is connected with feed bin driver plate 32 on one pairing sliding block 312, one group of second detection sliding block is provided on the feed bin driver plate 32
322, described second detects the second detection sliding rail 321 for being provided on sliding block 322 and being used cooperatively with the second detection sliding block 322, institute
It states and is fixedly connected on the second detection sliding rail 321 for placing nozzle housing NG charging tray 323, for placing 324 and of needle core NG charging tray
Stablize the charging tray bracket 325 of sample screen tube base, the sequence being sequentially placed is two nozzle housing NG charging trays 323, the stable sample screen tube base of nozzle housing
Charging tray bracket 325, needle core stablize sample screen tube base charging tray bracket 325 and two placement needle core NG charging trays 324；Described second group
One pairing sliding block 312 and third group first match and are fixedly connected with detection device mounting plate 33, the detection device on sliding block 312
Side on mounting plate 33 close to charging tray bracket 325 is equipped with industrial CCD camera 34 and places the pedestal of nozzle housing to be detected
35, industrial CCD camera 34 is placed on the nozzle housing in pedestal 35 for Image detection, is also equipped with to nozzle housing and the inspection of needle core gas
The gas detection device 36 of survey.
On the basis of the above, as shown in Figure 5 and Figure 6, the needle core drawer type storage hopper 5 includes substrate 55, the substrate 55
Upper surface is equipped with drawer guideway component, and drawer tray plate 53, the drawer tray plate are equipped on the drawer guideway component
53 one end is vertically installed with drawer panel 51, and multiple material storage dishes 52, the substrate 55 are provided on the drawer tray plate 53
On be also equipped with when preventing drawer tray 53 feeding of plate mobile locking device；The drawer guideway component includes being installed in parallel in
The two group substrate sliding blocks 542 of 55 one end of substrate are connected with the base being used cooperatively with substrate sliding block 542 on the substrate sliding block 542
Plate sliding rail 541 is equipped with support link block 543 on the substrate sliding rail 541, is equipped with pallet on the support link block 543
Plate sliding rail 545 is connected with the tray plate sliding block 546 being used cooperatively with tray plate sliding rail 545, institute on the tray plate sliding rail 545
One side of the tray plate sliding block 546 far from tray plate sliding rail 545 is stated to connect with drawer tray plate 53.
On the basis of the above, as shown in Figure 6 and Figure 7, the needle core drawer type storage hopper 5 further includes limiting device, the limit
Position device includes being mounted on the flexible limited block 551 of close 51 one end of drawer panel on support link block 543, being mounted on support company
The flexible stroke baffle 555 for connecing separate flexible 551 one end of limited block of block 543, the pallet being mounted on 53 back side of drawer tray plate
Plate stroke block 554, the flexible stroke baffle limited block 552 being mounted on substrate 55 are mounted on to be located on support link block 543 and stretch
Closure limited block 553 between contracting limited block 551 and flexible stroke baffle limited block 552.The locking device includes being fixed on
The lock ring 561 at 53 back side of drawer tray plate is fixed on the bolt cylinder 562 at 55 back side of substrate.
Needle core drawer type storage hopper 5 when in use, will be on the fixed bottom plate of the substrate 55 of assembled drawer type storage hopper；In storing
Needle core is filled on disk 52, drawer type storage hopper is closed, the driving end of bolt cylinder 562 is withstood in lock ring 561, and then by drawer support
Plate 53 locks.After the completion of the sensor being arranged below the material storage dish 52 detects needle core all feedings in material storage dish 52, bolt
The driving end of cylinder 562 resets to original state, and drawer tray plate 53 can move on drawer guideway component；Locking device will
Drawer tray plate 53 locks, and ensure that and does not move in feeding.
When opening drawer type storage hopper, drawer tray plate 53 is pulled, the tray plate at 53 back side of drawer tray plate is mounted on
Stroke block 554 is synchronous mobile to 51 direction of drawer panel, when tray plate stroke block 554 is moved at flexible limited block 551, after
Continuous to pull drawer tray plate 53, substrate sliding rail 541 is slided synchronous in substrate sliding block 542, when flexible stroke baffle 555 is moved to
At flexible stroke baffle limited block 552, the opening degree of drawer type storage hopper is maximum.When being closed drawer type storage hopper, drawer support is pushed
Plate 53, tray plate stroke block 554 are moved at closure limited block 553, drive substrate sliding rail 541 mobile, until drawer panel
51 contradict onto the end face of substrate 55.
On the basis of the above, nozzle assembly special plane further includes control device 116, alarm 119 and display screen 115,
The control device 116 and display screen 115 are separately mounted on the side of frame 112, and the alarm 119 is mounted on upper ledge
The top of frame 112；The control device 116 respectively with alarm 119, display screen 115, four axis feeding robot 113 of needle core, spray
Four axis feeding robot 114 of mouth shell, pairing detection device 3, driving mechanism 41, pairing feed mechanism 9,180 degree overturn clamping jaw machine
Structure 7, transplanting assemble mechanism 8 and cutting agency 6 are electrically connected, and the control system of the control device 116 is PLC control.
Nozzle assembles special plane when in use, first will be in two needle core drawer type storage hoppers 5 and two nozzle housing drawer type storage hoppers
Upper completely needle core and nozzle housing, needle core drawer type storage hopper 5 and nozzle housing drawer type storage hopper are closed, blanking drawer type storage hopper 10 closes
It closes, after everything in readiness, presses the beginning in control device 116, control device 116 controls each and mechanism and starts to act, needle
Four axis feeding robot 113 of core will be expected on the needle core in needle core drawer type storage hopper 5 to be detected in pairing detection device 3, nozzle housing
Four axis feeding robots 114 will be expected in the nozzle housing in nozzle housing drawer type storage hopper to be detected in pairing detection device 3, and detection is not
Qualified nozzle housing will be clamped by four axis feeding robot 114 of nozzle housing and will be placed into nozzle housing NG charging tray 323, underproof needle
Core has the clamping of four axis feeding robot 113 of needle core to be placed into needle core NG charging tray 324, and detecting qualified nozzle housing and needle core will be by
Matching feed mechanism 9, clamping is into the nozzle shell block 44 and needle core base 43 on turntable from gas detection device 36, driving mechanism 41
Driving turntable 4 rotates clockwise 60 degree, and driving mechanism 41 drives turntable 4 to rotate clockwise 60 degree again；By nozzle housing and needle core
It rotates at 180 degree overturning clip claw mechanism 7,180 degree overturning clip claw mechanism 7 overturns nozzle 180 degree, and driving mechanism 41 is driven again
Turn disk 4 rotates clockwise 60 degree；Nozzle housing and needle core rotate to transplanting assemble mechanism 8 at, transplanting assemble mechanism 8 by needle core from
It is transplanted in nozzle housing in needle core base 43, driving mechanism 41 drives turntable 4 to rotate clockwise 60 degree again；The nozzle assembled moves
It moves at cutting agency 6, cutting agency 6 will expect in blanking drawer type storage hopper 10 that driving mechanism 41 is again under the nozzle assembled
Secondary driving turntable 4 rotates clockwise 60 degree, and driving mechanism 41 drives turntable 4 to rotate clockwise 60 degree again；Match feed mechanism 9
Expect again by the nozzle housing matched and on needle core on nozzle housing seat 44 and needle core base 43, circuits sequentially above-mentioned steps.
After nozzle housing and needle core in gas detection device 36 are paired the clamping of feed mechanism 9, four axis feeding robot of needle core
113 will expect on the needle core in needle core drawer type storage hopper 5 pairing detection device 3 in detect, four axis feeding robot 114 of nozzle housing
It will expect in nozzle housing in nozzle housing drawer type storage hopper and detected in pairing detection device 3, underproof needle core or nozzle housing will
Be placed into needle core NG charging tray by corresponding four axis feeding robot 113 of needle core or the clamping of four axis feeding robot 114 of nozzle housing or
In nozzle housing NG charging tray；Four axis feeding robot 113 of needle core and four axis feeding robot 114 of nozzle housing repeat the above steps.
Entire nozzle assembling process whole-course automation, when filling nozzle in a blanking drawer type storage hopper 10, blanking machine
Structure 6 will be expected in another blanking drawer type storage hopper 10 under the nozzle assembled, will fill the blanking drawer type storage hopper 10 of nozzle
In nozzle take out packaging；Nozzle assembly special plane greatly reduces manually, reduces costs, while improving production efficiency.
Particular embodiments described above has carried out further in detail the purpose of the present invention, technical scheme and beneficial effects
It describes in detail bright, it should be understood that the above is only a specific embodiment of the present invention, is not intended to restrict the invention, it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution, improvement and etc. done should be included in guarantor of the invention
Within the scope of shield.
Claims (10)
1. nozzle assembles special plane, including rack (11), the bottom plate being fixed on rack (11) and the upper frame being mounted on bottom plate
(112), it is characterised in that: it is provided with the turntable for assembling nozzle housing and needle core in the middle part of the bottom plate and assembles device, it is described
The pairing detection device (3) detected to nozzle housing and needle core, the turntable assembly are provided in front of turntable assembly device
The four axis feeding robot (113) of needle core in pairing detection device (3) will be expected by being provided on the right side of device on needle core；The bottom
Plate lower-left, which is provided with, will expect the four axis feeding robot (114) of nozzle housing in pairing detection device (3) in nozzle housing；The bottom
Nozzle housing pumping is disposed between four axis feeding robot (113) of four axis feeding robot (114) of plate top nozzle shell and needle core
Drawer formula feed bin, pairing detection device (3) and needle core drawer type storage hopper (5)；The upper left of the bottom plate is provided with what storage assembled
The blanking drawer type storage hopper (10) of nozzle.
2. nozzle as described in claim 1 assembles special plane, it is characterised in that: the turntable assembly device includes turntable (4), institute
It states and is provided with the driving mechanism (41) that driving turntable (4) makes rotating motion below turntable (4), the driving mechanism (41) is fixed on
On the bottom plate, the turntable (4) has been uniformly arranged in the circumferential direction six groups of pairing seats, and the pairing seat is nozzle shell block (44) and needle
Core print seat (43)；It is provided with fixed disc above the turntable (4), bracket (42), the bracket are provided on the fixed disc
(42) it is connected with the nozzle housing that will have been matched on and expects the pairing feed mechanism (9) on pairing seat on needle core；
It further include 180 degree overturning clip claw mechanism (7) that nozzle housing is carried out to 180 degree overturning, the 180 degree overturns clip claw mechanism
(7) in the right edge of pairing feed mechanism (9)；
It further include the transplanting assemble mechanism (8) being transplanted to needle core from needle core base (43) in nozzle housing, the transplanting assembly machine
Structure (8) is provided with cutting agency in the back side of pairing feed mechanism (9), the left side of pairing feed mechanism (9)
(6), the cutting agency (6) is arranged in the top of the blanking drawer type storage hopper (10).
3. nozzle as claimed in claim 2 assembles special plane, it is characterised in that: the pairing feed mechanism (9) includes fixed connects
Fishplate bar (91) is arranged in parallel with sliding block (97) on the fixed connecting plate (91), is provided on the sliding block (97) and sliding block
(97) guide rail (98) being used cooperatively is connected with U-shaped driving plate (99) on the guide rail (98), and the U-shaped driving plate (99) is even
The end face for connecing end is vertically connected with pairing riser (92), the end face of the guide rail (98) with match that riser (92) are vertical to be connect, institute
It states and is provided with drive block (993) at pairing riser (92) on U-shaped driving plate (99)；It is also set on the fixed connecting plate (91)
It is equipped with the horizontal air cylinder fixed plate (992) for fixed pairing horizontal air cylinder (991), the drive of pairing horizontal air cylinder (991)
Moved end is connect with drive block (993)；Pairing riser (92) is matched far from the nozzle that is arranged in parallel on one side of U-shaped driving plate (99)
To cylinder (96) and needle core pairing cylinder (95), the driving end of nozzle pairing cylinder (96) is connected with nozzle pairing clamping jaw
(94), the driving end of needle core pairing cylinder (95) is connected with needle core pairing clamping jaw (93).
4. nozzle as claimed in claim 2 assembles special plane, it is characterised in that: 180 degree overturning clip claw mechanism (7) includes water
Flat fixed plate (71), the riser (72) being vertically set on horizontal fixed plate (71) are also set up on the horizontal fixed plate (71)
Have support plate (73), the connected both sides of the support plate (73) are separately connected horizontal fixed plate (71) and riser (72), described perpendicular
Being provided on one side clamping jaw cylinder (74) far from support plate (73) on plate (72), the driving end of the clamping jaw cylinder (74) is provided with
180 degree overturns clamping jaw (76), and 180 degree overturning clamping jaw (76) is fixed on clamping jaw cylinder (74) by clamping jaw fixed plate (75)
It drives on end.
5. nozzle as claimed in claim 2 assembles special plane, it is characterised in that: the transplanting assemble mechanism (8) includes that transplanting is solid
Fixed rack (81), the transplanting are connected with horizontal sliding table cylinder (82) on fixed bracket (81), the transplanting horizontal sliding table cylinder
(82) driving portion is connected with transplanting riser (83), and transplanting riser (83) is arranged far from the one side of horizontal sliding table cylinder (82)
There is a vertical slider cylinder (84) of transplanting, the driving portion of the vertical slider cylinder (84) of the transplanting is connected with needle core from needle core base
(43) it is transplanted to needle core transplanting clamping jaw (85) of nozzle shell block (44).
6. nozzle as claimed in claim 2 assembles special plane, it is characterised in that: the cutting agency (6) includes one group and sets in parallel
The blanking bracket (61) being equipped with is provided with the first sliding rail (62) on the blanking bracket (61), sets on first sliding rail (62)
It is equipped with the first sliding block (63) being used cooperatively with the first sliding rail (62), is connected with blanking slider cylinder on first sliding block (63)
Support plate (65) is provided with the second sliding rail (66) on the blanking slider cylinder support plate (65), on second sliding rail (66)
It is provided with the second sliding block (67) being used cooperatively with the second sliding rail (66), under being provided on second sliding block (67) for connecting
Expect that the blanking slider cylinder connecting plate (68) of vertical slider cylinder (69), the driving portion of the vertical slider cylinder of blanking (69) connect
It is connected to blanking clamping jaw (691)；The side of the blanking bracket (61) is provided with driving blanking slider cylinder support plate (65) along the
The mobile blanking horizontal sliding table cylinder (64) in one sliding rail (62) direction.
7. nozzle as described in claim 1 assembles special plane, it is characterised in that: pairing detection device (3) includes feed bin bottom plate
(31), the feed bin bottom plate (31) is fixed on bottom plate, and two the first parallel pairings are equipped on the feed bin bottom plate (31)
Sliding rail (311), it is described first pairing sliding rail (311) on be provided with three groups with first match sliding rail (311) be used cooperatively first
It matches sliding block (312), is connected with feed bin driver plate (32) on first group of first pairing sliding block (312), the feed bin driver plate
(32) it is provided with one group of second detection sliding block (322) on, is provided in second detection sliding block (322) and the second detection sliding block
(322) second be used cooperatively detects sliding rail (321), is fixedly connected in second detection sliding rail (321) for placing spray
Mouth shell NG charging tray (323), needle core NG charging tray (324) and the charging tray bracket (325) for stablizing sample screen tube base；Second group of first pairing
Sliding block (312) and third group first match and are fixedly connected with detection device mounting plate (33), the detection device on sliding block (312)
Side on mounting plate (33) close to charging tray bracket (325) is equipped with industrial CCD camera (34) and places nozzle housing to be detected
Pedestal (35), be also equipped with to nozzle housing and needle core gas detection gas detection device (36).
8. nozzle as described in claim 1 assembles special plane, it is characterised in that: the needle core drawer type storage hopper (5) includes substrate
(55), substrate (55) upper surface is equipped with drawer guideway component, is equipped with drawer tray plate on the drawer guideway component
(53), one end of the drawer tray plate (53) is vertically installed with drawer panel (51), is arranged on the drawer tray plate (53)
Have multiple material storage dishes (52), locking dress mobile when preventing drawer tray plate (53) feeding is also equipped on the substrate (55)
It sets；The drawer guideway component includes the two group substrate sliding blocks (542) for being installed in parallel in substrate (55) one end, the substrate sliding block
(542) it is connected with the substrate sliding rail (541) being used cooperatively with substrate sliding block (542) on, is equipped on the substrate sliding rail (541)
It supports link block (543), is equipped with tray plate sliding rail (545) on the support link block (543), the tray plate sliding rail
(545) the tray plate sliding block (546) being used cooperatively with tray plate sliding rail (545) is connected on, the tray plate sliding block (546) is remote
One side from tray plate sliding rail (545) is connect with drawer tray plate (53).
9. nozzle as claimed in claim 8 assembles special plane, it is characterised in that: the needle core drawer type storage hopper (5) further includes limit
Position device, the limiting device include the flexible limit being mounted in support link block (543) close to drawer panel (51) one end
Block (551), the flexible stroke baffle (555) for being mounted on separate flexible limited block (551) one end of support link block (543), installation
Tray plate stroke block (554) on drawer tray plate (53) back side, the flexible stroke baffle being mounted on substrate (55) limit
Block (552), be mounted in support link block (543) be located at flexible limited block (551) and flexible stroke baffle limited block (552) it
Between closure limited block (553)；The locking device includes the lock ring (561) for being fixed on drawer tray plate (53) back side, fixed
Bolt cylinder (562) at substrate (55) back side.
10. nozzle as claimed in claim 2 assembles special plane, it is characterised in that: the nozzle assembly special plane further includes control dress
(116), alarm (119) and display screen (115) are set, the control device (116) and display screen (115) are separately mounted to upper ledge
On the side of frame (112), the alarm (119) is mounted on the top of frame (112)；The control device (116) is respectively
With alarm (119), display screen (115), four axis feeding robot (113) of needle core, four axis feeding robot (114) of nozzle housing,
Match detection device (3), driving mechanism (41), pairing feed mechanism (9), 180 degree overturning clip claw mechanism (7), transplanting assembly machine
Structure (8) and cutting agency (6) electrical connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811487795.8A CN109352303B (en) | 2018-12-06 | 2018-12-06 | Special machine for assembling nozzle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811487795.8A CN109352303B (en) | 2018-12-06 | 2018-12-06 | Special machine for assembling nozzle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109352303A true CN109352303A (en) | 2019-02-19 |
| CN109352303B CN109352303B (en) | 2024-03-26 |
Family
ID=65331551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811487795.8A Active CN109352303B (en) | 2018-12-06 | 2018-12-06 | Special machine for assembling nozzle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109352303B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110026759A (en) * | 2019-05-10 | 2019-07-19 | 昆山中一自动化设备有限公司 | A kind of chieftain's aluminum hull automatic assembling device |
| CN110125682A (en) * | 2019-06-27 | 2019-08-16 | 姚东海 | A kind of full-automatic nozzle assembly machine |
| CN111060785A (en) * | 2019-12-13 | 2020-04-24 | 扬州中启智能科技有限公司 | Test point glue curing line equipment |
| CN113732671A (en) * | 2021-10-26 | 2021-12-03 | 无锡隆盛科技股份有限公司 | Novel pressure equipment device of natural gas flow nozzle shell |
| CN113857082A (en) * | 2021-09-29 | 2021-12-31 | 南京艾龙自动化装备有限公司 | Relay automatic separation device |
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| CN110026759A (en) * | 2019-05-10 | 2019-07-19 | 昆山中一自动化设备有限公司 | A kind of chieftain's aluminum hull automatic assembling device |
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| CN113857082A (en) * | 2021-09-29 | 2021-12-31 | 南京艾龙自动化装备有限公司 | Relay automatic separation device |
| CN113732671A (en) * | 2021-10-26 | 2021-12-03 | 无锡隆盛科技股份有限公司 | Novel pressure equipment device of natural gas flow nozzle shell |
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| CN109352303B (en) | 2024-03-26 |
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