CN109352303B - Special machine for assembling nozzle - Google Patents
Special machine for assembling nozzle Download PDFInfo
- Publication number
- CN109352303B CN109352303B CN201811487795.8A CN201811487795A CN109352303B CN 109352303 B CN109352303 B CN 109352303B CN 201811487795 A CN201811487795 A CN 201811487795A CN 109352303 B CN109352303 B CN 109352303B
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- needle core
- nozzle
- sliding
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- 230000007246 mechanism Effects 0.000 claims abstract description 101
- 238000001514 detection method Methods 0.000 claims abstract description 75
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 230000007306 turnover Effects 0.000 claims abstract description 9
- 239000000758 substrate Substances 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 3
- 230000000087 stabilizing effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000012797 qualification Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000013011 mating Effects 0.000 description 4
- 238000005507 spraying Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004801 process automation Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/006—Holding or positioning the article in front of the applying tool
Abstract
The invention relates to the field of automatic assembly equipment, and discloses a special nozzle assembly machine which comprises a rack, a bottom plate and an upper frame, wherein a turntable assembly device is arranged in the middle of the bottom plate, a pairing detection device is arranged in front of the turntable assembly device, and a four-axis feeding robot for a needle core is arranged on the right side of the turntable assembly device; the lower left part of the bottom plate is provided with a nozzle shell four-axis feeding robot, a nozzle shell drawer type bin, a pairing detection device and a needle core drawer type bin, and the upper left part of the bottom plate is provided with a discharging drawer type bin for storing the assembled nozzle; the turntable assembly device comprises a turntable, a driving mechanism for driving the turntable to rotate is arranged below the turntable, a fixed disc is arranged above the turntable, a bracket is arranged on the fixed disc, a matched feeding mechanism is arranged on the bracket, and the turntable assembly device further comprises a 180-degree turnover clamping jaw mechanism, a transplanting assembly mechanism and a blanking mechanism. The special nozzle assembly machine provided by the invention detects the qualification of the nozzle and the needle core after feeding, and then assembles the nozzle and the needle core through the turntable assembly device, so that the whole process is high in automation degree and assembly efficiency.
Description
Technical Field
The invention relates to the field of automatic assembly equipment, in particular to a special nozzle assembly machine.
Background
The nozzle is a key component in various spraying, atomizing, oil spraying, sand blasting, spraying and other equipment and plays an important role; the cooling efficiency of the nozzle is highest and it is suitable for gases that need to be cooled rapidly. The existing nozzle assembly machine is complex in structure, and the detection and gear matching of the nozzle shell and the needle core cannot be carried out before assembly; because the nozzle structure is smaller, the manual assembly difficulty is larger, the efficiency is low, and the precision is low.
Disclosure of Invention
The invention solves the technical problem of providing a special nozzle assembly machine with high automation degree, automatic detection of a nozzle shell and automatic pairing.
The technical scheme adopted for solving the technical problems is as follows: the special nozzle assembly machine comprises a rack, a bottom plate fixed on the rack and an upper frame arranged on the bottom plate, wherein a turntable assembly device for assembling a nozzle shell and a needle core is arranged in the middle of the bottom plate, a pairing detection device for detecting the nozzle shell and the needle core is arranged in front of the turntable assembly device, and a needle core four-axis feeding robot for feeding the needle core to the pairing detection device is arranged on the right side of the turntable assembly device; a nozzle shell four-axis feeding robot for feeding the nozzle shell to the pairing detection device is arranged at the lower left of the bottom plate; a nozzle shell drawer type bin, a pairing detection device and a needle core drawer type bin are sequentially arranged between the nozzle shell four-axis feeding robot and the needle core four-axis feeding robot on the bottom plate; the left upper part of the bottom plate is provided with a blanking drawer type bin for storing the assembled nozzles.
Further is: the turntable assembly device comprises a turntable, a driving mechanism for driving the turntable to do rotary motion is arranged below the turntable, the driving mechanism is fixed on the bottom plate, six groups of pairing seats are uniformly arranged on the turntable along the circumferential direction, and the pairing seats are a nozzle shell seat and a needle core seat; a fixed disc is arranged above the turntable, a bracket is arranged on the fixed disc, and a matched feeding mechanism for feeding the matched nozzle shell and the needle core to the matched seat is connected to the bracket;
the device also comprises a 180-degree overturning clamping jaw mechanism for overturning the nozzle by 180 degrees, wherein the 180-degree overturning clamping jaw mechanism is arranged on the right side edge of the matched feeding mechanism;
the automatic feeding device is characterized by further comprising a transplanting assembly mechanism for transplanting the needle core into the nozzle from the needle core seat, wherein the transplanting assembly mechanism is arranged on the back surface of the matched feeding mechanism, a discharging mechanism is arranged on the left side edge of the matched feeding mechanism, and the discharging mechanism is arranged above the discharging drawer type bin.
Further is: the pairing feeding mechanism comprises a fixed connecting plate, sliding blocks are arranged on the fixed connecting plate in parallel, guide rails matched with the sliding blocks are arranged on the sliding blocks, U-shaped driving plates are connected onto the guide rails, pairing risers are vertically connected onto the end faces of the connecting ends of the U-shaped driving plates, the end faces of the guide rails are vertically connected with the pairing risers, and driving blocks are arranged on the U-shaped driving plates close to the pairing risers; the fixed connecting plate is also provided with a horizontal cylinder fixing plate for fixing a matched horizontal cylinder, and the driving end of the matched horizontal cylinder is connected with the driving block; the one side parallel arrangement that the riser that pairs kept away from U type drive plate has nozzle to pair cylinder and needle to pair the cylinder, the drive end that the cylinder was mated to the nozzle is connected with the nozzle and pairs the clamping jaw, the drive end that the cylinder was mated to the needle is connected with the needle and pairs the clamping jaw.
Further is: 180 degree upset clamping jaw mechanism includes the horizontal fixed plate, sets up the riser on the horizontal fixed plate perpendicularly, still be provided with the backup pad on the horizontal fixed plate, horizontal fixed plate and riser are connected respectively to the both sides that the backup pad links to each other, the one side of keeping away from the backup pad on the riser is provided with the clamping jaw cylinder, the drive end of clamping jaw cylinder is provided with 180 degrees upset clamping jaws, 180 degrees upset clamping jaws pass through the clamping jaw fixed plate to be fixed on the driving end of clamping jaw cylinder.
Further is: the transplanting assembly mechanism comprises a transplanting fixing support, a horizontal sliding table cylinder is connected to the transplanting fixing support, a transplanting vertical plate is connected to a driving part of the transplanting horizontal sliding table cylinder, a transplanting vertical sliding table cylinder is arranged on one surface, far away from the horizontal sliding table cylinder, of the transplanting vertical sliding table cylinder, and a needle core transplanting clamping jaw for transplanting a needle core from a needle core seat to a nozzle shell seat is connected to the driving part of the transplanting vertical sliding table cylinder.
Further is: the blanking mechanism comprises a group of blanking brackets which are arranged in parallel, a first sliding rail is arranged on the blanking brackets, a first sliding block matched with the first sliding rail for use is arranged on the first sliding rail, a blanking sliding table cylinder supporting plate is connected to the first sliding rail, a second sliding rail is arranged on the blanking sliding table cylinder supporting plate, a second sliding block matched with the second sliding rail for use is arranged on the second sliding rail, a blanking sliding table cylinder connecting plate used for connecting a blanking vertical sliding table cylinder is arranged on the second sliding block, and a blanking clamping jaw is connected to a driving part of the blanking vertical sliding table cylinder; one side of the blanking support is provided with a blanking horizontal sliding table cylinder for driving the blanking sliding table cylinder supporting plate to move along the direction of the first sliding rail.
Further is: the pairing detection device comprises a bin bottom plate, the bin bottom plate is fixed on the bottom plate, two parallel first pairing sliding rails are arranged on the bin bottom plate, three groups of first pairing sliding blocks matched with the first pairing sliding rails are arranged on the first pairing sliding rails, a bin transmission plate is connected to the first group of first pairing sliding blocks, a group of second detection sliding blocks are arranged on the bin transmission plate, a second detection sliding rail matched with the second detection sliding blocks is arranged on the second detection sliding blocks, and a tray bracket for placing a nozzle shell NG tray, a needle core NG tray and a stable sample seat is fixedly connected to the second detection sliding rails; the first slider that pairs of second group and third group are first to be mated fixedly connected with detection device mounting panel on the slider, the one side that is close to the charging tray support on the detection device mounting panel is installed industry CCD camera and is placed the base of waiting to detect the nozzle shell, still installs the gas detection device to nozzle shell and needle core gas detection.
Further is: the needle core drawer type storage bin comprises a base plate, wherein a drawer guide rail assembly is arranged on the upper surface of the base plate, a drawer tray plate is arranged on the drawer guide rail assembly, one end of the drawer tray plate is vertically provided with a drawer panel, a plurality of storage trays are arranged on the drawer tray plate, and a locking device for preventing the drawer tray plate from moving during feeding is also arranged on the base plate; the drawer guide rail assembly comprises two groups of substrate sliding blocks which are arranged at one end of a substrate in parallel, the substrate sliding blocks are connected with substrate sliding rails which are matched with the substrate sliding blocks, support connecting blocks are arranged on the substrate sliding blocks, tray plate sliding rails are arranged on the support connecting blocks, tray plate sliding blocks which are matched with the tray plate sliding rails are connected onto the tray plate sliding rails, and one face, away from the tray plate sliding rails, of each tray plate sliding block is connected with a drawer tray plate.
Further is: the needle core drawer type bin further comprises a limiting device, wherein the limiting device comprises a telescopic limiting block arranged on the supporting connecting block and close to one end of the drawer panel, a telescopic travel baffle arranged on one end of the supporting connecting block, far away from the telescopic limiting block, a tray plate travel block arranged on the back surface of the drawer tray plate, a telescopic travel baffle limiting block arranged on the base plate, and a closing limiting block arranged on the supporting connecting block and positioned between the telescopic limiting block and the telescopic travel baffle limiting block; the locking device comprises a pin ring fixed on the back surface of the drawer tray plate and a pin cylinder fixed on the back surface of the base plate.
Further is: the special nozzle assembly machine also comprises a control device, an alarm and a display screen, wherein the control device and the display screen are respectively arranged on the side surface of the upper frame, and the alarm is arranged above the upper frame; the control device is electrically connected with the alarm, the display screen, the needle core four-axis feeding robot, the nozzle shell four-axis feeding robot, the pairing detection device, the driving mechanism, the pairing feeding mechanism, the 180-degree turnover clamping jaw mechanism, the transplanting assembly mechanism and the blanking mechanism respectively.
The beneficial effects of the invention are as follows: before the nozzle shell and the needle core are paired, the nozzle shell and the needle core are detected, and the nozzle shell and the needle core are paired after being detected to be qualified, so that the qualification rate of the nozzle is further improved, and the waste of assembly resources caused by assembly of unqualified products is avoided; the nozzle shell and the needle core bin adopt drawer type granary, so that the storage and clamping are easy, the maintenance is convenient, and the safety is high; the special machine for assembling the nozzles automatically influences detection, automatic feeding, automatic overturning of the nozzle shells for 180 degrees, automatic needle core transplanting into the nozzle shells, automatic discharging, full-process automation, 10 seconds for assembling each piece and high assembly efficiency; the arrangement among the mechanisms is reasonable and compact, and the space is saved.
Drawings
FIG. 1 is a schematic diagram of the overall mechanism of a nozzle assembly machine;
FIG. 2 is a schematic view of the mounting positions of the turntable assembly device, the 180-degree turnover clamping jaw mechanism, the transplanting assembly mechanism and the blanking mechanism;
FIG. 3 is a schematic diagram of a pairing detection device;
fig. 4 is a schematic diagram of a sliding rail and a sliding block structure in the pairing detection device;
FIG. 5 is a schematic view of a drawer-type needle magazine;
FIG. 6 is a schematic view of a drawer rail assembly and base plate assembly;
FIG. 7 is a schematic view of a drawer rail assembly, spacing device and base plate combination;
FIG. 8 is a schematic diagram of a locking device;
FIG. 9 is a schematic diagram of a blanking mechanism;
FIG. 10 is a schematic view of a 180 degree flip jaw mechanism;
FIG. 11 is a schematic view of a transplanting assembly mechanism;
FIG. 12 is a perspective view of a mating feed mechanism;
fig. 13 is a second perspective view of the paired feeding mechanism.
Marked in the figure as: 3. pairing detection means; 31. a bottom plate of the stock bin; 311. a first mating slide rail; 312. a first mating slider; 32. a bin drive plate; 321. the second detection slide rail; 322. a second detection slider; 323. a nozzle shell NG tray; 324. a core NG tray; 325. a tray support; 33. a detection device mounting plate; 34. an industrial CCD camera; 35. a base; 36. a gas detection device; 4. a turntable; 41. a driving mechanism; 42. a bracket; 43. a needle core seat; 44. a nozzle housing base; 5. needle core drawer type stock bin; 51. a drawer panel; 52. a storage tray; 53. a drawer tray plate; 541. a substrate slide rail; 542. a substrate slider; 543. supporting the connecting block; 545. a tray plate slide rail; 546. a tray plate slider; 55. a substrate; 551. a telescopic limiting block; 555. a telescopic travel baffle; 554. a tray plate travel block; 552. a telescopic travel baffle limiting block; 553. closing a limiting block; 561. a pin ring; 562. a latch cylinder; 6. a blanking mechanism; 61. a blanking bracket; 62. a first slide rail; 63. a first slider; 64. a horizontal sliding table cylinder for blanking; 65. a blanking slipway cylinder supporting plate; 66. a second slide rail; 67. a second slider; 68. discharging sliding table cylinder connecting plate; 69. discharging a vertical sliding table cylinder; 691. discharging clamping jaws; 7. a 180 degree flip jaw mechanism; 71. a horizontal fixing plate; 72. a riser; 73. a support plate; 74. a clamping jaw cylinder; 75. a clamping jaw fixing plate; 76. 180 degrees of overturning clamping jaw; 8. transplanting assembly mechanism; 81. transplanting the fixed support; 82. a horizontal slipway cylinder; 83. transplanting a vertical plate; 84. transplanting a vertical sliding table cylinder; 85. a clamping jaw is transplanted to the needle core; 9. pairing a feeding mechanism; 91. fixing the connecting plate; 92. pairing the vertical plates; 93. a needle core matching clamping jaw; 94. nozzle mating jaws; 95. the needle core is matched with the air cylinder; 96. a nozzle pairing cylinder; 97. a slide block; 98. a guide rail; 99. a U-shaped driving plate; 991. pairing horizontal cylinders; 992. a horizontal cylinder fixing plate; 993. a driving block; 10. discharging drawer type stock bin; 11. a frame; 112. an upper frame; 113. the four-axis feeding robot of the needle core; 114. a nozzle shell four-axis feeding robot; 115. a display screen; 116. a control device; 119. an alarm.
Detailed Description
The invention is further described below with reference to the drawings and the detailed description.
As shown in fig. 1 and fig. 2, the special nozzle assembling machine comprises a frame 11, a bottom plate fixed on the frame 11, and an upper frame 112 installed on the bottom plate, wherein a turntable assembling device for assembling the nozzle shell and the needle core is arranged in the middle of the bottom plate, a pairing detection device 3 for detecting the nozzle shell and the needle core is arranged in front of the turntable assembling device, and a needle core four-axis feeding robot 113 for feeding the needle core to the pairing detection device 3 is arranged on the right side of the turntable assembling device; a nozzle shell four-axis feeding robot 114 for feeding the nozzle shells to the pairing detection device 3 is arranged at the lower left of the bottom plate; two nozzle shell drawer type bins, a pairing detection device 3 and two needle core drawer type bins 5 are sequentially arranged between the nozzle shell four-axis feeding robot 114 and the needle core four-axis feeding robot 113 on the bottom plate; the upper left of the bottom plate is provided with two blanking drawer bins 10 for storing assembled nozzles.
The nozzle shell is fed from the nozzle shell drawer type bin to the pairing detection device 3 for detection by the nozzle shell four-axis feeding robot 114, and the needle core is fed from the needle core drawer type granary 5 to the pairing detection device 3 for detection by the needle core four-axis feeding robot 113; after the nozzle shell and the needle core are detected by the pairing detection device 3, the paired nozzle shell and needle core are paired, the matched nozzle shell and needle core are fed into the rotary table assembly device by the rotary table assembly device for assembly, and the nozzle is fed into the blanking drawer type bin 10 by the rotary table assembly device after the nozzle shell and the needle core are assembled. The whole feeding, detection, pairing, assembly and discharging process is automatic, personnel intervention is not needed, and the generation cost is reduced; each of which is provided with two nozzle shell drawer type bins, a needle core drawer type bin and a blanking drawer type bin 10, when the feeding in one of the nozzle shell drawer type bin and the needle core drawer type bin is finished, a nozzle shell four-axis feeding robot 114 and a needle core four-axis feeding robot 113 feed the nozzle shell and the needle core in the other nozzle shell drawer type bin and the needle core drawer type bin into the pairing detection device 3, open the empty nozzle shell drawer type bin and the needle core drawer type bin, and feed the nozzle shell and the needle core; the double numbers are arranged, so that the intermediate pause of the special nozzle assembly machine is effectively avoided, and the effective efficiency is improved.
On the basis of the above, as shown in fig. 2, the turntable assembly device comprises a turntable 4, a driving mechanism 41 for driving the turntable 4 to rotate clockwise is arranged below the turntable 4, the driving mechanism 41 is fixed on the bottom plate, six groups of pairing seats are uniformly arranged on the turntable 4 along the circumferential direction, the pairing seats are a nozzle shell seat 44 and a needle core seat 43, and the position of the nozzle shell seat 44 on the turntable 4 is consistent with the sequence of the nozzle shell and the needle core base in the pairing detection device 3; a fixed disc is arranged above the rotary table 4, a support 42 is arranged on the fixed disc, a shaft sleeve is arranged on the fixed disc, the support 42 is inserted into the shaft sleeve, the shaft sleeve is connected to the fixed disc through a screw or a bolt, the support 42 is connected with a matched feeding mechanism 9 for feeding the matched nozzle shell and the needle core to the matched seat, the upper end of the support 42 is also provided with the shaft sleeve, the support 42 is inserted into the shaft sleeve, and the shaft sleeve is connected with a bottom plate of the matched feeding mechanism 9 through the screw or the bolt;
the device also comprises a 180-degree turnover clamping jaw mechanism 7 for 180-degree turnover of the nozzle shell so as to facilitate the insertion of the needle core into the nozzle shell, wherein the 180-degree turnover clamping jaw mechanism 7 is arranged on the right side of the matched feeding mechanism 9;
the automatic feeding device further comprises a transplanting assembly mechanism 8 for transplanting the needle core into the nozzle shell from the needle core seat 43, wherein the transplanting assembly mechanism 8 is arranged on the back surface of the matched feeding mechanism 9, a discharging mechanism 6 is arranged on the left side edge of the matched feeding mechanism 9, the discharging mechanism 6 is arranged above the discharging drawer type bin 10, and the discharging mechanism 6 directly places the assembled nozzle into the discharging drawer type bin 10.
On the basis of the above, as shown in fig. 12 and 13, the pairing feeding mechanism 9 includes a fixed connection plate 91, two groups of sliders 97 are disposed on the fixed connection plate 91 in parallel, the sliders 97 are connected to the fixed connection plate 91 through screws, guide rails 98 matched with the sliders 97 are disposed on the sliders 97, U-shaped driving plates 99 are connected to the guide rails 98, the end faces of the connection ends of the U-shaped driving plates 99 are vertically connected with pairing risers 92, the U-shaped openings face the direction away from the pairing risers 92, the end faces of the guide rails 98 are vertically connected with the pairing risers 92, and driving blocks 993 are disposed on the U-shaped driving plates 99 close to the pairing risers 92; a horizontal cylinder fixing plate 992 for fixing the paired horizontal cylinder 991 is further arranged on the fixing connection plate 91, and the driving end of the paired horizontal cylinder 991 is connected with a driving block 993; a nozzle matching cylinder 96 and a needle core matching cylinder 95 are arranged on one surface of the matching vertical plate 92, which is far away from the U-shaped driving plate 99, in parallel, and the nozzle matching cylinder 96 and the needle core matching cylinder 95 are fixed on the matching vertical plate 92 through screws; the driving end of the nozzle pairing cylinder 96 is connected with a nozzle pairing clamping jaw 94, and the nozzle pairing clamping jaw 94 is used for clamping and placing the nozzle shell into the nozzle shell seat 44 from the pairing detection device 3; the driving end of the needle core matching cylinder 95 is connected with a needle core matching clamping jaw 93, and the needle core matching clamping jaw 93 is used for clamping a needle core from the matching detection device 3 and then placing the needle core into the needle core seat 43.
On the basis of the above, as shown in fig. 10, the 180-degree turning jaw mechanism 7 comprises a horizontal fixing plate 71 and a vertical plate 72 vertically arranged on the horizontal fixing plate 71, wherein the horizontal fixing plate 71 is provided with a through hole for fixing the horizontal fixing plate 71 on a bottom plate by a bolt; still be provided with backup pad 73 on the horizontal fixed plate 71, horizontal fixed plate 71 and riser 72 are connected respectively to the both sides that the backup pad 73 links to each other, backup pad 73 is T type form with riser 72, the one side that keeps away from backup pad 73 on the riser 72 is provided with clamping jaw cylinder 74, clamping jaw cylinder 74 is slip table type cylinder, the drive end of clamping jaw cylinder 74 is provided with 180 degrees upset clamping jaw 76, 180 degrees upset clamping jaw 76 passes through clamping jaw fixed plate 75 to be fixed on the drive end of clamping jaw cylinder 74, clamping jaw fixed plate 75 is connected with 180 degrees upset clamping jaw 76 and the drive end of clamping jaw cylinder 74 through the screw respectively.
On the basis of the above, as shown in fig. 11, the transplanting assembly mechanism 8 comprises a transplanting fixing support 81, the transplanting fixing support is fixed on a bottom plate through a bolt, a horizontal sliding table cylinder 82 is connected to the transplanting fixing support 81, a transplanting riser 83 is connected to a driving part of the transplanting horizontal sliding table cylinder 82 through a right-angle supporting plate and a flat plate, or the transplanting riser 83 is connected to a side surface of the driving part of the transplanting horizontal sliding table cylinder 82 through a screw, a transplanting vertical sliding table cylinder 84 is arranged on one surface of the transplanting riser 83 far from the horizontal sliding table cylinder 82, the transplanting vertical sliding table cylinder 84 is connected with the transplanting riser 83 through the screw, and a needle core transplanting 85 for transplanting a needle core from the needle core seat 43 to the nozzle clamping jaw 44 is connected to the driving part of the transplanting vertical sliding table cylinder 84. The horizontal sliding table cylinder 82 and the vertical sliding table cylinder 84 are arranged, so that the core transplanting clamping jaw 85 can move in the horizontal direction or the vertical direction or both the horizontal direction and the vertical direction.
On the basis of the above, as shown in fig. 9, the blanking mechanism 6 includes a group of blanking brackets 61 which are arranged in parallel, the blanking brackets 61 include a horizontal bottom plate and two support columns, the two ends of each support column are sleeved with bearing blocks, the bearing blocks are fixed on the bottom plate through bolts, the upper bearing blocks are fixed on the horizontal bottom plate through bolts, the blanking brackets 61 are provided with first sliding rails 62, the first sliding rails 62 are installed on the horizontal bottom plate, the first sliding rails 62 are provided with first sliding blocks 63 which are matched with the first sliding rails 62, the first sliding blocks 63 are connected with blanking sliding table cylinder supporting plates 65, the blanking sliding table cylinder supporting plates 65 are provided with second sliding rails 66, the second sliding rails 66 and the first sliding rails 62 are arranged vertically, the second sliding blocks 67 which are matched with the second sliding rails 66 are arranged, the second sliding blocks 67 are provided with blanking sliding table cylinder connecting plates 68 which are used for connecting the blanking sliding table cylinders 69, the blanking sliding table cylinder connecting plates 69 are connected with a blanking sliding table driving part 691, and the blanking sliding table cylinder connecting plates 691 are used for placing the blanking clamping jaws 10 in the blanking clamping jaws; one side of the blanking bracket 61 is provided with a blanking horizontal sliding table cylinder 64 for driving a blanking sliding table cylinder supporting plate 65 to move along the direction of the first sliding rail 62.
On the basis of the above, as shown in fig. 3 and 4, the pairing detection device 3 includes a bin bottom plate 31, the bin bottom plate 31 is fixed on the bottom plate by bolts, two parallel first pairing sliding rails 311 are installed on the bin bottom plate 31, three groups of first pairing sliding blocks 312 matched with the first pairing sliding rails 311 are arranged on the first pairing sliding rails 311, a bin transmission plate 32 is connected to the first group of first pairing sliding blocks 312, a group of second detection sliding blocks 322 are arranged on the bin transmission plate 32, a second detection sliding rail 321 matched with the second detection sliding blocks 322 is arranged on the second detection sliding blocks 322, and a tray bracket 325 for placing a nozzle shell NG tray 323, a tray bracket for placing a needle core NG tray 324 and a stable sample holder, a tray bracket 325 for placing a needle core stabilizing sample holder and two needle core NG trays 324 are fixedly connected to the second detection sliding rails 321 in sequence; the second group of first pairing sliders 312 and the third group of first pairing sliders 312 are fixedly connected with a detection device mounting plate 33, one side, close to a tray bracket 325, of the detection device mounting plate 33 is provided with an industrial CCD camera 34 and a base 35 for placing a nozzle shell to be detected, the industrial CCD camera 34 is used for detecting the nozzle shell placed in the base 35 through images, and an air detection device 36 for detecting the nozzle shell and the air of a needle core is also arranged.
On the basis of the above, as shown in fig. 5 and 6, the pin core drawer type silo 5 comprises a base plate 55, wherein a drawer guide rail assembly is installed on the upper surface of the base plate 55, a drawer tray plate 53 is installed on the drawer guide rail assembly, one end of the drawer tray plate 53 is vertically installed with a drawer panel 51, a plurality of storage trays 52 are arranged on the drawer tray plate 53, and a locking device for preventing the drawer tray plate 53 from moving during feeding is also installed on the base plate 55; the drawer guide rail assembly comprises two groups of substrate sliding blocks 542 which are arranged at one end of the substrate 55 in parallel, the substrate sliding blocks 542 are connected with substrate sliding rails 541 which are matched with the substrate sliding blocks 542 in use, the substrate sliding rails 541 are provided with support connecting blocks 543, the support connecting blocks 543 are provided with tray plate sliding rails 545, the tray plate sliding rails 545 are connected with tray plate sliding blocks 546 which are matched with the tray plate sliding rails 545 in use, and one surface of the tray plate sliding blocks 546 away from the tray plate sliding rails 545 is connected with the drawer tray plate 53.
On the basis of the above, as shown in fig. 6 and 7, the pin core drawer type storage bin 5 further comprises a limiting device, wherein the limiting device comprises a telescopic limiting block 551 installed on the supporting connecting block 543 and close to one end of the drawer panel 51, a telescopic travel baffle 555 installed on the supporting connecting block 543 and far away from one end of the telescopic limiting block 551, a tray plate travel block 554 installed on the back surface of the drawer tray plate 53, a telescopic travel baffle limiting block 552 installed on the base plate 55, and a closing limiting block 553 installed on the supporting connecting block 543 and located between the telescopic limiting block 551 and the telescopic travel baffle limiting block 552. The locking means includes a pin ring 561 fixed to the back of the drawer tray plate 53, and a latch cylinder 562 fixed to the back of the base plate 55.
When the needle core drawer type bin 5 is used, the assembled base plate 55 of the drawer type bin is fixed on a base plate; the storage disc 52 is filled with needle cores, the drawer type storage bin is closed, and the driving end of the latch cylinder 562 is propped against the latch ring 561, so that the drawer tray plate 53 is locked. When the sensor arranged below the storage disc 52 detects that the needle cores in the storage disc 52 are completely fed, the driving end of the latch cylinder 562 is reset to an initial state, and the drawer tray plate 53 can move on the drawer guide rail assembly; the locking means locks the drawer tray plate 53, ensuring that no movement occurs during loading.
When the drawer type storage bin is opened, the drawer tray plate 53 is pulled, the tray plate travel block 554 mounted on the back surface of the drawer tray plate 53 synchronously moves towards the drawer panel 51, when the tray plate travel block 554 moves to the telescopic limiting block 551, the drawer tray plate 53 is continuously pulled, the substrate slide rail 541 synchronously slides on the substrate slide block 542, and when the telescopic travel baffle 555 moves to the telescopic travel baffle limiting block 552, the opening degree of the drawer type storage bin is maximum. When the drawer type bin is closed, the drawer tray plate 53 is pushed, the tray plate travel block 554 moves to the position of the closing limiting block 553, and the substrate slide rail 541 is driven to move until the drawer panel 51 abuts against the end face of the substrate 55.
On the basis of the above, the special nozzle assembly machine further comprises a control device 116, an alarm 119 and a display screen 115, wherein the control device 116 and the display screen 115 are respectively arranged on the side surface of the upper frame 112, and the alarm 119 is arranged above the upper frame 112; the control device 116 is electrically connected with the alarm 119, the display screen 115, the needle core four-axis feeding robot 113, the nozzle shell four-axis feeding robot 114, the pairing detection device 3, the driving mechanism 41, the pairing feeding mechanism 9, the 180-degree overturning clamping jaw mechanism 7, the transplanting assembly mechanism 8 and the blanking mechanism 6 respectively, and a control system of the control device 116 is PLC (programmable logic controller) control.
When the special nozzle assembly machine is used, firstly, two needle core drawer type bins 5 and two nozzle shell drawer type bins are filled with needle cores and nozzle shells, the needle core drawer type bins 5 and the nozzle shell drawer type bins are closed, the blanking drawer type bins 10 are closed, after all the needle core drawer type bins 5 and the nozzle shell drawer type bins are ready, the control device 116 controls all sum mechanisms to start to act by pressing down the start of the control device 116, the needle core four-axis feeding robot 113 feeds the needle cores in the needle core drawer type bins 5 to the pairing detection device 3 for detection, the nozzle shell four-axis feeding robot 114 feeds the nozzle shells in the nozzle shell drawer type bins to the pairing detection device 3 for detection, the unqualified nozzle shells are clamped and placed in the nozzle shell NG material disc 323 by the nozzle shell four-axis feeding robot 114, the unqualified needle cores are clamped and placed in the needle core NG material disc 324 by the needle core four-axis feeding robot 113, the qualified nozzle shells and the needle cores are clamped and the needle cores on the turntable from the air detection device 36 by the pairing feeding mechanism 9, the needle core four-axis feeding mechanism 44 and the needle core seat 43 are clamped on the turntable, and the turntable 4-axis rotating mechanism is driven to rotate by the clockwise rotation of the turntable 4 degrees, and the turntable is driven to rotate by 60 degrees again, and the turntable is driven to rotate by 4 degrees and 60 degrees; the nozzle shell and the needle core are rotated to the position of the 180-degree turnover clamping jaw mechanism 7, the 180-degree turnover clamping jaw mechanism 7 turns the nozzle 180 degrees, and the driving mechanism 41 drives the turntable 4 to rotate clockwise for 60 degrees again; the nozzle shell and the needle core rotate to the transplanting assembly mechanism 8, the transplanting assembly mechanism 8 transplanting the needle core into the nozzle shell from the needle core seat 43, and the driving mechanism 41 drives the turntable 4 to rotate clockwise for 60 degrees again; the assembled nozzle moves to the blanking mechanism 6, the blanking mechanism 6 feeds the assembled nozzle into the blanking drawer type bin 10, the driving mechanism 41 drives the turntable 4 to rotate clockwise for 60 degrees again, and the driving mechanism 41 drives the turntable 4 to rotate clockwise for 60 degrees again; the pairing feeding mechanism 9 again feeds the paired nozzle housing and needle to the nozzle housing seat 44 and needle seat 43, and sequentially circulates the above steps.
After the nozzle shell and the needle core in the air detection device 36 are clamped by the pairing feeding mechanism 9, the needle core four-axis feeding robot 113 feeds the needle core in the needle core drawer type bin 5 to the pairing detection device 3 for detection, the nozzle shell four-axis feeding robot 114 feeds the nozzle shell in the nozzle shell drawer type bin to the pairing detection device 3 for detection, and the unqualified needle core or the nozzle shell is clamped by the corresponding needle core four-axis feeding robot 113 or the nozzle shell four-axis feeding robot 114 and placed in a needle core NG material tray or a nozzle shell NG material tray; the steps described above are repeated by the core four-axis feeding robot 113 and the nozzle housing four-axis feeding robot 114.
The whole nozzle assembly process is fully automatic, when one blanking drawer type bin 10 is filled with nozzles, the blanking mechanism 6 feeds the assembled nozzles into the other blanking drawer type bin 10, and the nozzles in the blanking drawer type bin 10 filled with the nozzles are taken out for packaging; the special nozzle assembly machine greatly reduces labor, lowers cost and improves production efficiency.
While the foregoing is directed to embodiments of the present invention, other and further details of the invention may be had by the present invention, it should be understood that the foregoing description is merely illustrative of the present invention and that no limitations are intended to the scope of the invention, except insofar as modifications, equivalents, improvements or modifications are within the spirit and principles of the invention.
Claims (6)
1. The special nozzle assembly machine comprises a frame (11), a bottom plate fixed on the frame (11) and an upper frame (112) arranged on the bottom plate, and is characterized in that: the middle part of the bottom plate is provided with a rotary table assembly device for assembling the nozzle shell and the needle core, the front part of the rotary table assembly device is provided with a pairing detection device (3) for detecting the nozzle shell and the needle core, and the right side of the rotary table assembly device is provided with a needle core four-axis feeding robot (113) for feeding the needle core to the pairing detection device (3); a nozzle shell four-axis feeding robot (114) for feeding the nozzle shell onto the pairing detection device (3) is arranged at the lower left of the bottom plate; a nozzle shell drawer type bin, a pairing detection device (3) and a needle core drawer type bin (5) are sequentially arranged between the nozzle shell four-axis feeding robot (114) and the needle core four-axis feeding robot (113) on the bottom plate; a blanking drawer type bin (10) for storing the assembled nozzles is arranged on the upper left of the bottom plate;
the turntable assembly device comprises a turntable (4), a driving mechanism (41) for driving the turntable (4) to do rotary motion is arranged below the turntable (4), the driving mechanism (41) is fixed on the bottom plate, six groups of pairing seats are uniformly arranged on the turntable (4) along the circumferential direction, and the pairing seats are a nozzle shell seat (44) and a needle core seat (43); a fixed disc is arranged above the rotary disc (4), a bracket (42) is arranged on the fixed disc, and a matched feeding mechanism (9) for feeding the matched nozzle shell and the matched needle core to the matched seat is connected to the bracket (42);
the device also comprises a 180-degree overturning clamping jaw mechanism (7) for overturning the nozzle shell by 180 degrees, wherein the 180-degree overturning clamping jaw mechanism (7) is arranged on the right side edge of the matched feeding mechanism (9);
the automatic feeding device is characterized by further comprising a transplanting assembly mechanism (8) for transplanting the needle core into the nozzle shell from the needle core seat (43), wherein the transplanting assembly mechanism (8) is arranged on the back surface of the matched feeding mechanism (9), a discharging mechanism (6) is arranged on the left side edge of the matched feeding mechanism (9), and the discharging mechanism (6) is arranged above the discharging drawer type bin (10);
the pairing detection device (3) comprises a bin bottom plate (31), the bin bottom plate (31) is fixed on the bottom plate, two parallel first pairing sliding rails (311) are installed on the bin bottom plate (31), three groups of first pairing sliding blocks (312) matched with the first pairing sliding rails (311) are arranged on the first pairing sliding rails (311), a bin transmission plate (32) is connected on the first group of first pairing sliding blocks (312), a group of second detection sliding blocks (322) are arranged on the bin transmission plate (32), a second detection sliding rail (321) matched with the second detection sliding blocks (322) is arranged on the second detection sliding blocks (322), and a nozzle shell NG tray (323), a needle core NG tray (324) and a tray bracket (325) for stabilizing sample seats are fixedly connected on the second detection sliding rails (321). The detection device mounting plates (33) are fixedly connected to the second group of first pairing sliders (312) and the third group of first pairing sliders (312), one side, close to the tray support (325), of the detection device mounting plates (33) is provided with an industrial CCD camera (34) and a base (35) for placing a nozzle shell to be detected, and an air detection device (36) for detecting the nozzle shell and the needle core air is also arranged;
the needle core drawer type storage bin (5) comprises a base plate (55), a drawer guide rail assembly is arranged on the upper surface of the base plate (55), a drawer tray plate (53) is arranged on the drawer guide rail assembly, a drawer panel (51) is vertically arranged at one end of the drawer tray plate (53), a plurality of storage trays (52) are arranged on the drawer tray plate (53), and a locking device for preventing the drawer tray plate (53) from moving during feeding is also arranged on the base plate (55); the drawer guide rail assembly comprises two groups of substrate sliding blocks (542) which are arranged at one end of a substrate (55) in parallel, a substrate sliding rail (541) which is matched with the substrate sliding blocks (542) for use is connected to the substrate sliding blocks (542), a support connecting block (543) is arranged on the substrate sliding rail (541), a tray plate sliding rail (545) is arranged on the support connecting block (543), a tray plate sliding block (546) which is matched with the tray plate sliding rail (545) for use is connected to the tray plate sliding rail (545), and one surface, far away from the tray plate sliding rail (545), of the tray plate sliding block (546) is connected with a drawer tray plate (53); the needle core drawer type storage bin (5) further comprises a limiting device, wherein the limiting device comprises a telescopic limiting block (551) arranged on a supporting connecting block (543) and close to one end of a drawer panel (51), a telescopic travel baffle (555) arranged on the supporting connecting block (543) and far away from one end of the telescopic limiting block (551), a tray plate travel block (554) arranged on the back surface of a drawer tray plate (53), a telescopic travel baffle limiting block (552) arranged on a substrate (55), and a closing limiting block (553) arranged on the supporting connecting block (543) and located between the telescopic limiting block (551) and the telescopic travel baffle limiting block (552); the locking means comprises a pin ring (561) fixed to the back of the drawer tray plate (53), a latch cylinder (562) fixed to the back of the base plate (55).
2. The nozzle assembly machine of claim 1, wherein: the pairing feeding mechanism (9) comprises a fixed connecting plate (91), sliding blocks (97) are arranged on the fixed connecting plate (91) in parallel, guide rails (98) matched with the sliding blocks (97) are arranged on the sliding blocks (97), U-shaped driving plates (99) are connected to the guide rails (98), pairing risers (92) are vertically connected to the end faces of the connecting ends of the U-shaped driving plates (99), the end faces of the guide rails (98) are vertically connected with the pairing risers (92), and driving blocks (993) are arranged on the U-shaped driving plates (99) close to the pairing risers (92); the fixed connection plate (91) is also provided with a horizontal cylinder fixing plate (992) for fixing a matched horizontal cylinder (991), and the driving end of the matched horizontal cylinder (991) is connected with a driving block (993); one side of the pairing vertical plate (92) far away from the U-shaped driving plate (99) is provided with a nozzle pairing cylinder (96) and a needle core pairing cylinder (95) in parallel, the driving end of the nozzle pairing cylinder (96) is connected with a nozzle pairing clamping jaw (94), and the driving end of the needle core pairing cylinder (95) is connected with a needle core pairing clamping jaw (93).
3. The nozzle assembly machine of claim 1, wherein: 180 degree upset clamping jaw mechanism (7) are including horizontal fixed plate (71), perpendicular riser (72) that set up on horizontal fixed plate (71), still be provided with backup pad (73) on horizontal fixed plate (71), horizontal fixed plate (71) and riser (72) are connected respectively on the both sides that backup pad (73) link to each other, the one side of keeping away from backup pad (73) on riser (72) is provided with clamping jaw cylinder (74), the drive end of clamping jaw cylinder (74) is provided with 180 degrees upset clamping jaw (76), 180 degree upset clamping jaw (76) are fixed on the driving end of clamping jaw cylinder (74) through clamping jaw fixed plate (75).
4. The nozzle assembly machine of claim 1, wherein: the transplanting assembly device comprises a transplanting fixing support (81), a horizontal sliding table cylinder (82) is connected to the transplanting fixing support (81), a transplanting vertical plate (83) is connected to a driving part of the transplanting horizontal sliding table cylinder (82), a transplanting vertical sliding table cylinder (84) is arranged on one surface of the transplanting vertical plate (83) far away from the horizontal sliding table cylinder (82), and a needle core transplanting clamping jaw (85) for transplanting a needle core from a needle core seat (43) to a nozzle shell seat (44) is connected to a driving part of the transplanting vertical sliding table cylinder (84).
5. The nozzle assembly machine of claim 1, wherein: the blanking mechanism (6) comprises a group of blanking brackets (61) which are arranged in parallel, a first sliding rail (62) is arranged on the blanking brackets (61), a first sliding block (63) which is matched with the first sliding rail (62) for use is arranged on the first sliding rail (62), a blanking sliding table cylinder supporting plate (65) is connected on the first sliding block (63), a second sliding rail (66) is arranged on the blanking sliding table cylinder supporting plate (65), a second sliding block (67) which is matched with the second sliding rail (66) for use is arranged on the second sliding rail (66), a blanking sliding table cylinder connecting plate (68) which is used for connecting a blanking vertical sliding table cylinder (69) is arranged on the second sliding block (67), and a driving part of the blanking vertical sliding table cylinder (69) is connected with a blanking (691); one side of the blanking support (61) is provided with a blanking horizontal sliding table cylinder (64) for driving a blanking sliding table cylinder supporting plate (65) to move along the direction of the first sliding rail (62).
6. The nozzle assembly machine of claim 1, wherein: the special nozzle assembly machine further comprises a control device (116), an alarm (119) and a display screen (115), wherein the control device (116) and the display screen (115) are respectively arranged on the side face of the upper frame (112), and the alarm (119) is arranged above the upper frame (112); the control device (116) is electrically connected with the alarm (119), the display screen (115), the needle core four-axis feeding robot (113), the nozzle shell four-axis feeding robot (114), the pairing detection device (3), the driving mechanism (41), the pairing feeding mechanism (9), the 180-degree turnover clamping jaw mechanism (7), the transplanting assembly mechanism (8) and the blanking mechanism (6) respectively.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811487795.8A CN109352303B (en) | 2018-12-06 | 2018-12-06 | Special machine for assembling nozzle |
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| CN201811487795.8A CN109352303B (en) | 2018-12-06 | 2018-12-06 | Special machine for assembling nozzle |
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| CN109352303A CN109352303A (en) | 2019-02-19 |
| CN109352303B true CN109352303B (en) | 2024-03-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110026759A (en) * | 2019-05-10 | 2019-07-19 | 昆山中一自动化设备有限公司 | A kind of chieftain's aluminum hull automatic assembling device |
| CN110125682B (en) * | 2019-06-27 | 2024-04-05 | 姚东海 | Full-automatic nozzle assembly machine |
| CN113857082B (en) * | 2021-09-29 | 2023-03-28 | 南京艾龙自动化装备有限公司 | Relay automatic separation device |
| CN113732671B (en) * | 2021-10-26 | 2023-03-14 | 无锡隆盛科技股份有限公司 | Novel pressure equipment device of natural gas flow nozzle shell |
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