CN115093721A - 一种茶纤维/phbv/pbat三元复合材料及其制备方法和应用 - Google Patents
一种茶纤维/phbv/pbat三元复合材料及其制备方法和应用 Download PDFInfo
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- CN115093721A CN115093721A CN202210823453.9A CN202210823453A CN115093721A CN 115093721 A CN115093721 A CN 115093721A CN 202210823453 A CN202210823453 A CN 202210823453A CN 115093721 A CN115093721 A CN 115093721A
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- phbv
- pbat
- composite material
- tea
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Abstract
本发明提供一种茶纤维/PHBV/PBAT三元复合材料及其制备方法和应用,该茶纤维/PHBV/PBAT三元复合材料,按照重量份的组成包括:聚对苯二甲酸‑己二酸丁二醇酯(PBAT)与3‑羟基丁酸酯和3‑羟基戊酸酯的共聚物(PHBV)的共混聚合物30~80份、茶粉20~70份、增塑剂1~19份、界面改性剂0.6~6份、辅助填料3.3~10份、成核剂0.7~2份。该复合材料具有良好的绿色环保性和经济性;并且力学性能好,包括硬度、耐压强度及延展性等,可以应用在环保杯、餐具、堆肥袋、垃圾袋、购物袋、电子包装袋、地膜、3d打印材料、发泡材料等塑料制品上。
Description
技术领域
本发明涉及造纸技术领域,具体涉及一种茶纤维/PHBV/PBAT三元复合材料及其制备方法和应用。
背景技术
塑料以其优异的性能广泛应用于诸多领域,成为人们日常生活中不可或缺的物品之一。但是传统材料的一次性塑料制品在人们重度使用下已经对地球环境造成白色污染。聚(3-羟基丁酸戊酸共聚酯)(PHBV)是一类通过微生物合成、用于碳源和能量储存的热塑性材料,PHBV主要依靠可再生的天然材料为原料合成,并且在自然界中可以完全生物降解成二氧化碳和水,不仅可以缓解石油危机,还有利于解决“白色污染”问题。但PHBV具有脆性大、价格高的缺点。聚对苯二甲酸己二酸丁二酯(PBAT)具有柔性的脂肪族链段,韧性很好,断裂生长率可达600%以上,但降解速度缓慢。因此,目前很多超支化高分子复合材料都将PHBV与PBAT共混,既能保持一定的降解速率又能获得刚性和韧性平衡的力学性能。但由于高分子材料的应用领域广泛,现有的超支化高分子复合材料品种还远不能满足其潜在的应用需求。
发明内容
针对现有技术存在的问题,本发明提供一种茶纤维/PHBV/PBAT三元复合材料及其制备方法和应用,该复合材料具有良好的材料力学性能,包括硬度、耐压强度及延展性等,以及良好的杀菌抑菌性、透氧性、抗紫外线、生物兼容性。本发明的技术方案为:
第一方面,本发明提供一种茶纤维/PHBV/PBAT三元复合材料,按照重量份的组成包括:聚对苯二甲酸-己二酸丁二醇酯(PBAT)与3-羟基丁酸酯和3-羟基戊酸酯的共聚物(PHBV)的共混聚合物30~80份、茶粉20~70份、增塑剂1~19份、界面改性剂0.6~6份、辅助填料3.3~10份、成核剂0.7~2份。
进一步地,所述茶粉采用茶梗、茶叶、茶边角料、泡饮完的茶渣、产茶过程中产生的残次品中的任意一种或任意几种依次经分级、蒸煮、漂白、清洗、干燥制成。
进一步地,所述茶粉的目数为30~300,含水量≤2%。
进一步地,所述PBAT与PHBV的共混聚合物中PBAT与PHBV的质量比为1:1。
优选地,所述PBAT与PHBV的共混聚合物中还掺杂有质量百分含量为5%的石墨烯。
进一步地,所述增塑剂为聚乙二醇、聚乙烯蜡、甘油、多元醇苯甲酸酯、对苯二甲酸酯、均苯四酸四辛酯、偏苯三酸脂、环氧化植物油、柠檬酸酯、乙酰柠檬酸酯中的一种或多种。
进一步地,所述界面改性剂为硅烷偶联剂、钛酸酯偶联剂、铝酸酯偶联剂、异氰酸酯/锡类催化剂、聚合异氰酸酯、马来酸酐/过氧化物引发剂中的一种或多种。
优选地,所述界面改性剂为异氰酸酯/锡类催化剂中锡类催化剂为二丁基二月桂酸锡,锡类催化剂的加入量为异氰酸酯的4~10%。
优选地,所述界面改性剂为马来酸酐/过氧化物引发剂,其中,过氧化物引发剂为过氧化苯甲酰或过氧化二异丙苯,过氧化物引发剂加入量为马来酸酐的10~50%。
进一步地,所述辅助填料为淀粉、滑石粉、二氧化硅、二氧化钛、高岭土、碳酸钙、硅灰石中的一种。
进一步地,所述成核剂为山梨醇、苯甲酸钠、乳酸钙、纤维素纳米晶、甲壳素纳米晶、氮化硼中的一种或两种。
进一步地,所述复合材料还包括相容剂。
优选地,所述相容剂为聚二苯基甲烷二异氰酸酯(PMDI)。
第二方面,本发明提供上述茶纤维/PHBV/PBAT三元复合材料的制备方法,包括以下步骤:
按照复合材料的原料组成配料后,将各组分在高速搅拌机中以1000~2000rpm的转速混合均匀,然后注入挤出机中,在模头温度为168~170℃、螺杆转速100~150rpm的条件下进行熔融共混、造粒,再将获得的粒料进行成型。
可选地,所述成型方法包括注塑成型、挤压成型、吹塑成型或者吹膜成型。
第三方面,本发明提供上述茶纤维/PHBV/PBAT三元复合材料在制备塑料制品上的应用。
进一步地,所述塑料制品包括环保杯、餐具、堆肥袋、垃圾袋、购物袋、电子包装袋、地膜、3d打印材料、发泡材料。
与现有技术相比,本发明的优点:
本发明提出了一种茶粉填充完全生物可降解复合材料,其主要原料为生物可降解树脂和茶粉,因此,该复合材料具有良好的绿色环保性和经济性;并且力学性能好,包括硬度、耐压强度及延展性等。本发明复合材料的制备方法简单、生产效率高、制备成本低廉。可以应用在环保杯、餐具、堆肥袋、垃圾袋、购物袋、电子包装袋、地膜、3d打印材料、发泡材料等塑料制品上。
具体实施方式
在本发明的描述中,需要说明的是,实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。
下面结合具体实施方式对本发明作进一步详细的说明,以帮助本领域的技术人员对本发明的发明构思、技术方案有更完整、准确和深入的理解,本发明的保护范围包括但不限于以下实施例,在不偏离本申请的精神和范围的前提下任何对本发明的技术方案的细节和形式所做出的修改均落入本发明的保护范围内。
实施例1
本实施例提供一种茶纤维/PHBV/PBAT三元复合材料,包括以下重量份的原料:PBAT/PHBV共混聚合物30份、茶粉20份、环氧化大豆油(ES0)6份、异氰酸酯(MDI)1份、二丁基二月桂酸锡0.04份、高岭土5份、氮化硼1份。其中,PBAT/PHBV共混聚合物的重均分子量为50万,PBAT/PHBV共混聚合物中PBAT与PHBV的质量比为1:1,所述PBAT与PHBV的共混聚合物中还掺杂有质量百分含量为5%的石墨烯。
该茶纤维/PHBV/PBAT三元复合材料的制备方法,包括以下步骤:
步骤1,制备茶粉:将茶梗、茶叶、茶边角料、泡饮完的茶渣以及产茶过程中的残次品混合后打粉,依次通过分级、蒸煮、漂白、清洗、干燥制得。分级工序中,将收集到的茶材料粉碎后过网筛,得到平均直径为75~500微米、平均长度为0.1~5毫米的颗粒,通过网筛分级得到目数为30~200的粗粉。将粗粉经过蒸煮和漂白后进入清洗工序中,用水清洗后晾干。干燥工序中,于85℃干燥,至茶粉的水分质量含量小于等于2%。
步骤2,将PBAT/PHBV共混聚合物、茶粉、环氧化大豆油(ES0)、异氰酸酯(MDI)、二丁基二月桂酸锡、高岭土和氮化硼在高速搅拌机中以1500rpm的转速混合6分钟,然后注入双螺杆挤出机中,在模头温度169℃、螺杆转速100rpm的条件下进行熔融共混、造粒,再将共混后的粒料在注塑机中进行注塑成型,或者吹塑机中进行吹塑成型,或者吹膜机中进行吹膜成型,即得。
测得本实施例复合材料的拉伸强度为24MPa,模量为1.1GPa,断裂伸长率为4.7%,冲击强度为7.6KJ/m2,热变形温度(HDT)为95℃。此外,本实施例制备的复合材料通过注塑成型可以制成储物瓶、笔筒、文具盒制品,通过吹塑成型可以制成包装袋制品,通过吹膜成型可以制成薄膜制品。
实施例2
本实施例提供一种茶纤维/PHBV/PBAT三元复合材料,包括以下重量份的原料:PBAT/PHBV共混聚合物40份、茶粉60份、二丙二醇二苯甲酸酯(DP⑶B)10份、马来酸酐(MA)1份、过氧化苯甲酰(BPO)0.5份、二氧化硅3.3份、乳酸钙0.7份。其中,PBAT/PHBV共混聚合物的重均分子量为50万,PBAT/PHBV共混聚合物中PBAT与PHBV的质量比为1:1,所述PBAT与PHBV的共混聚合物中还掺杂有质量百分含量为5%的石墨烯。
该复合材料的制备方法同实施例1。
测得本实施例复合材料的拉伸强度为35MPa,模量为2.2GPa,断裂伸长率为8.6%,冲击强度为9.5KJ/m2,热变形温度(HDT)为87℃。此外,本实施例制备的复合材料通过注塑成型可以制得文具盒、环保杯、餐具、洗涤用品、牙刷柄、梳子,通过挤压成型可以制成片材用于护栏、地板。
实施例3
本实施例提供一种茶纤维/PHBV/PBAT三元复合材料,包括以下重量份的原料:PBAT/PHBV共混聚合物80份、茶粉70份、均苯四酸四辛酯(TOPM)10份、硅烷偶联剂(KH-550)6份、碳酸钙5份、氮化硼1份、聚二苯基甲烷二异氰酸酯(PMDI)1份。其中,PBAT/PHBV共混聚合物的重均分子量为50万,PBAT/PHBV共混聚合物中PBAT与PHBV的质量比为1:1,所述PBAT与PHBV的共混聚合物中还掺杂有质量百分含量为5%的石墨烯。
该复合材料的制备方法同实施例1。
测得本实施例复合材料的拉伸强度为21MPa,模量为2.0GPa,断裂伸长率为5.1%,冲击强度为6.1KJ/m2,热变形温度(HDT)为92℃。此外,本实施例制备的复合材料通过注塑成型可以制得储物瓶、文具盒、环保杯、餐具、洗涤用品,牙刷柄、梳子,通过挤压成型制成片材可用于护栏、地板。
实施例4
本实施例提供一种茶纤维/PHBV/PBAT三元复合材料,包括以下重量份的原料:PBAT/PHBV共混聚合物40份、茶粉60份、乙酰柠檬酸三丁酯(ATBC)1份、聚合异氰酸酯(pMDI)l份、马来酸酐(MA)1份、过氧化二异丙苯0.5份、淀粉10份、氮化硼1份、甲壳素纳米晶1份。其中,PBAT/PHBV共混聚合物的重均分子量为50万,PBAT/PHBV共混聚合物中PBAT与PHBV的质量比为1:1,所述PBAT与PHBV的共混聚合物中还掺杂有质量百分含量为5%的石墨烯。
该复合材料的制备方法同实施例1。
测得本实施例制备的复合材料的拉伸强度为25MPa,模量为1.4GPa,断裂伸长率为6.2%,冲击强度为6.0KJ/m2,热变形温度(HDT)为90℃。此外,实施例制备的复合材料通过注塑成型可以制成储物瓶、文具盒制品、环保杯、餐具、洗涤用品、牙刷柄、梳子,通过挤压成型制成片材可用于护栏、地板。
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。
Claims (10)
1.一种茶纤维/PHBV/PBAT三元复合材料,其特征在于:按照重量份的组成包括:聚对苯二甲酸-己二酸丁二醇酯(PBAT)与3-羟基丁酸酯和3-羟基戊酸酯的共聚物(PHBV)的共混聚合物30~80份、茶粉20~70份、增塑剂1~19份、界面改性剂0.6~6份、辅助填料3.3~10份、成核剂0.7~2份。
2.根据权利要求1所述的一种茶纤维/PHBV/PBAT三元复合材料,其特征在于:所述茶粉采用茶梗、茶叶、茶边角料、泡饮完的茶渣、产茶过程中产生的残次品中的任意一种或任意几种依次经分级、蒸煮、漂白、清洗、干燥制成。
3.根据权利要求1所述的一种茶纤维/PHBV/PBAT三元复合材料,其特征在于:所述增塑剂为聚乙二醇、聚乙烯蜡、甘油、多元醇苯甲酸酯、对苯二甲酸酯、均苯四酸四辛酯、偏苯三酸脂、环氧化植物油、柠檬酸酯、乙酰柠檬酸酯中的一种或多种。
4.根据权利要求1所述的一种茶纤维/PHBV/PBAT三元复合材料,其特征在于:所述界面改性剂为硅烷偶联剂、钛酸酯偶联剂、铝酸酯偶联剂、异氰酸酯/锡类催化剂、聚合异氰酸酯、马来酸酐/过氧化物引发剂中的一种或多种。
5.根据权利要求1所述的一种茶纤维/PHBV/PBAT三元复合材料,其特征在于:所述界面改性剂为异氰酸酯/锡类催化剂,其中锡类催化剂为二丁基二月桂酸锡,锡类催化剂的加入量为异氰酸酯的4~10%。
6.根据权利要求1所述的一种茶纤维/PHBV/PBAT三元复合材料,其特征在于:所述界面改性剂为马来酸酐/过氧化物引发剂,其中过氧化物引发剂为过氧化苯甲酰或过氧化二异丙苯,过氧化物引发剂加入量为马来酸酐的10~50%。
7.根据权利要求1所述的一种茶纤维/PHBV/PBAT三元复合材料,其特征在于:所述成核剂为山梨醇、苯甲酸钠、乳酸钙、纤维素纳米晶、甲壳素纳米晶、氮化硼中的一种或两种。
8.根据权利要求1~7任意一项所述的一种茶纤维/PHBV/PBAT三元复合材料,其特征在于:所述复合材料还包括相容剂。
9.权利要求1~8任意一项所述的一种茶纤维/PHBV/PBAT三元复合材料的制备方法,其特征在于:包括以下步骤:
按照复合材料的原料组成配料后,将各组分在高速搅拌机中以1000~2000rpm的转速混合均匀,然后注入挤出机中,在模头温度为168~170℃、螺杆转速100~150rpm的条件下进行熔融共混、造粒,再将获得的粒料进行成型。
10.权利要求1~8任意一项所述的茶纤维/PHBV/PBAT三元复合材料或者权利要求9所述的制备方法获得的茶纤维/PHBV/PBAT三元复合材料在制备塑料制品上的应用。
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