CN220872335U - Sheet metal part defect conveying and detecting equipment - Google Patents
Sheet metal part defect conveying and detecting equipment Download PDFInfo
- Publication number
- CN220872335U CN220872335U CN202322318285.0U CN202322318285U CN220872335U CN 220872335 U CN220872335 U CN 220872335U CN 202322318285 U CN202322318285 U CN 202322318285U CN 220872335 U CN220872335 U CN 220872335U
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- sheet metal
- metal part
- conveying
- rack
- supporting
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- 239000002184 metal Substances 0.000 title claims abstract description 85
- 230000007547 defect Effects 0.000 title claims abstract description 17
- 238000001514 detection method Methods 0.000 claims abstract description 36
- 239000002699 waste material Substances 0.000 claims description 8
- 230000002950 deficient Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 description 7
- 125000006850 spacer group Chemical group 0.000 description 5
- 238000005452 bending Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- 230000000877 morphologic effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model relates to the technical field of sheet metal part production, and particularly discloses sheet metal part defect conveying and detecting equipment, which comprises the following components: the detection platform is fixedly provided with a bracket; the shooting unit is arranged on the bracket and used for shooting the sheet metal part; the supporting mechanism is rotatably arranged on the table top of the detection table and used for supporting the sheet metal part, the supporting mechanism comprises a supporting plate and a positioning assembly, the supporting plate is rotatably connected with the detection table, and the positioning assembly is used for adjusting the position of the sheet metal part on the supporting plate. According to the utility model, through the arrangement of the positioning component in the supporting structure and the rotation connection mode of the supporting plate and the detection table, the sheet metal part to be detected can be adjusted to a proper position and state according to the shooting requirement of the shooting unit. The utility model solves the problems of low efficiency and low accuracy of the traditional manual detection in the production process of sheet metal parts.
Description
Technical Field
The utility model relates to the technical field of sheet metal part production, in particular to sheet metal part defect conveying and detecting equipment.
Background
Sheet metal, a process which can be defined as: the metal plate is a comprehensive cold working process for a metal sheet (usually below 6 mm) and comprises shearing, punching/cutting/compounding, bending, riveting, splicing, forming (such as an automobile body) and the like. The remarkable characteristic is that the thickness of the same part is consistent.
Since sheet metal parts are often thin sheets, individual appearance defects tend to occur during processing thereof, including: scratches, bulges, pits, cracks, deformations, rust spots, etc., and thus require a sample investigation on the sheet metal part production line.
In the prior art, the sheet metal part is inspected manually in a sampling investigation manner, the extracted sheet metal part is inspected in a macroscopic observation manner, the efficiency of the manner is low, and workers can easily fatigue after repeating the operation for a long time, so that the detection accuracy is reduced.
Disclosure of utility model
The utility model aims to provide sheet metal part defect conveying detection equipment, which solves the following technical problems:
How to provide automatic detection equipment to detect the sheet metal component on the sheet metal production line to improve detection efficiency and degree of accuracy.
The aim of the utility model can be achieved by the following technical scheme:
a sheet metal part defect transport detection apparatus comprising:
The detection platform is fixedly provided with a bracket;
The shooting unit is arranged on the bracket and used for shooting the sheet metal part;
The supporting mechanism is rotatably arranged on the table top of the detection table and used for supporting the sheet metal part, the supporting mechanism comprises a supporting plate and a positioning assembly, the supporting plate is rotatably connected with the detection table, and the positioning assembly is used for adjusting the position of the sheet metal part on the supporting plate;
The feeding mechanism is used for feeding the sheet metal parts into and out of the supporting mechanism and comprises a vacuum chuck and an adjusting assembly, and the adjusting assembly is used for adjusting the position of the vacuum chuck.
As a further technical solution, the positioning assembly includes:
the guide block is fixedly arranged at the lower end of the supporting plate;
The rack is connected to the guide block in a sliding way, teeth are arranged on two side walls of the rack, and a positioning sheet is fixedly arranged at one end of the rack;
The two rocker arms are symmetrically arranged on two sides of the rack, one end of each rocker arm is fixedly connected with a gear, the gear is meshed with the rack, and the other end of each rocker arm is fixedly connected with a stop block.
As a further technical scheme, the rack is fixedly provided with a lug, and an extension spring is fixedly connected between the lug and the guide block.
As a further technical scheme, the adjusting component comprises a bearing plate, a worm and a worm wheel are rotationally connected to the bearing plate, the worm is meshed with the worm wheel, a hexagonal hole is formed in the tail end of the worm, the lower end of the worm wheel is fixedly connected with a swing rod, and the vacuum chuck is mounted at the lower end of the swing rod.
As a further technical solution, the feeding mechanism further includes a conveying assembly, and the conveying assembly includes:
the first electric slide rail is arranged on the bracket and is connected with a sliding block in a sliding way;
The mounting plate is fixedly mounted on the first sliding block, an electric push rod is rotatably mounted on the mounting plate, a connecting block is hinged to the telescopic end of the electric push rod, and the connecting block is rotatably connected with the bearing plate;
and the servo motor is arranged on the mounting plate and used for driving the electric push rod to rotate.
As a further technical solution, the photographing unit includes:
the second electric sliding rail is fixedly arranged at the upper end of the bracket, and the lower end of the second electric sliding rail is connected with the linear array camera in a sliding manner;
The third electric sliding rails are perpendicular to each other and fixedly installed on the side wall of the support, and the third sliding rails are connected with an area array camera in a sliding mode.
As a further technical scheme, still fixed mounting has the waste basket on the detection platform, the waste basket is used for placing defective sheet metal component.
The utility model has the beneficial effects that:
(1) According to the utility model, through the arrangement of the positioning component in the supporting structure and the rotation connection mode of the supporting plate and the detection table, the sheet metal part to be detected can be adjusted to a proper position and state according to the shooting requirement of the shooting unit. The utility model solves the problems of low efficiency and low accuracy of the traditional manual detection in the production process of sheet metal parts.
(2) In the utility model, the vacuum chuck can directly suck up the sheet metal part, but the position of the surface of the sheet metal part, which is suitable for adsorption, is limited to a certain extent because the sheet metal part is subjected to punching, bending and other processing, so that the vacuum chuck can be correspondingly adjusted to a proper position according to the morphological characteristics of the sheet metal part on a production line before the feeding mechanism operates through the arrangement of the adjusting component.
Drawings
The utility model is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic overall perspective view of the present utility model;
FIG. 2 is a schematic view of the structure of the supporting mechanism of the present utility model;
FIG. 3 is a schematic view of a support mechanism according to another embodiment of the present utility model;
fig. 4 is a schematic structural view of a feeding mechanism in the present utility model.
Reference numerals: 1. a detection table; 2. a bracket; 31. a second electrical slide rail; 32. a line camera; 33. a third electrical slide rail; 34. an area array camera; 4. a support mechanism; 41. a support plate; 42. a guide block; 43. a rack; 44. a positioning sheet; 45. a rocker arm; 46. a gear; 47. a stop block; 48. a bump; 49. a tension spring; 52. a vacuum chuck; 531. a receiving plate; 532. a worm; 533. a worm wheel; 534. swing rod; 541. a mounting plate; 542. an electric push rod; 543. a servo motor; 544. a connecting block; 6. waste basket.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1, a sheet metal part defect conveying detection device includes:
the detection device comprises a detection table 1, wherein a bracket 2 is fixedly arranged on the detection table 1;
the shooting unit is arranged on the bracket 2 and is used for shooting the sheet metal part;
The supporting mechanism 4 is rotatably arranged on the table top of the detection table 1 and used for supporting the sheet metal part, the supporting mechanism 4 comprises a supporting plate 41 and a positioning assembly, the supporting plate 41 is rotatably connected with the detection table 1, and the positioning assembly is used for adjusting the position of the sheet metal part on the supporting plate 41;
The feeding mechanism is used for feeding sheet metal parts into and out of the supporting mechanism 4 and comprises a vacuum chuck 52 and an adjusting assembly, and the adjusting assembly is used for adjusting the position of the vacuum chuck 52.
Through above-mentioned technical scheme, this embodiment provides the equipment that carries out automated inspection to the sheet metal component, specifically, through the setting of locating component in the bearing structure, the rotation connected mode of backup pad 41 and test bench 1 is being cooperated, can be according to the shooting demand of shooting unit, with the sheet metal component adjustment to be measured suitable position and state. In addition, the vacuum chuck 52 can directly suck up the sheet metal part, but because the sheet metal part is processed by punching, bending and the like, the position of the surface of the sheet metal part, which is suitable for adsorption, has certain limitation, and therefore, before the feeding mechanism operates, the vacuum chuck 52 can be correspondingly adjusted to a proper position according to the morphological characteristics of the sheet metal part on the production line through the arrangement of the adjusting assembly. To sum up, the problem that traditional manual detection is low in efficiency and low in accuracy in the sheet metal part production process is solved by the embodiment.
As shown in fig. 2 and 3, the positioning assembly includes:
a guide block 42 fixedly installed at a lower end of the support plate 41;
The rack 43 is slidably connected to the guide block 42, teeth are respectively arranged on two side walls of the rack 43, and a positioning sheet 44 is fixedly arranged at one end of the rack 43;
the rocker arms 45, two rocker arms 45 symmetry sets up the both sides of rack 43, the one end fixedly connected with gear 46 of rocker arm 45, just gear 46 with rack 43 meshing, the other end fixedly connected with dog 47 of rocker arm 45.
Through above-mentioned technical scheme, this embodiment provides the concrete structure of locating component, through the linkage setting of rack 43 rocking arm 45, when feeding mechanism inserts the sheet metal component that waits to monitor from the side of backup pad 41, the one end of sheet metal component contacts spacer 44 earlier and extrudes, under the effect of this extrusion pressure, rack 43 slides in guide block 42, drive two rocking arms 45 swing, and make dog 47 move to the offside of spacer 44, in this process, when two rocking arms 45 just contact the sheet metal component, have the effect of rectifying the position to the sheet metal component.
As shown in fig. 2, a protruding block 48 is fixedly arranged on the rack 43, and an extension spring 49 is fixedly connected between the protruding block 48 and the guide block 42.
Through the above technical scheme, this embodiment provides the structure that rack 43 resets and keep the clamping state to the sheet metal component, specifically, when the sheet metal component is located between spacer 44 and the dog 47, because the pulling force effect of extension spring 49, rack 43 drives spacer 44 and extrudees the sheet metal component to the dog 47 end, realize pressing from both sides the clamp to the sheet metal component, and vacuum chuck 52 vertical upwards pulls the sheet metal component in feeding mechanism alright realize the sheet metal component demolishs the process after detecting, it is to say that the material of spacer 44 and dog 47 is transparent material, consequently can not stop shooting unit to the shooting of sheet metal component lateral wall.
As shown in fig. 4, the adjusting assembly includes a bearing plate 531, a worm 532 and a worm wheel 533 are rotatably connected to the bearing plate 531, the worm 532 is meshed with the worm wheel 533, a hexagonal hole is formed at the end of the worm 532, a swing rod 534 is fixedly connected to the lower end of the worm wheel 533, and the vacuum chuck 52 is mounted at the lower end of the swing rod 534.
Through above-mentioned technical scheme, this embodiment provides a concrete structure of adjusting part, specifically, utilizes hexagonal wrench to rotate worm 532, drives worm wheel 533 and rotates, and then will drive the swing of pendulum rod 534, adjusts vacuum chuck 52 to suitable position according to the form of sheet metal component, makes things convenient for vacuum chuck 52 to grasp the sheet metal component.
As shown in fig. 1 and 4, the feeding mechanism further comprises a conveying assembly, and the conveying assembly comprises:
The first electric slide rail is arranged on the bracket 2 and is connected with a sliding block in a sliding way;
The mounting plate 541 is fixedly mounted on the first slider, the electric push rod 542 is rotatably mounted on the mounting plate 541, a connection block 544 is hinged to a telescopic end of the electric push rod 542, and the connection block 544 is rotatably connected with the bearing plate 531
A servo motor 543 mounted on the mounting plate 541 for driving rotation of the electric push rod 542.
Through the above technical scheme, this embodiment provides the concrete structure of pay-off subassembly, when need get the blowing on the production line, by mounting panel 541 along with the slider slip along first slide rail realization whole displacement process, before getting the material, electric push rod 542 is vertical and lie in the top of sheet metal component on the production line, and when getting the material, electric push rod 542 stretches, and vacuum chuck 52 attracts the sheet metal component. In the process of conveying the sheet metal part to the supporting mechanism 4, the electric push rod 542 contracts, the servo motor 543 controls the electric push rod 542 to rotate and lifts up the sheet metal part, the sheet metal part is kept horizontal in the conveying process under the action of the gravity of the adjusting component and the sheet metal part due to the fact that the electric push rod 542 is hinged to the connecting block 544, and the connecting block 544 is connected with the bearing plate 531 in a rotating mode, and therefore the position adjustment of the sheet metal part by the positioning component is facilitated.
As shown in fig. 1, the photographing unit includes:
The second electric slide rail 31 is fixedly arranged at the upper end of the bracket 2, and the lower end of the second electric slide rail 31 is connected with the linear array camera 32 in a sliding manner;
the third electric slide rails 33, two third electric slide rails 33 are mutually perpendicular and are fixedly installed on the side wall of the bracket 2, and the third slide rails are connected with an area array camera 34 in a sliding manner.
Through above-mentioned technical scheme, this embodiment provides the concrete structure of shooting unit, after the sheet metal component is stably placed on supporting mechanism 4, third electric slide rail 33 drive area array camera 34 slides suitable position, carry out fixed shooting to two adjacent lateral walls of sheet metal component, simultaneously, second electric slide rail 31 drive line array camera 32 carries out the removal scanning to the upper end of sheet metal component and shoots, finally, make backup pad 41 through electric drive rotate 180, carry out fixed shooting to two other adjacent lateral walls of sheet metal component, on the sum, through the shooting of multi-angle, can acquire the comprehensive three-dimensional state information of sheet metal component, carry out defect judgement to the sheet metal component through image recognition contrast standard part.
As shown in fig. 1, the inspection bench 1 is also fixedly provided with a waste basket 6, and the waste basket 6 is used for placing defective sheet metal parts.
Through the above technical scheme, this embodiment provides a collection structure to defect spare, can put forward and place unqualified sheet metal component in waste basket 6 through feeding structure.
The foregoing describes one embodiment of the present utility model in detail, but the description is only a preferred embodiment of the present utility model and should not be construed as limiting the scope of the utility model. All equivalent changes and modifications within the scope of the present utility model are intended to be covered by the present utility model.
Claims (7)
1. Sheet metal part defect conveying detection equipment is characterized by comprising:
the device comprises a detection table (1), wherein a bracket (2) is fixedly arranged on the detection table (1);
The shooting unit is arranged on the bracket (2) and is used for shooting the sheet metal part;
The supporting mechanism (4) is rotatably arranged on the table top of the detection table (1) and used for supporting the sheet metal part, the supporting mechanism (4) comprises a supporting plate (41) and a positioning assembly, the supporting plate (41) is rotatably connected with the detection table (1), and the positioning assembly is used for adjusting the position of the sheet metal part on the supporting plate (41);
The feeding mechanism is used for feeding sheet metal parts into and out of the supporting mechanism (4), and comprises a vacuum chuck (52) and an adjusting assembly, wherein the adjusting assembly is used for adjusting the position of the vacuum chuck (52).
2. The sheet metal part defect conveying detection device of claim 1, wherein the positioning assembly comprises:
the guide block (42) is fixedly arranged at the lower end of the supporting plate (41);
The rack (43) is connected to the guide block (42) in a sliding manner, teeth are arranged on two side walls of the rack (43), and a positioning sheet (44) is fixedly arranged at one end of the rack (43);
The two rocker arms (45) are symmetrically arranged on two sides of the rack (43), one end of each rocker arm (45) is fixedly connected with a gear (46), the gear (46) is meshed with the rack (43), and the other end of each rocker arm (45) is fixedly connected with a stop block (47).
3. The sheet metal part defect conveying detection device according to claim 2, wherein a protruding block (48) is fixedly arranged on the rack (43), and a tension spring (49) is fixedly connected between the protruding block (48) and the guide block (42).
4. The sheet metal part defect conveying detection device according to claim 1, wherein the adjusting assembly comprises a bearing plate (531), a worm (532) and a worm wheel (533) are rotatably connected to the bearing plate (531), the worm (532) is meshed with the worm wheel (533), a hexagonal hole is formed in the tail end of the worm (532), a swing rod (534) is fixedly connected to the lower end of the worm wheel (533), and the vacuum chuck (52) is installed at the lower end of the swing rod (534).
5. The sheet metal part defect conveying detection device of claim 4, wherein the feeding mechanism further comprises a conveying assembly, and the conveying assembly comprises:
The first electric slide rail is arranged on the bracket (2), and a slide block is connected to the first electric slide rail in a sliding manner;
the mounting plate (541) is fixedly mounted on the sliding block, an electric push rod (542) is rotatably mounted on the mounting plate (541), a connecting block (544) is hinged to the telescopic end of the electric push rod (542), and the connecting block (544) is rotatably connected with the bearing plate (531);
And a servo motor (543) mounted on the mounting plate (541) for driving the electric push rod (542) to rotate.
6. The sheet metal part defect conveying detection apparatus according to claim 1, wherein the photographing unit includes:
The second electric sliding rail (31) is fixedly arranged at the upper end of the bracket (2), and the lower end of the second electric sliding rail (31) is connected with the linear camera (32) in a sliding manner;
The third electric sliding rails (33), two third electric sliding rails (33) are mutually perpendicular and are fixedly arranged on the side wall of the support (2), and an area array camera (34) is connected to the third electric sliding rails (33) in a sliding mode.
7. The sheet metal part defect conveying detection device according to claim 1, wherein a waste basket (6) is fixedly installed on the detection table (1), and the waste basket (6) is used for placing defective sheet metal parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322318285.0U CN220872335U (en) | 2023-08-28 | 2023-08-28 | Sheet metal part defect conveying and detecting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322318285.0U CN220872335U (en) | 2023-08-28 | 2023-08-28 | Sheet metal part defect conveying and detecting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220872335U true CN220872335U (en) | 2024-04-30 |
Family
ID=90805624
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322318285.0U Active CN220872335U (en) | 2023-08-28 | 2023-08-28 | Sheet metal part defect conveying and detecting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220872335U (en) |
-
2023
- 2023-08-28 CN CN202322318285.0U patent/CN220872335U/en active Active
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