CN115280961A - Cotton stalk reaps cuts up incomplete membrane of bits and retrieves packing all-in-one - Google Patents

Cotton stalk reaps cuts up incomplete membrane of bits and retrieves packing all-in-one Download PDF

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Publication number
CN115280961A
CN115280961A CN202210859710.4A CN202210859710A CN115280961A CN 115280961 A CN115280961 A CN 115280961A CN 202210859710 A CN202210859710 A CN 202210859710A CN 115280961 A CN115280961 A CN 115280961A
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China
Prior art keywords
packing
transmission
header
residual film
cotton stalk
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Granted
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CN202210859710.4A
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CN115280961B (en
Inventor
苑明政
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Jiangsu Aiwei Machinery Manufacturing Co ltd
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Jiangsu Aiwei Machinery Manufacturing Co ltd
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D43/00Mowers combined with apparatus performing additional operations while mowing
    • A01D43/08Mowers combined with apparatus performing additional operations while mowing with means for cutting up the mown crop, e.g. forage harvesters
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B43/00Gatherers for removing stones, undesirable roots or the like from the soil, e.g. tractor-drawn rakes
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B49/00Combined machines
    • A01B49/04Combinations of soil-working tools with non-soil-working tools, e.g. planting tools
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D43/00Mowers combined with apparatus performing additional operations while mowing
    • A01D43/12Mowers combined with apparatus performing additional operations while mowing with soil-working implements, e.g. ploughs

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Soil Sciences (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • Harvester Elements (AREA)

Abstract

The invention discloses a cotton stalk harvesting, chopping and residual film recycling and packaging integrated machine which comprises a tractor, wherein the front end of the tractor is in transmission connection with a cotton stalk harvesting and chopping device, and the rear end of the tractor is in transmission connection with a residual film recycling and packaging device. The cotton stalk harvesting and chopping device is adopted to crush the stalks, and then the residual film recovery and packing device is used for collecting and packing the stalks, the cotton stalk harvesting and chopping device and the residual film recovery and packing device work in a matched mode, the working efficiency and the working quality are improved, the cotton stalk harvesting and chopping device is suitable for harvesting and chopping upright cotton stalks, the chopped stalks can be disposed as required, the surface of the residual film can not be damaged, the integrity of the residual film is guaranteed as much as possible, and the residual film can be picked up conveniently in a later process.

Description

Cotton stalk reaps cuts up incomplete membrane of bits and retrieves packing all-in-one
Technical Field
The invention relates to the technical field of agricultural machinery, in particular to a cotton stalk harvesting, chopping and residual film recycling and packaging integrated machine.
Background
The plastic film mulching cotton planting technology brings many disadvantages to agriculture and farmers while greatly increasing yield and economic benefits. At present, because of the large-area popularization and application of the plastic film mulching cultivation technology, the farmland pollution is very serious, and various plastic film residue recycling machines are developed at home and abroad for solving the problem of plastic film residue pollution. (1) the straw crushing and returning type plastic film residue recycling machine has the defects that: the straw crusher crushes the cotton straw and the residual film at the same time, so that the subsequent recovery rate of the residual film is greatly reduced; (2) the pull rod crushing type plastic film residue recycling machine has the following defects: the extracted cotton straws are taken up by a large amount of residual films and are crushed, and the crushed residual films are difficult to recover; (3) the rod-beating and grouping machine has the defects that: when the straw is crushed, the residual films are taken up and crushed together, part of the residual films and the straw go together, the residual films scattered in the field are recovered by a residual film recovery machine, and the recovery rate of the recoverable residual films is also greatly reduced. Therefore, the development of an operating machine which has high operating efficiency, can crush straws without damaging the surface of the residual film and greatly improves the recovery rate of the residual film is a very urgent problem.
Disclosure of Invention
The invention aims to provide the cotton stalk harvesting, chopping and residual film recycling and packaging integrated machine which is high in operation efficiency and can crush straws without damaging the surface of residual films, aiming at overcoming the defects and shortcomings of the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a cotton stalk reaps cuts up incomplete membrane of cutting up and retrieves packing all-in-one, includes the tractor, the front end transmission of tractor is connected cotton stalk and is reaped the comminution device, and the incomplete membrane of rear end transmission connection is retrieved packing apparatus, and its innovation point lies in: the cotton stalk harvesting and chopping device comprises a coupler in transmission connection with a power output shaft in front of a tractor, the coupler is in transmission connection with a gear box A, a front suspension rack is arranged at the bottom of the gear box A, a left output shaft of the gear box A is in transmission connection with a header main shaft through a belt and a belt pulley, the header main shaft is in transmission connection with a cutting mechanism, the front suspension rack and the cutting mechanism are connected through a pair of header lifting cylinders, a right output shaft of the gear box A is in transmission connection with a crushing mechanism through a belt and a belt pulley, the crushing mechanism and the cutting mechanism are communicated through a gap bridge, the crushing mechanism is externally connected with a throwing barrel, and the whole chopping device is mounted on the tractor through a door frame; the incomplete membrane is retrieved packing apparatus includes the frame, the front end of frame sets up transmission shaft, gear box B and traction frame respectively, the transmission shaft is connected with the power output shaft transmission that the tractor gos forward, the transmission shaft carries out the transmission with gear box B again and is connected, the front end of traction frame sets up the traction beam and installs on the tractor, inside incomplete membrane pickup mechanism and the demoulding mechanism of setting respectively of frame, and both cooperation operations, the rear side of frame sets up the baling mechanism, adopt the slide to communicate between baling mechanism and the demoulding mechanism, the bottom of frame sets up cylinder and walking wheel respectively, right output shaft of gear box B passes through the cardan shaft transmission and connects right power shaft, right side power shaft passes through sprocket and chain transmission and connects incomplete membrane pickup mechanism, left output shaft of gear box B passes through the cardan shaft transmission and connects left power shaft, left side power shaft passes through sprocket and chain transmission and connects middle sprocket, middle sprocket passes through chain transmission and connects the demoulding mechanism, the left side sprocket of middle sprocket passes through chain transmission and connects the left power shaft, the left side power shaft of baling press, the one end transmission of left side power shaft connects the baling press, right side power shaft passes through chain transmission and connects the baling press and the right side power shaft and connects the baling press pickup mechanism.
Further, cutting mechanism includes the header, set up the header auger in the header, the direction of delivery of header auger is towards the gap bridge, and sets up flexible finger mechanism in the header auger of this department, the header auger is connected with header spindle drive, the front side of header sets up the cutterbar, the cutterbar passes through the swing ring mechanism and is connected with header spindle drive, converts rotary motion into linear motion for the cutterbar realizes reciprocal cutting and cuts off the cotton straw, the one end of header auger is passed through jackshaft, middle band pulley, reel area and standing grain wheel band pulley and is driven the reel rotation, and the cotton straw that will reap is dialled to the auger, and the cotton straw that will not cut off simultaneously is right, makes things convenient for the cutterbar to cut off, the height of dialling the standing grain wheel adopts the standing grain wheel lift cylinder to adjust according to the height of cotton straw.
Further, broken mechanism includes broken casing, set up broken cylinder in the broken casing, go up the compression roller and compress tightly the cylinder down, set up broken sword that moves on the broken cylinder, set up broken stationary knife in the broken casing, broken stationary knife moves a sword cooperation work with broken, header revolving axle and belt and gear box A's right output shaft transmission are passed through to the one end of broken cylinder and are connected, one side of header revolving axle sets up gap bridge right side sprocket, on compress tightly the cylinder and set up the compression sprocket with one side of compressing tightly the cylinder down, adopt chain and tight sprocket transmission to be connected that rises between compression sprocket and the gap bridge right side sprocket.
Further, the residual film picking mechanism comprises a residual film picking roller, the residual film picking roller is connected with a right power shaft through a chain wheel and a chain in a transmission mode, a plurality of elastic teeth are arranged on the periphery of the residual film picking roller, and the elastic teeth are 2-5cm far from the ground.
Furthermore, the demoulding mechanism comprises a demoulding roller, one side of the demoulding roller is provided with a demoulding roller chain wheel which is in transmission connection with the middle chain wheel through a chain, and a plurality of residual film scrapers are arranged on the periphery of the demoulding roller.
Further, packing mechanism includes preceding packing room and back packing room, and both articulate, and adopt the hydro-cylinder that opens and shuts to open and be closed between the two, preceding packing room all sets up a plurality of packing cylinders with back packing is indoor, and adopts packing sprocket and packing chain to carry out the transmission between two adjacent packing cylinders and connect, the below of preceding packing room still sets up a pair of packing input cylinder, and adopts chain and sprocket to carry out the transmission between two packing input cylinders and connect, and the packing input cylinder that is located the outside also connects the right power shaft of baling press through chain and sprocket transmission, intercommunication between preceding packing room and the slide is indoor with the incomplete membrane introduction preceding packing.
Furthermore, a full bin alarm is also arranged in the packing mechanism.
Furthermore, the travelling wheels are hinged on the rack by adopting lifting oil cylinders and lifting rods.
After adopting the structure, the invention has the beneficial effects that:
the cotton stalk harvesting and chopping device is adopted to crush the straws, and then the residual film recycling and packing device is used for collecting and packing the straws, so that the working efficiency and the working quality are improved by matching the cotton stalk harvesting and chopping device and the residual film recycling and packing device, the cotton stalk harvesting and chopping device is suitable for harvesting and chopping upright cotton stalks, the chopped stalks can be treated as required, the surface of the residual film can not be damaged, the integrity of the residual film is ensured as much as possible, and the residual film can be conveniently picked up in a subsequent process; a picking roller is used for picking up residual films, the elastic teeth are 2-5cm into the ground, the picking is clean, and the film stripping roller is convenient and thorough in film stripping; gaps are reserved among the packaging rollers of the packaging mechanism, so that impurities such as soil and the like can be conveniently discharged, the cleanliness of residual films is greatly improved, and the recovery is convenient; the cotton stalk harvesting and shredding device and the residual film recycling and packaging device can be separately arranged on two tractors for use, also can be arranged on one tractor for use, and can also use the hydraulic output of the tractor if no tractor with front output exists, and the front driving power is driven by a hydraulic motor.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a top view of the cotton stalk harvesting and shredding apparatus of the present invention;
FIG. 3 is a front view of the cotton stalk harvesting and shredding apparatus of the present invention;
FIG. 4 is a rear view of the cotton stalk harvesting and chopping apparatus of the present invention;
FIG. 5 is a schematic view of the crushing mechanism of the present invention;
FIG. 6 is a front view of the residual film recycling and packaging apparatus of the present invention;
FIG. 7 is a rear view of the residual film recycling and packaging apparatus of the present invention;
FIG. 8 is a plan view of the residual film recycling and packaging apparatus according to the present invention;
FIG. 9 is a schematic view showing the internal structure of the residual film recycling and packaging apparatus according to the present invention;
FIG. 10 is a schematic view showing an external structure of the residual film recycling and packaging apparatus according to the present invention.
Description of the reference numerals:
1 tractor, 2 cotton stalk harvesting and chopping devices, 21 couplings, 22 gear boxes A, 23 front suspension racks, 24 header main shafts, 25 cutting mechanisms, 251 header, 252 header auger, 253 telescopic finger-grabbing mechanisms, 254 cutters, 255 swing ring mechanisms, 256 intermediate shafts, 257 intermediate belt wheels, 258 reel belt, 259 reel belt wheels, 2510 reel wheels, 2511 reel lifting oil cylinders, 26 header lifting air cylinders, 27 crushing mechanisms, 271 crushing shells, 272 crushing rollers, 273 upper pressing rollers, 274 lower pressing rollers, 275 crushing movable blades, 276 crushing fixed blades, 277 header revolving shafts, 278 bridge right side chain wheels, 279 pressing chain wheels, 2710 tensioning chain wheels, 28 bridge, 29 throwing cylinders, 210 door frames 3 incomplete membrane retrieves packing plant, 31 frames, 32 transmission shafts, 33 gear box B, 34 traction frames, 35 traction beam, 36 incomplete membrane pickup mechanism, 361 incomplete membrane pickup roller, 362 elastic tooth, 37 demoulding mechanism, 371 demoulding roller, 372 demoulding roller sprocket, 373 incomplete membrane scraper blade, 38 packing mechanism, 381 front packing room, 382 back packing room, 383 switching cylinder, 384 packing roller, 385 packing sprocket, 386 packing chain, 387 input roller, 39 slide, 310 roller, 311 road wheel, 312 universal shaft, 313 right power shaft, 314 left power shaft, 315 middle sprocket, 316 left sprocket, 317 baling press left power shaft, 318 baling press right power shaft, 319 lift cylinder, 3110 lifter.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and the detailed description. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are given by way of illustration only.
Referring to fig. 1-5, a cotton stalk harvesting, shredding and residual film recycling and packaging integrated machine comprises a tractor 1, wherein the front end of the tractor 1 is in transmission connection with a cotton stalk harvesting and shredding device 2, the rear end of the tractor is in transmission connection with a residual film recycling and packaging device 3, the cotton stalk harvesting and shredding device 2 comprises a coupler 21 in transmission connection with a front power output shaft of the tractor, the coupler 21 is in transmission connection with a gear box a 22, the bottom of the gear box a 22 is provided with a front suspension rack 23, the left output shaft of the gear box a 22 is in transmission connection with a header main shaft 24 through a belt and a belt pulley, the header main shaft 24 is in transmission connection with a cutting mechanism 25, the front suspension rack 23 is connected with the cutting mechanism 25 through a pair of header lifting cylinders 26, the right output shaft of the gear box a 22 is in transmission connection with a crushing mechanism 27 through a belt and a belt pulley, the crushing mechanism 27 is communicated with the cutting mechanism 25 through a gap bridge 28, the crushing mechanism 27 is externally connected with a throwing barrel 29, and the whole cutting device is mounted on the tractor through a gantry 210. Specifically, the header spindle 24 is powered by the gearbox a 22 and powers the cutting mechanism 25; the power of the crushing mechanism 27 comes from the gear box A22; a chain harrow conveying mechanism is arranged in the gap bridge 28 and is used for conveying straws.
In this embodiment, the cutting mechanism 25 includes a header 251, a header auger 252 is disposed in the header 251, the conveying direction of the header auger 252 faces the gap bridge 28, a telescopic finger-grabbing mechanism 253 is disposed in the header auger, the header auger 252 is in transmission connection with the header spindle 24, a cutter 254 is disposed at the front side of the header 25, the cutter 254 is in transmission connection with the header spindle 24 through a swing ring mechanism 255, and converts a rotary motion into a linear motion, so that the cutter can cut off cotton straws in a reciprocating manner, one end of the header auger 252 drives a reel 2510 to rotate through a middle shaft 256, a middle belt pulley 257, a reel belt 258 and a reel belt wheel 259, the harvested cotton straws are pulled to the auger, meanwhile, the uncut cotton straws are straightened, the cutter is conveniently cut off, and the height of the reel 2510 is adjusted by a reel lifting cylinder 2511 according to the height of the cotton straws. The swing ring mechanism 255 is the prior art, and the structure and principle of the swing ring mechanism are not specifically explained in the application, and the swing ring mechanism mainly functions to convert rotary motion into linear motion; the telescopic rake finger mechanism 253 is also prior art, and the structure and principle of the telescopic rake finger mechanism are not specifically explained in the application, and the main function of the telescopic rake finger mechanism is to shift the straw to the header auger 25.
In this embodiment, the crushing mechanism 27 includes a crushing housing 271, a crushing roller 272, an upper pressing roller 273 and a lower pressing roller 274 are disposed in the crushing housing 271, a crushing moving blade 275 is disposed on the crushing roller 272, a crushing stationary blade 276 is disposed in the crushing housing 271, the crushing stationary blade 276 and the crushing moving blade 275 work together, one end of the crushing roller 272 is in transmission connection with a right output shaft of the gear box a 22 through a header revolving shaft 277 and a belt, a bridging right-side sprocket 278 is disposed on one side of the header revolving shaft 277, a pressing sprocket 279 is disposed on one side of the upper pressing roller 273 and the lower pressing roller 274, and the pressing sprocket 279 and the bridging right-side sprocket 278 are in transmission connection through a chain and a tensioning sprocket 2710. The crushing roller 272 rotates to drive the crushing movable cutter 275 to rotate, the crushing fixed cutter 276 is matched to crush the straws, and the straws are thrown to the throwing barrel 29 to flow to the field after the crushing is finished; the right sprocket 278 of the gap bridge is in transmission connection with a built-in chain harrow conveying mechanism to provide power for the gap bridge.
The working principle of the cotton stalk harvesting and chopping device 2 is as follows:
a tractor front power output shaft is connected with a gear box A22 input shaft on a front suspension rack 23 through a coupler 21 to drive a gear box A22 output shaft to rotate, a left output shaft of the gear box A22 drives a header spindle 24 to rotate through a belt, the header spindle 24 drives a header auger 252 to rotate through the belt, cotton straws (which are fallen to the header auger 252 under the action of a reel 2510) sheared by a cutter 254 are collected to the position of a telescopic rake finger mechanism 253, and then are conveyed to a chain rake conveying mechanism in a bridge 28 through 90-degree reversing by the telescopic rake finger; the header auger 252 drives a reel 2510 to rotate through a middle shaft 256, a middle belt wheel 257, a reel belt 258 and a reel belt wheel 259, simultaneously, harvested cotton straws are pulled to the header auger 252, meanwhile, uncut cotton straws are straightened, a cutter 254 is convenient to cut off, and the height of the reel is adjusted by a reel lifting oil cylinder according to the height of the cotton straws; the power of the cutter 254 is provided by the header main shaft 24, and the header main shaft 24 converts the rotary motion into the linear motion through the swing ring mechanism 255, so that the cutter realizes reciprocating cutting to cut off the cotton straws; cotton straws conveyed by the gap bridge are compacted by an upper compacting roller 273 and a lower compacting roller 274, then are sent into a crushing roller 272, the sent cotton straws are cut under the action of a crushing movable knife 275 and a crushing fixed knife 276, the cut straws are sent into a throwing barrel 29 to flow to the field, and the throwing position and direction are set according to requirements; the cotton stalk harvesting and chopping device is lifted by a cutting table lifting cylinder 26 and rotates around a bridge main shaft during lifting.
Referring to fig. 6-10, the plastic film residue recycling and packaging device 3 includes a frame 31, a transmission shaft 32, a gear box B33 and a traction frame 34 are respectively disposed at the front end of the frame 31, the transmission shaft 32 is in transmission connection with a power output shaft of a tractor, the transmission shaft 32 is in transmission connection with the gear box B33, a traction beam 35 is disposed at the front end of the traction frame 34 and is mounted on the tractor, a plastic film residue pickup mechanism 36 and a film stripping mechanism 37 are respectively disposed inside the frame 31 and are in cooperation with each other, a packaging mechanism 38 is disposed at the rear side of the frame 31, the packaging mechanism 38 is in communication with the film stripping mechanism 37 through a sliding plate 39, a roller 310 and a traveling wheel 311 are respectively disposed at the bottom of the frame 31, a right output shaft of the gear box B33 is in transmission connection with a right power shaft 313 through a universal shaft 312, the right power shaft 313 is in transmission connection with the plastic film residue pickup mechanism 36 through a sprocket and chain transmission, a left output shaft of the gear box B33 is in transmission connection with a left power shaft 314 through a universal shaft, the left shaft 314 through a left sprocket 314 through a sprocket and a middle sprocket 315, the middle sprocket 315 is in transmission connection with the demoulding mechanism 37 through a chain transmission connection with a left sprocket 316 through a chain 318, a left sprocket 316 is in connection with a packaging machine through a right sprocket 318 through a chain 318, and a packaging machine through a chain transmission connection with a packaging machine through a power shaft 318. The traction frame 31 is connected with a hydraulic lifting arm of the tractor through a traction cross beam 35.
In this embodiment, the residual film picking mechanism 36 includes a residual film picking roller 361, the residual film picking roller 361 is connected to the right power shaft 313 through a chain wheel and a chain, and a plurality of elastic teeth 362 are arranged on the periphery of the residual film picking roller 361 and enter the ground by 2-5cm. The residual film is picked up by the residual film picking roller 361 in a rotating mode, the elastic teeth 362 enter the ground for 2-5cm, and the residual film is picked up cleanly.
In this embodiment, the stripping mechanism 37 includes a stripping roller 371, a stripping roller sprocket 372 is disposed on one side of the stripping roller 371, and is in transmission connection with the middle sprocket 315 via a chain, and a plurality of residual film scrapers 373 are disposed on the periphery of the stripping roller 371. When the stripping roller 371 rotates, the residual film scraper 373 scrapes off the upper residual film of the elastic teeth 362 and throws (or slides via the sliding plate 39) the residual film into the baling chamber.
In this embodiment, the packaging mechanism 38 includes a front packaging chamber 381 and a rear packaging chamber 382, which are hinged to each other, and are opened and closed by an opening and closing cylinder 383, a plurality of packaging rollers 384 are disposed in the front packaging chamber 381 and the rear packaging chamber 382, and a packaging chain wheel 385 and a packaging chain 386 are disposed between two adjacent packaging rollers for transmission connection, a pair of packaging input rollers 387 is further disposed below the front packaging chamber 382, and the two packaging input rollers are connected by a chain and a chain wheel for transmission connection, and the packaging input roller located outside is also connected with a right power shaft 318 of the packaging machine by a chain and a chain wheel for transmission connection, and is communicated between the front packaging chamber 381 and the sliding plate 39, so as to introduce the residual film into the front packaging chamber 381. Packing input roller 387 rotates under the effect of baling press right power shaft 318, increase along with input plastic film residue quantity, the plastic film residue forms a circle in the die cavity and bundles, there is very little clearance between the packing roller 384, impurity such as silt can spill, make the plastic film residue purer, when the density of plastic film residue reaches the requirement of settlement, the tractor stops advancing 1 minute, start opening and shutting hydro-cylinder 383, open back packing room 382, back packing room 382 is opened, play the plastic film residue circle bundle, then back packing room 382 resets, continue the packing work of next plastic film residue circle bundle.
In this embodiment, a full bin alarm is further provided in the packing mechanism 38 for reminding the staff that the packing room is full and the packing room needs to be opened.
In this embodiment, the traveling wheels 311 are hinged to the frame 31 by a lifting cylinder 319 and a lifting rod 3110 (see fig. 10). When needs were transported, lift cylinder 319 piston rod stretched out, and lifter 3110 rises incomplete membrane recovery packing apparatus 3 under the effect of walking wheel and ground, makes things convenient for incomplete membrane recovery packing apparatus 3 to transport.
The working principle of the residual film recycling and packaging device 3 is as follows:
the tractor advances, the power output shaft drives the transmission shaft 32 and the output shaft of the gear box B33 to rotate, the right output shaft of the gear box B33 drives the right power shaft 313 through the universal shaft 312, the right power shaft drives the residual film pickup roller 361 to rotate through a chain and a chain wheel, the roller 310 is in contact with the ground, the penetration depth (2-5 cm) of the elastic teeth 362 is adjusted through a hydraulic lifting rod of the tractor, the elastic teeth pick up the residual films, when the film removing roller 371 rotates, the residual film scraper 373 scrapes the upper residual films of the elastic teeth 362 and throws the residual films into (or slides into) the packing chamber through the sliding plate 39, the packing input roller 387 rotates under the action of the right power shaft 318 of the packing machine, along with the increase of the number of the input residual films, the residual films form a round bundle in a cavity, a small gap exists between the packing rollers 384, impurities such as silt can leak out, the residual films are purer, when the density of the residual films reaches the set requirement, the alarm of the full-packing chamber is given, the tractor stops advancing for 1 minute, the open-close oil cylinder 383 starts, the back round bundle chamber 382, the back round bundle is opened, and then the packing chamber 382, the packing chamber 382 is returned to work; the left output shaft of the gear box B33 drives a left power shaft 314 through a cardan shaft, and the left power shaft drives a demoulding roller 371 to rotate through a chain and a middle chain wheel 315 and a demoulding roller chain wheel 372.
The above description is only for illustrating the technical solution of the present invention and not for limiting, and other modifications or equivalent substitutions made by the technical solution of the present invention by those of ordinary skill in the art should be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims (8)

1. The utility model provides a cotton stalk reaps cuts up incomplete membrane of bits and retrieves packing all-in-one, includes the tractor, the front end transmission of tractor is connected cotton stalk and is reaped the comminution device, and the incomplete membrane of rear end transmission connection retrieves packing apparatus, its characterized in that: the cotton stalk harvesting and chopping device comprises a coupler in transmission connection with a tractor front power output shaft, the coupler is in transmission connection with a gear box A, the bottom of the gear box A is provided with a front suspension rack, a left output shaft of the gear box A is in transmission connection with a header main shaft through a belt and a belt pulley, the header main shaft is in transmission connection with a cutting mechanism, the front suspension rack and the cutting mechanism are connected through a pair of header lifting cylinders, a right output shaft of the gear box A is in transmission connection with a crushing mechanism through the belt and the belt pulley, the crushing mechanism is communicated with the cutting mechanism through a gap bridge, the crushing mechanism is externally connected with a throwing cylinder, and the whole chopping device is mounted on the tractor through a portal; the packaging apparatus is retrieved to incomplete membrane includes the frame, the front end of frame sets up transmission shaft, gear box B and traction frame respectively, the transmission shaft is connected with the power output shaft transmission that the tractor gos forward, the transmission shaft carries out the transmission with gear box B again and is connected, the front end of traction frame sets up pulls the crossbeam and installs on the tractor, inside incomplete membrane pickup mechanism and the demoulding mechanism of setting respectively of frame, and both cooperation operations, the rear side of frame sets up the baling mechanism, adopt the slide to communicate between baling mechanism and the demoulding mechanism, the bottom of frame sets up cylinder and walking wheel respectively, the right output shaft of gear box B passes through the universal shaft transmission and connects right power shaft, the incomplete membrane pickup mechanism is connected through sprocket and chain transmission to right power shaft, left side power shaft passes through the universal shaft transmission and connects left power shaft, left side power shaft passes through sprocket and chain transmission and connects middle sprocket, middle sprocket passes through chain transmission and connects the demoulding mechanism, the left side of incomplete membrane pickup mechanism sets up left sprocket, left side sprocket passes through sprocket and chain transmission connects left power shaft, the one end connection baling press axle of left side baling press, right side power shaft passes through chain transmission and connects baling press drive mechanism.
2. The cotton stalk harvesting, chopping and residual film recycling and packaging integrated machine according to claim 1, characterized in that: cutting mechanism includes the header, set up the header auger in the header, the direction of delivery of header auger is towards the gap bridge, and sets up flexible finger mechanism in the header auger of this department, the header auger is connected with header spindle drive, the front side of header sets up the cutterbar, the cutterbar passes through the swing ring mechanism and is connected with header spindle drive, converts rotary motion into linear motion for the cutterbar realizes reciprocal cutting and cuts off the cotton stalk, the one end of header auger is passed through jackshaft, intermediate belt wheel, reel area and reel driving pulley and is moved the reel rotation, and the cotton stalk that will reap dials to the auger, rights the cotton stalk who does not cut simultaneously, makes things convenient for the cutterbar to cut off, the height of reel adopts reel lift cylinder to adjust according to the height of cotton stalk.
3. The cotton stalk harvesting, chopping and residual film recycling and packaging integrated machine according to claim 1, characterized in that: broken mechanism includes broken casing, set up broken cylinder in the broken casing, go up the compression roller and compress tightly the cylinder down, set up broken moving knife on the broken cylinder, set up broken stationary knife in the broken casing, broken stationary knife and broken moving knife join in marriage a work, header revolving axle and belt and gear box A's right output shaft transmission are passed through to broken cylinder's one end and are connected, one side of header revolving axle sets up gap bridge right side sprocket, on compress tightly the cylinder and set up the compression sprocket with one side of compressing tightly the cylinder down, it is connected with the transmission of the right side sprocket that passes through the bridge to compress tightly the sprocket and adopt chain and tension sprocket.
4. The cotton stalk harvesting, chopping and residual film recycling and packaging integrated machine according to claim 1, characterized in that: the residual film picking mechanism comprises a residual film picking roller, the residual film picking roller is connected with a right power shaft through a chain wheel and a chain in a transmission mode, a plurality of elastic teeth are arranged on the periphery of the residual film picking roller, and the elastic teeth are 2-5cm far from the ground.
5. The cotton stalk harvesting, chopping and residual film recycling and packaging integrated machine as claimed in claim 1, characterized in that: the demolding mechanism comprises a demolding roller, a demolding roller chain wheel is arranged on one side of the demolding roller and is in transmission connection with the middle chain wheel through a chain, and a plurality of residual film scrapers are arranged on the periphery of the demolding roller.
6. The cotton stalk harvesting, chopping and residual film recycling and packaging integrated machine according to claim 1, characterized in that: the packing mechanism comprises a front packing chamber and a rear packing chamber which are hinged, an opening oil cylinder is adopted between the front packing chamber and the rear packing chamber for opening and closing, a plurality of packing rollers are respectively arranged in the front packing chamber and the rear packing chamber, and two adjacent packing rollers are in transmission connection by adopting a packing chain wheel and a packing chain, the below of preceding baling chamber still sets up a pair of packing input cylinder, and adopts chain and sprocket to carry out the transmission between two packing input cylinders and connect, and the packing input cylinder that is located the outside also connects baling press right side power shaft through chain and sprocket transmission, intercommunication between preceding baling chamber and the slide is in the baling chamber before introducing the incomplete membrane.
7. The cotton stalk harvesting, chopping and residual film recycling and packaging integrated machine according to claim 1, characterized in that: and a full bin alarm is also arranged in the packing mechanism.
8. The cotton stalk harvesting, chopping and residual film recycling and packaging integrated machine according to claim 1, characterized in that: the walking wheels are hinged on the rack by adopting a lifting oil cylinder and a lifting rod.
CN202210859710.4A 2022-07-20 2022-07-20 Cotton stalk harvesting, chopping, residual film recycling and packaging integrated machine Active CN115280961B (en)

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CN115997547A (en) * 2023-01-04 2023-04-25 九方泰禾国际重工(青岛)股份有限公司 Fodder harvester with straw crushing function
CN116076249A (en) * 2023-01-06 2023-05-09 农业农村部南京农业机械化研究所 Self-propelled vegetable straw crushing and bagging machine

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CN105432223A (en) * 2015-11-30 2016-03-30 全椒县汊河农机服务专业合作社 Straw cleaning vehicle
CN105960856A (en) * 2016-02-05 2016-09-28 中国农业大学 Snap-in combined machine for pulling and breaking and mulching of cotton stalks and combined-type whole film recycling
US20180116118A1 (en) * 2016-11-01 2018-05-03 Indústrias Reunidas Colombo Ltda Chopping module
CN212344400U (en) * 2020-04-30 2021-01-15 张朝书 Elastic tooth drum type residual film recycling and packaging integrated machine

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EP1177718A1 (en) * 2000-08-01 2002-02-06 Maschinenfabrik Kemper GmbH & Co. KG Machine for mowing stalk crops
CN105432223A (en) * 2015-11-30 2016-03-30 全椒县汊河农机服务专业合作社 Straw cleaning vehicle
CN105960856A (en) * 2016-02-05 2016-09-28 中国农业大学 Snap-in combined machine for pulling and breaking and mulching of cotton stalks and combined-type whole film recycling
US20180116118A1 (en) * 2016-11-01 2018-05-03 Indústrias Reunidas Colombo Ltda Chopping module
CN212344400U (en) * 2020-04-30 2021-01-15 张朝书 Elastic tooth drum type residual film recycling and packaging integrated machine

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* Cited by examiner, † Cited by third party
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CN115997547A (en) * 2023-01-04 2023-04-25 九方泰禾国际重工(青岛)股份有限公司 Fodder harvester with straw crushing function
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CN116076249A (en) * 2023-01-06 2023-05-09 农业农村部南京农业机械化研究所 Self-propelled vegetable straw crushing and bagging machine

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