CN210497301U - Automatic equipment for blanking and detecting inner star wheel - Google Patents

Abstract

The utility model discloses an interior star gear unloading and detection automation equipment, include: the detection mechanism is used for detecting whether the steps, the inner diameter and the inner groove of the inner star wheel are qualified or not; and the blanking mechanism is used for blanking qualified products output by the detection mechanism. The utility model provides an interior star gear unloading and detection automation equipment improves production efficiency, reduces artifical input.

Description

Automatic equipment for blanking and detecting inner star wheel

Technical Field

The utility model relates to a machine parts machining equipment technical field, in particular to interior star gear unloading and detection automation equipment.

Background

The interior star gear is the important structural component in car axial drive sedan-chair cage formula lateral section, among the prior art, generally adopts manual mode unloading and detection. The problems of low production efficiency, high labor intensity, large influence of human factors and the like are caused.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an interior star gear unloading and detection automation equipment can accomplish the detection and the unloading of interior star gear automatically, improves production efficiency.

Based on the above problem, the utility model provides a technical scheme is:

interior star gear unloading and detection automation equipment includes:

the detection mechanism is used for detecting whether the steps, the inner diameter and the inner groove of the inner star wheel are qualified or not;

and the blanking mechanism is used for blanking qualified products output by the detection mechanism.

In some of these embodiments, detection mechanism includes feeding mechanism, dials material mechanism, step detection mechanism, internal diameter detection mechanism and waste material and rejects the mechanism, feeding mechanism is used for transferring the interior star gear of last station output to step detection mechanism, dial material mechanism and dial interior star gear in proper order to step detection station, internal diameter detection station and detect, waste material is rejected the mechanism and is used for rejecting unqualified interior star gear product.

In some embodiments, the feeding mechanism comprises a horizontally arranged feeding fixing plate, a feeding mounting plate horizontally fixed above the feeding fixing plate, a feeding assembly mounted on the feeding mounting plate, and a guide assembly mounted above the feeding fixing plate and below a feeding station of the feeding assembly;

the feeding assembly comprises a first guide rail horizontally arranged on the feeding mounting plate, an outward extending fixing plate in sliding fit with the first guide rail, a positioning assembly fixed on the outward extending fixing plate, a first driving component arranged on the feeding mounting plate and used for driving the outward extending fixing plate to slide, and a first stop component for limiting the outward extending fixing plate to slide;

the guide assembly comprises a guide positioning plate and a guide sheet fixed on the guide positioning plate.

In some embodiments, the positioning assembly includes a movable fixing plate vertically fixed on the overhanging fixing plate, a second guide rail fixed on the movable fixing plate, a push plate slidably engaged with the second guide rail, a second driving part driving the push plate to slide up and down, a shift lever mounted on the push plate, and a second stop assembly mounted on the movable fixing plate and limiting the push plate to slide down.

In some embodiments, the material shifting mechanism includes a transverse moving mechanism installed on the bottom plate, a material shifting mounting plate driven by the transverse moving mechanism, a longitudinal moving mechanism installed on the material shifting mounting plate, a material shifting fixing plate driven by the longitudinal moving mechanism, a material shifting plate fixed at one end of the material shifting fixing plate, and a material shifting bottom plate installed on the bottom plate and located below the material shifting plate;

the waste material removing mechanism comprises a waste material guide plate arranged at the discharge end of the material shifting bottom plate, a waste material removing driving piece connected with the waste material guide plate and a waste material box arranged at the discharge end of the waste material guide plate;

the transverse moving mechanism comprises a transverse driving piece, a transverse guide rail and transverse stopping components which are respectively arranged on two sides of the transverse guide rail, the material shifting mounting plate is in sliding fit with the transverse guide rail, and one end of the material shifting mounting plate is in transmission connection with the transverse driving piece; the longitudinal moving mechanism comprises a longitudinal driving piece, a longitudinal guide rail and a longitudinal stop assembly arranged at one end of the material shifting mounting plate, and the material shifting fixing plate is in sliding fit with the longitudinal guide rail through a longitudinal slide rail mounting block.

In some embodiments, the step detection mechanism includes a detection fixed block connected to the material stirring assembly, a movable mounting plate fixed to the rear end of the detection fixed block, a third guide rail vertically mounted on the movable mounting plate, a measurement fixed block slidably engaged with the third guide rail, a third driving component driving the measurement fixed block to slide up and down, a first displacement sensor mounted on the measurement fixed block, and a third stop assembly limiting displacement of the measurement fixed block.

In some embodiments, the inner diameter detection mechanism comprises a measuring base, a measuring fixing bottom plate vertically fixed on the measuring base, a fourth guide rail installed on the measuring fixing bottom plate, a first measuring fixing plate in sliding fit with the fourth guide rail, a fourth driving part installed on the measuring fixing bottom plate and driving the first measuring fixing plate to move up and down, a fifth guide rail installed on the first measuring fixing plate, a second measuring fixing plate in sliding fit with the fifth guide rail, a fifth driving part installed on the first measuring fixing plate and driving the second measuring fixing plate to move up and down, a pneumatic claw fixing plate installed on the second measuring fixing plate, a first pneumatic claw installed on the pneumatic claw fixing plate, and a second displacement sensor installed on the second measuring fixing plate and used for detecting the opening angle of the clamping claw of the first pneumatic claw, the measuring fixing bottom plate is provided with a fourth stop assembly for limiting the displacement of the first measuring fixing plate, and the first measuring fixing plate is provided with a fifth stop assembly for limiting the displacement of the second measuring fixing plate.

In some of these embodiments, unloading mechanism is in including the carousel mechanism that is used for laying the interior star gear, setting the mechanism that snatchs, setting of carousel mechanism top are in the carousel side is located snatch the module elevating system of mechanism below and be located snatch the product determine module of mechanism below, it will to snatch the mechanism the interior star gear of detection mechanism output snatchs extremely on the carousel mechanism, module elevating system is used for supporting the interior star gear that snatchs by the mechanism and lays it on the carousel mechanism, product determine module is used for detecting whether the product on the carousel mechanism is laid the position and has had the interior star gear.

In some embodiments, the turntable mechanism comprises a turntable, a turntable driving assembly, and a plurality of groups of material receiving assemblies arranged on the turntable, wherein each material receiving assembly comprises a plurality of blanking flanges arranged along the radial direction of the turntable, and a guide shaft inserted on the blanking flanges;

the grabbing mechanism comprises a support shaft, an installation frame which is fixed on the support shaft and extends to the position above the discharge end of the detection mechanism, a translation module which is installed on the installation frame, and a grabbing component which is arranged on the translation module in a sliding mode; the grabbing component comprises a supporting plate, a sixth driving component arranged on the supporting plate, a guide rod penetrating through the supporting plate, a pneumatic claw mounting plate fixed at the lower end of the guide rod, and a second pneumatic claw arranged on the pneumatic claw mounting plate, wherein the second pneumatic claw is in transmission connection with the sixth driving component and moves up and down under the driving of the sixth driving component;

the module lifting mechanism comprises a lifting support, a lifting module arranged on the lifting support, a lifting slider arranged on the lifting module in a sliding manner, a top plate fixing plate fixed on the lifting slider and two top plates vertically fixed on the top plate fixing plate, wherein a through groove for the top plates to extend into is formed in the rotary table;

the product detection mechanism comprises a sensor fixing shaft arranged on the outer side of the rotary disc, a sending sensor fixing plate arranged at the upper end of the sensor fixing shaft, a correlation switch sending end arranged on the sending sensor fixing plate, a receiving sensor fixing plate arranged on the supporting shaft, and a correlation switch receiving end arranged on the receiving sensor fixing plate, wherein the correlation switch sending end and the correlation switch receiving end are arranged along the radial direction of the rotary disc and are positioned below the grabbing mechanism.

In some embodiments, the upper end and the lower end of the guide shaft are respectively provided with a pin hole for the upper bolt and the lower bolt to extend into.

Compared with the prior art, the utility model has the advantages that:

adopt the technical scheme of the utility model, thickness, the internal diameter through detection mechanism detection interior star gear reject unqualified interior star gear product, construct through the automatic unloading of qualified interior star gear, reduce intensity of labour, improve production efficiency.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural view of an embodiment of the automatic inner star wheel blanking and detection equipment of the present invention;

fig. 2 is a schematic view of a blanking mechanism in an embodiment of the present invention;

fig. 3 is a schematic structural diagram of a turntable according to an embodiment of the present invention;

fig. 4 is a schematic structural view of a support wheel assembly according to an embodiment of the present invention;

fig. 5 is a schematic structural view of a module lifting mechanism according to an embodiment of the present invention;

fig. 6 is a schematic structural diagram of a product detection assembly according to an embodiment of the present invention;

fig. 7 is a schematic structural view of a gripping mechanism in an embodiment of the present invention;

fig. 8 is a schematic structural view of a grasping assembly according to an embodiment of the present invention;

fig. 9 is a schematic structural view of a detection mechanism in an embodiment of the present invention;

fig. 10 is a schematic structural view of a feeding mechanism in an embodiment of the present invention;

fig. 11 is a schematic structural view of a positioning assembly according to an embodiment of the present invention;

fig. 12 is a schematic structural view of a material pushing mechanism in an embodiment of the present invention;

fig. 13 is a schematic structural view of a transverse stopping assembly according to an embodiment of the present invention;

fig. 14 is a schematic structural view of a step detection mechanism in an embodiment of the present invention;

fig. 15 is a schematic structural view of an inner diameter detection mechanism in an embodiment of the present invention;

FIG. 16 is a schematic view of an embodiment of the inner star wheel of the present invention;

wherein:

1. a turntable mechanism; 1-1, a turntable; 1-2, a cam divider; 1-3, supporting a wheel assembly; 1-3a, a mounting seat; 1-3b, adjusting the bracket; 1-3c, a roller bracket; 1-3d, axis; 1-3e, rollers; 1-4, a guide shaft; 1-5, blanking flange; 1-6, an upper bolt; 1-7, a lower bolt; 1-8, through grooves;

2. a module lifting mechanism; 2-1, lifting support; 2-2, a lifting module; 2-3, lifting the sliding block; 2-4, a top plate fixing plate; 2-5, a top plate; 2-6, reinforcing a fixing plate;

3. a product detection assembly; 3-1, a sensor fixing shaft; 3-2, transmitting a sensor fixing plate; 3-3, sending a baffle; 3-4, a transmitting end of the correlation switch; 3-5, receiving a sensor fixing plate; 3-6, a correlation switch receiving end; 3-7, a shaft fixing flange;

4. a grabbing mechanism; 4-1, supporting a shaft; 4-2, mounting frames; 4-3, a translation module; 4-4, a grabbing component; 4-4a, a support plate; 4-4b, a sixth drive component; 4-4c, a guide rod; 4-4d, mounting a gas claw plate; 4-4e, a second gas claw;

5. a feeding mechanism; 5-1, feeding a fixing plate; 5-2, feeding and mounting plates; 5-3, a first guide rail; 5-4, an overhanging fixed plate; 5-5, a positioning component; 5-5a, moving the fixed plate; 5-5b, a second guide rail; 5-5c, push plate; 5-5d, a second drive component; 5-5e, a deflector rod; 5-5f, a second stop component; 5-6, a first driving component; 5-7, a first stop component; 5-8, guiding a positioning plate; 5-9 parts of guide sheet;

6. a material poking mechanism; 6-1, a bottom plate; 6-2, a transverse driving member; 6-3, transverse guide rails; 6-4, setting a material mounting plate; 6-5, longitudinal driving piece; 6-6, longitudinal guide rail; 6-7, a transverse stop component; 6-7a, a buffer bracket; 6-7b, a buffer; 6-7c, stop bolts; 6-8, a longitudinal stop component; 6-9, a material shifting fixing plate; 6-10 parts of a shifting plate; 6-11, a material stirring bottom plate; 6-12, adjusting the guide strip; 6-13, stop washer;

7. a step detection mechanism; 7-1, detecting a fixed block; 7-2, moving the mounting plate; 7-3, a third guide rail; 7-4, measuring a fixed block; 7-5, a third driving part; 7-6, a first displacement sensor; 7-7, a third stop component;

8. an inner diameter detection mechanism; 8-1, a measuring seat; 8-2, measuring a fixed bottom plate; 8-3, a fourth guide rail; 8-4, a first measurement fixing plate; 8-5, a fourth drive component; 8-6, a fifth guide rail; 8-7, a second measuring and fixing plate; 8-8, a fifth driving component; 8-9, fixing a pneumatic claw plate; 8-10, a first gas claw; 8-11, a second displacement sensor; 8-12, a fourth stop component; 8-13, a fifth stop component;

9. a waste material removing mechanism; 9-1, a material poking guide plate; 9-2, a waste material removing driving piece; 9-3, a waste material box;

10. a frame;

11. a work table;

12. an inner star wheel; 12-1 and steps.

Detailed Description

The above-described scheme is further illustrated below with reference to specific examples. It should be understood that these examples are for illustrative purposes and are not intended to limit the scope of the present invention. The conditions used in the examples may be further adjusted according to the conditions of the particular manufacturer, and the conditions not specified are generally the conditions in routine experiments.

Referring to fig. 1-2, for the utility model discloses an embodiment provides an interior star gear unloading and detection automation equipment, including detection mechanism, and unloading mechanism, detection mechanism is used for detecting whether interior star gear 12 steps, internal diameter, inside groove size meet the requirements. The blanking mechanism is used for blanking qualified products of the inner star wheel 12, and the feeding mechanism and the detection mechanism are electrically connected with the control device so as to realize automatic detection and blanking of the inner star wheel 12. The inner star wheel 12 is configured as shown in fig. 16, and has a step 12-1 at its upper end when it is placed in the forward direction.

Referring to fig. 9, the detection mechanism is arranged on the workbench 11 and comprises a feeding mechanism 5, a material shifting mechanism 6, a step detection mechanism 7, an inner diameter detection mechanism 8 and a waste material removing mechanism 9, wherein the feeding mechanism 5 is used for transferring the inner star wheel 12 output from the previous station to the step detection mechanism 7, the material shifting mechanism 6 is used for sequentially shifting the inner star wheel 12 to the step detection station and the inner diameter detection station for detection, and the waste material removing mechanism 9 is used for removing unqualified inner star wheel products.

Referring to fig. 10, the feeding mechanism 5 comprises a horizontally arranged feeding fixing plate 5-1, a feeding mounting plate 5-2 horizontally fixed above the feeding fixing plate 5-1, a feeding assembly mounted on the feeding mounting plate 5-2, and a guide assembly mounted above the feeding fixing plate 5-1 and located below a feeding station of the feeding assembly; the feeding assembly comprises a first guide rail 5-3 horizontally arranged on the feeding mounting plate 5-2, an overhanging fixed plate 5-4 in sliding fit with the first guide rail 5-3, a positioning assembly 5-5 fixed on the overhanging fixed plate 5-4, a first driving component 5-6 arranged on the feeding mounting plate 5-2 and used for driving the overhanging fixed plate 5-4 to slide, and a first stop assembly 5-7 for limiting the overhanging fixed plate 5-4 to slide; the guide assembly comprises a guide positioning plate 5-8 and a guide sheet 5-9 fixed on the guide positioning plate 5-8. The first driving part 5-6 adopts an air cylinder, and the first stop assembly 5-7 comprises two adjusting cushion blocks, stop bolts and a buffer which are respectively arranged on the two adjusting cushion blocks.

Referring to fig. 11, the positioning assembly 5-5 includes a movable fixing plate 5-5a vertically fixed on the overhanging fixing plate 5-4, a second guide rail 5-5b fixed on the movable fixing plate 5-5a, a push plate 5-5c slidably fitted with the second guide rail 5-5b, a second driving part 5-5d for driving the push plate 5-5c to slide up and down, a shift lever 5-5e installed on the push plate 5-5c, and a second stopping assembly 5-5f installed on the movable fixing plate 5-5a for limiting the push plate 5-5c to slide down, the second stopping assembly 5-5f has the same structure as the first stopping assembly 5-7, and the stopping bolt and the buffer are respectively located at two sides of the push plate 5-5 c. The second driving part 5-5d adopts an air cylinder, the second driving part 5-5d moves the deflector rod 5-5e to a proper position, so that the deflector rod 5-5e extends into the inner ring of the inner star wheel 12, and the first driving part 5-6 drives the overhanging fixing plate 5-4 to move, so that the deflector rod 5-5e can move the inner star wheel 12 to the step detection station.

Referring to fig. 12, the material shifting mechanism 6 comprises a transverse moving mechanism arranged on the bottom plate 6-1, a material shifting mounting plate 6-4 driven by the transverse moving mechanism, a longitudinal moving mechanism arranged on the material shifting mounting plate 6-4, a material shifting fixing plate 6-9 driven by the longitudinal moving mechanism, a material shifting plate 6-10 fixed at one end of the material shifting fixing plate 6-9, and a material shifting bottom plate 6-11 arranged on the bottom plate 6-1 and positioned below the material shifting plate 6-10; the waste material removing mechanism 9 comprises a waste material guide plate 9-1 arranged at the discharge end of the material shifting bottom plate 6-11, a waste material removing driving piece 9-2 connected with the waste material guide plate 9-1, and a waste material box 9-3 arranged at the discharge end of the waste material guide plate 9-1. The waste material removing driving piece 9-2 adopts an air cylinder.

The transverse moving mechanism comprises a transverse driving piece 6-2, a transverse guide rail 6-3 and transverse stop assemblies 6-7 respectively arranged at two sides of the transverse guide rail 6-3, the material stirring mounting plate 6-4 is in sliding fit with the transverse guide rail 6-3, and one end of the material stirring mounting plate is in transmission connection with the transverse driving piece 6-2; the longitudinal moving mechanism comprises a longitudinal driving piece 6-5, a longitudinal guide rail 6-6 and a longitudinal stop component 6-8 arranged at one end of the material shifting mounting plate 6-4, and the material shifting fixing plate 6-9 is in sliding fit with the longitudinal guide rail 6-6 through a longitudinal guide rail mounting block. The transverse driving piece 6-2 and the longitudinal driving piece 6-5 both adopt air cylinders. Referring to fig. 13, the transverse stop assembly 6-7 comprises a buffer bracket 6-7a, a stop bolt 6-7b and a buffer 6-7c which are arranged on the buffer bracket 6-7a, and the longitudinal stop assembly 6-8 and the transverse stop assembly 6-7 have the same structure.

Referring to fig. 14, the step detection mechanism 7 comprises a detection fixed block 7-1 connected with the material stirring mechanism 6, a movable mounting plate 7-2 fixed at the rear end of the detection fixed block 7-1, a third guide rail 7-3 vertically mounted on the movable mounting plate 7-2, a measurement fixed block 7-4 in sliding fit with the third guide rail 7-3, a third driving part 7-5 for driving the measurement fixed block 7-4 to slide up and down, a first displacement sensor 7-6 mounted on the measurement fixed block 7-4, and a third stopping component 7-7 for limiting the displacement of the measurement fixed block 7-4. The third driving part 7-5 adopts an air cylinder, and the third stop assembly 7-7 and the second stop assembly 5-5f have the same structure.

Referring to fig. 15, the inner diameter detection mechanism 8 includes a measurement base 8-1, a measurement fixing base plate 8-2 vertically fixed on the measurement base 8-1, a fourth guide rail 8-3 installed on the measurement fixing base plate 8-2, a first measurement fixing plate 8-4 in sliding fit with the fourth guide rail 8-3, a fourth driving part 8-5 installed on the measurement fixing base plate 8-2 and driving the first measurement fixing plate 8-4 to move up and down, a fifth guide rail 8-6 installed on the first measurement fixing plate 8-4, a second measurement fixing plate 8-7 in sliding fit with the fifth guide rail 8-6, a fifth driving part 8-8 installed on the first measurement fixing plate 8-4 and driving the second measurement fixing plate 8-7 to move up and down, and a pneumatic claw fixing plate 8-9 installed on the second measurement fixing plate 8-7, The pneumatic gripper positioning device comprises a first pneumatic gripper 8-10 arranged on a pneumatic gripper fixing plate 8-9, a second displacement sensor 8-11 arranged on a second measuring fixing plate 8-7 and used for detecting the opening angle of a clamping jaw of the first pneumatic gripper 8-10, a fourth stop component 8-12 for limiting the displacement of the first measuring fixing plate 8-4 is arranged on a measuring fixing bottom plate 8-2, and a fifth stop component 8-13 for limiting the displacement of the second measuring fixing plate 8-7 is arranged on the first measuring fixing plate 8-4. The fourth driving part 8-5 and the fifth driving part 8-8 both adopt air cylinders, the fourth driving part 8-5 drives the first measuring fixing plate 8-4 to move up and down, so that the first air claw 8-10 detects whether the inner diameter of the inner star wheel 12 meets the requirement, the fifth driving part 8-8 drives the second measuring fixing plate 8-7 to move up and down, and the first air claw 8-10 detects whether the inner groove of the inner star wheel 12 meets the requirement.

Referring to fig. 2, unloading mechanism is including the carousel mechanism 1 that is used for laying the interior star gear, the mechanism 4 that snatchs of setting in carousel mechanism 1 top, the setting is at carousel mechanism 1 side and is located the module elevating system 2 of snatching the mechanism 4 below, and be located the product detection subassembly 3 of snatching the mechanism 4 below, it snatchs the interior star gear 12 of detection mechanism output to carousel mechanism 1 with mechanism 4, module elevating system 2 is used for supporting the interior star gear 12 that snatchs mechanism 4 and lays it on carousel mechanism 1, product detection subassembly 3 is used for detecting whether the product on carousel mechanism 1 is laid and is located there is the interior star gear.

Referring to fig. 2-3, the turntable mechanism 1 is arranged on the frame 10 and comprises a turntable 1-1, a turntable driving assembly and a plurality of groups of material receiving assemblies arranged on the turntable 1-1, wherein each material receiving assembly comprises a plurality of blanking flanges 1-5 arranged along the radial direction of the turntable 1-1 and a guide shaft 1-4 inserted on the blanking flanges 1-5; the turntable driving assembly comprises a cam divider 1-2 arranged below the turntable 1-1 and a plurality of supporting wheel assemblies 1-3 arranged on the circumference of the lower end of the turntable 1-1, each supporting wheel assembly 1-3 comprises an installation seat 1-3a, an adjusting bracket 1-3b fixed on one side of the installation seat 1-3a and a roller bracket 1-3c, and rollers 1-3e are arranged on the roller brackets 1-3c in a rolling mode through shafts 1-3 d. The supporting wheel assembly 1-3 is arranged to support the rotary disc 1-1 to rotate, so that the friction force between the supporting wheel assembly and the rotary disc 1-1 is reduced, and the load of the cam divider 1-2 is transferred. The upper end and the lower end of the guide shaft 1-4 are respectively provided with a pin hole for inserting an upper bolt 1-6 and a lower bolt 1-7, so that the guide shaft 1-4 movable rotary disc 1-1 of the full-load internal star wheel can be taken down.

Referring to fig. 7-8, the grabbing mechanism 4 comprises a supporting shaft 4-1, a mounting 4-2 frame fixed on the supporting shaft 4-1 and extending above the discharge end of the detection mechanism, a translation module 4-3 mounted on the mounting frame 4-2, and a grabbing component 4-4 slidably arranged on the translation module 4-3, wherein the lower end of the supporting shaft 4-1 is arranged in the middle of the turntable 1-1 in a penetrating manner and then fixed on the rack 10 through a shaft fixing flange; the grabbing component 4-4 comprises a supporting plate 4-4a, a sixth driving component 4-4b installed on the supporting plate 4-4a, a guide rod 4-4c penetrating the supporting plate 4-4a, a pneumatic claw mounting plate 4-4d fixed at the lower end of the guide rod 4-4c, and a second pneumatic claw 4-4e installed on the pneumatic claw mounting plate 4-4d, wherein the supporting plate 4-4a is installed on the translation module 4-3, and the second pneumatic claw 4-4e is in transmission connection with the sixth driving component 4-4b and moves up and down under the driving of the sixth driving component 4-4 b; the sixth driving part 4-4b employs a cylinder.

Referring to fig. 5, the module lifting mechanism 2 comprises a lifting support 2-1, a lifting module 2-2 arranged on the lifting support 2-1, a lifting slider 2-3 slidably arranged on the lifting module 2-2, a top plate fixing plate 2-4 fixed on the lifting slider 2-3, and two top plates 2-5 vertically fixed on the top plate fixing plate 2-4, wherein a through groove 1-8 for the top plate 2-5 to extend into is arranged on the turntable 1-1;

referring to fig. 6, the product detecting assembly 3 includes a sensor fixing shaft 3-1 disposed at an outer side of the turntable 1-1, a transmitting sensor fixing plate 3-2 installed at an upper end of the sensor fixing shaft 3-1, a correlation switch transmitting end 3-4 disposed on the transmitting sensor fixing plate 3-2, a receiving sensor fixing plate 3-5 installed on the supporting shaft 4-1, a correlation switch receiving end 3-6 disposed on the receiving sensor fixing plate 3-5, a shaft fixing flange 3-7 fixed to the frame 10 by the sensor fixing shaft 3-1, the transmitting end 3-4 of the correlation switch and the receiving end 3-6 of the correlation switch are arranged along the radial direction of the turntable and are positioned below the grabbing mechanism 4, in order to avoid the external radiation of the light of the correlation switch, a sending baffle 3-3 is also arranged on the sending sensor fixing plate 3-2.

The utility model discloses a work flow does: an inner star wheel 12 at a previous station is transferred to a feeding mechanism 5, the feeding mechanism 5 sends the inner star wheel 12 to a step detection mechanism 7, the inner star wheel 12 is shifted to an inner diameter detection mechanism 8 through a shifting mechanism 6 after detection, then the inner star wheel reaches a waste material removing mechanism 9, if the inner star wheel 12 is an unqualified product, the inner star wheel is removed to a waste material box 9-3, if the inner star wheel 12 is a qualified product, the inner star wheel is grabbed above a turntable mechanism 1 through a grabbing mechanism 4, at the moment, a product detection assembly 3 detects whether a product placing position is idle, if the product placing position is idle, a module lifting mechanism 2 ascends, the grabbing mechanism 4 sequentially places the inner star wheel 12 on each guide shaft 1-4 of a material receiving assembly, the module lifting mechanism 2 gradually descends until the guide shafts 1-4 are fully loaded with the inner star wheel 12, the turntable 1-1 rotates to sequentially complete the discharging of each material receiving assembly, and inserts upper bolts 1-6, lower ends and, The lower bolt 1-7 can take the guide shaft 1-4 off the turntable 1-1 to complete material collection.

The above examples are only for illustrating the technical conception and the features of the present invention, and the purpose thereof is to enable one skilled in the art to understand the contents of the present invention and to implement the present invention, which should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.

Claims (8)

1. Interior star gear unloading and detection automation equipment, its characterized in that includes:

the detection mechanism is used for detecting whether the steps, the inner diameter and the inner groove of the inner star wheel are qualified or not;

the blanking mechanism is used for blanking qualified products output by the detection mechanism;

the detection mechanism comprises a feeding mechanism, a material shifting mechanism, a step detection mechanism, an inner diameter detection mechanism and a waste material removing mechanism, wherein the feeding mechanism is used for transferring the inner star wheel output from the previous station to the step detection mechanism, the material shifting mechanism is used for sequentially shifting the inner star wheel to the step detection station and the inner diameter detection station for detection, and the waste material removing mechanism is used for removing unqualified inner star wheel products;

unloading mechanism is in including the carousel mechanism, the setting that are used for laying interior star gear the mechanism, the setting of snatching of carousel mechanism top are in the carousel side is located snatch the module elevating system of mechanism below and be located snatch the product detection subassembly of mechanism below, it will to snatch the mechanism the interior star gear of detection mechanism output snatchs extremely on the carousel mechanism, module elevating system is used for supporting it lays the interior star gear that the mechanism snatched and lay it on the carousel mechanism, the product detection subassembly is used for detecting whether the position has had interior star gear to lay the product on the carousel mechanism.

2. The internal star wheel blanking and detection automation device of claim 1, characterized in that: the feeding mechanism comprises a horizontally arranged feeding fixing plate, a feeding mounting plate horizontally fixed above the feeding fixing plate, a feeding assembly arranged on the feeding mounting plate, and a guide assembly arranged above the feeding fixing plate and positioned below a feeding station of the feeding assembly;

the feeding assembly comprises a first guide rail horizontally arranged on the feeding mounting plate, an outward extending fixing plate in sliding fit with the first guide rail, a positioning assembly fixed on the outward extending fixing plate, a first driving component arranged on the feeding mounting plate and used for driving the outward extending fixing plate to slide, and a first stop component for limiting the outward extending fixing plate to slide;

the guide assembly comprises a guide positioning plate and a guide sheet fixed on the guide positioning plate.

3. The internal star wheel blanking and detection automation device of claim 2, characterized in that: the positioning assembly comprises a movable fixing plate vertically fixed on the overhanging fixing plate, a second guide rail fixed on the movable fixing plate, a push plate in sliding fit with the second guide rail, a second driving part for driving the push plate to slide up and down, a shift lever arranged on the push plate, and a second stop assembly arranged on the movable fixing plate and used for limiting the push plate to slide downwards.

4. The internal star wheel blanking and detection automation device of claim 1, characterized in that: the material shifting mechanism comprises a transverse moving mechanism arranged on the bottom plate, a material shifting mounting plate driven by the transverse moving mechanism, a longitudinal moving mechanism arranged on the material shifting mounting plate, a material shifting fixing plate driven by the longitudinal moving mechanism, a material shifting plate fixed at one end of the material shifting fixing plate, and a material shifting bottom plate arranged on the bottom plate and positioned below the material shifting plate;

the waste material removing mechanism comprises a waste material guide plate arranged at the discharge end of the material shifting bottom plate, a waste material removing driving piece connected with the waste material guide plate and a waste material box arranged at the discharge end of the waste material guide plate;

the transverse moving mechanism comprises a transverse driving piece, a transverse guide rail and transverse stopping components which are respectively arranged on two sides of the transverse guide rail, the material shifting mounting plate is in sliding fit with the transverse guide rail, and one end of the material shifting mounting plate is in transmission connection with the transverse driving piece; the longitudinal moving mechanism comprises a longitudinal driving piece, a longitudinal guide rail and a longitudinal stop assembly arranged at one end of the material shifting mounting plate, and the material shifting fixing plate is in sliding fit with the longitudinal guide rail through a longitudinal slide rail mounting block.

5. The internal star wheel blanking and detection automation device of claim 1, characterized in that: step detection mechanism includes the detection fixed block of being connected with the group material subassembly, fixes detect the removal mounting panel, the vertical installation of fixed block rear end move third guide rail on the mounting panel, with third guide rail sliding fit's measurement fixed block, drive it installs to measure gliding third driver part from top to bottom of fixed block measure first displacement sensor on the fixed block, and restriction it ends the position subassembly to measure the third of fixed block displacement.

6. The internal star wheel blanking and detection automation device of claim 1, characterized in that: the inner diameter detection mechanism comprises a measuring seat, a measuring fixed base plate vertically fixed on the measuring seat, a fourth guide rail arranged on the measuring fixed base plate, a first measuring fixed plate in sliding fit with the fourth guide rail, a fourth driving part arranged on the measuring fixed base plate and used for driving the first measuring fixed plate to move up and down, a fifth guide rail arranged on the first measuring fixed plate, a second measuring fixed plate in sliding fit with the fifth guide rail, a fifth driving part arranged on the first measuring fixed plate and used for driving the second measuring fixed plate to move up and down, a gas claw fixed plate arranged on the second measuring fixed plate, a first gas claw arranged on the gas claw fixed plate, and a second displacement sensor arranged on the second measuring fixed plate and used for detecting the opening angle of the clamping jaw of the first gas claw, wherein a fourth stopping component for limiting the displacement of the first measuring fixed plate is arranged on the measuring fixed base plate, and a fifth stop assembly for limiting the displacement of the second measurement fixing plate is arranged on the first measurement fixing plate.

7. The internal star wheel blanking and detection automation device of claim 1, characterized in that: the rotary table mechanism comprises a rotary table, a rotary table driving assembly and a plurality of groups of material receiving assemblies arranged on the rotary table, wherein each material receiving assembly comprises a plurality of blanking flanges arranged along the radial direction of the rotary table and a guide shaft inserted on the blanking flanges;

the grabbing mechanism comprises a support shaft, an installation frame which is fixed on the support shaft and extends to the position above the discharge end of the detection mechanism, a translation module which is installed on the installation frame, and a grabbing component which is arranged on the translation module in a sliding mode; the grabbing component comprises a supporting plate, a sixth driving component arranged on the supporting plate, a guide rod penetrating through the supporting plate, a pneumatic claw mounting plate fixed at the lower end of the guide rod, and a second pneumatic claw arranged on the pneumatic claw mounting plate, wherein the second pneumatic claw is in transmission connection with the sixth driving component and moves up and down under the driving of the sixth driving component;

the module lifting mechanism comprises a lifting support, a lifting module arranged on the lifting support, a lifting slider arranged on the lifting module in a sliding manner, a top plate fixing plate fixed on the lifting slider and two top plates vertically fixed on the top plate fixing plate, wherein a through groove for the top plates to extend into is formed in the rotary table;

the product detection mechanism comprises a sensor fixing shaft arranged on the outer side of the rotary disc, a sending sensor fixing plate arranged at the upper end of the sensor fixing shaft, a correlation switch sending end arranged on the sending sensor fixing plate, a receiving sensor fixing plate arranged on the supporting shaft, and a correlation switch receiving end arranged on the receiving sensor fixing plate, wherein the correlation switch sending end and the correlation switch receiving end are arranged along the radial direction of the rotary disc and are positioned below the grabbing mechanism.

8. The internal star wheel blanking and detection automation device of claim 7, characterized in that: the upper end and the lower end of the guide shaft are respectively provided with a pin hole for the upper bolt and the lower bolt to extend into.

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