A weaving yarn direction is combed and is colored device for dress processing
Technical Field
The invention belongs to the technical field of textile yarn carding, and particularly relates to a textile yarn guiding carding and coloring device for clothing processing.
Background
The essence of spinning is to ensure that the fibers are orderly arranged and gathered along the axial direction. Carding is both basic and critical to accomplish this task. The main task of opening and picking is to change cotton blocks into cotton bundles and remove large impurities; the main task of carding is to decompose the cotton bundle into single fiber and preliminarily complete the work of fiber orientation degree, and simultaneously eliminate the cotton neps and impurities and partial short fibers.
If the application number is: in CN 202010674402.5's patent, an automatic weaving carding unit based on mechanical transmission is disclosed, including the base, the surperficial swing joint of base has first support, and the outside swing joint of first support has first gear, and the outside swing joint of first gear has first connecting rod, and the one end swing joint of first connecting rod has the second connecting rod, and the one end swing joint of keeping away from first connecting rod of second connecting rod has the connecting plate, and the inside swing joint of connecting plate has the lug. This automatic weaving carding unit based on mechanical transmission through the connection of base, lug, has solved present carding machine still has raw and other materials to comb inhomogeneous problem, effectively reduces artifical intensity of labour, practices thrift the cost, and convenient operation effectively promotes work efficiency, has solved current equipment simultaneously and has taken place the problem that raw and other materials are wafted after carding easily, is difficult to cause the harm to the human body, alleviates the environmental pollution who causes.
Based on the aforesaid, in traditional yarn carding structure, only adopt guide structure to comb, lack the structure and the secondary direction carding structure of scraping the hair to the yarn, moreover color the back to the yarn, lack the structure of scraping unnecessary dyestuff on the yarn and strike off, unnecessary dyestuff drops easily on the yarn, influences the clean and tidy and environment of machine.
Disclosure of Invention
In order to solve the technical problems, the invention provides a textile yarn guiding, carding and coloring device for clothing processing, which aims to solve the problems that a structure for scraping hair and a secondary guiding and carding structure are lacked, and after the yarn is colored, a structure for scraping redundant dye on the yarn is lacked, and the redundant dye on the yarn is easy to drop.
The invention is used for the purpose and the efficacy of a textile yarn guiding, carding and coloring device for dress processing, and is achieved by the following specific technical means:
a textile yarn guiding, carding and coloring device for dress processing comprises a main body frame;
the left end of the main body frame is of a Z-shaped structure, side baffles are arranged on two sides of the main body frame, the primary carding mechanism is arranged in the Z-shaped structure at the left end of the main body frame,
the second-stage guiding carding mechanism is arranged in the middle of the main body frame;
the coloring mechanism is arranged at the right side end of the main body frame;
the drive mechanism includes:
the driving shaft is inserted into the Z-shaped structure of the main body frame in a rotating way and is inserted into the rotating drum in a rotating way;
the two side ends of the rotary drum are respectively connected with an L-shaped bracket, and the bottom end main body frames of the L-shaped brackets are fixedly connected;
the driving disc is connected to the top end of the driving shaft, and two sets of opposite lugs are connected to the outer peripheral side of the driving shaft.
Further, the primary carding mechanism comprises:
the bottom and two side ends of the U-shaped frame are respectively connected with auxiliary supporting wheels, and the auxiliary supporting wheels are respectively attached to the bottom end of the Z-shaped structure of the main body frame and the side baffle;
the front carding clamp plates are provided with three groups and are vertically arranged on the U-shaped frame.
Further, the primary carding mechanism further comprises:
the rear end of the adjusting connecting rod is connected with the square connecting plate through threads, the adjusting connecting rod is further sleeved on the linear bearing in a sliding mode and sleeved with a spring, the front end of the adjusting connecting rod is of an arc-shaped structure and attached to the periphery of the driving disc, and a circular clamping plate A is further connected;
the square connecting plate is connected to the U-shaped frame through a bolt;
the linear bearing, linear bearing's both sides end is connected with circle cardboard B respectively, and the bottom side centre of linear bearing is fixed continuous through square kicking block and the Z type structure bottom end of main part frame, and the spring is established between circle cardboard A and circle cardboard B.
Furthermore, the rear ends of the front carding clamping plates are two groups of vertical plates, the front ends of the front carding clamping plates are two groups of vertical inclined plates which are inclined oppositely, the front ends of the inclined plates are respectively connected with a rubber carding plate, the rubber carding plate is of a triangular structure made of soft rubber, and the front ends of the two groups of rubber carding plates are attached to each other.
Further, the secondary guide carding mechanism comprises:
the bottom of the support frame is fixedly connected to the middle position of the main body frame, and the lower end of the inner side of the support frame is provided with a transverse baffle;
the carding inner roller is provided with six groups of plastic cylindrical structures, is rotatably installed in the support frame through a vertical shaft, is arranged on the upper side of the transverse baffle, is meshed and connected with the bottom ends of the vertical shafts through gears, is also connected with a transmission shaft at the bottom end of one group of vertical shafts, and is connected with the driving shaft through transmission;
the carding guide wheel set is provided with three groups on the left side and the right side of the carding inner rollers respectively, and is respectively opposite to the two groups of carding inner rollers on the two sides and the two groups of carding inner rollers in the middle, and the carding guide wheel set is also opposite to the rubber carding plate on the front carding clamping plate respectively.
Furthermore, the outer side of the carding inner roller is also pasted and sleeved with a rubber outer barrel, a gap of 2mm is formed between the rubber outer barrels on two adjacent carding inner rollers, and the upper end of each rubber outer barrel is of a conical arc structure.
Furthermore, the carding guide wheel set comprises three carding guide wheel sets, the carding guide wheels are respectively rotatably mounted on the cross bar A and locked by nuts, the mounting heights of the carding guide wheels on two sides are the same, and the mounting height of the carding guide wheel in the middle is lower than those of the carding guide wheels on two sides.
Further, the coloring mechanism includes:
the dye box is fixedly arranged at the right side end of the main body frame, and the inner side of the dye box is partitioned into three dye cavities by two groups of partition plates;
dyeing leading wheel, dyeing leading wheel are equipped with three groups respectively in the both sides of line ball wheelset to it is relative with combing the leading wheel group respectively, and dyeing leading wheel still rotates respectively and installs on horizontal pole B, and through nut locking screens, the left dyeing leading wheel mounting height of line ball wheelset is higher than the dyeing leading wheel on line ball wheelset right side, and horizontal pole B's both ends link to each other with the extension board, and the bottom and the main part frame of extension board are fixed continuous.
Further, the coloring mechanism further includes:
the wire pressing wheel set is provided with three groups and consists of two groups of wire pressing wheels, and the two groups of wire pressing wheels are respectively and rotatably arranged in the mounting rack;
the electric push rods are also provided with three groups and are respectively and fixedly arranged on the U-shaped bracket, and the telescopic ends of the electric push rods penetrate through the U-shaped bracket and are respectively and fixedly connected with the top side of the mounting frame;
scrape material splint, scrape material splint and also be equipped with three groups to vertical installation is on the apron, and the apron is connected on the dye box top side, and the rear end of scraping material splint also is two sets of risers, and the front end is the relative perpendicular swash plate of two sets of slopes, and the front end of swash plate is connected with rubber scraper respectively, and rubber scraper is relative with three dyeing leading wheels of group respectively, and is the triangle-shaped structure of soft rubber material, and the front end of two sets of rubber scraper pastes, and establishes the upside in three dye cavities of group.
Furthermore, the inside bottom side of scraping the material splint still is equipped with the smooth material swash plate, and the smooth material swash plate is connected on the apron, and its left and right sides is the slope structure respectively to incline down towards the dyestuff chamber respectively.
The invention at least comprises the following beneficial effects:
1. according to the invention, the primary carding mechanism is arranged, when the textile yarns pass through the rubber carding plates at the front ends of the three groups of front carding splints, the driving disc is driven to rotate by the driving motor, the adjusting connecting rod moves leftwards and rightwards in a small amplitude under the action of the convex blocks at the outer ends of the driving disc and the springs, the U-shaped frame, the front carding splints and the rubber carding plates are pulled to move leftwards and rightwards in a small amplitude through the square connecting plate, and then the textile yarns are scraped and carded through the rubber carding plates, and meanwhile, the textile yarns are prevented from being scraped by the rubber carding plates made of soft rubber materials.
2. According to the invention, by arranging the secondary guiding and carding mechanism, after the textile yarns passing through the primary carding mechanism bypass the corresponding carding guide wheel set, the textile yarns are drawn into the space between the two groups of rubber outer cylinders from top and wound out of the corresponding carding guide wheel set again, the textile yarns are guided by the carding guide wheel set, so that the textile yarns can horizontally and longitudinally pass through the space between the two groups of rubber outer cylinders, meanwhile, the driving shaft drives one group of vertical shafts to rotate, and under the action of the gear, the six groups of vertical shafts synchronously rotate to further drive the carding inner rollers and the rubber outer cylinders to rotate, so that the textile yarns pass through the space between the two groups of carding inner rollers at two sides and the space between the two groups of carding inner rollers at the middle, and the textile yarns can be pulled and secondarily carded by the rubber outer cylinders.
3. According to the invention, the coloring mechanism is arranged, after the textile yarns penetrate through the secondary guiding and carding mechanism, the textile yarns are guided again through the dyeing guide wheels on the two sides of the yarn pressing wheel group, so that the textile yarns can be positioned on the bottom side of the yarn pressing wheel group, the yarn pressing wheel group can be respectively pushed downwards through the electric push rod, the textile yarns are pressed into the dyeing cavity for coloring, three yarn strands can be dyed with different colors, redundant dyes on the textile yarns are scraped through the rubber scraper, and the scraped dyes can rapidly flow back into the dyeing cavity under the action of the sliding material inclined plate.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of another structure of fig. 1 according to the present invention.
Fig. 3 is an enlarged schematic view of the structure at a in fig. 2 according to the present invention.
FIG. 4 is a schematic view of the construction of a primary carding machine according to the invention.
FIG. 5 is a schematic view of the structure of the two-stage guide carding mechanism of the invention.
Fig. 6 is a schematic structural view of the coloring mechanism in the present invention.
Fig. 7 is a schematic view of another structure of fig. 6 according to the present invention.
Fig. 8 is an enlarged structural view of the invention at B in fig. 6.
In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:
1. a main body frame; 101. a side dam;
2. a first-stage carding mechanism; 201. a U-shaped frame; 2011. auxiliary supporting wheels; 202. a front carding plate; 2021. a rubber carding plate; 203. adjusting the connecting rod; 2031. a circular clamping plate A; 2032. a spring; 204. a square connecting plate; 205. a linear bearing; 2051. a square supporting block; 2052. a circular clamping plate B;
3. a secondary guide carding mechanism; 301. a support frame; 3011. a transverse baffle plate; 302. carding an inner roller; 3021. a vertical axis; 3022. a rubber outer cylinder; 303. a carding guide wheel set; 3031. a cross bar A;
4. a coloring mechanism; 401. a dye box; 4011. a partition plate; 4012. a cover plate; 402. dyeing guide wheels; 4021. a cross bar B; 4022. a support plate; 403. a wire pressing wheel set; 4031. a mounting frame; 404. an electric push rod; 4041. a U-shaped bracket; 405. a material scraping splint; 4051. a rubber blade; 4052. a material sliding sloping plate;
5. a drive mechanism; 501. a drive shaft; 502. a rotating drum; 5021. an L-shaped bracket; 503. a drive disc; 5031. and (4) a bump.
Detailed Description
The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," "two ends," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing and simplifying the description, and are not intended to indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as fixed or detachable connections or integral parts; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
Example (b):
as shown in figures 1 to 8:
the invention provides a textile yarn guiding, carding and coloring device for dress processing, which comprises a main body frame 1;
the left end of the main body frame 1 is Z-shaped structure, two sides of the main body frame are provided with side baffles 101, the primary carding mechanism 2 is arranged in the Z-shaped structure at the left end of the main body frame 1,
the secondary guiding carding mechanism 3 is arranged in the middle of the main body frame 1;
the coloring mechanism 4 is arranged at the right side end of the main body frame 1;
as shown in fig. 3, the drive mechanism 5 includes:
the driving shaft 501, the driving shaft 501 is inserted in the Z-shaped structure of the main body frame 1 in a rotating way, and is inserted in the rotating drum 502 in a rotating way;
the rotary drum 502 is characterized in that two side ends of the rotary drum 502 are respectively connected with an L-shaped bracket 5021, and a main body frame 1 at the bottom end of the L-shaped bracket 5021 is fixedly connected;
a drive plate 503 is attached to the tip of the drive shaft 501, and two sets of opposing tabs 5031 are attached to the outer periphery of the drive shaft 501.
As shown in fig. 3 and 4, the primary carding mechanism 2 includes:
the bottom and two side ends of the U-shaped frame 201 are respectively connected with auxiliary supporting wheels 2011, and the auxiliary supporting wheels 2011 are respectively attached to the bottom end of the Z-shaped structure of the main body frame 1 and the side baffle 101;
the front carding plate 202 is provided with three groups of front carding plates 202, the front carding plates 202 are vertically arranged on the U-shaped frame 201, the rear ends of the front carding plates 202 are two groups of vertical plates, the front ends of the front carding plates are two groups of vertical inclined plates which are inclined oppositely, the front ends of the inclined plates are respectively connected with a rubber carding plate 2021, the rubber carding plate 2021 is of a triangular structure made of soft rubber, and the front ends of the two groups of rubber carding plates 2021 are attached.
As shown in fig. 3 and 4, the primary carding mechanism 2 further comprises:
the rear end of the adjusting connecting rod 203 is connected with the square connecting plate 204 through threads, the adjusting connecting rod 203 is further sleeved on the linear bearing 205 in a sliding mode and is sleeved with a spring 2032, the front end of the adjusting connecting rod 203 is of an arc-shaped structure and is attached to the periphery of the driving disc 503, and a circular clamping plate A2031 is further connected;
the square connecting plate 204 is connected to the U-shaped frame 201 through bolts;
the linear bearing 205, the two side ends of the linear bearing 205 are respectively connected with a circular clamping plate B2052, the middle of the bottom side of the linear bearing 2052 is fixedly connected with the bottom end of the Z-shaped structure of the main body frame 1 through a square supporting block 2051, the spring 2032 is arranged between the circular clamping plate a2031 and the circular clamping plate B2052, the driving shaft 501 is driven to rotate by the driving motor, and the driving plate 503 is driven to rotate by the driving shaft 501, so that the adjusting connecting rod 203 moves in a small left-right direction under the action of the convex block 5031 at the outer end of the driving plate 503 and the spring 2032, the U-shaped frame 201, the front carding clamping plate 202 and the rubber carding plate 2021 are pulled by the square connecting plate 204 to move in a small left-right direction, further, the textile yarns are shaved and combed by the rubber carding plate 2021, and meanwhile, the rubber carding plate 2021 made of soft rubber material is used to avoid the textile yarns from being scratched.
As shown in fig. 5, the secondary guide carding mechanism 3 includes:
the bottom of the strut 301 is fixedly connected to the middle position of the main body frame 1, and the lower end of the inner side of the strut 301 is provided with a transverse baffle 3011;
the inner combing roller 302 is provided with six groups of plastic cylindrical structures, the inner combing rollers 302 are rotatably mounted in the supporting frame 301 through vertical shafts 3021, the inner combing rollers 302 are arranged on the upper side of the transverse baffle 3011, the bottom ends of the vertical shafts 3021 are respectively connected through gear meshing, the bottom end of one group of vertical shafts 3021 is also connected with a transmission shaft, the transmission shaft is connected with the driving shaft 501 through transmission, when the driving shaft 501 is driven to rotate through a driving motor, the six groups of vertical shafts 3021 can be driven to rotate under the action of the transmission shaft and the gears, and then two groups of inner combing rollers 302 on two sides and two groups of inner combing rollers 302 in the middle are driven to rotate oppositely;
the carding guide wheel set 303, the carding guide wheel set 303 is provided with three sets on the left and right sides of the carding inner rollers 302 respectively, and is respectively opposite between the two sets of carding inner rollers 302 on the two sides and between the two sets of carding inner rollers 302 in the middle, and the carding guide wheel set 303 is also respectively opposite to the rubber carding plate 2021 on the front carding nip plate 202.
Wherein, the outer side of the inner carding roller 302 is also pasted and sleeved with a rubber outer cylinder 3022, a gap of 2mm is arranged between the rubber outer cylinders 3022 on the two adjacent inner carding rollers 302, the upper end of the rubber outer cylinder 3022 is in a conical arc structure, which is convenient for pulling the textile yarns into the space between the rubber outer cylinders 3021 on the two adjacent inner carding rollers 302, and the textile yarns can be pulled and carded for the second time by using the rubber outer cylinders 3021.
As shown in fig. 5, the combing guide wheel set 303 is composed of three combing guide wheel sets, the combing guide wheels are respectively rotatably mounted on the cross bar a3031 and locked by nuts, the mounting heights of the combing guide wheels on two sides are the same, the mounting height of the combing guide wheel in the middle is lower than that of the combing guide wheels on two sides, and the combing guide wheel set 303 is used for guiding the textile yarns so that the textile yarns can horizontally and longitudinally pass through the two sets of rubber outer cylinders 3021 when passing through the two sets of rubber outer cylinders 3021.
As shown in fig. 6, the coloring mechanism 4 includes:
the dye box 401 is fixedly arranged at the right side end of the main body frame 1, and the inner side of the dye box 401 is partitioned into three dye cavities through two groups of partition plates 4011;
dyeing leading wheel 402, dyeing leading wheel 402 is equipped with three groups respectively in the both sides of line ball wheelset 403 to it is relative with carding leading wheelset 303 respectively, dyeing leading wheel 402 still rotates respectively and installs on horizontal pole B4021, and through nut locking screens, the left dyeing leading wheel 402 mounting height of line ball wheelset 403 is higher than the dyeing leading wheel 402 on line ball wheelset 403 right side, horizontal pole B4021's both ends link to each other with extension board 4022, extension board 4022's bottom and main body frame 1 are fixed continuous.
As shown in fig. 7, the coloring mechanism 4 further includes:
the spinning machine comprises a yarn pressing wheel set 403, wherein three yarn pressing wheel sets are arranged on the yarn pressing wheel set 403, the yarn pressing wheel set is composed of two yarn pressing wheels, and the two yarn pressing wheels are respectively rotatably installed in an installation rack 4031, so that the spinning yarns can be guided again through dyeing guide wheels on two sides of the yarn pressing wheel set 403, and further can be positioned on the bottom sides of the yarn pressing wheels;
the electric push rods 404 are also provided with three groups, the electric push rods 404 are respectively and fixedly installed on the U-shaped supports 4041, the telescopic ends of the electric push rods 404 penetrate through the U-shaped supports 4041 and are respectively and fixedly connected with the top side ends of the installation frame 4031, the yarn pressing wheel group 403 is pushed downwards through the electric push rods 404, textile yarns are pressed into corresponding dyeing cavities to be dyed, and the three yarn strands can be dyed with different colors;
the dyeing machine comprises a material scraping clamp plate 405, three groups of material scraping clamp plates 405 are also arranged and are vertically arranged on a cover plate 4012, the cover plate 4012 is connected to the top side of a dyeing box 401, two groups of vertical plates are arranged at the rear end of the material scraping clamp plate 405, two groups of vertical inclined plates which are inclined oppositely are arranged at the front end of the material scraping clamp plate, rubber scraping plates 4051 are respectively connected to the front ends of the inclined plates, the rubber scraping plates 4051 are respectively opposite to three groups of dyeing guide wheels 402 and are of triangular structures made of soft rubber materials, the front ends of the two groups of rubber scraping plates 4051 are attached to each other and are arranged on the upper sides of three groups of dyeing cavities, and redundant dye on a textile yarn is scraped through the rubber scraping plates 4051;
as shown in fig. 8, a sliding material sloping plate 4052 is further disposed on the bottom side of the interior of the scraping clamp plate 405, the sliding material sloping plate 4052 is connected to the cover plate 4012, and the left and right sides of the sliding material sloping plate 4052 are respectively in a sloping structure and respectively slope downwards towards the dye cavity, so that the scraped dye can rapidly flow back into the dye cavity under the action of the sliding material sloping plate 4052.
The specific use mode and function of the embodiment are as follows:
in the invention, textile yarns firstly pass through the space between the rubber carding plates 2021 at the front ends of the three groups of front carding splints 202 and pass through the corresponding carding guide wheel groups 303, wherein the textile yarns pass through the carding guide wheels of the outer group from top to bottom, pass through the carding guide wheels of the middle group from bottom to top, pass through the carding guide wheels of the inner group from top to bottom, are pulled into the space between the rubber outer cylinders 3021 on the two groups of carding inner rollers 302 at two sides and the rubber outer cylinders 3021 of the two groups of carding inner rollers 302 at the middle, and then pass through the corresponding carding guide wheel groups 303 again, wherein the textile yarns pass through the carding guide wheels of the inner group from top to bottom, pass through the carding guide wheels of the middle group from bottom to top, pass through the carding guide wheels 402 at the left side of dyeing from top and pass through the dyeing guide wheels 402 at the right side from bottom, and then pass through the rubber scraping blades 4051 at the front ends of the scraping splints 405;
the driving shaft 501 is driven by the driving motor to rotate, and the driving disc 503 is driven by the driving shaft 501 to rotate, so that the adjusting link 203 moves left and right with a small amplitude under the action of the bump 5031 at the outer end of the driving disc 503 and the spring 2032, and pulls the U-shaped frame 201, the front carding plate 202 and the rubber carding plate 2021 to move left and right in a small range through the square connecting plate 204, further, the rubber carding plate 2021 is used for scraping and carding the textile yarns, and the rubber carding plate 2021 made of soft rubber is used for avoiding scraping the textile yarns, meanwhile, the driving shaft 501 drives a group of vertical shafts 3021 to rotate, and under the action of the gears, the six groups of vertical shafts 3021 rotate synchronously, the inner carding rollers 302 and the rubber outer barrel 3022 are further driven to rotate, so that the textile yarns pass through the space between the two groups of inner carding rollers 302 at the two sides and the space between the two groups of inner carding rollers 302 at the middle, and the textile yarns can be pulled and carded for the second time through the rubber outer barrel 3022;
the dyeing leading wheel through line ball wheelset 403 both sides leads weaving yarn once more, and then makes weaving yarn can be in the fabric wheel bottom side, promote line ball wheelset 403 downwards through electric putter 404 respectively, and then make weaving yarn impress and color in the dyeing chamber that corresponds, can make three yarn strands dye different colours, and scrape unnecessary dyestuff on to weaving yarn through rubber scraper 4051, and make the dyestuff of scraping flow back rapidly under the effect of smooth material swash plate 4052 in the dyestuff chamber.
The details of the present invention are well known to those skilled in the art.
The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.