CN112430935A - Textile yarn dyeing method - Google Patents
Textile yarn dyeing method Download PDFInfo
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- CN112430935A CN112430935A CN202011262988.0A CN202011262988A CN112430935A CN 112430935 A CN112430935 A CN 112430935A CN 202011262988 A CN202011262988 A CN 202011262988A CN 112430935 A CN112430935 A CN 112430935A
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- 239000004753 textile Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000009970 yarn dyeing Methods 0.000 title claims abstract description 22
- 238000004043 dyeing Methods 0.000 claims abstract description 101
- 238000001035 drying Methods 0.000 claims abstract description 69
- 238000012545 processing Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 11
- 238000010009 beating Methods 0.000 claims description 10
- 238000003672 processing method Methods 0.000 claims description 5
- 230000002146 bilateral effect Effects 0.000 claims description 4
- 230000009466 transformation Effects 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 9
- 230000033001 locomotion Effects 0.000 description 9
- 238000009941 weaving Methods 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000009987 spinning Methods 0.000 description 4
- 230000008021 deposition Effects 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 239000011165 3D composite Substances 0.000 description 1
- 238000007630 basic procedure Methods 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005247 gettering Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J7/00—Cleaning, e.g. removing dust, loose fibres, charred ends
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/04—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by suction
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
- D06B3/345—Means for controlling the tension in the textile material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
The invention relates to a textile yarn dyeing treatment method, which uses a textile yarn dyeing treatment device, the dyeing device for the textile yarns comprises a dyeing mechanism and a drying mechanism, wherein the lower end of the dyeing mechanism is arranged on the existing working ground, the middle part of the right end of the dyeing mechanism is provided with the drying mechanism, the dyeing device adopts the design concept of a dyeing-drying integrated structure to dye the textile yarns, the arranged dyeing mechanism can play a role of multi-point transformation and tensioning on the dyed yarns under the basic dyeing function, the dip dyeing degree of dye liquor on the yarns is improved through the pressure generated by tensioning, and then improve the even degree of yarn dyeing, the stoving mechanism of setting can carry out the even stoving processing of hoop to the dyed yarn, and the hoop stoving structure can improve the even degree of stoving of yarn and can avoid appearing local overheat phenomenon again simultaneously.
Description
Technical Field
The invention relates to the field of textile processing, in particular to a textile yarn dyeing treatment method.
Background
The weaving idea is a general term taken from spinning and weaving, but with the continuous development and perfection of a weaving knowledge system and a subject system, particularly, after the production of non-woven textile materials, three-dimensional composite weaving and other technologies, the yarns are textiles which are produced by non-woven fabric technology, modern three-dimensional weaving technology, modern electrostatic nano-net forming technology and the like and used for clothing, industry and decoration, the yarns are textiles and are processed into products with certain fineness by various textile fibers, used for weaving, rope making, thread making, knitting, embroidery and the like, and is divided into staple fiber yarn, continuous filament yarn and the like, the textile process flow mainly comprises a spinning process and a weaving process, the spinning process comprises basic procedures of cotton cleaning, cotton carding, combing, drawing, roving, spinning, dyeing, drying and the like, but the following problems can occur in the dyeing treatment process of the textile yarns:
1. when the yarn is dyed in a mode of passing through the yarn and the dye solution, the yarn is easy to have uneven dyeing or too light dyeing phenomenon under the condition that the dye solution is naturally immersed in the yarn, the probability of layering phenomenon of the dye solution is higher, and meanwhile, when the yarn is subjected to unidirectional drying treatment, the yarn is low in drying speed and easy to have uneven drying phenomenon;
2. redundant dye liquor is easily remained on the surface of the dyed yarn, the yarn is easily subjected to surface color difference after being dried under the condition that the dye liquor cannot be removed in time, meanwhile, the smooth degree of the surface of the yarn is easily reduced due to the dry powdery dye liquor, and the integral cleaning degree of the yarn is reduced.
Disclosure of Invention
Technical scheme (I)
In order to achieve the above object, the present invention adopts the following technical solution, and a textile yarn dyeing processing method uses a textile yarn dyeing processing device, the textile yarn dyeing processing device includes a dyeing mechanism and a drying mechanism, and the specific processing method when the textile yarn dyeing processing device is used for carrying out the textile yarn dyeing processing is as follows:
s1, wiring: the yarn is fixed through a fixing plate, then the yarn sequentially passes through a first bobbin, a second bobbin and a shaft lever according to an S shape in a manual mode and finally horizontally passes through a drying structure, and the yarn is threaded from left to right;
s2, dyeing: while dyeing treatment is carried out on the yarns by dye liquor in the dyeing tank, intermittent tightening treatment is carried out on the yarns through the matching of the transmission unit, the extension plate, the connecting plate and the first spool;
s3, drying: when the dyed yarns move into the drying through pipe, hot air is input into the connecting pipe through the hot air engine, the hot air overflows from the air vent through the first annular groove and the second annular groove, and the dyed yarns are dried by the hot air.
The lower end of the dyeing mechanism is installed on the existing working ground, and the middle part of the right end of the dyeing mechanism is provided with a drying mechanism.
The dyeing mechanism comprises a dyeing tank, a fixed plate, a coil, an inverted T-shaped plate, a first spool, a second spool, a shaft lever, a connecting plate, a lug, a connecting plate, an extending plate and a transmission unit, wherein the fixed plate is symmetrically arranged in front of and behind the upper end surface of the left end of the dyeing tank, the coil is arranged between the fixed plates in a sliding fit mode, the lower end of the fixed plate at the rear end of the coil is fixedly connected with the upper end of the dyeing tank, the inverted T-shaped plate is arranged at the lower end of the fixed plate at the front end of the coil and is connected with the upper end of the dyeing tank in a sliding fit mode, the first spools are arranged between the front inner side wall and the rear inner side wall of the dyeing tank at equal intervals from left to right, the second spools are arranged at the right lower part of the first spool at the rightmost right end in the dyeing tank, the second spools are rotatably connected with the front inner side wall and the rear inner side wall, the shaft lever is rotatably connected with the front inner side wall and the rear inner side wall of the dyeing tank, connecting plates are symmetrically arranged at the front end and the rear end of the first spool, a lug is arranged in the middle of the outer side wall in the front and rear direction of the connecting plates, the lug is connected with the inner side wall of the dyeing tank in a sliding fit mode, a first pin shaft is hinged at the upper end of the connecting plates, connecting plates are symmetrically and rotatably connected at the left end and the right end of the first pin shaft, a second pin shaft is hinged between the upper ends of the connecting plates, the second pin shaft is arranged at one end of an extending plate, the other end of the extending plate is connected with the left end of a transmission unit, a reel is fixed through a fixing plate, then a yarn sequentially passes through the first spool, the second spool and the shaft lever according to an S shape in a manual mode and finally horizontally passes through a drying structure, the yarn is threaded from, the yarn is intermittently tightened by the matching of the transmission unit, the extension plate, the connecting plate and the first spool.
The transmission unit comprises a rotating shaft, T-shaped vertical plates, gears, teeth, a longitudinal plate and an electric sliding block I, the other end of an extension plate is connected with the outer surface of the rotating shaft, the T-shaped vertical plates are symmetrically installed at the left end and the right end of the rotating shaft, the upper ends of the T-shaped vertical plates are installed between the front inner side wall and the rear inner side wall of the dyeing tank, the gears are installed at the right sides of the T-shaped vertical plates, the teeth are equidistantly arranged right below the gears from front to back, the teeth are meshed with the gears, the lower end faces of the teeth are connected with the upper end faces of the longitudinal plate, the longitudinal plate is installed between rectangular through grooves in a sliding fit mode, the rectangular through grooves are formed in the inner side wall of the dyeing tank, the front ends and the rear ends of the lower end faces of the longitudinal plates are symmetrically installed on the electric sliding block I, the lower ends of the electric sliding block I are connected with the inner bottom walls of the, the longitudinal plate is provided with a movable tooth to move synchronously, the gear drives the rotating shaft to synchronously reciprocate under the matching of the tooth, the rotating shaft drives the extension plate to synchronously rotate, the connecting plate drives the lug to synchronously reciprocate up and down under the matching of the connecting plate, the first pin shaft and the second pin shaft, the connecting plate drives the first bobbin to synchronously move, and the first bobbin is matched to intermittently tighten yarns.
The drying mechanism comprises a drying box, a hot air engine, a connecting pipe, a circular ring plate, a first support plate, a drying through pipe and a second support plate, the left end face of the drying box is connected with the middle part of the outer surface of the right end of the dyeing pond, the hot air engine is installed at the right end of the inner bottom wall of the drying box, the connecting pipe is symmetrically installed in front of and behind the upper end face of the hot air engine, the upper end of the connecting pipe is located in the first annular groove, the first annular groove is formed in the left end face of the circular ring plate, the first support plate is symmetrically installed at the front end and the rear end of the outer surface of the circular ring plate, the first support plate is connected with the inner side wall of the drying box, the right left side of the circular ring plate is provided with the drying through pipe, the right end face of the drying through pipe is provided with the second annular groove, the second annular groove is opposite to the first annular groove at equal, when the dyed yarns move into the drying through pipe, hot air is input into the connecting pipe through the hot air engine, the hot air overflows from the air vent through the first annular groove and the second annular groove, and the dyed yarns are dried by the hot air.
As a preferred technical scheme of the invention, the lower end face of the longitudinal plate is symmetrically provided with round rods in front and back, the lower end of the round rod is rotatably connected with a transverse plate, the transverse plate is positioned below an extension plate, the lower end face of the left end of the transverse plate is provided with a vertical rod, the vertical rod is positioned between a second spool and a first spool adjacent to the second spool, the lower end of the vertical rod is rotatably connected with the inner bottom wall of a dyeing pool, the vertical rods are provided with stirring plates which are uniformly distributed along the circumferential direction of the vertical rods, the longitudinal plate is driven by a first electric slide block to reciprocate back and forth and simultaneously drive the round rods to synchronously move, the round rods drive the transverse plates to synchronously move, the transverse plates are driven by the round rods to do reciprocating rotation motion by the rotary connection between the transverse plates, the vertical rods drive the stirring plates to synchronously rotate, and the stirring plates can stir dyeing, so as to reduce the probability of bottom deposition or layering of the dye liquor, and further be beneficial to improving the dyeing effect of the yarn.
As a preferred technical scheme of the invention, the upper end of the inner right side wall of the dyeing tank is symmetrically provided with the support in a front-back manner, the support is of a left-upward inclined structure, the inner side end of the support is provided with the connecting piece, the inner side end of the connecting piece is provided with the sponge block, the yarns are routed rightwards from the sponge block, and the sponge block can play a role in synchronously sucking and removing redundant dyeing liquid for the yarns in the process that the dyed yarns are distributed and routed into the drying mechanism, so that the probability of the phenomenon that the surface color of the dried yarns is different in depth is reduced, and the smoothness degree of the surface of the yarns is improved.
As a preferred technical scheme of the invention, the connecting piece comprises a track plate, a second electric sliding block, a pulling plate, an ear plate, a plate block and a limiting plate, wherein the track plate is arranged on the inner side end surface of the bracket in a bilateral symmetry manner, a sliding groove is arranged in the middle of the inner side end surface of the track plate in the bilateral direction, the second electric sliding block is arranged in the sliding groove in a sliding fit manner, a third pin shaft is connected between the right electric sliding block and the right electric sliding block which are opposite to each other, the pulling plate is hinged in the middle of the third pin shaft in a bilateral symmetry manner, a fourth pin shaft is hinged at the outer side end of the pulling plate in the vertical direction, the ear plate is symmetrically arranged at the left end and the right end of the fourth pin shaft, the plate block is connected at the inner side end of the ear plate, the plate block is in a T-shaped structure, the left end and the right end of the, the sponge piece is installed between the positive relative plate in upper and lower, after sponge piece work a period, drive No. three round pin axial support direction motion through No. two electronic sliders, No. three round pin axle drive arm-tie synchronous motion, interval between the upper and lower arm-tie reduces gradually, and the plate is linear motion along the board through-groove under the drive of arm-tie, the cooperation is synchronous extrudees the sponge piece between the upper and lower plate, the unnecessary dye liquor of gettering breaks away from the sponge piece and falls into the dyeing bath, in general, No. two electronic sliders, the arm-tie, the effect of squeezing futilely and clearance can be played to the sponge piece to the aurum cooperation between plate and the limiting plate, in order to avoid the sponge piece to keep absorbing the supersaturation state all the time and make the absorption degree of unnecessary dye liquor reduce, also can make unnecessary dye liquor obtain the reuse simultaneously.
According to a preferred technical scheme of the invention, arc electric sliding blocks are symmetrically arranged on the upper and lower outer surfaces of the right end of the drying through pipe, the arc electric sliding blocks are connected with a third annular groove in a sliding fit mode, the third annular groove is formed in the left end surface of the annular plate, the first annular groove is located on the inner side of the second annular groove, hot air is input into the connecting pipe through a hot air engine, the hot air overflows from the vent holes through the first annular groove and the second annular groove, and the arc electric sliding blocks drive the drying through pipe to move along the third annular groove in the process of drying dyed yarns through the hot air, so that the flowing state of the hot air overflowing from the vent holes is improved, the drying effect of the yarns through the hot air is further improved, and meanwhile, the phenomenon of local overheating of the yarns can be avoided.
As a preferred technical scheme of the invention, an electric push rod is arranged at the upper right end of the rear inner side wall of the drying box, the electric push rod is positioned at the right side of the circular ring plate, the lower end of the electric push rod is connected with a beating plate, the rear end of the beating plate is hinged with a fifth pin shaft, ear seats are symmetrically arranged at the left end and the right end of the fifth pin shaft, the rear end of each ear seat is connected with the rear inner side wall of the drying box, the beating plate is driven to do reciprocating rotary motion up and down around the fifth pin shaft through the electric push rod, and the beating plate can play a beating role on yarns in the contact-separation process of the beating plate and the yarns, so that dry powdery dye liquor is separated from the surfaces of the yarns.
As a preferred technical scheme, the right side of the beating plate is provided with U-shaped plates, the U-shaped plates are symmetrically arranged in front and back of the center of the circular ring plate, flannelette blocks are mounted at the inner side ends of the U-shaped plates, the upper ends of the U-shaped plates are provided with inverted L-shaped plates, the left ends of the inverted L-shaped plates are connected with clamping grooves in a sliding fit mode, the clamping grooves are formed in the upper end of the right end face of the drying box, yarns are led to run rightwards from the flannelette blocks, the flannelette blocks can play a soft cleaning role on the surfaces of the dried yarns, so that the removal rate of powdery dye liquor on the surfaces of the yarns is improved, the smoothness degree of the surfaces of the yarns is improved, and the flannelette blocks can be cleaned regularly in a movable connection mode.
(II) advantageous effects
1. The invention relates to a dyeing treatment method for textile yarns, which adopts a design concept of a dyeing-drying integrated structure to carry out dyeing treatment on the textile yarns, wherein a dyeing mechanism is arranged to play a role of multi-point transformation tensioning on the dyed yarns while providing a basic dyeing function, the impregnation degree of dye liquor on the yarns is improved by the pressure generated by tensioning, so that the dyeing uniformity degree of the yarns is improved, the drying mechanism is arranged to carry out annular uniform drying treatment on the dyed yarns, and the annular drying structure can improve the drying uniformity degree of the yarns and simultaneously avoid the local overheating phenomenon;
2. the electric push rod and the beating plate are matched to beat yarns, so that dry powdery dye liquor is separated from the surfaces of the yarns, and soft cleaning is performed on the surfaces of the dried yarns by matching with the flannelette blocks, so that the removal rate of the dry powdery dye liquor on the surfaces of the yarns and the smoothness of the surfaces of the yarns are greatly improved;
3. the cooperation of the second electric sliding block, the pulling plate, the plate and the limiting plate can perform the functions of squeezing, drying and cleaning the sponge block, so that the sponge block is prevented from always keeping an absorption supersaturated state to reduce the absorption degree of redundant dye liquor, and the redundant dye liquor can be reused;
4. the vertical rods, the transverse plates, the round rods, the stirring plates and the transmission units are matched to stir the dyeing solution, so that the probability of bottom deposition or layering of the dyeing solution is reduced, and the dyeing effect of yarns is improved;
5. the sponge block can play a role in synchronously sucking and removing redundant dye liquor for the yarn, so that the probability of the phenomenon that the color of the surface of the dried yarn is different in depth is reduced, and the smoothness of the surface of the yarn can be improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a first cross-sectional view of the present invention;
FIG. 4 is a right side view of the present invention;
FIG. 5 is a second cross-sectional view of the present invention;
FIG. 6 is a third cross-sectional view of the present invention;
FIG. 7 is an enlarged view of the X-direction detail of FIG. 3 in accordance with the present invention;
FIG. 8 is an enlarged view of the Y-direction portion of FIG. 3 in accordance with the present invention;
FIG. 9 is an enlarged view of the invention in the Z-direction of FIG. 4;
FIG. 10 is an enlarged view of the M-direction portion of FIG. 5 in accordance with the present invention;
FIG. 11 is an enlarged view of the invention taken along the line N of FIG. 6.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 11, a dyeing processing method for textile yarns uses a dyeing processing device for textile yarns, which includes a dyeing mechanism 1 and a drying mechanism 2, and the specific processing method when the dyeing processing device for textile yarns is used for dyeing processing for textile yarns is as follows:
s1, wiring: the wire coil 12 is fixed through the fixing plate 11, then the yarn sequentially passes through the first bobbin 14, the second bobbin 15 and the shaft lever 16 according to the S shape in a manual mode and finally horizontally passes through the drying structure, and the yarn is threaded from left to right;
s2, dyeing: while dyeing the yarn by the dye liquor in the dyeing tank 10, intermittently tightening the yarn by the cooperation of the transmission unit 131, the extension plate 130, the connecting plate 17 and the first spool 14;
s3, drying: when the dyed yarns move into the drying through pipe 25, hot air is input into the connecting pipe 22 through the hot air engine 21, the hot air overflows from the vent holes through the first annular groove and the second annular groove, and the dyed yarns are dried through the hot air.
The lower end of the dyeing mechanism 1 is installed on the existing working ground, and the middle part of the right end of the dyeing mechanism 1 is provided with a drying mechanism 2.
The dyeing mechanism 1 comprises a dyeing tank 10, a fixing plate 11, a coil 12, inverted T-shaped plates 13, a first spool 14, a second spool 15, a shaft lever 16, a connecting plate 17, a bump 18, a connecting plate 19, an extension plate 130 and a transmission unit 131, wherein the fixing plate 11 is symmetrically arranged in front and back of the upper end surface of the left end of the dyeing tank 10, the coil 12 is arranged between the fixing plates 11 in a sliding fit manner, the lower end of the fixing plate 11 at the back end of the coil 12 is fixedly connected with the upper end of the dyeing tank 10, the inverted T-shaped plates 13 are arranged at the lower end of the fixing plate 11 at the front end of the coil 12, the inverted T-shaped plates 13 are connected with the upper end of the dyeing tank 10 in a sliding fit manner, the first spools 14 are arranged at equal intervals from left to right between the front inner side wall and the back side wall of the dyeing tank 10, the first spools 14 are arranged in an up-down interval configuration, the second spool 15 is arranged at, the second spool 15 is rotatably connected with the front inner side wall and the rear inner side wall of the dyeing tank 10, a shaft lever 16 is arranged at the upper right of the second spool 15, the shaft lever 16 is rotatably connected with the front inner side wall and the rear inner side wall of the dyeing tank 10, connecting plates 17 are symmetrically arranged at the front end and the rear end of the first spool 14, a lug 18 is arranged in the middle of the outer side wall in the front-rear direction of the connecting plate 17, the lug 18 is connected with the inner side wall of the dyeing tank 10 in a sliding fit mode, a first pin shaft is hinged at the upper end of the connecting plate 17, connecting plates 19 are symmetrically and rotatably connected at the left end and the right end of the first pin shaft, a second pin shaft is hinged between the upper ends of the connecting plates 19, the second pin shaft is arranged at one end of an extending plate 130, the other end of the extending plate 130 is connected with the left end of a transmission unit 131, the fixing plate 11 connected with the inverted T-, then, the inverted T-shaped plate 13 is manually installed at the original position, the front end of the coil 12 is clamped with the fixing plate 11 at the upper end of the inverted T-shaped plate 13, after the coil 12 is fixed, the yarn is manually led to sequentially pass through the first bobbin 14, the second bobbin 15 and the shaft lever 16 according to the S shape and finally horizontally pass through the drying structure, in the process that the yarn is fed from left to right, the dyeing liquid in the dyeing tank 10 is used for dyeing the yarn, in the process, the extending plate 130 at the front end and the extending plate 130 at the rear end synchronously move in opposite directions through the transmission unit 131, the movement is intermittent movement, specifically, the extending plate 130 at the rear end of the transmission unit 131 moves upwards while the extending plate 130 at the front end of the transmission unit 131 moves downwards, in the process, the extending plate 130 drives the connecting plates 17 connected with each other to synchronously move through the connecting plate 19, the connecting plate 17 drives the lug 18 to synchronously move, the connecting plate 17 drives the first yarn shafts 14 connected with each other to move synchronously, at this time, the first yarn shafts 14 can tighten yarns passing through the first yarn shafts, when the extending plate 130 at the front end of the transmission unit 131 moves upwards and the extending plate 130 at the rear end of the transmission unit 131 moves downwards, the yarns are in a loose state, namely, the dyeing mechanism 1 can play a role in multipoint transformation tightening on the dyed yarns, the dip dyeing degree of the dyeing solution on the yarns is improved through the pressure generated by tightening, and further the uniform dyeing degree of the yarns is improved.
The transmission unit 131 comprises a rotating shaft 132, a T-shaped vertical plate 133, a gear 134, teeth 135, a longitudinal plate 136 and a first electric sliding block 137, the other end of the extension plate 130 is connected with the outer surface of the rotating shaft 132, the T-shaped vertical plate 133 is symmetrically installed at the left end and the right end of the rotating shaft 132, the upper end of the T-shaped vertical plate 133 is installed between the front inner side wall and the rear inner side wall of the dyeing tank 10, the gear 134 is installed at the right end of the rotating shaft 132, the gear 134 is located at the right side of the T-shaped vertical plate 133, the teeth 135 are equidistantly arranged right below the gear 134 from front to back, the teeth 135 are meshed with the gear 134, the lower end face of the teeth 135 is connected with the upper end face of the longitudinal plate 136, the longitudinal plate 136 is installed between rectangular through grooves in a sliding fit manner, the rectangular through grooves are opened on the inner side wall of the dyeing tank 10, the front end and rear end of the lower end face of, in the yarn dyeing process, the first electric slide block 137 drives the longitudinal plate 136 to reciprocate back and forth, the longitudinal plate 136 drives the teeth 135 to move synchronously, the gear 134 drives the rotating shaft 132 to synchronously reciprocate under the coordination of the teeth 135, the rotating shaft 132 drives the extension plate 130 to synchronously rotate, the connecting plate 17 drives the lug 18 to synchronously reciprocate up and down under the coordination of the connecting plate 19, the first pin shaft and the second pin shaft, the connecting plate 17 drives the first spool 14 to synchronously move, and the first spool 14 is matched to intermittently tighten yarns.
The lower end face of the longitudinal plate 136 is symmetrically provided with round rods 13a in front and back, the lower end of the round rod 13a is rotatably connected with a transverse plate 13b, the transverse plate 13b is positioned below the extension plate 130, the lower end face of the left end of the transverse plate 13b is provided with vertical rods 13c, the vertical rods 13c are positioned between the second spool 15 and the first spool 14 adjacent to the second spool, the lower end of the vertical rods 13c are rotatably connected with the inner bottom wall of the dyeing tank 10, the vertical rods 13c are provided with stirring plates 13d, the stirring plates 13d are uniformly distributed along the circumferential direction of the vertical rods 13c, the longitudinal plate 136 is driven by the first electric slide block 137 to reciprocate back and forth and simultaneously drive the round rods 13a to synchronously move, the round rods 13a drive the transverse plate 13b to synchronously move, the transverse plate 13b is rotatably connected with the round rods 13a so that the vertical rods 13c do reciprocating rotation under the drive of the transverse plate 13b, the vertical rods 13c drive the stirring plates 13d to synchronously rotate, and, so as to reduce the probability of bottom deposition or layering of the dye liquor, and further be beneficial to improving the dyeing effect of the yarn.
The connecting piece 102 comprises a track plate 10a, a second electric slider 10b, a pulling plate 10c, an ear plate 10d, a plate 10e and a limiting plate 10f, the track plate 10a is bilaterally and symmetrically arranged on the inner side end surface of the bracket 101, the middle part of the inner side end surface of the track plate 10a in the left-right direction is provided with a sliding groove, the second electric slider 10b is arranged in the sliding groove in a sliding fit mode, a third pin shaft is connected between the second electric sliders 10b which are right and left oppositely, the middle part of the third pin shaft is bilaterally and symmetrically hinged with the pulling plate 10c, the outer side end of the pulling plate 10c in the up-down direction is hinged with a fourth pin shaft, the ear plates 10d are symmetrically arranged at the left and right ends of the fourth pin shaft, the inner side end of the ear plate 10d is connected with the plate 10e which is in a T-shaped structure, the left and right ends of the, the inner side end surface of the left and right direction of the limit plate 10f is connected with the outer side end surface of the left and right direction of the track plate 10a, the sponge block 103 is arranged between the upper and lower opposite plate blocks 10e, after the sponge block 103 works for a period of time, the third electric slide block 10b drives the third pin shaft to move towards the support 101, the third pin shaft drives the pull plate 10c to move synchronously, the distance between the upper and lower pull plates 10c is gradually reduced, the plate block 10e is driven by the pull plate 10c to do linear motion along the plate through groove, the sponge block 103 is synchronously extruded between the upper and lower plate blocks 10e in a matching way, the absorbed redundant dye liquor is separated from the sponge block 103 and falls into the dyeing tank 10, in general, the sponge block 103 is prevented from being always kept in an absorption supersaturation state to reduce the absorption and removal degree of the redundant dye liquor, and simultaneously, the redundant dye liquor can be reused.
The drying mechanism 2 comprises a drying box 20, a hot air engine 21, a connecting pipe 22, a circular ring plate 23, a first support plate 24, a drying through pipe 25 and a second support plate 26, the left end face of the drying box 20 is connected with the middle part of the outer surface of the right end of the dyeing pond 10, the hot air engine 21 is installed at the right end of the inner bottom wall of the drying box 20, the connecting pipe 22 is symmetrically installed at the front and back of the upper end face of the hot air engine 21, the upper end of the connecting pipe 22 is located in a first annular groove, the first annular groove is formed in the left end face of the circular ring plate 23, the first support plate 24 is symmetrically installed at the front and back ends of the outer surface of the circular ring plate 23, the first support plate 24 is connected with the inner side wall of the drying box 20, the drying through pipe 25 is arranged at the right left side of the circular ring plate 23, the right end face of the drying through pipe 25 is provided with a second, the air vent evenly arranges along stoving siphunculus 25 circumference, and the air vent communicates with each other with No. two annular groove, and when yarn after the dyeing moved to stoving siphunculus 25 in, through stirling 21 to connecting pipe 22 in input steam, steam spills over through annular groove and No. two annular groove and by the air vent, and steam carries out drying process to the yarn after the dyeing, and the annular is provided with the through-hole and is favorable to improving the contact range of steam and yarn, and then improves yarn stoving speed.
The right-hand member surface longitudinal symmetry of stoving siphunculus 25 install circular arc electric slider 250, circular arc electric slider 250 links to each other with No. three annular grooves through sliding fit, No. three annular grooves are seted up at the left end face of ring board 23, and an annular groove is located the inboard of No. two annular grooves, input steam in to connecting pipe 22 through heat engine 21, steam overflows through an annular groove and No. two annular grooves and by the air vent, steam carries out the in-process of drying process to the yarn after the dyeing, drive stoving siphunculus 25 through circular arc electric slider 250 and move along No. three annular grooves, so that the mobile state of the steam that overflows by the air vent obtains promoting, and then improve the stoving effect of steam to the yarn, can avoid the yarn local overheated phenomenon to appear again simultaneously.
The upper right end of the back inside wall of stoving case 20 install electric putter 200, electric putter 200 is located the right side of ring plate 23, electric putter 200's lower extreme is connected with beater 201, beater 201's rear end articulates there is the pin axle No. five, ear seat 202 is installed to the both ends symmetry about the pin axle No. five, the rear end of ear seat 202 links to each other with the back inside wall of stoving case 20, make beater 201 do reciprocating rotary motion from top to bottom around the pin axle No. five through electric putter 200, beater 201 and yarn contact-can play the effect of patting to the yarn from the in-process mutually, so that dry pulverous dye liquor breaks away from by the yarn surface, and then improve the shaping quality of yarn.
The right side of the beating plate 201 is provided with a U-shaped plate 20a, the U-shaped plate 20a is symmetrically arranged around the center of the circular ring plate 23, a flannelette block 20b is installed at the inner side end of the U-shaped plate 20a, an inverted L-shaped plate 20c is installed at the upper end of the U-shaped plate 20a, the left end of the inverted L-shaped plate 20c is connected with a clamping groove in a sliding fit mode, the clamping groove is formed in the upper end of the right end face of the drying box 20, yarns are routed rightwards from the space between the flannelette blocks 20b, the flannelette blocks 20b can play a soft cleaning role on the surface of the dried yarns, the clearing rate of powdery dye liquor on the surface of the yarns is improved, the smoothness degree of the surface of the yarns is improved, and the movable connection mode adopted between the inverted L-shaped plate 20c and the.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. A textile yarn dyeing processing method uses a textile yarn dyeing processing device which comprises a dyeing mechanism (1) and a drying mechanism (2), and is characterized in that: the specific treatment method for carrying out the textile yarn dyeing treatment by adopting the textile yarn dyeing treatment device is as follows:
s1, wiring: the wire coil (12) is fixed through the fixing plate (11), then yarns sequentially pass through the first spool (14), the second spool (15) and the shaft lever (16) according to the S shape in a manual mode and finally horizontally pass through the drying structure, and the yarns are threaded from left to right;
s2, dyeing: while dyeing treatment is carried out on the yarns by the dye liquor in the dyeing tank (10), intermittent tightening treatment is carried out on the yarns through the matching among the transmission unit (131), the extension plate (130), the connecting plate (17) and the first spool (14);
s3, drying: when the dyed yarns move into the drying through pipe (25), hot air is input into the connecting pipe (22) through the hot air engine (21), the hot air flows out of the first annular groove and the second annular groove through the vent holes, and the dyed yarns are dried through the hot air;
the lower end of the dyeing mechanism (1) is arranged on the existing working ground, and the middle part of the right end of the dyeing mechanism (1) is provided with a drying mechanism (2);
the dyeing mechanism (1) comprises a dyeing tank (10), a fixing plate (11), a coil (12), inverted T-shaped plates (13), a first spool (14), a second spool (15), a shaft lever (16), a connecting plate (17), a lug (18), a connecting plate (19), an extension plate (130) and a transmission unit (131), wherein the fixing plate (11) is symmetrically arranged in front and back of the upper end face of the left end of the dyeing tank (10), the coil (12) is arranged between the fixing plates (11) in a sliding fit manner, the lower end of the fixing plate (11) at the rear end of the coil (12) is fixedly connected with the upper end of the dyeing tank (10), the inverted T-shaped plates (13) are arranged at the lower end of the fixing plate (11) at the front end of the coil (12), the inverted T-shaped plates (13) are connected with the upper end of the dyeing tank (10) in a sliding fit manner, the first spools (14) are arranged at equal intervals from left to right between the front, the first-number spool (14) is of an up-down interval arrangement structure, a second-number spool (15) is arranged at the right lower part of the first-number spool (14) at the rightmost end in the dyeing tank (10), the second-number spool (15) is rotatably connected with the front and rear inner side walls of the dyeing tank (10), a shaft lever (16) is arranged at the right upper part of the second-number spool (15), the shaft lever (16) is rotatably connected with the front and rear inner side walls of the dyeing tank (10), connecting plates (17) are symmetrically arranged at the front and rear ends of the first-number spool (14), a lug (18) is arranged in the middle of the outer side wall in the front and rear direction of the connecting plate (17), the lug (18) is connected with the inner side walls of the dyeing tank (10) in a sliding fit manner, a first-number pin shaft is hinged at the upper end of the connecting plate (17), connecting plates (19) are symmetrically and rotatably connected at the left and right ends of the first-number spool, a, the other end of the extension plate (130) is connected with the left end of the transmission unit (131);
the transmission unit (131) comprises a rotating shaft (132), T-shaped vertical plates (133), gears (134), teeth (135), longitudinal plates (136) and an electric sliding block (137), the other end of an extension plate (130) is connected with the outer surface of the rotating shaft (132), the T-shaped vertical plates (133) are symmetrically installed at the left end and the right end of the rotating shaft (132), the upper ends of the T-shaped vertical plates (133) are installed between the front inner side wall and the rear inner side wall of the dyeing tank (10), the gears (134) are installed at the right end of the rotating shaft (132), the gears (134) are located on the right side of the T-shaped vertical plates (133), the teeth (135) are equidistantly arranged from front to back under the gears (134), the teeth (135) are meshed with the gears (134), the lower end faces of the teeth (135) are connected with the upper end faces of the longitudinal plates (136), the longitudinal plates (136) are installed between rectangular through grooves in a sliding fit mode, and the rectangular through grooves are, the front end and the rear end of the lower end face of the longitudinal plate (136) are symmetrically arranged on the first electric sliding block (137), and the lower end of the first electric sliding block (137) is connected with the inner bottom wall of the rectangular through groove in a sliding fit mode;
the drying mechanism (2) comprises a drying box (20), a heat engine (21), a connecting pipe (22), a circular plate (23), a first support plate (24), a drying through pipe (25) and a second support plate (26), the left end face of the drying box (20) is connected with the middle part of the outer surface of the right end of the dyeing pond (10), the heat engine (21) is installed at the right end of the inner bottom wall of the drying box (20), the connecting pipe (22) is symmetrically installed at the front and back of the upper end face of the heat engine (21), the upper end of the connecting pipe (22) is located in the first annular groove, the first annular groove is formed in the left end face of the circular plate (23), the first support plate (24) is symmetrically installed at the front and back ends of the outer surface of the circular plate (23), the first support plate (24) is connected with the inner side wall of the drying box (20), the drying through pipe (25) is arranged on the right side of the circular plate (23), the second, the second annular through groove is opposite to the first annular through groove, vent holes are formed in the inner ring surface of the drying through pipe (25) in a left-right equidistant mode, the vent holes are evenly distributed along the circumferential direction of the drying through pipe (25), and the vent holes are communicated with the second annular groove.
2. A textile yarn dyeing process according to claim 1, characterized in that: the utility model discloses a dyeing pond, including longitudinal plate (136), the lower terminal surface of longitudinal plate (136) preceding back symmetry install round bar (13a), the lower extreme of round bar (13a) rotates and is connected with diaphragm (13b), diaphragm (13b) are located the below of extension board (130), montant (13c) are installed to the lower terminal surface of diaphragm (13b) left end, montant (13c) are located between No. two spool (15) and rather than adjacent spool (14), rotate between the lower extreme of montant (13c) and the interior diapire of dyeing pond (10) and be connected, install on montant (13c) and stir board (13d), stir board (13d) and evenly arrange along montant (13c) circumference.
3. A textile yarn dyeing process according to claim 1, characterized in that: the upper end of the inner right side wall of the dyeing tank (10) is symmetrically provided with a support (101) in a front-back manner, the support (101) is of a left-inclined structure, the inner side end of the support (101) is provided with a connecting piece (102), and the inner side end of the connecting piece (102) is provided with a sponge block (103).
4. A textile yarn dyeing process according to claim 3, characterized in that: the connecting piece (102) comprises a track plate (10a), a second electric slider (10b), a pulling plate (10c), an ear plate (10d), a plate block (10e) and a limiting plate (10f), wherein the track plate (10a) is bilaterally and symmetrically arranged on the inner side end face of the support (101), a sliding groove is formed in the middle of the inner side end face in the left and right direction of the track plate (10a), the second electric slider (10b) is arranged in the sliding groove in a sliding fit mode, a third pin shaft is connected between the left and right opposite second electric sliders (10b), the pulling plate block (10c) is hinged in the middle of the third pin shaft in a bilateral symmetry mode, a fourth pin shaft is hinged to the outer side end in the up and down direction of the pulling plate (10c), the ear plates (10d) are symmetrically arranged at the left and right ends of the fourth pin shaft, the inner side end of the ear plate (10d) is connected with the plate, the left end and the right end of the plate (10e) are connected with the plate through grooves in a sliding fit mode, the plate through grooves are formed in the limiting plates (10f), the inner side end faces of the limiting plates (10f) in the left-right direction are connected with the outer side end faces of the track plates (10a) in the left-right direction, and the sponge blocks (103) are installed between the upper plate (10e) and the lower plate (10e) which are opposite.
5. A textile yarn dyeing process according to claim 1, characterized in that: the right-hand member surface longitudinal symmetry of stoving siphunculus (25) install circular arc electronic slider (250), circular arc electronic slider (250) link to each other through sliding fit mode and No. three annular grooves, No. three annular grooves are seted up at the left end face of ring board (23), and an annular groove is located No. two annular groove's inboard.
6. A textile yarn dyeing process according to claim 1, characterized in that: the upper right end of the back inside wall of stoving case (20) install electric putter (200), electric putter (200) are located the right side of ring board (23), the lower extreme of electric putter (200) is connected with beater plate (201), the rear end of beater plate (201) articulates there is No. five round pin axles, ear seat (202) are installed to No. five round pin axle left and right sides both ends symmetry, the rear end of ear seat (202) links to each other with the back inside wall of stoving case (20).
7. A textile yarn dyeing process according to claim 6, characterized in that: the drying box is characterized in that a U-shaped plate (20a) is arranged on the right side of the beating plate (201), the U-shaped plate (20a) is symmetrically arranged around the center of the circular ring plate (23), a flannel block (20b) is installed at the inner side end of the U-shaped plate (20a), an inverted L-shaped plate (20c) is installed at the upper end of the U-shaped plate (20a), the left end of the inverted L-shaped plate (20c) is connected with a clamping groove in a sliding fit mode, and the clamping groove is formed in the upper end of the right end face of the drying box (20).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011262988.0A CN112430935A (en) | 2020-11-12 | 2020-11-12 | Textile yarn dyeing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011262988.0A CN112430935A (en) | 2020-11-12 | 2020-11-12 | Textile yarn dyeing method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113089220A (en) * | 2021-04-08 | 2021-07-09 | 李超 | Printing and dyeing process of polyester blended fabric |
| CN114990756A (en) * | 2022-07-05 | 2022-09-02 | 吴建兵 | A weaving yarn direction is combed and is colored device for dress processing |
| CN117604691A (en) * | 2023-10-08 | 2024-02-27 | 艾利特控股集团有限公司 | Production process of wear-resistant and anti-fouling fabric |
-
2020
- 2020-11-12 CN CN202011262988.0A patent/CN112430935A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113089220A (en) * | 2021-04-08 | 2021-07-09 | 李超 | Printing and dyeing process of polyester blended fabric |
| CN114990756A (en) * | 2022-07-05 | 2022-09-02 | 吴建兵 | A weaving yarn direction is combed and is colored device for dress processing |
| CN114990756B (en) * | 2022-07-05 | 2024-04-19 | 佛山市三水大昌印染织造有限公司 | Textile yarn guiding carding and coloring device for clothing processing |
| CN117604691A (en) * | 2023-10-08 | 2024-02-27 | 艾利特控股集团有限公司 | Production process of wear-resistant and anti-fouling fabric |
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