CN115368959A - 一种润滑抗燃液压液及其制备方法 - Google Patents
一种润滑抗燃液压液及其制备方法 Download PDFInfo
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- CN115368959A CN115368959A CN202210901092.5A CN202210901092A CN115368959A CN 115368959 A CN115368959 A CN 115368959A CN 202210901092 A CN202210901092 A CN 202210901092A CN 115368959 A CN115368959 A CN 115368959A
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- 239000012530 fluid Substances 0.000 title claims abstract description 58
- 230000001050 lubricating effect Effects 0.000 title claims abstract description 58
- 239000003063 flame retardant Substances 0.000 title claims abstract description 42
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 238000002360 preparation method Methods 0.000 title abstract description 11
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000002608 ionic liquid Substances 0.000 claims abstract description 37
- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical group CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 claims abstract description 27
- 150000002148 esters Chemical class 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims abstract description 7
- 229960003656 ricinoleic acid Drugs 0.000 claims description 24
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 claims description 24
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 21
- 229920000570 polyether Polymers 0.000 claims description 21
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 18
- 239000002518 antifoaming agent Substances 0.000 claims description 17
- 239000003795 chemical substances by application Substances 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000013556 antirust agent Substances 0.000 claims description 11
- -1 carbon chain monocarboxylic acid Chemical class 0.000 claims description 11
- HMBHAQMOBKLWRX-UHFFFAOYSA-N 2,3-dihydro-1,4-benzodioxine-3-carboxylic acid Chemical compound C1=CC=C2OC(C(=O)O)COC2=C1 HMBHAQMOBKLWRX-UHFFFAOYSA-N 0.000 claims description 10
- 229940075419 choline hydroxide Drugs 0.000 claims description 10
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 claims description 10
- 239000007864 aqueous solution Substances 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- 239000000243 solution Substances 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- 238000006386 neutralization reaction Methods 0.000 claims description 7
- 150000001412 amines Chemical class 0.000 claims description 6
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 claims description 6
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 5
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 5
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 5
- 239000005642 Oleic acid Substances 0.000 claims description 5
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 5
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 5
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 5
- 150000004992 toluidines Chemical class 0.000 claims description 5
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- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 claims description 4
- 239000012964 benzotriazole Substances 0.000 claims description 4
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- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 4
- 239000008117 stearic acid Substances 0.000 claims description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 3
- 150000003014 phosphoric acid esters Chemical class 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 2
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 claims description 2
- 239000003112 inhibitor Substances 0.000 claims description 2
- 235000004443 Ricinus communis Nutrition 0.000 claims 1
- UHZZMRAGKVHANO-UHFFFAOYSA-M chlormequat chloride Chemical compound [Cl-].C[N+](C)(C)CCCl UHZZMRAGKVHANO-UHFFFAOYSA-M 0.000 claims 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 abstract description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 abstract description 6
- 230000009970 fire resistant effect Effects 0.000 abstract description 6
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- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 abstract description 3
- 239000003921 oil Substances 0.000 abstract description 3
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 239000005643 Pelargonic acid Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000008367 deionised water Substances 0.000 description 3
- 229910021641 deionized water Inorganic materials 0.000 description 3
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 238000003760 magnetic stirring Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229960002446 octanoic acid Drugs 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000001291 vacuum drying Methods 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- 239000005635 Caprylic acid (CAS 124-07-2) Substances 0.000 description 1
- 229910002808 Si–O–Si Inorganic materials 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- JTXUVYOABGUBMX-UHFFFAOYSA-N didodecyl hydrogen phosphate Chemical compound CCCCCCCCCCCCOP(O)(=O)OCCCCCCCCCCCC JTXUVYOABGUBMX-UHFFFAOYSA-N 0.000 description 1
- UCQFCFPECQILOL-UHFFFAOYSA-N diethyl hydrogen phosphate Chemical compound CCOP(O)(=O)OCC UCQFCFPECQILOL-UHFFFAOYSA-N 0.000 description 1
- 229940008099 dimethicone Drugs 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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- C10M173/00—Lubricating compositions containing more than 10% water
- C10M173/02—Lubricating compositions containing more than 10% water not containing mineral or fatty oils
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C213/00—Preparation of compounds containing amino and hydroxy, amino and etherified hydroxy or amino and esterified hydroxy groups bound to the same carbon skeleton
- C07C213/08—Preparation of compounds containing amino and hydroxy, amino and etherified hydroxy or amino and esterified hydroxy groups bound to the same carbon skeleton by reactions not involving the formation of amino groups, hydroxy groups or etherified or esterified hydroxy groups
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- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/41—Preparation of salts of carboxylic acids
- C07C51/412—Preparation of salts of carboxylic acids by conversion of the acids, their salts, esters or anhydrides with the same carboxylic acid part
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- C10M141/06—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic nitrogen-containing compound
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/021—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
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- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
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Abstract
本发明属于液压液技术领域,提供了一种润滑抗燃液压液及其制备方法。本发明提供的润滑抗燃液压液以丙三醇为基础液,替换水‑乙二醇型抗燃液压液中的乙二醇或二乙二醇,并结合蓖麻油酸基离子液体,增加了润滑抗燃液压液形成的油膜的强度,提高了润滑抗燃液压液的润滑性。本发明的润滑抗燃液压液的四球试验机最大无卡咬负荷(PB)为834~883N,润滑性能与合成酯抗燃液压油润滑性能相当。通过SRV微动磨损试验机,在常温、30min、50Hz、120N条件下,所得润滑抗燃液压液的磨损体积为856850~940202μm3。由此,说明本发明提供的润滑抗燃液压液具有优异的润滑性能。
Description
技术领域
本发明涉及液压液技术领域,尤其涉及一种润滑抗燃液压液及其制备方法。
背景技术
水-乙二醇型抗燃液压液无闪点、无燃点,具有优异的不燃性,同时又具有抗腐蚀、抗泡、防锈以及良好的低温性能,目前被广泛应用于苛刻工况下的连铸生产线液压系统、高炉液压系统、拆炉机液压系统、热轧厂液压系统、铸造厂液压系统、电站液压系统和煤矿液压系统。
受基础组分的限制,水-乙二醇型抗燃液压液形成的油膜强度较弱,不能在金属表面生成牢固的极压润滑膜,对运动摩擦副的润滑性能稍差,对液压设备的润滑保护相对有限。具体为:现有的水-乙二醇型抗燃液压液四球试验机最大无卡咬负荷(PB)为588N,低于相同黏度等级下矿物油的PB为834N和合成酯抗燃液压油的PB为883N。
发明内容
有鉴于此,本发明的目的在于提供一种润滑抗燃液压液及其制备方法。本发明的润滑抗燃液压液具有优异的润滑性。
为了实现上述发明目的,本发明提供以下技术方案:
本发明提供了一种润滑抗燃液压液,由以下质量百分含量的组分构成:
水30%~50%,丙三醇30%~50%,聚醚10%~20%,离子液体0.1%~0.5%,极压抗磨剂0.2%~2%,防锈剂0.3%~1.5%,抗泡剂0.01%~0.1%,染料0.01%~0.02%;
所述离子液体为蓖麻油酸基离子液体;
所述蓖麻油酸基离子液体的分子结构如式I所示:
优选地,所述蓖麻油酸基离子液体的制备方法包括以下步骤:
将氢氧化胆碱水溶液滴加到蓖麻油酸乙醇溶液中,进行中和反应,得到所述蓖麻油酸基离子液体;
所述氢氧化胆碱水溶液中氢氧化胆碱和蓖麻油酸乙醇溶液中蓖麻油酸的摩尔比为1:1。
优选地,所述聚醚为环氧乙烷和环氧丙烷共聚物。
优选地,所述聚醚的数均分子量为10000~30000。
优选地,所述极压抗磨剂为C8-C20长碳链单羧酸。
优选地,所述极压抗磨剂包括辛酸、壬酸、硬脂酸和油酸中的一种或多种。
优选地,所述防锈剂包括胺类、酯类和苯并三氮唑中的一种或多种;所述胺类包括醇胺;所述酯类包括磷酸酯。
优选地,所述染料包括甲苯胺。
本发明还提供了上述技术方案所述的润滑抗燃液压液的制备方法,包括以下步骤:
将水、丙三醇和聚醚进行预混,得到预混料;
将所述预混料、离子液体、极压抗磨剂、防锈剂、抗泡剂和染料进行终混,得到所述润滑抗燃液压液。
优选地,所述预混和终混的温度独立地为30~40℃,时间独立地为60~90min;所述预混和终混在搅拌的条件下进行,所述搅拌的转速独立地为200~300rpm。
本发明提供了一种润滑抗燃液压液,由以下质量百分含量的组分构成:水30%~50%,丙三醇30%~50%,聚醚10%~20%,离子液体0.1%~0.5%,极压抗磨剂0.2%~2%,防锈剂0.3%~1.5%,抗泡剂0.01%~0.1%,染料0.01%~0.02%;所述离子液体为蓖麻油酸基离子液体;所述蓖麻油酸基离子液体的分子结构如式I所示:
本发明提供的润滑抗燃液压液以丙三醇为基础液,替换水-乙二醇型抗燃液压液中的乙二醇或二乙二醇,并结合蓖麻油酸基离子液体,增加了润滑抗燃液压液形成的油膜的强度,提高了润滑抗燃液压液的润滑性。本发明的润滑抗燃液压液的四球试验机最大无卡咬负荷(PB)为834~883N,润滑性能与合成酯抗燃液压油润滑性能相当。通过SRV微动磨损试验机,在常温、30min、50Hz、120N条件下,所得润滑抗燃液压液的磨损体积为856850~940202μm3。由此,说明本发明提供的润滑抗燃液压液具有优异的润滑性能。
具体实施方式
本发明提供了一种润滑抗燃液压液,由以下质量百分含量的组分构成:
水30%~50%,丙三醇30%~50%,聚醚10%~20%,离子液体0.1%~0.5%,极压抗磨剂0.2%~2%,防锈剂0.3%~1.5%,抗泡剂0.01%~0.1%,染料0.01%~0.02%;
所述离子液体为蓖麻油酸基离子液体;
所述蓖麻油酸基离子液体的分子结构如式I所示:
在本发明中,如无特殊说明,本发明所用物料均优选为市售产品。
本发明提供的润滑抗燃液压液包括质量百分含量为30%~50%的水,优选为40%~45%。在本发明中,所述水优选为去离子水。
本发明提供的润滑抗燃液压液包括质量百分含量为30%~50%的丙三醇,优选为40%~46%。在本发明中,所述丙三醇为基础液,结合离子液体能够提高液压液的成膜强度,进而提高润滑性。
本发明提供的润滑抗燃液压液包括质量百分含量为10%~20%的聚醚,优选为12%~16%。在本发明中,所述聚醚优选为环氧乙烷和环氧丙烷共聚物。在本发明中,所述聚醚的数均分子量优选为10000~30000。在本发明中,所述聚醚优选为聚醚SDN-10D和/或聚醚APE302-2。在本发明中,所述聚醚的作用为增粘。
本发明提供的润滑抗燃液压液包括质量百分含量为0.1%~0.5%的离子液体,优选为0.2%~0.4%。在本发明中,所述离子液体为蓖麻油酸基离子液体;所述蓖麻油酸基离子液体的分子结构如式I所示:
在本发明中,所述蓖麻油酸基离子液体的制备方法优选包括以下步骤:
将氢氧化胆碱水溶液滴加到蓖麻油酸乙醇溶液中,进行中和反应,得到所述蓖麻油酸基离子液体。在本发明中,所述氢氧化胆碱水溶液中氢氧化胆碱和蓖麻油酸乙醇溶液中蓖麻油酸的摩尔比优选为1:1。
在本发明中,所述滴加的方式优选为逐滴滴加。
在本发明中,所述中和反应的温度优选为室温,即既不需要额外加热也不需要额外降温;所述中和反应的时间优选为12h。在本发明中,所述中和反应优选在磁力搅拌的条件下进行。
所述中和反应后,本发明优选还包括依次进行减压蒸发和干燥。在本发明中,所述减压蒸发的温度优选为50℃;本发明对所述减压蒸发的时间不做具体限定,只要能够将乙醇蒸发干净即可。在本发明中,所述干燥优选为真空干燥,所述真空干燥的温度优选为70℃,时间优选为48h。
在本发明中,所述离子液体的作用为增加极压抗磨性能。
本发明提供的润滑抗燃液压液包括质量百分含量为0.2%~2%的极压抗磨剂,优选为0.2%~0.5%。在本发明中,所述极压抗磨剂优选为C8-C20长碳链单羧酸,进一步优选包括辛酸、壬酸、硬脂酸和油酸中的一种或多种,更优选为壬酸、硬脂酸或油酸。
本发明提供的润滑抗燃液压液包括质量百分含量为0.3%~1.5%的防锈剂,优选为0.3%~1%,进一步优选为0.4%~0.5%。在本发明中,所述防锈剂优选包括胺类、酯类和苯并三氮唑中的一种或多种。在本发明中,所述胺类优选包括醇胺;所述醇胺优选包括一乙醇胺、二乙醇胺和三乙醇胺中的一种或多种,进一步优选包括二乙醇胺。在本发明中,所述酯类优选包括磷酸酯;所述磷酸酯优选包括单烷基醚磷酸酯、二乙基磷酸酯和二月桂基磷酸酯中的一种或多种,进一步优选包括单烷基醚磷酸酯。
本发明提供的润滑抗燃液压液包括质量百分含量为0.01%~0.1%的抗泡剂。在本发明中,所述抗泡剂优选包括有机硅消泡剂;所述有机硅消泡剂优选包括二甲基硅油。在本发明中,所述有机硅消泡剂主链具有Si-O-Si结构,表面张力比水、表面活性剂水溶液低,挥发性低并具有化学惰性。
本发明提供的润滑抗燃液压液包括质量百分含量为0.01%~0.02%的染料。在本发明中,所述染料优选包括甲苯胺。在本发明中,所述甲苯胺优选购自济南龙盛染料化工有限公司。
本发明还提供了上述技术方案所述的润滑抗燃液压液的制备方法,包括以下步骤:
将水、丙三醇和聚醚进行预混,得到预混料;
将所述预混料、离子液体、极压抗磨剂、防锈剂、抗泡剂和染料进行终混,得到所述润滑抗燃液压液。
本发明将水、丙三醇和聚醚进行预混,得到预混料。在本发明中,所述预混的温度优选为30~40℃;所述预混优选在搅拌的条件下进行,所述搅拌的转速优选为200~300rpm;所述预混的时间优选为60~90min。
得到预混料后,本发明将所述预混料、离子液体、极压抗磨剂、防锈剂、抗泡剂和染料进行终混,得到所述润滑抗燃液压液。在本发明中,所述终混的参数和预混的参数一致,在此不再赘述。
下面结合实施例对本发明提供的润滑抗燃液压液及其制备方法进行详细的说明,但是不能把它们理解为对本发明保护范围的限定。
实施例1~4
实施例1~4润滑抗燃液压液的配方如表1所示:
表1实施例1~4润滑抗燃液压液的配方
其中,蓖麻油酸基离子液体的制备方法为:
将氢氧化胆碱水溶液逐滴滴加到等摩尔蓖麻油酸乙醇溶液中,在室温下将混合物磁力搅拌12h,然后在50℃下减压蒸发溶剂乙醇;所得产品在70℃的真空下干燥48h,得到蓖麻油酸基离子液体。
润滑抗燃液压液制备方法为:
将去离子水、丙三醇和聚醚于30~40℃、300rpm下进行磁力搅拌90min,得到预混料。在所得预混料中加入离子液体、极压抗磨剂、防锈剂、抗泡剂和染料于30~40℃、200rpm下进行磁力搅拌60min,得到润滑抗燃液压液。
对比例1
水-乙醇型液压液的配方:
去离子水36wt%、聚醚15wt%、乙二醇45.5wt%,苯并三氮唑1wt%、二乙醇胺1wt%、二甲基硅油0.01wt%、甲苯胺(红)0.01wt%、油酸0.8wt%、壬酸0.68wt%。
对实施例1~4的润滑抗燃液压液和对比例1的水-乙醇型液压液进行性能测试,测试项目和检测方法及结果如表2所示。
表2实施例1~4及对比例1的液压液的性能测试结果
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。
Claims (10)
2.根据权利要求1所述的润滑抗燃液压液,其特征在于,所述蓖麻油酸基离子液体的制备方法包括以下步骤:
将氢氧化胆碱水溶液滴加到蓖麻油酸乙醇溶液中,进行中和反应,得到所述蓖麻油酸基离子液体;
所述氢氧化胆碱水溶液中氢氧化胆碱和蓖麻油酸乙醇溶液中蓖麻油酸的摩尔比为1:1。
3.根据权利要求1所述的润滑抗燃液压液,其特征在于,所述聚醚为环氧乙烷和环氧丙烷共聚物。
4.根据权利要求1或3所述的润滑抗燃液压液,其特征在于,所述聚醚的数均分子量为10000~30000。
5.根据权利要求1所述的润滑抗燃液压液,其特征在于,所述极压抗磨剂为C8-C20长碳链单羧酸。
6.根据权利要求1或5所述的润滑抗燃液压液,其特征在于,所述极压抗磨剂包括辛酸、壬酸、硬脂酸和油酸中的一种或多种。
7.根据权利要求1所述的润滑抗燃液压液,其特征在于,所述防锈剂包括胺类、酯类和苯并三氮唑中的一种或多种;所述胺类包括醇胺;所述酯类包括磷酸酯。
8.根据权利要求1所述的润滑抗燃液压液,其特征在于,所述染料包括甲苯胺。
9.权利要求1~8任一项所述的润滑抗燃液压液的制备方法,其特征在于,包括以下步骤:
将水、丙三醇和聚醚进行预混,得到预混料;
将所述预混料、离子液体、极压抗磨剂、防锈剂、抗泡剂和染料进行终混,得到所述润滑抗燃液压液。
10.根据权利要求9所述的制备方法,其特征在于,所述预混和终混的温度独立地为30~40℃,时间独立地为60~90min;所述预混和终混在搅拌的条件下进行,所述搅拌的转速独立地为200~300rpm。
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