CN114262980A - Weaving mode of short plush and conductive yarn warp-knitted fabric - Google Patents

Weaving mode of short plush and conductive yarn warp-knitted fabric Download PDF

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CN114262980A
CN114262980A CN202111447254.4A CN202111447254A CN114262980A CN 114262980 A CN114262980 A CN 114262980A CN 202111447254 A CN202111447254 A CN 202111447254A CN 114262980 A CN114262980 A CN 114262980A
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fabric
temperature
weaving
warp
cloth
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CN202111447254.4A
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林汉凯
彭一泉
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Shenzhen Fuanna Bedding And Furnishing Co ltd
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Shenzhen Fuanna Bedding And Furnishing Co ltd
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Abstract

The invention discloses a weaving mode of a short plush and conductive yarn warp-knitted fabric, which comprises the following steps: weaving embryo: adopting 75d polyester filament as warp, and adding conductive filament in the weaving process; presetting: setting technological parameters, shaping the gray cloth and eliminating wrinkles on the fabric; dyeing: the fabric is dyed by adopting disperse dye under the conditions of high temperature and high pressure, the temperature is controlled to slowly rise to 120 ℃, then the temperature is kept for 30min until the temperature is reduced to 80 ℃, and then the cylinder is opened.

Description

Weaving mode of short plush and conductive yarn warp-knitted fabric
Technical Field
The invention belongs to the field of weaving of functional blended fabrics, and particularly relates to a weaving mode of a short plush and conductive yarn warp-knitted fabric.
Background
In the existing life, the short pile is a novel developed short pile of warp knitting pile fabric, after deep development, the series products are super soft pile, flash super soft, flat silk, flat pile, short pile series products which are widely applied to various fields such as clothes, bedding, shoes and hats and the like, and the products are put into practical use in foreign trade and domestic factories to obtain good sales results with low price and high quality, while the short pile fabric is generally used in home furnishing fields such as home furnishing curtain cloth, sofa, cushion and the like, but the short pile fabric is popular in home furnishing products such as short pile quilt cover, short pile quilt core, short pile pillow core, short pile mattress and the like which are directly contacted with skin in two years, so compared with the home furnishing field, the requirements of the home furnishing field are higher, and many short pile fabrics on the market at present use polyester fiber as raw material, the short pile fabric has good warm-keeping degree and hand feeling, however, when the antistatic short plush fabric is applied to home textiles, the antistatic short plush fabric is in direct contact with the skin, the biggest problem is that static electricity is easy to generate, particularly, the skin is dry and skinned in winter, so that the short plush fabric is very necessary to resist static electricity and moisturize and moisten the skin, but most of the short plush fabrics on the market achieve the antistatic effect through fabric finishing at present, and the effect is not obvious after multiple times of washing.
The invention content is as follows:
the invention aims to solve the problems in the prior art by providing a weaving mode of the low-pile and conductive yarn warp-knitted fabric.
In order to solve the above problems, the present invention provides a technical solution:
a weaving mode of a short plush and conductive yarn warp-knitted fabric comprises the following steps:
s1, blank weaving: adopting 75d polyester filament as warp, and adding conductive filament in the weaving process;
s2, presetting: setting technological parameters, shaping the gray cloth and eliminating wrinkles on the fabric;
s3, dyeing: dyeing by adopting disperse dye under the conditions of high temperature and high pressure, controlling the temperature to slowly rise to 120 ℃, then preserving the temperature for 30min until the temperature is reduced to 80 ℃, and then opening the cylinder;
s4, upper soft: adding a softening agent and a hyaluronic acid microcapsule auxiliary agent into the dye vat before opening the vat;
s5, napping: pulling out the terry stitch on the front side of the fabric by a napping machine to a uniform length;
s6, ironing and shearing: the cloth cover is subjected to ironing treatment and shearing treatment simultaneously, so that the cloth cover pile height is ensured to be consistent;
s7, shaking: adopting a dry shaking mode, dispersing the fluff by high-temperature treatment after the fabric enters the opening of the pipeline, then shrinking the fluff by cooling treatment, and discharging the fabric when the fluff is upright;
s8, shaping of a finished product: setting technological parameters, and carrying out setting operation on the fabric by using a setting machine;
s9, rolling and packaging: and (4) rolling the shaped fabric by using a cloth rolling machine, and then packaging the fabric by using a packaging box.
Preferably, when the conductive filaments are added in step S1, the warp beam of the conductive filaments needs to be placed on the shaft bracket near the paddle groove, and the warp-embedded conductive filaments need to be arranged at regular intervals, and then the strands are threaded before the warp beam is dropped.
Preferably, the process parameters set in step S2 are: the temperature is 180 ℃, the cloth speed is 50M/min, the fan rotating speed is 1200r/min, and the width is 240 CM.
Preferably, the temperature rising rate in the step S3 is 1.5-2.0 deg.C/min.
Preferably, the amount of the softening agent added in the step S4 is 3% -5%, and the amount of the hyaluronic acid microcapsule auxiliary added in the step S4 is 4% -6%.
Preferably, in the step S5, the loop density on the front side of the fabric needs to be maintained at 18-20 loops/cm during the embarrassing operation, and a 24-roll raising machine is adopted in the process, the cylinder speed is 80r/min, and the cloth speed is 30 m/min.
Preferably, the temperature at which the permanent press treatment is performed in step S6 is 160 ℃.
Preferably, in the step S7, after the fabric enters the opening of the duct, the fabric needs to be heated to 120 ℃ for 10-15min, and then cooled to 30 ℃ before the fabric is discharged.
Preferably, the process parameters set in step S8 are: the width of the door is 245cm, the temperature is 180 ℃, the cloth speed is 40m/min, and the rotating speed of the fan is 1000 r/min.
Preferably, in step S9, it is necessary to manually check whether there is a damage on the fabric surface when the fabric is wound.
The invention has the beneficial effects that:
1. the short plush fabric has a lasting antistatic effect, the conductive fibers are embedded in the fabric and have conductivity, the fabric cannot be unnoticeable or disappear along with washing or processing methods, the back of the fabric is provided with a semiconductor, and the front of the fabric is provided with an insulator, so that the static electricity of a human body can be released, and the static electricity cannot be generated.
2. The hyaluronic acid auxiliary agent is introduced into production by adopting a nano microcapsule technology, so that the fabric has moisture retention, the conductive effect is deepened from the physical property, and the skin can be nourished, thereby achieving double effects.
Description of the drawings:
for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.
Fig. 1 is a schematic flow chart of a weaving mode of the external short plush and conductive yarn warp-knitted fabric of the invention.
The specific implementation mode is as follows:
as shown in fig. 1, the following technical solutions are adopted in the present embodiment:
example (b):
a weaving mode of a short plush and conductive yarn warp-knitted fabric comprises the following steps:
s1, blank weaving: adopting 75d polyester filament as warp, and adding conductive filament in the weaving process;
s2, presetting: setting technological parameters, shaping the gray cloth, and eliminating wrinkles on the fabric, so that the uniformity of fiber macromolecule arrangement is improved better, the fabric is not easy to be bonded in the dyeing process, curling is prevented, oil stains on the surface of the fabric can be volatilized, and the influence of an oil agent on the dyeing performance of the fabric is reduced;
s3, dyeing: dyeing by adopting disperse dye under the conditions of high temperature and high pressure, controlling the temperature to slowly rise to 120 ℃, then preserving the temperature for 30min until the temperature is reduced to 80 ℃, and then opening the cylinder;
s4, upper soft: the softening agent and the hyaluronic acid microcapsule auxiliary agent are added into the dye vat before the dye vat is opened, so that the softening purpose is to improve the hand feeling of the fabric and play a role in softening and fluffing, meanwhile, the fabric treated by the hyaluronic acid microcapsule auxiliary agent can not only moisturize and moisten the skin, but also improve the moisture absorption and moisture removal performance of the fabric, and can have a certain relieving effect on the static problem in the textile;
s5, napping: the terry stitch on the front surface of the fabric is pulled out by a uniform length by using the napping machine, so that the subsequent printing and dyeing processing technology is facilitated;
s6, ironing and shearing: the method comprises the following steps of performing ironing treatment on a cloth cover so as to further remove floating hair on the cloth cover and improve the appearance gloss of the fabric, forming bright gloss on fibers with straight bristles through high-temperature ironing, and performing shearing treatment on the cloth cover so as to level the cloth cover and ensure the height consistency of cloth cover pile, wherein shearing tension needs to be strictly controlled in the shearing process;
s7, shaking: the dry shaking mode is adopted, after the fabric enters the opening of the pipeline, the fluff is scattered through high-temperature treatment, then the fluff is shrunk through cooling treatment, and the fluff is discharged when standing upright, so that the fluff effect is fluffy, and the stereoscopic impression is enhanced;
s8, shaping of a finished product: setting technological parameters, and performing setting operation on the fabric by using a setting machine, so that crease marks generated in the previous treatment process can be better eliminated, and meanwhile, good dimensional stability and appearance smoothness can be kept;
s9, rolling and packaging: and (4) rolling the shaped fabric by using a cloth rolling machine, and then packaging the fabric by using a packaging box.
When the conductive filaments are added in the step S1, warp beams of the conductive filaments need to be placed on a shaft bracket close to the paddle groove, so that waste of the back yarns embedded with the conductive filaments is reduced better, and the back yarns can be checked conveniently; and the warp-embedded conductive filaments need to be arranged uniformly at intervals, and stranded wires are threaded before the shaft is dropped, because the conductive filaments and the 75D polyester filaments are two types of fibers which are completely different, the physical indexes of strength, tension and the like are completely different, in order to achieve perfect conductive effect, the conductive yarn and the polyester filament yarn are uniformly arranged in the weaving process of the fabric, therefore, each small pan head needs a special process to ensure that the tension of each yarn is consistent in the warping process so as to be uniformly wound on the pan head, meanwhile, the whole beam is formed by combining a plurality of small pan heads, which requires that the process of each pan head is consistent and can not have a little deviation, if small deviations are combined together, a large deviation will result, leading to inconsistent tension during weaving, thereby generating defects of broken yarn, inconsistent pattern size and the like and simultaneously causing the machine to be incapable of starting up normally.
Wherein the process parameters set in the step S2 are: the temperature is 180 ℃, the cloth speed is 50M/min, the fan rotating speed is 1200r/min, and the width is 240 CM.
Wherein, the temperature rising speed in the step S3 is 1.5-2.0 ℃/min, the temperature rising speed during dyeing is related to the color depth, the temperature rising speed of the color depth is fast, and the temperature rising speed of the color depth is slow.
Wherein the amount of the softening agent added in the step S4 is 3% -5%, and the amount of the hyaluronic acid microcapsule auxiliary added in the step S4 is 4% -6%.
Wherein, in the step S5, when the embarrassing napping operation is performed, the loop density on the front side of the fabric needs to be kept at 18-20 loops/cm, meanwhile, a 24-roller napping machine is adopted in the process, the rotating speed of a cylinder is 80r/min, and the cloth speed is 30 m/min.
Wherein the temperature for the blanching treatment in the step S6 is 160 ℃.
In the step S7, after the fabric enters the pipeline opening, the fabric needs to be heated to 120 ℃ for 10-15min, then the temperature is reduced to 30 ℃, and then the fabric is discharged.
Wherein the process parameters set in the step S8 are: the width of the door is 245cm, the temperature is 180 ℃, the cloth speed is 40m/min, and the rotating speed of the fan is 1000 r/min.
In step S9, it is necessary to manually check whether there is a damage on the fabric surface when the fabric is wound.
The specific implementation mode of the invention is as follows:
the first embodiment,
Step one, blank weaving: the 75d polyester filament yarn is used as the first warp yarn, the conductive filament yarn is added in the weaving process, and the warp beam of the conductive filament yarn needs to be placed on a shaft bracket close to the paddle groove, so that waste of the back yarn of the warp-embedded conductive filament yarn is reduced better, and the back yarn can be checked conveniently; and the warp-embedded conductive filaments need to be arranged uniformly at intervals, and stranded wires are threaded before the shaft is dropped, because the conductive filaments and the 75D polyester filaments are two types of fibers which are completely different, the physical indexes of strength, tension and the like are completely different, in order to achieve perfect conductive effect, the conductive yarn and the polyester filament yarn are uniformly arranged in the weaving process of the fabric, therefore, each small pan head needs a special process to ensure that the tension of each yarn is consistent in the warping process so as to be uniformly wound on the pan head, meanwhile, the whole beam is formed by combining a plurality of small pan heads, which requires that the process of each pan head is consistent and can not have a little deviation, if small deviations are combined together, a large deviation will result, leading to inconsistent tension during weaving, thereby generating defects such as broken yarns, inconsistent pattern sizes and the like, and simultaneously causing the machine to be incapable of starting up normally;
step two, presetting: setting technological parameters: the temperature is 180 ℃, the cloth speed is 50M/min, the fan rotating speed is 1200r/min, the width is 240CM, the gray cloth is shaped, and meanwhile, the wrinkles on the fabric are eliminated, so that the uniformity of fiber macromolecule arrangement is better improved, the fabric is not easy to be pasted with hair in the dyeing process, the curling is prevented, oil stains on the surface of the fabric can be volatilized, and the influence of an oil agent on the dyeing performance of the fabric is reduced;
step three, dyeing: dyeing by adopting a disperse dye under the conditions of high temperature and high pressure, simultaneously controlling the temperature to slowly rise to 120 ℃, wherein the temperature rising speed is 1.5 ℃/min, the temperature rising speed during dyeing is related to the color depth, the temperature rising speed of the color depth is fast, the temperature rising speed of the color depth is slow, then, the temperature is kept for 30min until the temperature is reduced to 80 ℃, and then, opening the jar;
step four, softening upwards: 3% of softening agent and 4% of hyaluronic acid microcapsule auxiliary agent are added into the dye vat before the dye vat is opened, so that the softening purpose is to improve the hand feeling of the fabric and play a role in softening and fluffing, meanwhile, the fabric treated by the hyaluronic acid microcapsule auxiliary agent can not only moisturize and moisten the skin, but also improve the moisture absorption and moisture discharge performance of the fabric, and can have a certain relieving effect on the static problem in the fabric;
step five, napping: the terry stitch on the front side of the fabric is pulled out by a uniform length by using a napping machine, the density of the terry on the front side of the fabric needs to be kept at 18 coils/cm, meanwhile, a 24-roller napping machine is adopted in the process, the rotating speed of a cylinder is 80r/min, and the cloth speed is 30m/min, so that the subsequent printing and dyeing processing process is facilitated;
step six, ironing and shearing: the method comprises the following steps of performing ironing treatment on a cloth cover at the temperature of 160 ℃, further removing floating hair on the cloth cover, improving the appearance gloss of the fabric, enabling fibers with straight bristles to form bright gloss through high-temperature ironing, and performing shearing treatment on the cloth cover to enable the cloth cover to be flat and smooth, ensuring the height consistency of cloth cover piles, and strictly controlling shearing tension in the shearing process;
step seven, shaking the grains: the method is characterized in that a dry shaking mode is adopted, after the fabric enters the opening of a pipeline, the fabric is heated to 120 ℃ for 10min, fluff is scattered, then the temperature is reduced to 30 ℃, the fluff is contracted, and the fabric is discharged after the fluff is upright, so that the fluff effect is fluffy, and the stereoscopic impression is enhanced;
step eight, shaping of finished products: setting technological parameters: the width of the fabric is 245cm, the temperature is 180 ℃, the cloth speed is 40m/min, the rotating speed of a fan is 1000r/min, and the fabric is shaped by using a shaping machine, so that the crease generated in the previous treatment process can be better eliminated, and meanwhile, the good dimensional stability and appearance smoothness can be kept;
ninth, rolling and packaging: rolling the shaped fabric by using a cloth rolling machine, manually checking whether the surface of the fabric is damaged, and packaging the fabric by using a packaging box;
example II,
Step one, blank weaving: the 75d polyester filament yarn is used as the first warp yarn, the conductive filament yarn is added in the weaving process, and the warp beam of the conductive filament yarn needs to be placed on a shaft bracket close to the paddle groove, so that waste of the back yarn of the warp-embedded conductive filament yarn is reduced better, and the back yarn can be checked conveniently; and the warp-embedded conductive filaments need to be arranged uniformly at intervals, and stranded wires are threaded before the shaft is dropped, because the conductive filaments and the 75D polyester filaments are two types of fibers which are completely different, the physical indexes of strength, tension and the like are completely different, in order to achieve perfect conductive effect, the conductive yarn and the polyester filament yarn are uniformly arranged in the weaving process of the fabric, therefore, each small pan head needs a special process to ensure that the tension of each yarn is consistent in the warping process so as to be uniformly wound on the pan head, meanwhile, the whole beam is formed by combining a plurality of small pan heads, which requires that the process of each pan head is consistent and can not have a little deviation, if small deviations are combined together, a large deviation will result, leading to inconsistent tension during weaving, thereby generating defects such as broken yarns, inconsistent pattern sizes and the like, and simultaneously causing the machine to be incapable of starting up normally;
step two, presetting: setting technological parameters: the temperature is 180 ℃, the cloth speed is 50M/min, the fan rotating speed is 1200r/min, the width is 240CM, the gray cloth is shaped, and meanwhile, the wrinkles on the fabric are eliminated, so that the uniformity of fiber macromolecule arrangement is better improved, the fabric is not easy to be pasted with hair in the dyeing process, the curling is prevented, oil stains on the surface of the fabric can be volatilized, and the influence of an oil agent on the dyeing performance of the fabric is reduced;
step three, dyeing: dyeing by adopting a disperse dye under the conditions of high temperature and high pressure, simultaneously controlling the temperature to slowly rise to 120 ℃, wherein the temperature rising speed is 2.0 ℃/min, the temperature rising speed during dyeing is related to the color depth, the temperature rising speed of the color depth is fast, the temperature rising speed of the color depth is slow, then, the temperature is kept for 30min until the temperature is reduced to 80 ℃, and then, opening the jar;
step four, softening upwards: the softening agent with the content of 5% and the hyaluronic acid microcapsule auxiliary agent with the content of 6% are added into the dye vat before the dye vat is opened, so that the softening purpose is to improve the hand feeling of the fabric and play a role in softening and fluffing, meanwhile, the fabric treated by the hyaluronic acid microcapsule auxiliary agent can not only moisturize and moisten the skin, but also improve the moisture absorption and moisture removal performance of the fabric, and can have a certain relieving effect on the static problem in the fabric;
step five, napping: the terry stitch on the front side of the fabric is pulled out by a uniform length by using a napping machine, the density of the terry on the front side of the fabric needs to be kept at 20 coils/cm, meanwhile, a 24-roller napping machine is adopted in the process, the rotating speed of a cylinder is 80r/min, and the cloth speed is 30m/min, so that the subsequent printing and dyeing processing process is facilitated;
step six, ironing and shearing: the method comprises the following steps of performing ironing treatment on a cloth cover at the temperature of 160 ℃, further removing floating hair on the cloth cover, improving the appearance gloss of the fabric, enabling fibers with straight bristles to form bright gloss through high-temperature ironing, and performing shearing treatment on the cloth cover to enable the cloth cover to be flat and smooth, ensuring the height consistency of cloth cover piles, and strictly controlling shearing tension in the shearing process;
step seven, shaking the grains: the method is characterized in that a dry shaking mode is adopted, after the fabric enters the opening of a pipeline, the fabric is heated to 120 ℃ for 15min, fluff is scattered, then the temperature is reduced to 30 ℃, the fluff is shrunk, and the fabric is discharged after the fluff is upright, so that the fluff effect is fluffy, and the stereoscopic impression is enhanced;
step eight, shaping of finished products: setting technological parameters: the width of the fabric is 245cm, the temperature is 180 ℃, the cloth speed is 40m/min, the rotating speed of a fan is 1000r/min, and the fabric is shaped by using a shaping machine, so that the crease generated in the previous treatment process can be better eliminated, and meanwhile, the good dimensional stability and appearance smoothness can be kept;
ninth, rolling and packaging: and (3) rolling the shaped fabric by using a cloth rolling machine, manually checking whether the surface of the fabric is damaged, and packaging the fabric by using a packaging box.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A weaving mode of a short plush and conductive yarn warp-knitted fabric is characterized by comprising the following steps:
s1, blank weaving: adopting 75d polyester filament as warp, and adding conductive filament in the weaving process;
s2, presetting: setting technological parameters, shaping the gray cloth and eliminating wrinkles on the fabric;
s3, dyeing: dyeing by adopting disperse dye under the conditions of high temperature and high pressure, controlling the temperature to slowly rise to 120 ℃, then preserving the temperature for 30min until the temperature is reduced to 80 ℃, and then opening the cylinder;
s4, upper soft: adding a softening agent and a hyaluronic acid microcapsule auxiliary agent into the dye vat before opening the vat;
s5, napping: pulling out the terry stitch on the front side of the fabric by a napping machine to a uniform length;
s6, ironing and shearing: the cloth cover is subjected to ironing treatment and shearing treatment simultaneously, so that the cloth cover pile height is ensured to be consistent;
s7, shaking: adopting a dry shaking mode, dispersing the fluff by high-temperature treatment after the fabric enters the opening of the pipeline, then shrinking the fluff by cooling treatment, and discharging the fabric when the fluff is upright;
s8, shaping of a finished product: setting technological parameters, and carrying out setting operation on the fabric by using a setting machine;
s9, rolling and packaging: and (4) rolling the shaped fabric by using a cloth rolling machine, and then packaging the fabric by using a packaging box.
2. The method as claimed in claim 1, wherein when the conductive filament is added in step S1, the warp beam of the conductive filament is placed on the shaft bracket near the paddle slot, and the warp-embedded conductive filaments are arranged at regular intervals, and the twisted yarn is threaded before the beam is dropped.
3. The weaving method of the low-pile and conductive yarn warp-knitted fabric according to claim 1, wherein the process parameters set in the step S2 are as follows: the temperature is 180 ℃, the cloth speed is 50M/min, the fan rotating speed is 1200r/min, and the width is 240 CM.
4. The method as claimed in claim 1, wherein the temperature increase rate in the step S3 is 1.5-2.0 ℃/min.
5. The weaving manner of the low-pile and conductive yarn warp-knitted fabric according to claim 1, wherein the amount of the softening agent added in the step S4 is 3% -5%, and the amount of the hyaluronic acid microcapsule auxiliary added in the step S4 is 4% -6%.
6. The method of claim 1, wherein in the step S5, the pile density on the front side of the fabric is maintained at 18-20 loops/cm during the embarrassing operation, and a 24-roll raising machine is used, the cylinder speed is 80r/min, and the cloth speed is 30 m/min.
7. The method as claimed in claim 1, wherein the temperature of the perm treatment in step S6 is 160 ℃.
8. The weaving mode of the low-pile and conductive yarn warp-knitted fabric according to claim 1, characterized in that in the step S7, after the fabric enters the mouth of the duct, the fabric needs to be heated to 120 ℃ for 10-15min, and then cooled to 30 ℃ before being discharged.
9. The weaving method of the low-pile and conductive yarn warp-knitted fabric according to claim 1, wherein the process parameters set in the step S8 are as follows: the width of the door is 245cm, the temperature is 180 ℃, the cloth speed is 40m/min, and the rotating speed of the fan is 1000 r/min.
10. The method as claimed in claim 1, wherein the step S9 is performed by manually checking whether there is damage on the fabric surface when the fabric is rolled.
CN202111447254.4A 2021-12-01 2021-12-01 Weaving mode of short plush and conductive yarn warp-knitted fabric Pending CN114262980A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115029857A (en) * 2022-06-10 2022-09-09 浙江德俊新材料有限公司 Embroidery base fabric and weaving method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115029857A (en) * 2022-06-10 2022-09-09 浙江德俊新材料有限公司 Embroidery base fabric and weaving method thereof

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