CN115055404B - Four-station turntable machine with automatic blanking mechanism for detecting radiator and method - Google Patents
Four-station turntable machine with automatic blanking mechanism for detecting radiator and method Download PDFInfo
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- CN115055404B CN115055404B CN202210983847.0A CN202210983847A CN115055404B CN 115055404 B CN115055404 B CN 115055404B CN 202210983847 A CN202210983847 A CN 202210983847A CN 115055404 B CN115055404 B CN 115055404B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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Abstract
The invention discloses a four-station turntable machine with an automatic blanking mechanism for detecting a radiator and a method, wherein the four-station turntable machine comprises a four-station turntable machine body, a turntable body, a conveying assembly, a clamping jaw assembly and a dust removal assembly; step two, automatic feeding; step three, incoming material detection; step four, automatic blanking; the automatic feeding and discharging function is realized through the conveying assembly and the clamping jaw assembly, the detection efficiency is improved, meanwhile, the clamping jaw assembly is designed to be adjustable and can be applied to clamping of products with different specifications, and the clamping jaw assembly is provided with the buffer structure, so that the products can be prevented from being damaged during clamping; the dust removal assembly is designed, so that the automatic cleaning of the product can be realized, and the influence on the detection result due to the adhesion of sundries on the product is avoided; the detection method is designed to be continuous, realizes the streamlined detection operation and greatly improves the detection efficiency.
Description
Technical Field
The invention relates to the technical field of detection equipment, in particular to a four-station turntable machine with an automatic blanking mechanism for detecting a radiator and a method.
Background
The radiator needs to be inspected for specification parameters when leaving the factory so as to ensure the quality of products, and the detection equipment based on the automatic optical detection technology can quickly and accurately detect the defects of the products, has the advantages of high efficiency and high precision, but still has the following defects: firstly, automatic feeding and discharging cannot be carried out, the products are generally required to be manually placed into a material tray, so that the detection efficiency is low, the products are clamped by the pneumatic clamping jaws in part of design, however, the radiating fins of the radiator are thin, the clamping force of the clamping jaws is too large, the radiating fins are easily deformed during clamping, and when the radiators with different specifications are clamped, technical personnel are required to redesign and manufacture the clamping jaws, so that the production progress is greatly influenced, and the cost is increased; secondly, due to the lack of a dust removal design, sundries may adhere to the product, so that the identification of detection equipment is influenced, and the detection reject ratio of the product is increased; thirdly, the detection method adopted by the existing detection equipment is lack of continuity, so that the detection efficiency is low.
Disclosure of Invention
The invention aims to provide a four-station turntable machine with an automatic blanking mechanism for detecting a radiator and a method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a radiator detects uses quadruplex position carousel machine with automatic unloading mechanism, includes quadruplex position carousel machine body, the output fixedly connected with carousel body of quadruplex position carousel machine body has seted up the through-hole on the carousel body, and the through-hole is inside to have cup jointed the base plate, and base plate fixed connection is on quadruplex position carousel machine body, the last fixed surface of base plate is connected with the backup pad, the last fixed surface of backup pad is connected with the roof, install the transport assembly on the roof, install clamping jaw assembly on the transport assembly, the top of carousel body is provided with the dust removal subassembly, and the dust removal unit mount is on clamping jaw assembly.
Preferably, the outer wall of one side of the supporting plate is fixedly connected with a fixing plate, and the lower surface of the fixing plate is fixedly connected with a scanner.
Preferably, the conveying assembly comprises a first motor, the upper surface of the top plate is fixedly connected with the first motor, the output end of the first motor is fixedly connected with a lead screw, one end of the lead screw is connected to the base plate in a rotating mode, a first guide rod is arranged on the outer side of the lead screw, the top end of the first guide rod is fixedly connected to the lower surface of the top plate, the bottom end of the first guide rod is fixedly connected to the upper surface of the base plate, a first sliding block is connected to the lead screw in a threaded mode, and the first sliding block is connected to the first guide rod in a sliding mode.
Preferably, three first support of fixedly connected with on the outer wall of first slider, the last fixed surface of first support is connected with the second motor, the first band pulley of output fixedly connected with of second motor, and first band pulley swivelling joint is in the one end of first support, the other end of first support rotates and is connected with the second band pulley, the hold-in range has been cup jointed on the second band pulley, and first band pulley passes through the hold-in range and is connected with second band pulley transmission, the installation of first support has the second slider, and second slider fixed connection is on one side outer wall of hold-in range, fixedly connected with buffer on the both sides outer wall of second slider, two second guide bars of fixedly connected with on the inner wall of first support, and second slider sliding connection is on the second guide bar.
Preferably, the clamping jaw assembly comprises a double-shaft cylinder, the top end of the turntable body is provided with three double-shaft cylinders, the double-shaft cylinders are respectively and fixedly connected to the lower surface of the second slider, a first guide rail is fixedly connected to an output shaft of the double-shaft cylinder, a first screw is connected to the first guide rail in a rotating mode, a third slider is connected to the first screw in a threaded mode, the third slider is connected to the first guide rail in a sliding mode, a second guide rail is fixedly connected to the lower surface of the third slider, a second screw is connected to the second guide rail in a rotating mode, a fourth slider is connected to the second screw in a threaded mode, the fourth slider is connected to the second guide rail in a sliding mode, a connecting plate is fixedly connected to the outer wall of one side of the fourth slider, a box body is fixedly connected to the connecting plate, a limiting groove is formed in the box body, a limiting block is connected to the limiting groove in a sliding mode, a second spring is sleeved to the limiting groove, one end of the second spring is fixedly connected to the inner wall of the limiting groove, the other end is fixedly connected to the outer wall of the limiting block, and an anti-slip pad is connected to the outer wall of the other side of the limiting groove.
Preferably, the output shaft of the double-shaft cylinder is sleeved with a first spring, one end of the first spring is fixedly connected to the outer wall of one side of the first guide rail, and the other end of the first spring is fixedly connected to the outer wall of one side of the double-shaft cylinder.
Preferably, the dust removal subassembly includes the second support, the top of carousel body is provided with the second support, and second support fixed connection is on one side outer wall of biax cylinder, fixedly connected with third guide rail on one side outer wall of second support, fixedly connected with unipolar cylinder on the third guide rail, the output fixedly connected with rack of unipolar cylinder, and rack sliding connection is on the third guide rail, the internally mounted of second support has the air knife, fixedly connected with connecting axle on one side outer wall of air knife, and the connecting axle rotates to be connected on the second support, fixedly connected with gear on the connecting axle, and gear engagement connects on the rack, fixedly connected with intake pipe on the opposite side outer wall of air knife, and intake pipe through connection is in the inside of air knife, the intake pipe rotates to be connected on the second support.
A detection method of a four-station turntable machine for detecting a radiator with an automatic blanking mechanism comprises the following steps of firstly, initializing equipment; step two, automatic feeding; step three, incoming material detection; step four, automatic blanking;
in the first step, the conveying assembly is adjusted, so that the clamping jaw assembly provided with the dust removal assembly is arranged right above the feeding hole and is used as a feeding clamping jaw, and the rest two clamping jaw assemblies are arranged right above the material tray and are used as a qualified product discharging clamping jaw and an unqualified product discharging clamping jaw; then setting parameters of a first motor, a second motor, a double-shaft cylinder and a single-shaft cylinder; finally, under the condition that the double-shaft cylinder is in a retraction state, the distance and the height position of the box body are adjusted to adapt to the specification of a product;
in the second step, after the incoming material reaches the feed inlet, the conveying assembly is started firstly, the first motor is started in the forward direction, the clamping jaw assembly descends to the material taking height, the first motor is stopped, the clamping jaw assembly is started, and the double-shaft cylinder is retracted to clamp the product; then the first motor is started reversely, the clamping jaw assembly carries the product to reset to the initial height, the first motor is stopped, the second motor is started forwardly, the clamping jaw assembly reaches the position right above the material tray, and the second motor is stopped; then the first motor is started in the forward direction, the clamping jaw assembly descends to the discharging height, the first motor stops, the double-shaft cylinder extends out, and products fall on the material tray; finally, the first motor is started reversely, the clamping jaw assembly resets to the initial height, the first motor stops, the second motor is started reversely, the clamping jaw assembly reaches the position of the feeding hole, and the material is clamped again;
in the third step, the turntable body rotates by one station, the product reaches the detection position, the scanner collects product data, the result is obtained after analysis, the turntable body rotates by one station, the empty station rotates to the position of the feed inlet to wait for the feeding of the feeding clamping jaw, and the feeding clamping jaw feeds materials according to the action of the second step;
and in the fourth step, the qualified product discharge clamping jaw and the unqualified product discharge clamping jaw are started according to the detection result obtained in the third step, when the result is qualified product, the qualified product discharge clamping jaw is started, the unqualified product discharge clamping jaw does not have action, otherwise, the unqualified product discharge clamping jaw is started, and the qualified product discharge clamping jaw does not have action.
Preferably, in the second step, after the clamping jaw assembly carries the product and resets to the initial height, the dust removal assembly starts, compressed air is introduced to the air knife through the air inlet pipe, and the single-shaft cylinder drives the rack to reciprocate three times, so that the air flow sprayed by the air knife sweeps the product continuously to remove dust.
Compared with the prior art, the invention has the beneficial effects that: the automatic feeding and discharging function is realized through the conveying assembly and the clamping jaw assembly, the detection efficiency is improved, meanwhile, the clamping jaw assembly is designed to be adjustable and can be applied to clamping of products with different specifications, and the clamping jaw assembly is provided with the buffer structure, so that the products can be prevented from being damaged during clamping; the dust removal assembly is designed, so that the automatic cleaning of the product can be realized, and the influence on the detection result due to the adhesion of sundries on the product is avoided; the detection method is designed to be continuous, realizes the streamlined detection operation and greatly improves the detection efficiency.
Drawings
FIG. 1 is an elevational view of the overall structure of the present invention;
FIG. 2 is an enlarged view of the area A in FIG. 1;
FIG. 3 is an enlarged view of the structure of the area B in FIG. 1;
FIG. 4 is a front sectional view of the turntable body according to the present invention;
FIG. 5 is a front sectional view of the first guide rail of the present invention;
FIG. 6 is a perspective view of the air knife of the present invention;
FIG. 7 is a flow chart of a method of the present invention;
in the figure: 1. a four-station turntable machine body; 10. a turntable body; 11. a through hole; 12. a substrate; 13. a support plate; 14. a top plate; 2. a delivery assembly; 20. a first motor; 21. a screw rod; 22. a first slider; 23. a first bracket; 24. a second motor; 25. a first pulley; 26. a synchronous belt; 27. a second pulley; 28. a second slider; 29. a buffer; 210. a first guide bar; 211. a second guide bar; 3. a jaw assembly; 30. a non-slip mat; 31. a double-shaft cylinder; 32. a first spring; 33. a first guide rail; 34. a first screw; 35. a third slider; 36. a second guide rail; 37. a second screw; 38. a fourth slider; 39. a connecting plate; 310. a box body; 311. a limiting groove; 312. a limiting block; 313. a second spring; 4. a dust removal assembly; 40. a third guide rail; 41. a single-shaft cylinder; 42. a rack; 43. an air knife; 44. a connecting shaft; 45. a gear; 46. an air inlet pipe; 47. a second bracket; 5. a fixing plate; 6. a scanner.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, an embodiment of the present invention is shown: a four-station turntable machine with an automatic blanking mechanism for detecting a radiator comprises a four-station turntable machine body 1, wherein a turntable body 10 is fixedly connected to the output end of the four-station turntable machine body 1, a through hole 11 is formed in the turntable body 10, a base plate 12 is sleeved in the through hole 11, the base plate 12 is fixedly connected to the four-station turntable machine body 1, a supporting plate 13 is fixedly connected to the upper surface of the base plate 12, a top plate 14 is fixedly connected to the upper surface of the supporting plate 13, a conveying assembly 2 is installed on the top plate 14, a clamping jaw assembly 3 is installed on the conveying assembly 2, a dust removal assembly 4 is arranged at the top end of the turntable body 10, and the dust removal assembly 4 is installed on the clamping jaw assembly 3; a fixing plate 5 is fixedly connected to the outer wall of one side of the supporting plate 13, and a scanner 6 is fixedly connected to the lower surface of the fixing plate 5; the conveying assembly 2 comprises a first motor 20, the upper surface of the top plate 14 is fixedly connected with the first motor 20, the output end of the first motor 20 is fixedly connected with a screw rod 21, one end of the screw rod 21 is rotatably connected to the base plate 12, a first guide rod 210 is arranged on the outer side of the screw rod 21, the top end of the first guide rod 210 is fixedly connected to the lower surface of the top plate 14, the bottom end of the first guide rod 210 is fixedly connected to the upper surface of the base plate 12, a first sliding block 22 is in threaded connection with the screw rod 21, and the first sliding block 22 is in sliding connection with the first guide rod 210; three first brackets 23 are fixedly connected to the outer wall of the first slider 22, a second motor 24 is fixedly connected to the upper surface of the first bracket 23, a first belt pulley 25 is fixedly connected to the output end of the second motor 24, the first belt pulley 25 is rotatably connected to one end of the first bracket 23, a second belt pulley 27 is rotatably connected to the other end of the first bracket 23, a synchronous belt 26 is sleeved on the second belt pulley 27, the first belt pulley 25 is in transmission connection with the second belt pulley 27 through the synchronous belt 26, a second slider 28 is mounted on the first bracket 23, the second slider 28 is fixedly connected to the outer wall of one side of the synchronous belt 26, buffers 29 are fixedly connected to the outer walls of two sides of the second slider 28, two second guide rods 211 are fixedly connected to the inner wall of the first bracket 23, and the second slider 28 is slidably connected to the second guide rods 211; the clamping jaw assembly 3 comprises a double-shaft cylinder 31, the top end of the turntable body 10 is provided with three double-shaft cylinders 31, the double-shaft cylinders 31 are respectively and fixedly connected to the lower surfaces of the second sliding blocks 28, the output shaft of the double-shaft cylinder 31 is fixedly connected with a first guide rail 33, a first screw 34 is rotatably connected to the first guide rail 33, a third sliding block 35 is in threaded connection with the first screw 34, the third sliding block 35 is in sliding connection with the first guide rail 33, the lower surface of the third sliding block 35 is fixedly connected with a second guide rail 36, a second screw 37 is rotatably connected to the second guide rail 36, a fourth sliding block 38 is in threaded connection with the second screw 37, the fourth sliding block 38 is in sliding connection with the second guide rail 36, a connecting plate 39 is fixedly connected to the outer wall of one side of the fourth sliding block 38, a box body 310 is fixedly connected to the connecting plate 39, a limiting groove 311 is formed in the box body 310, a limiting block 312 is slidably connected to the inner side of the limiting groove 311, a second spring 313 is sleeved in the limiting block 311, one end of the second spring 313 is fixedly connected to the limiting block, the other side of the limiting block is fixedly connected to the outer wall of the limiting groove 311, and a limiting block 30 is fixedly connected to the other side of the limiting block outer wall of the limiting block 312; a first spring 32 is sleeved on an output shaft of the double-shaft cylinder 31, one end of the first spring 32 is fixedly connected to the outer wall of one side of the first guide rail 33, and the other end of the first spring is fixedly connected to the outer wall of one side of the double-shaft cylinder 31; dust removal component 4 includes second support 47, the top of carousel body 10 is provided with second support 47, and second support 47 fixed connection is on one side outer wall of biax cylinder 31, fixedly connected with third guide rail 40 on one side outer wall of second support 47, fixedly connected with unipolar cylinder 41 on the third guide rail 40, the output fixedly connected with rack 42 of unipolar cylinder 41, and rack 42 sliding connection is on third guide rail 40, the internally mounted of second support 47 has air knife 43, fixedly connected with connecting axle 44 on one side outer wall of air knife 43, and connecting axle 44 rotates and connects on second support 47, fixedly connected with gear 45 on the connecting axle 44, and gear 45 meshes and connects on rack 42, fixedly connected with intake pipe 46 on the opposite side outer wall of air knife 43, and intake pipe 46 through connection is in the inside of air knife 43, intake pipe 46 rotates and connects on second support 47.
Referring to fig. 7, an embodiment of the present invention: a detection method of a four-station turntable machine for detecting a radiator with an automatic blanking mechanism comprises the following steps of firstly, initializing equipment; step two, automatic feeding; step three, incoming material detection; step four, automatic blanking;
in the first step, the conveying component 2 is adjusted, so that the clamping jaw component 3 provided with the dust removal component 4 is arranged right above a feed inlet and is used as a feeding clamping jaw, and the rest two clamping jaw components 3 are arranged right above a material tray and are used as a qualified product discharging clamping jaw and an unqualified product discharging clamping jaw; then, setting parameters of the first motor 20, the second motor 24, the double-shaft air cylinder 31 and the single-shaft air cylinder 41; finally, under the state that the double-shaft air cylinder 31 is retracted, the distance and the height position of the box body 310 are adjusted to adapt to the specification of a product;
in the second step, after the incoming materials reach the feed inlet, the conveying assembly 2 is started firstly, the first motor 20 is started in the forward direction, the clamping jaw assembly 3 descends to the material taking height, the first motor 20 stops, the clamping jaw assembly 3 is started, and the double-shaft cylinder 31 retracts to clamp the products; then the first motor 20 is started reversely, the clamping jaw assembly 3 carries the product to reset to the initial height, the first motor 20 is stopped, the dedusting assembly 4 is started, compressed air is introduced to the air knife 43 through the air inlet pipe 46, the single-shaft cylinder 41 drives the rack 42 to reciprocate three times, so that the airflow sprayed by the air knife 43 continuously sweeps the product to remove dust, the second motor 24 is started positively, the clamping jaw assembly 3 reaches the position right above the material tray, and the second motor 24 is stopped; then the first motor 20 is started in the forward direction, the clamping jaw assembly 3 descends to the discharging height, the first motor 20 stops, and the double-shaft cylinder 31 extends out to enable the product to fall on a material tray; finally, the first motor 20 is started reversely, the clamping jaw assembly 3 is reset to the initial height, the first motor 20 is stopped, the second motor 24 is started reversely, and the clamping jaw assembly 3 reaches the position of the feed inlet to wait for clamping the incoming materials again;
in the third step, the turntable body 10 rotates by one station, the product reaches the detection position, the scanner 6 collects product data, a result is obtained after analysis, the turntable body 10 rotates by one station, the empty station rotates to the position of the feed inlet to wait for the feeding of the feeding clamping jaw, and the feeding clamping jaw feeds materials according to the action of the second step;
and in the fourth step, the qualified product discharge clamping jaw and the unqualified product discharge clamping jaw are started according to the detection result obtained in the third step, when the result is qualified product, the qualified product discharge clamping jaw is started, the unqualified product discharge clamping jaw does not have action, otherwise, the unqualified product discharge clamping jaw is started, and the qualified product discharge clamping jaw does not have action.
Based on the above, the invention has the advantages that when the invention is used for continuously detecting the radiator, the conveying assembly 2 is matched with the clamping jaw assembly 3 to pick and place the incoming material, and the dust removal assembly 4 is used for cleaning the incoming material, and the invention specifically comprises the following steps: after the material is fed, the first motor 20 is started, the first sliding block 22 is driven by the screw rod 21, and the first sliding block 22 slides downwards to a specified height along the first guide rod 210; the double-shaft cylinder 31 retracts to drive the box body 310 to move oppositely, the product is clamped through the anti-slip pad 30, and then the first motor 20 resets to enable the product to ascend to a designated height; then the dedusting assembly 4 is started, compressed air is introduced to the air knife 43 through the air inlet pipe 46, the single-shaft cylinder 41 drives the rack 42 to reciprocate three times along the third guide rail 40, the gear 45 drives the connecting shaft 44, the connecting shaft 44 drives the air knife 43 to rotate on the second bracket 47, and therefore air flow sprayed by the air knife 43 continuously sweeps over products to remove dust; after the dust removal is finished, the second motor 24 on the first support 23 is started, the synchronous belt 26 is driven by the first belt wheel 25, the synchronous belt 26 is driven on the first belt wheel 25 and the second belt wheel 27 to drive the second slide block 28 to slide to the discharging position along the second guide rod 211, the first motor 20 is started again, so that the product is placed on the material tray, and the double-shaft cylinder 31 extends out again; finally, the first motor 20 and the second motor 24 are sequentially reset, so that the clamping jaw assembly 3 is reset, and automatic feeding is finished; when detection is carried out, the four-station turntable machine body 1 drives the turntable body 10 to rotate a station, a product reaches a position right below the scanner 6, after scanning, the turntable body 10 rotates a station again, the product reaches a qualified product discharging position, if a scanning result is qualified, discharging action is carried out by the clamping jaw assembly 3 at the position, if the scanning result is unqualified, the clamping jaw assembly 3 at the position does not act, after the turntable body 10 rotates a station again, the product reaches an unqualified product discharging position, discharging action is carried out by the clamping jaw assembly 3 at the position, after discharging is finished, the turntable body 10 rotates a station again, the emptied material disc reaches a feeding position to wait for feeding, and the process is an automatic detection process in one period; when products with different specifications need to be detected; clamping jaw subassembly 3 needs to be adjusted, specifically is: screwing the first screw 34 to drive the third slide block 35 to slide along the first guide rail 33, and driving the box body 310 to move along the horizontal direction by the third slide block 35 through the second screw 37, the fourth slide block 38 and the connecting plate 39 so as to realize the adjustment of the distance between the clamping jaws; a second screw 37 is screwed to drive a fourth sliding block 38 to slide along a second guide rail 36, and the fourth sliding block 38 drives the box body 310 to move along the horizontal vertical direction through a connecting plate 39, so that the height of the clamping jaw is adjusted; the first spring 32 is used for slowing down the action of the double-shaft cylinder 31, and the second spring 313 is used for further slowing down the impact of the clamping action on the product; scales are arranged on the first guide rail 33 and the second guide rail 36, so that the adjustment by a user is convenient; the through hole 11 is used for accommodating the substrate 12, the supporting plate 13 and the top plate 14 form a supporting mechanism of the conveying assembly 2, and the buffer 29 is used for buffering the second slide block 28; the limiting groove 311 is used for installing a limiting block 312, and the limiting block 312 is used as a buffer when the product is clamped; the fixed plate 5 is used for mounting the scanner 6.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides a radiator detects uses quadruplex position carousel machine with automatic unloading mechanism, includes quadruplex position carousel machine body (1), its characterized in that: the output end of the four-station turntable machine body (1) is fixedly connected with a turntable body (10), a through hole (11) is formed in the turntable body (10), a base plate (12) is sleeved inside the through hole (11), the base plate (12) is fixedly connected onto the four-station turntable machine body (1), a supporting plate (13) is fixedly connected to the upper surface of the base plate (12), a top plate (14) is fixedly connected to the upper surface of the supporting plate (13), a conveying assembly (2) is installed on the top plate (14), a clamping jaw assembly (3) is installed on the conveying assembly (2), a dust removal assembly (4) is arranged at the top end of the turntable body (10), and the dust removal assembly (4) is installed on the clamping jaw assembly (3);
the clamping jaw assembly (3) comprises a double-shaft cylinder (31), three double-shaft cylinders (31) are arranged at the top end of the turntable body (10), the double-shaft cylinders (31) are respectively and fixedly connected to the lower surface of the second sliding block (28), a first guide rail (33) is fixedly connected to the output shaft of the double-shaft cylinders (31), a first screw (34) is rotatably connected to the first guide rail (33), a third sliding block (35) is in threaded connection with the first screw (34), the third sliding block (35) is in sliding connection with the first guide rail (33), a second guide rail (36) is fixedly connected to the lower surface of the third sliding block (35), a second screw (37) is rotatably connected to the second guide rail (36), a fourth sliding block (38) is in threaded connection with the second screw (37), the fourth sliding block (38) is in sliding connection with the second guide rail (36), a connecting plate (39) is fixedly connected to the outer wall of one side of the fourth sliding block (38), a box body (310) is fixedly connected to the inner part of the limiting groove (311), the limiting groove (311) is arranged inside of the box body (310), the limiting groove (313) is connected to the inner wall of the limiting spring (312), and the other end of the limiting groove (311) is connected to the inner wall of the limiting groove (311), the outer wall of the other side of the limiting block (312) is fixedly connected with an anti-skid pad (30).
2. The four-station turntable machine with the automatic blanking mechanism for detecting the radiator of claim 1, is characterized in that: the fixed plate (5) is fixedly connected to the outer wall of one side of the supporting plate (13), and the scanner (6) is fixedly connected to the lower surface of the fixed plate (5).
3. The four-station turntable machine with the automatic blanking mechanism for detecting the radiator of claim 2 is characterized in that: conveying assembly (2) includes first motor (20), the last fixed surface of roof (14) is connected with first motor (20), the output fixedly connected with lead screw (21) of first motor (20), and the one end of lead screw (21) rotates and connects on base plate (12), the outside of lead screw (21) is provided with first guide bar (210), and the top fixed connection of first guide bar (210) in the lower surface of roof (14), bottom fixed connection is in the upper surface of base plate (12), threaded connection has first slider (22) on lead screw (21), and first slider (22) sliding connection is on first guide bar (210).
4. The four-station turntable machine with the automatic blanking mechanism for detecting the radiator of claim 3 is characterized in that: three first support (23) of fixedly connected with on the outer wall of first slider (22), the last fixed surface of first support (23) is connected with second motor (24), the first band pulley (25) of output fixedly connected with of second motor (24), and first band pulley (25) rotate and connect in the one end of first support (23), the other end of first support (23) rotates and is connected with second band pulley (27), hold-in range (26) have been cup jointed on second band pulley (27), and first band pulley (25) are connected with second band pulley (27) transmission through hold-in range (26), install second slider (28) on first support (23), and second slider (28) fixed connection is on the one side outer wall of hold-in range (26), fixedly connected with buffer (29) on the both sides outer wall of second slider (28), two second guide bars (211) of fixedly connected with on the inner wall of first support (23), and second slider (28) sliding connection is on second guide bar (211).
5. The four-station turntable machine with the automatic blanking mechanism for detecting the radiator of claim 4 is characterized in that: the output shaft of the double-shaft cylinder (31) is sleeved with a first spring (32), one end of the first spring (32) is fixedly connected to the outer wall of one side of the first guide rail (33), and the other end of the first spring is fixedly connected to the outer wall of one side of the double-shaft cylinder (31).
6. The four-station turntable machine with the automatic blanking mechanism for detecting the radiator of claim 5 is characterized in that: dust removal subassembly (4) include second support (47), the top of carousel body (10) is provided with second support (47), and second support (47) fixed connection is on one side outer wall of biax cylinder (31), fixedly connected with third guide rail (40) on one side outer wall of second support (47), fixedly connected with unipolar cylinder (41) on third guide rail (40), the output fixedly connected with rack (42) of unipolar cylinder (41), and rack (42) sliding connection is on third guide rail (40), the internally mounted of second support (47) has air knife (43), fixedly connected with connecting axle (44) on one side outer wall of air knife (43), and connecting axle (44) rotate to be connected on second support (47), fixedly connected with gear (45) on connecting axle (44), and gear (45) meshing connection is on rack (42), fixedly connected with intake pipe (46) on the opposite side outer wall of air knife (43), and intake pipe (46) link up in the inside of air knife (43), air intake pipe (46) rotate to be connected on second support (47).
7. A detection method of a four-station turntable machine for detecting a radiator with an automatic blanking mechanism comprises the four-station turntable machine for detecting the radiator with the automatic blanking mechanism, which is disclosed by claim 6, and comprises the following steps of firstly, initializing equipment; step two, automatic feeding; step three, incoming material detection; step four, automatic blanking; the method is characterized in that:
in the first step, the conveying assembly (2) is adjusted, so that the clamping jaw assemblies (3) provided with the dust removal assemblies (4) are arranged right above the feed inlet and are used as feed clamping jaws, and the rest two clamping jaw assemblies (3) are arranged right above the feed tray and are used as qualified product discharge clamping jaws and unqualified product discharge clamping jaws; then setting parameters of a first motor (20), a second motor (24), a double-shaft air cylinder (31) and a single-shaft air cylinder (41); finally, under the state that the double-shaft air cylinder (31) is retracted, the distance and the height position of the box body (310) are adjusted to adapt to the specification of a product;
in the second step, after the incoming materials reach the feeding hole, the conveying assembly (2) is started firstly, the first motor (20) is started in the forward direction, the clamping jaw assembly (3) descends to the material taking height, the first motor (20) stops, the clamping jaw assembly (3) is started, and the double-shaft cylinder (31) retracts to clamp the products; then the first motor (20) is started reversely, the clamping jaw assembly (3) carries the product to reset to the initial height, the first motor (20) stops, the second motor (24) is started forwardly, the clamping jaw assembly (3) reaches the position right above the material tray, and the second motor (24) stops; then the first motor (20) is started in the positive direction, the clamping jaw assembly (3) descends to the discharging height, the first motor (20) stops, and the double-shaft cylinder (31) extends out to enable the product to fall on the material tray; finally, the first motor (20) is started reversely, the clamping jaw assembly (3) is reset to the initial height, the first motor (20) is stopped, the second motor (24) is started reversely, and the clamping jaw assembly (3) reaches the position of the feed inlet to wait for clamping incoming materials again;
in the third step, the turntable body (10) rotates by one station, the product reaches the detection position, the scanner (6) collects product data, a result is obtained after analysis, the turntable body (10) rotates by one station again, the empty station rotates to the position of the feed inlet to wait for feeding of the feeding clamping jaw, and the feeding clamping jaw feeds materials according to the action of the second step;
and in the fourth step, the qualified product discharge clamping jaw and the unqualified product discharge clamping jaw are started according to the detection result obtained in the third step, when the result is qualified product, the qualified product discharge clamping jaw is started, the unqualified product discharge clamping jaw does not have action, otherwise, the unqualified product discharge clamping jaw is started, and the qualified product discharge clamping jaw does not have action.
8. The detection method of the four-station turntable machine for detecting the radiator with the automatic blanking mechanism according to claim 7, characterized in that: in the second step, after the clamping jaw assembly (3) carries the product to reset to the initial height, the dust removal assembly (4) is started, compressed air is introduced into the air knife (43) through the air inlet pipe (46), and the single-shaft air cylinder (41) drives the rack (42) to reciprocate three times, so that the air flow sprayed by the air knife (43) continuously sweeps over the product to remove dust.
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| CN202210983847.0A CN115055404B (en) | 2022-08-17 | 2022-08-17 | Four-station turntable machine with automatic blanking mechanism for detecting radiator and method |
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