CN116005315A - A yarn carding device for nylon weft-knitted fabrics - Google Patents
A yarn carding device for nylon weft-knitted fabrics Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及纱线梳理设备技术领域,具体为一种针对锦纶纬编织物的纱线梳理装置。The invention relates to the technical field of yarn carding equipment, in particular to a yarn carding device for nylon weft-knitted fabrics.
背景技术Background technique
纱线是一种纺织品,用各种纺织纤维加工成一定细度的产品,用于织布、制绳、制线、针织和刺绣等,分为短纤维纱,连续长丝等。纱线的生产工艺包括成卷、成条、并条、精梳、粗纱细纱等步骤,由于纱线在生产过程中表面会粘附上断纱、棉絮等杂物,因此需要在纱线成型收卷前对其进行清理。Yarn is a kind of textile, which is processed into a certain fineness product with various textile fibers, and is used for weaving, rope making, thread making, knitting and embroidery, etc. It is divided into staple fiber yarn, continuous filament and so on. The production process of yarn includes steps such as coiling, slivering, drawing, combing, and roving spinning. Since the surface of the yarn will adhere to debris such as broken yarn and cotton wool during the production process, it needs to be processed before the yarn is formed and collected. Clean it up before rolling it up.
根据中国专利号为CN202010072834.9;公开日:2020.06.12公开了一种便于对杂质进行收集的纺织机用纱线梳理除杂机构,包括除杂腔、气泵、液压缸和电机,所述除杂腔的左右两侧转动安装有导向轮,且除杂腔的顶部边缘处和中间处分别固定安装有气泵和液压缸,所述液压缸的输出端贯穿除杂腔的顶部固定连接有导向架,所述导向架的内部转轴安装有松紧轮,所述电机固定安装于导向架的外壁上,所述导向架靠向电机一侧的外壁上固定有固定架,且固定架上滑动安装有链带,所述除杂腔的内壁偏下位置处固定有导向板。该便于对杂质进行收集的纺织机用纱线梳理除杂机构,能够方便不同粗细和材质的纱线进行工作除杂,提高纱线上的毛絮杂质梳理的工作效率,便于毛絮杂质的整体快速收集处理。According to the Chinese Patent No. CN202010072834.9; Publication Date: 2020.06.12, a yarn carding and impurity removal mechanism for textile machines that facilitates the collection of impurities is disclosed, including an impurity removal chamber, an air pump, a hydraulic cylinder and a motor. Guide wheels are installed on the left and right sides of the miscellaneous chamber, and an air pump and a hydraulic cylinder are fixedly installed on the top edge and middle of the miscellaneous chamber, and the output end of the hydraulic cylinder runs through the top of the miscellaneous chamber and is fixedly connected with a guide frame. , the inner shaft of the guide frame is equipped with an elastic wheel, the motor is fixedly installed on the outer wall of the guide frame, a fixed frame is fixed on the outer wall of the guide frame close to the side of the motor, and a chain is slidably installed on the fixed frame belt, and a guide plate is fixed at the lower position of the inner wall of the impurity removal chamber. The yarn carding and impurity removal mechanism for textile machines that facilitates the collection of impurities can facilitate the removal of impurities from yarns of different thicknesses and materials, improve the work efficiency of combing the fluff and impurities on the yarn, and facilitate the overall removal of fluff and impurities. Fast collection processing.
但是该文件中提出的一种便于对杂质进行收集的纺织机用纱线梳理除杂机构是通过在清理板的两侧设计双面胶,对梳理板刮下的杂物及其外壁上粘附的杂物进行粘附处理,而后又需要通过人工将粘有杂物的双面胶撕下,才能达到清理效果,不仅浪费双面胶,造成清理成本较高,同时需要人力进行撕胶,劳动量较大,增大了劳动强度。However, a kind of yarn carding and impurity removal mechanism for textile machines that is convenient for collecting impurities proposed in this document is to design double-sided adhesive tape on both sides of the cleaning plate to adhere to the debris scraped off the carding plate and its outer wall. The debris is adhered, and then the double-sided tape with the debris needs to be manually torn off to achieve the cleaning effect. Not only is the double-sided tape wasted, but the cleaning cost is high, and manpower is required to tear the glue, labor The larger the amount, the greater the labor intensity.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种针对锦纶纬编织物的纱线梳理装置,解决了上述背景技术中提出的问题。Aiming at the deficiencies of the prior art, the present invention provides a yarn carding device for nylon weft-knitted fabrics, which solves the problems raised in the background art above.
(二)技术方案(2) Technical solutions
为实现以上目的,本发明通过以下技术方案予以实现:一种针对锦纶纬编织物的纱线梳理装置,包括底座,所述底座的顶部设置有放料辊和收料辊,所述放料辊和收料辊之间设置有梳理机构,梳理机构包括固定架、第一电机、清理辊、刮除组件,所述固定架设置为两个,且两个固定架对称设置于清理辊的两侧,所述清理辊的两端与固定架转动连接,所述第一电机固定连接于固定架上,且第一电机与清理辊联动连接,所述清理辊上等间距设置有多个刮除组件。In order to achieve the above object, the present invention is achieved through the following technical solutions: a yarn carding device for nylon weft-knitted fabrics, comprising a base, the top of the base is provided with a discharge roller and a collection roller, and the discharge roller There is a carding mechanism between the receiving roller and the receiving roller. The carding mechanism includes a fixed frame, a first motor, a cleaning roller, and a scraping assembly. There are two fixed frames, and the two fixed frames are symmetrically arranged on both sides of the cleaning roller. , both ends of the cleaning roller are rotatably connected to the fixed frame, the first motor is fixedly connected to the fixed frame, and the first motor is linked to the cleaning roller, and multiple scraping assemblies are arranged at equal intervals on the cleaning roller .
优选的,刮除组件包括第一环形板、刮板,所述第一环形板设置为两个,且两个第一环形板上设置有以清理辊为中心等角度分布的多个刮板,所述第一刮板与清理辊固定连接。Preferably, the scraping assembly includes a first annular plate and a scraper, the first annular plate is set in two, and the two first annular plates are provided with a plurality of scrapers that are equiangularly distributed with the cleaning roller as the center, The first scraper is fixedly connected with the cleaning roller.
优选的,同一个刮除组件上的两个第一环形板上的刮板一一对应。Preferably, there is a one-to-one correspondence between the scrapers on the two first annular plates on the same scraper assembly.
优选的,还包括用于清理刮板之间杂质的清理组件,清理组件包括第二环形板、永磁铁、固定杆、连接块、刷头、翻转板、第二电机,所述固定杆设置在第一环形板的上方,所述固定杆的两端与固定架固定连接,所述第二环形板设置为两个,且两个第二环形板对称设置于第一环形板的外侧,所述第二环形板通过连接块与固定杆固定连接,所述第二环形板的下半部向着外侧凸出一段距离,所述第二环形板的上半部与第一环形板相互贴合,所述刮板的内侧均固定连接有永磁铁,所述第一环形板上开设有与刮板相匹配的通槽,所述刮板滑动配合于通槽内,所述刷头设置在两个第一环形板的底部之间,所述翻转板的两端与固定架转动连接,所述翻转板上固定连接有第二电机,所述第二电机的输出端与刷头连接,通过永磁铁的设置,使得相对应的两个刮板在永磁铁的同极相斥的作用下相互远离,使得刮板会穿过通槽与第二环形板相互贴合,而又因第二环形板的下半部向着外侧凸出一段距离,使得刮板在旋转至底部时,会收纳在通槽内,而同时开启第二电机,第二电机带动刷头对刮板收纳的底部进行清理杂质。Preferably, it also includes a cleaning assembly for cleaning impurities between the scrapers. The cleaning assembly includes a second annular plate, a permanent magnet, a fixed rod, a connecting block, a brush head, a flip plate, and a second motor. The fixed rod is arranged on Above the first annular plate, the two ends of the fixed rod are fixedly connected to the fixed frame, the second annular plate is provided in two, and the two second annular plates are symmetrically arranged on the outer side of the first annular plate, and the The second annular plate is fixedly connected to the fixed rod through the connecting block, the lower half of the second annular plate protrudes a certain distance outward, and the upper half of the second annular plate is attached to the first annular plate, so The inner side of the scraper is fixedly connected with permanent magnets, the first annular plate is provided with a through groove matching the scraper, the scraper slides and fits in the through groove, and the brush head is arranged on the two second Between the bottom of an annular plate, the two ends of the flipping plate are connected to the fixed frame in rotation, the second motor is fixedly connected to the flipping plate, the output end of the second motor is connected to the brush head, and the permanent magnet Set so that the corresponding two scrapers are away from each other under the action of the same polarity of the permanent magnets, so that the scrapers will pass through the groove and fit the second annular plate, and because of the lower part of the second annular plate The half protrudes outward for a certain distance, so that when the scraper rotates to the bottom, it will be stored in the through groove, and at the same time, the second motor is turned on, and the second motor drives the brush head to clean the bottom of the scraper.
优选的,所述第二电机的输出轴上固定连接有连接头,所述刷头通过连接头与第二电机的输出轴可拆卸连接。Preferably, a connecting head is fixedly connected to the output shaft of the second motor, and the brush head is detachably connected to the output shaft of the second motor through the connecting head.
优选的,所述翻转板的两端均固定连接有旋转把手。Preferably, both ends of the turnover plate are fixedly connected with rotating handles.
优选的,所述刮板的一端设置为斜角结构。Preferably, one end of the scraper is set in a beveled structure.
优选的,所述刮板的厚度大于第一环形板厚度的两倍。Preferably, the thickness of the scraper is greater than twice the thickness of the first annular plate.
(三)有益效果(3) Beneficial effects
本发明提供了一种针对锦纶纬编织物的纱线梳理装置。具备以下有益效果:The invention provides a yarn carding device for nylon weft knitted fabrics. Has the following beneficial effects:
1、该针对锦纶纬编织物的纱线梳理装置,将纱线绕过清理辊顶部的低于环形板之间,通过开启第一电机,第一电机带动清理辊进行转动,从而使得清理辊带动第一环形板进行旋转,第一环形板上的刮板对纱线进行梳理。1. The yarn carding device for nylon weft-knitted fabrics passes the yarn around the ring plate below the top of the cleaning roller. By turning on the first motor, the first motor drives the cleaning roller to rotate, so that the cleaning roller drives The first annular plate rotates, and the scraper on the first annular plate combs the yarn.
2、该针对锦纶纬编织物的纱线梳理装置,通过永磁铁的设置,使得相对应的两个刮板在永磁铁的同极相斥的作用下相互远离,使得刮板会穿过通槽与第二环形板相互贴合,而又因第二环形板的下半部向着外侧凸出一段距离,使得刮板在旋转至底部时,会收纳在通槽内,而同时开启第二电机,第二电机带动刷头对刮板收纳的底部进行清理杂质,使得杂质会收卷在刷头上,然后在刷头上杂质较多时,转动翻转板使得刷头从两个第一环形板之间转动至外侧,这时便能方便的对刷头进行更换,从而能够方便的进行杂质清理。2. The yarn carding device for nylon weft-knitted fabrics, through the setting of permanent magnets, makes the corresponding two scrapers move away from each other under the repulsion of the same pole of the permanent magnets, so that the scrapers will pass through the slot It fits with the second annular plate, and because the lower half of the second annular plate protrudes outward for a certain distance, when the scraper rotates to the bottom, it will be accommodated in the through groove, and at the same time, the second motor will be turned on. The second motor drives the brush head to clean up the impurities on the bottom of the scraper, so that the impurities will be rolled up on the brush head, and then when there are more impurities on the brush head, turn the flip plate to make the brush head move from between the two first annular plates Turn to the outside, then the brush head can be easily replaced, so that impurities can be cleaned conveniently.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明梳理机构结构示意图;Fig. 2 is the structural representation of carding mechanism of the present invention;
图3为本发明梳理机构结构主视图;Fig. 3 is the front view of the structure of the carding mechanism of the present invention;
图4为本发明图2中A处结构放大图;Fig. 4 is the enlarged view of the structure at A place in Fig. 2 of the present invention;
图5为本发明第一环形板和第二环形板结构示意图。Fig. 5 is a structural schematic diagram of the first annular plate and the second annular plate of the present invention.
图中:1底座、2放料辊、3收料辊、4梳理机构、5固定架、6第一电机、7清理辊、8翻转板、9第二电机、10刷头、11固定杆、12连接块、13第一环形板、14第二环形板、15刮板、16永磁铁、17通槽。In the figure: 1 base, 2 feeding roller, 3 receiving roller, 4 carding mechanism, 5 fixed frame, 6 first motor, 7 cleaning roller, 8 turning plate, 9 second motor, 10 brush head, 11 fixed rod, 12 connecting block, 13 first annular plate, 14 second annular plate, 15 scraper, 16 permanent magnet, 17 through groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.
本发明实施例提供一种针对锦纶纬编织物的纱线梳理装置,如图1-5所示,包括底座1,底座1的顶部设置有放料辊2和收料辊3,放料辊2和收料辊3之间设置有梳理机构4,梳理机构4包括固定架5、第一电机6、清理辊7、刮除组件,固定架5设置为两个,且两个固定架5对称设置于清理辊7的两侧,清理辊7的两端与固定架5转动连接,第一电机6固定连接于固定架5上,且第一电机6与清理辊7联动连接,清理辊7上等间距设置有多个刮除组件。Embodiments of the present invention provide a yarn carding device for nylon weft-knitted fabrics, as shown in Figures 1-5, comprising a base 1, the top of the base 1 is provided with a
将纱线绕过清理辊7顶部的低于环形板之间,通过开启第一电机6,第一电机6带动清理辊7进行转动,从而使得清理辊7带动第一环形板13进行旋转,第一环形板13上的刮板15对纱线进行梳理。The yarn is passed between the ring plates below the top of the
刮除组件包括第一环形板13、刮板15,第一环形板13设置为两个,且两个第一环形板13上设置有以清理辊7为中心等角度分布的多个刮板15,第一刮板15与清理辊7固定连接。The scraping assembly includes a first
同一个刮除组件上的两个第一环形板13上的刮板15一一对应。The
还包括用于清理刮板15之间杂质的清理组件,清理组件包括第二环形板14、永磁铁16、固定杆11、连接块12、刷头10、翻转板8、第二电机9,固定杆11设置在第一环形板13的上方,固定杆11的两端与固定架5固定连接,第二环形板14设置为两个,且两个第二环形板14对称设置于第一环形板13的外侧,第二环形板14通过连接块12与固定杆11固定连接,第二环形板14的下半部向着外侧凸出一段距离,第二环形板14的上半部与第一环形板13相互贴合,刮板15的内侧均固定连接有永磁铁16,第一环形板13上开设有与刮板15相匹配的通槽17,刮板15滑动配合于通槽17内,刷头10设置在两个第一环形板13的底部之间,翻转板8的两端与固定架5转动连接,翻转板8上固定连接有第二电机9,第二电机9的输出端与刷头10连接,通过永磁铁16的设置,使得相对应的两个刮板15在永磁铁16的同极相斥的作用下相互远离,使得刮板15会穿过通槽17与第二环形板14相互贴合,而又因第二环形板14的下半部向着外侧凸出一段距离,使得刮板15在旋转至底部时,会收纳在通槽17内,而同时开启第二电机9,第二电机9带动刷头10对刮板15收纳的底部进行清理杂质。It also includes a cleaning assembly for cleaning impurities between the
通过永磁铁16的设置,使得相对应的两个刮板15在永磁铁16的同极相斥的作用下相互远离,使得刮板15会穿过通槽17与第二环形板14相互贴合,而又因第二环形板14的下半部向着外侧凸出一段距离,使得刮板15在旋转至底部时,会收纳在通槽17内,而同时开启第二电机9,第二电机9带动刷头10对刮板15收纳的底部进行清理杂质,使得杂质会收卷在刷头10上,然后在刷头10上杂质较多时,转动翻转板8使得刷头10从两个第一环形板13之间转动至外侧,这时便能方便的对刷头10进行更换,从而能够方便的进行杂质清理。Through the setting of the
第二电机9的输出轴上固定连接有连接头,刷头10通过连接头与第二电机9的输出轴可拆卸连接。The output shaft of the
翻转板8的两端均固定连接有旋转把手。Both ends of the
刮板15的一端设置为斜角结构。One end of the
刮板15的厚度大于第一环形板13厚度的两倍。The thickness of the
工作原理:将纱线绕过清理辊7顶部的低于环形板之间,通过开启第一电机6,第一电机6带动清理辊7进行转动,从而使得清理辊7带动第一环形板13进行旋转,第一环形板13上的刮板15对纱线进行梳理。Working principle: the yarn is passed between the lower ring plates on the top of the cleaning
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (8)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117185021A (en) * | 2023-11-08 | 2023-12-08 | 同享(苏州)电子材料科技股份有限公司 | Winding machine for cleaning surface of welding flux |
| CN118223182A (en) * | 2024-05-24 | 2024-06-21 | 天津洲宇机电设备科技有限公司 | Loom for processing electric blanket outer protective layer fabric |
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| CN217953580U (en) * | 2022-07-07 | 2022-12-02 | 山东海德瑞仪表股份有限公司 | Novel NB thing networking water gauge |
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| CN112877848A (en) * | 2021-01-12 | 2021-06-01 | 林飞飞 | Yarn carding anti-knotting device for spinning and working method |
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| CN117185021B (en) * | 2023-11-08 | 2024-02-06 | 同享(苏州)电子材料科技股份有限公司 | Winding machine for cleaning surface of welding flux |
| CN118223182A (en) * | 2024-05-24 | 2024-06-21 | 天津洲宇机电设备科技有限公司 | Loom for processing electric blanket outer protective layer fabric |
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