CN115029857A - Embroidery base fabric and weaving method thereof - Google Patents
Embroidery base fabric and weaving method thereof Download PDFInfo
- Publication number
- CN115029857A CN115029857A CN202210664235.5A CN202210664235A CN115029857A CN 115029857 A CN115029857 A CN 115029857A CN 202210664235 A CN202210664235 A CN 202210664235A CN 115029857 A CN115029857 A CN 115029857A
- Authority
- CN
- China
- Prior art keywords
- base fabric
- yarn
- embroidery
- guide rod
- tension
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 86
- 238000009941 weaving Methods 0.000 title claims description 23
- 238000000034 method Methods 0.000 title claims description 22
- 238000009940 knitting Methods 0.000 claims abstract description 26
- 239000004677 Nylon Substances 0.000 claims abstract description 17
- 229920001778 nylon Polymers 0.000 claims abstract description 17
- 235000014676 Phragmites communis Nutrition 0.000 claims description 10
- 238000004043 dyeing Methods 0.000 claims description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- 239000011651 chromium Substances 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 5
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- 238000009976 warp beam dyeing Methods 0.000 claims description 4
- 229910000639 Spring steel Inorganic materials 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000000835 fiber Substances 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 239000012634 fragment Substances 0.000 claims 5
- 239000002932 luster Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 210000001520 comb Anatomy 0.000 abstract description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 239000004902 Softening Agent Substances 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000002759 woven fabric Substances 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 2
- 239000004671 silicon softener Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/10—Open-work fabrics
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/10—Open-work fabrics
- D04B21/12—Open-work fabrics characterised by thread material
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/10—Devices for supplying, feeding, or guiding threads to needles
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/34—Polyamides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention provides a light, thin, transparent and soft embroidery base fabric with bright luster. An embroidery base fabric comprises a base fabric layer woven by four guide bars of GB1, GB2, GB3 and GB4 in a warp knitting mesh structure, wherein the padding yarn numbers of the four guide bars are respectively GB 1: 2-0/2-4/4-2/4-6/4-2/2-4//; GB 2: 4-6/4-2/2-4/2-0/2-4/4-2//; GB 3: 0-0/2-2//; GB 4: 2-2/0-0//; the yarns of the four guide bars are all made of fine-denier bright nylon filaments with round cross sections. The invention has a hexagonal mesh structure with four combs and six rows, the fabric is light, thin and transparent, and simultaneously has bright luster, the effects of effectively setting off and highlighting embroidery patterns are achieved, and the grade of the embroidery fabric is greatly improved.
Description
Technical Field
The invention relates to a fabric and a weaving method thereof, in particular to an embroidery base fabric and a weaving method thereof, and belongs to the technical field of textiles.
Background
With the development of the fabric manufacturing process and the improvement of the living standard of people, the requirements on the clothes and the underwear are not only limited to the functionality, but also put forward higher requirements on the beauty and the comfort. The embroidery fabric, especially the embroidery lace, has abundant flower type change and delicate and beautiful embroidery patterns, and is widely applied to the clothing industry at present, the delicate and beautiful embroidery fabric and the embroidery lace are indispensable fabric choices for manufacturing high-grade underwear, and the grade and the visual effect of the underwear can be greatly improved and enhanced by using the embroidery fabric and the embroidery lace for embellishing. The embroidery base fabric serving as the embroidery base fabric has important influence on improvement of quality and grade of finished embroidery fabric products, the existing warp-knitted mesh fabric is light and thin in texture and good in elasticity and air permeability, has smooth, soft and stiff hand feeling as the embroidery base fabric, but is general in glossiness, cannot effectively set off and highlight the effect of embroidery patterns, and in order to achieve some special attractive effects, the weaving difficulty of the warp-knitted mesh fabric is improved, and yarn breakage phenomenon is easily generated in the weaving process.
Disclosure of Invention
Based on the above background, the present invention is directed to provide a light, thin, transparent, soft and bright embroidery base fabric, which solves the problems described in the background art.
Another object of the present invention is to provide a method for weaving an embroidery base fabric.
In order to achieve the above object, the present invention provides the following technical solutions:
an embroidery base fabric comprises a base fabric layer woven by four guide bars of GB1, GB2, GB3 and GB4 in a warp knitting mesh structure, wherein the padding yarn numbers of the four guide bars are respectively,
GB1：2-0/2-4/4-2/4-6/4-2/2-4//；
GB2：4-6/4-2/2-4/2-0/2-4/4-2//；
GB3：0-0/2-2//；
GB4：2-2/0-0//；
the yarns of the four guide bars are all made of fine-denier bright nylon filaments with round cross sections.
By selecting the round fine-denier bright nylon filament and combining four guide bars to weave a hexagonal mesh structure with four combs and six rows according to the yarn laying number, the woven fabric is light, thin and transparent and has bright luster, and the grade of the embroidery fabric can be greatly improved and the texture and the attractiveness of the fabric can be improved by using the woven fabric as the embroidery substrate fabric.
Preferably, the specification of the fine denier lustrous nylon filament is 15D/1F.
Preferably, the basis layer has a grammage of 14g/m 2 ～16g/m 2 The width is 150 cm-154 cm.
A method of weaving an embroidered base fabric as described above comprising the steps of:
s1, warp knitting: adopt four sley bars to weave on the tricot machine, speed of a motor vehicle 1600r/min, the yarn of four sley bars all adopts cross sectional shape to be the bright polyamide fibre filament of circular shape 15D 1F fine denier, and the threading mode is 1 and wears 1 sky, and the backing yarn number of four sley bars is GB1 respectively: 2-0/2-4/4-2/4-6/4-2/2-4//; GB 2: 4-6/4-2/2-4/2-0/2-4/4-2//; GB 3: 0-0/2-2//; GB 4: 2-2/0-0//; weaving to obtain a gray cloth;
s2, shaping of gray cloth: setting temperature is 180 ℃, and speed is 24 m/min;
s3, warp beam dyeing: the dyeing temperature is 95-98 ℃;
s4, after finishing: and (4) after-finishing at the temperature of 130 ℃ at the speed of 40m/min to obtain the embroidery base fabric.
Because the yarn bears larger tension in the warp knitting process in the step S1, the yarn is required to have certain breaking strength, and the yarn is required to have smaller fineness in order to ensure the permeability and the lightness and thinness of the fabric, the 15D/1F nylon filament is the finest yarn capable of meeting the breaking strength, and the bright nylon filament with the circular cross section is adopted, so that the woven gray cloth is transparent and has bright luster; the shaping condition of the step S2 can ensure the whiteness value of the shaped gray cloth and the shrinkage rate of the fabric; the dyeing condition of the step S3 can effectively ensure the smoothness of the fabric and reduce the generation of crease marks; the low-speed high-temperature after-finishing condition of the step S4 can effectively ensure various color fastness of the fabric, and is beneficial to improving the production efficiency and reducing the production cost.
Preferably, in step S1, the warp knitting machine is a 170-inch 32-pin raschel knitting machine.
Preferably, in step S1, the raschel warp knitting machine is provided with a plurality of tension compensation devices corresponding to four guide bars, each guide bar at least corresponds to one tension compensation device, each tension compensation device includes a mounting rack and a yarn dividing reed, a supporting yarn guide rod, an elastic sheet and a tension yarn guide rod arranged on the mounting rack, the yarn dividing reed, the supporting yarn guide rod and the tension yarn guide rod are sequentially arranged along a yarn feeding direction, the yarn dividing reed and the supporting yarn guide rod are respectively connected with the mounting rack, the tension yarn guide rod is connected with the mounting rack through the elastic sheet, the elastic sheet is a sheet made of spring steel, the elastic sheet is provided with a plurality of elastic sheets, and the elastic sheets are equidistantly and uniformly distributed along an extending direction of the tension yarn guide rod. The four guide bars are all made of nylon filaments and are very easy to break when the mesh structure formed by the yarn laying numbers is produced on the Raschel warp knitting machine, and each guide bar on the Raschel warp knitting machine is provided with a corresponding tension compensation device to control the yarn tension during weaving, so that the yarn shaking during weaving is eliminated, and the yarn breaking problem can be improved.
Preferably, the surfaces of the supporting yarn guide rod and the tension yarn guide rod are respectively provided with a metal chromium coating. The yarn has certain pressure and very high speed when the surfaces of the supporting yarn guide rod and the tension yarn guide rod pass through, so that large friction force is generated, and the metal chromium coating can ensure that the surfaces of the yarn guide rod and the tension yarn guide rod are firm and wear-resistant.
Preferably, in step S4, the silicone softener is padded during the post-finishing, and the dosage of the silicone softener is 40 g/L. The organic silicon softener not only endows the embroidery base fabric with smooth hand feeling, but also is beneficial to effectively avoiding embroidery needles from internal yarns during embroidery of the embroidery base fabric so as to prevent the yarns from being broken by the needles, and the quality of finished embroidery fabric products is improved.
Compared with the prior art, the invention has the following advantages:
the embroidery base fabric has a four-comb six-row hexagonal mesh structure, is light, thin and transparent, has bright luster, effectively supports and highlights embroidery patterns, and greatly improves the grade of the embroidery fabric.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a top view of a digital pattern for laying yarns on four guide bars of an embroidery base fabric of the present invention;
FIG. 2 is a thread-through Italian view of an embroidery base fabric of the invention;
fig. 3 is a partial structural view of the tension compensating device of the present invention.
In the figure: GB1, first guide bar; GB2, second guide bar; GB3, third guide bar; GB4, fourth guide bar; 1. splitting a yarn reed; 2. supporting the yarn guide rod; 3. a spring plate; 4. a tension yarn guide bar; 5. and (7) mounting frames.
Detailed Description
The technical solution of the present invention is further specifically described below by way of specific examples in conjunction with the accompanying drawings. It is to be understood that the practice of the invention is not limited to the following examples, and that any variations and/or modifications may be made thereto without departing from the scope of the invention.
In the present invention, all parts and percentages are by weight, unless otherwise specified, and the equipment and materials used are commercially available or commonly used in the art. The methods in the following examples are conventional in the art unless otherwise specified. The components or devices in the following examples are, unless otherwise specified, standard parts or parts known to those skilled in the art, the structure and principle of which are known to those skilled in the art through technical manuals or through routine experimentation.
Examples
The embodiment of the invention discloses an embroidery base fabric, which comprises a base fabric layer woven by four guide bars of GB1, GB2, GB3 and GB4 in a warp knitting mesh structure, as shown in figure 1, the numbers of the padding yarns of the four guide bars are respectively,
GB1：2-0/2-4/4-2/4-6/4-2/2-4//；
GB2：4-6/4-2/2-4/2-0/2-4/4-2//；
GB3：0-0/2-2//；
GB4：2-2/0-0//；
the yarns of the four guide bars are all made of fine-denier bright nylon filaments with round cross sections.
Wherein the specification of the fine denier lustrous nylon filament is 15D/1F. The gram weight of the base fabric layer is 14g/m 2 ～16g/m 2 The width is 150 cm-154 cm.
By selecting the round fine-denier bright nylon filament and combining four guide bars to weave a hexagonal mesh structure with four combs and six rows according to the yarn laying number, the woven fabric is light, thin and transparent and has bright luster, and the grade of the embroidery fabric can be greatly improved and the texture and the attractiveness of the fabric can be improved by using the woven fabric as the embroidery substrate fabric.
The embodiment of the invention also discloses a weaving method of the embroidery base fabric, which comprises the following steps:
s1, warp knitting: weaving by adopting four guide bars on a warp knitting machine, wherein the speed of the warp knitting machine is 1600r/min, the yarns of the four guide bars are all 15D/1F fine denier bright nylon filaments with circular cross-sectional shapes, as shown in figure 2, the threading modes are all 1 threading and 1 empty, and the yarn laying numbers of the four guide bars are GB 1: 2-0/2-4/4-2/4-6/4-2/2-4//; GB 2: 4-6/4-2/2-4/2-0/2-4/4-2//; GB 3: 0-0/2-2//; GB 4: 2-2/0-0//; weaving to obtain gray cloth;
s2, shaping of gray cloth: setting temperature is 180 ℃, and speed is 24 m/min;
s3, warp beam dyeing: the dyeing temperature is 95-98 ℃;
s4, after finishing: and (4) after-finishing at the temperature of 130 ℃ at the speed of 40m/min to obtain the embroidery base fabric.
Because the yarn bears larger tension in the warp knitting process in the step S1, the yarn is required to have certain breaking strength, and the yarn is required to have smaller fineness in order to ensure the permeability and the lightness and thinness of the fabric, the 15D/1F nylon filament is the finest yarn capable of meeting the breaking strength, and the bright nylon filament with the circular cross section is adopted, so that the woven gray cloth is transparent and has bright luster; the shaping condition of the step S2 can ensure the whiteness value of the shaped gray cloth and the shrinkage rate of the fabric; the dyeing condition of the step S3 can effectively ensure the smoothness of the fabric and reduce the generation of creases; the low-speed high-temperature after-finishing condition of the step S4 can effectively ensure various color fastness of the fabric, and is beneficial to improving the production efficiency and reducing the production cost.
In step S1, the warp knitting machine is a 170-inch 32-pin raschel knitting machine.
In step S1, the raschel warp knitting machine is provided with a plurality of tension compensation devices corresponding to four guide bars, each guide bar corresponds to at least one tension compensation device, as shown in fig. 3, each tension compensation device includes a mounting frame 5, and a yarn dividing reed 1, a supporting yarn guide rod 2, an elastic sheet 3, and a tension yarn guide rod 4 which are arranged on the mounting frame 5, the yarn dividing reed 1, the supporting yarn guide rod 2, and the tension yarn guide rod 4 are sequentially arranged along a yarn feeding direction, the yarn dividing reed 1 and the supporting yarn guide rod 2 are respectively connected with the mounting frame 5, the tension yarn guide rod 4 is connected with the mounting frame 5 through the elastic sheet 3, the elastic sheet 3 is a sheet made of spring steel, the elastic sheet 3 is provided with a plurality of elastic sheets, and the elastic sheets 3 are equidistantly and uniformly distributed along an extending direction of the tension yarn guide rod 4.
The four guide bars all adopt nylon filaments to produce on the Raschel warp knitting machine according to the mesh structure formed by the yarn laying codes, the yarn breakage problem is very easy to occur, each guide bar on the Raschel warp knitting machine is provided with a corresponding tension compensation device to control the yarn tension during weaving, the yarn shake during weaving is eliminated, and the yarn breakage problem can be improved.
The surfaces of the supporting yarn guide rod 2 and the tension yarn guide rod 4 are respectively provided with a metal chromium coating. The yarn has certain pressure and very high speed when passing through the surfaces of the supporting yarn guide rod 2 and the tension yarn guide rod 4, so that large friction force is generated, and the metal chromium coating can ensure that the surfaces are firm and wear-resistant.
In step S4, padding an organic silicon softening agent during after-finishing, wherein the dosage of the organic silicon softening agent is 40 g/L. The organic silicon softener not only endows the embroidery base fabric with smooth hand feeling, but also is beneficial to effectively avoiding embroidery needles from internal yarns during embroidery of the embroidery base fabric so as to prevent the yarns from being broken by the needles, and the quality of finished embroidery fabric products is improved. The type of the organic silicon softening agent used in the embodiment is ARRISTAN S86, the organic silicon softening agent is a solution containing 10% of modified organic silicon emulsion, a padding finishing process can be adopted, the excellent soft and lubricating hand feeling effect can be given to the embroidery base fabric, and the embroidery base fabric treated by the organic silicon softening agent can help the yarn in the embroidery base fabric slide aside the embroidery needle when the embroidery needle pierces the yarn in the embroidery process, so that yarn breakage and embroidery defects are prevented.
Comparative example
The warp knitting machine is a 32-needle/170-inch Raschel warp knitting machine, the rotating speed is 1400r/min, and the yarns are nylon 20D/1F round bright filaments; the fabric structure is designed to be 6-angle meshes of 4 combs and 6 courses; pre-set temperature: 185 ℃, setting speed: 20 m/min; beam dyeing, dyeing temperature: 98 ℃, after-finishing temperature: 130 ℃, finishing speed: 40 m/min.
The embroidery base fabric was woven according to the method of comparative example, and the comparison was made with the embroidery base fabric woven according to the method of example in table 1.
TABLE 1 embroidery base fabric comparison table
As can be seen from table 1, the embroidery base fabric manufactured by the method for weaving the embroidery base fabric according to the embodiment of the invention is soft, light, thin and transparent in hand feeling, and can effectively set off and highlight the effect of embroidery patterns.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (8)
1. An embroidery base fabric, which is characterized in that: the embroidery base fabric comprises a base fabric layer woven by four guide bars of GB1, GB2, GB3 and GB4 in a warp knitting mesh structure, wherein the padding yarn numbers of the four guide bars are respectively,
GB1：2-0/2-4/4-2/4-6/4-2/2-4//；
GB2：4-6/4-2/2-4/2-0/2-4/4-2//；
GB3：0-0/2-2//；
GB4：2-2/0-0//；
the yarns of the four guide bars are all made of fine-denier bright nylon filaments with round cross sections.
2. An embroidered substrate fabric in accordance with claim 1 wherein: the specification of the fine denier lustrous nylon filament is 15D/1F.
3. An embroidery base fabric as defined in claim 1, wherein: the gram weight of the base fabric layer is 14g/m 2 ～16g/m 2 The width is 150 cm-154 cm.
4. A weaving method of an embroidery base fabric is characterized in that: the method comprises the following steps:
s1, warp knitting: adopt four sley bars to weave on tricot machine, speed of a motor vehicle 1600r/min, the yarn of four sley bars all adopts cross sectional shape to be the 15D 1F fine denier of circular shape has bright polyamide fibre filament, and the threading mode is 1 and wears 1 sky, and the pad yarn number of four sley bars is, GB1 respectively: 2-0/2-4/4-2/4-6/4-2/2-4//; GB 2: 4-6/4-2/2-4/2-0/2-4/4-2//; GB 3: 0-0/2-2//; GB 4: 2-2/0-0//; weaving to obtain a gray cloth;
s2, shaping of gray cloth: setting temperature is 180 ℃, and speed is 24 m/min;
s3, warp beam dyeing: the dyeing temperature is 95-98 ℃;
s4, after finishing: and (4) after-finishing at the temperature of 130 ℃ at the speed of 40m/min to obtain the embroidery base fabric.
5. A method of weaving an embroidered base fabric in accordance with claim 4 wherein: in step S1, the warp knitting machine is a 170-inch 32-pin raschel knitting machine.
6. A method of weaving an embroidered base fabric in accordance with claim 5 wherein: in step S1, the Raschel warp knitting machine is equipped with a plurality of tension compensation device corresponding to four sley bars, and every sley bar all corresponds a tension compensation device at least, tension compensation device includes mounting bracket (5) and sets up yarn dividing reed (1), support yarn guide rod (2), shell fragment (3) and tension yarn guide rod (4) on mounting bracket (5), yarn dividing reed (1), support yarn guide rod (2) and tension yarn guide rod (4) set gradually along yarn incoming direction, and yarn dividing reed (1) and support yarn guide rod (2) are connected with mounting bracket (5) respectively, and tension yarn guide rod (4) pass through shell fragment (3) and connect mounting bracket (5), shell fragment (3) are the lamellar body that the spring steel was made, and shell fragment (3) are equipped with a plurality ofly, and a plurality of shell fragments (3) are along the extending direction equidistance evenly distributed of tension yarn guide rod (4).
7. A method of weaving an embroidered base fabric in accordance with claim 6 wherein: and the surfaces of the supporting yarn guide rod (2) and the tension yarn guide rod (4) are respectively provided with a metal chromium coating.
8. A method of weaving an embroidered base fabric in accordance with claim 4 wherein: in the step S4, a silicone softener is padded during the post-finishing, and the amount of the silicone softener is 40 g/L.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210664235.5A CN115029857A (en) | 2022-06-10 | 2022-06-10 | Embroidery base fabric and weaving method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210664235.5A CN115029857A (en) | 2022-06-10 | 2022-06-10 | Embroidery base fabric and weaving method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115029857A true CN115029857A (en) | 2022-09-09 |
Family
ID=83124230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210664235.5A Pending CN115029857A (en) | 2022-06-10 | 2022-06-10 | Embroidery base fabric and weaving method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115029857A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10026405A1 (en) * | 1999-05-31 | 2000-12-28 | Cetex Chemnitzer Textilmaschin | Spaced knitted fabric has structured groups of spacer filaments between the outer layers in an intersecting diagonal layout with filament partitions to allow a large space with durable load-bearing qualities |
| CN103835052A (en) * | 2013-12-16 | 2014-06-04 | 江苏圣夫岛纺织生物科技有限公司 | Flashing textile fabric |
| CN104862878A (en) * | 2015-05-28 | 2015-08-26 | 常州市武进五洋纺织机械有限公司 | Yarn tension immediate compensation device for warp knitting machine |
| CN206438261U (en) * | 2016-08-31 | 2017-08-25 | 常州灵泰面料科技有限公司 | A kind of sliding surface mesh warp-knitted face fabric |
| CN108754814A (en) * | 2018-08-28 | 2018-11-06 | 上海题桥纺织染纱有限公司 | A kind of preparation method of hollow monofilaments three-dimensional shell fabric |
| CN214496681U (en) * | 2021-02-18 | 2021-10-26 | 卡尔迈耶斯托尔研发有限公司 | Double-tension sheet structure for double-needle bed warp knitting machine |
| CN114262980A (en) * | 2021-12-01 | 2022-04-01 | 深圳市富安娜家居用品股份有限公司 | Weaving mode of short plush and conductive yarn warp-knitted fabric |
-
2022
- 2022-06-10 CN CN202210664235.5A patent/CN115029857A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10026405A1 (en) * | 1999-05-31 | 2000-12-28 | Cetex Chemnitzer Textilmaschin | Spaced knitted fabric has structured groups of spacer filaments between the outer layers in an intersecting diagonal layout with filament partitions to allow a large space with durable load-bearing qualities |
| CN103835052A (en) * | 2013-12-16 | 2014-06-04 | 江苏圣夫岛纺织生物科技有限公司 | Flashing textile fabric |
| CN104862878A (en) * | 2015-05-28 | 2015-08-26 | 常州市武进五洋纺织机械有限公司 | Yarn tension immediate compensation device for warp knitting machine |
| CN206438261U (en) * | 2016-08-31 | 2017-08-25 | 常州灵泰面料科技有限公司 | A kind of sliding surface mesh warp-knitted face fabric |
| CN108754814A (en) * | 2018-08-28 | 2018-11-06 | 上海题桥纺织染纱有限公司 | A kind of preparation method of hollow monofilaments three-dimensional shell fabric |
| CN214496681U (en) * | 2021-02-18 | 2021-10-26 | 卡尔迈耶斯托尔研发有限公司 | Double-tension sheet structure for double-needle bed warp knitting machine |
| CN114262980A (en) * | 2021-12-01 | 2022-04-01 | 深圳市富安娜家居用品股份有限公司 | Weaving mode of short plush and conductive yarn warp-knitted fabric |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108589013B (en) | Coarse needle color-developing jacquard mesh cloth and manufacturing method thereof | |
| CN108642697B (en) | Manufacturing method of bicolor color-changing three-layer mesh cloth | |
| CN111101267B (en) | Single-side weft insertion cladding weave structure and weaving method thereof | |
| CN109082768B (en) | Terylene warp-knitted plain fabric and production method thereof | |
| CN110863287A (en) | Ultra-light forming double-sided knitted school uniform fabric and weaving method thereof | |
| CN107164876A (en) | A kind of weaving method of jacquard pattern design screen cloth | |
| CN110093712A (en) | Comb the method for weaving with Jacquard to a kind of crosspointer sheet jacquard warp | |
| CN113026192A (en) | Production method of polyester-cotton blended warp-knitted fabric | |
| CN112430892A (en) | Warp-knitted wrinkled vertical strip fabric and preparation method and application thereof | |
| CN112391728A (en) | Warp-knitted blanket type fabric and weaving method thereof | |
| CN112226894A (en) | Cashmere-imitated warm-keeping fabric and weaving method thereof | |
| CN109023756B (en) | Screen cloth with three-dimensional middle embroidery threads and manufacturing method thereof | |
| CN110699841A (en) | Three-color fabric with PUFF structure and preparation process thereof | |
| CN110273222A (en) | A kind of preparation process of the jacquard double needle-bar flannel fabric with plastic effect | |
| CN115029857A (en) | Embroidery base fabric and weaving method thereof | |
| CN112695444B (en) | Waffle clothing fabric and production process thereof | |
| CN108456992B (en) | Double-sided jacquard three-layer mesh cloth and manufacturing method thereof | |
| CN210506711U (en) | Four merchant card system and warp knitting spacer fabric thereof | |
| CN111648021A (en) | Lace fabric with multiple variable ground textures and preparation method thereof | |
| CN107190411B (en) | Double-needle bed single-face paper thread warp-inserting weft-inserting warp-knitting spacer fabric and manufacturing method thereof | |
| CN112376158A (en) | Warp knitting imitation tatting fabric and preparation method and application thereof | |
| CN215976279U (en) | Variable raising warp knitting fabric | |
| CN114875559B (en) | Double-sided microporous weft-knitted fabric and preparation method thereof | |
| CN114214776B (en) | Knitted-loop-like fabric and weaving process thereof | |
| CN110835803A (en) | Collapse-preventing vertical jacquard mesh and manufacturing method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |