CN114872208B - Centralized brick cutting robot and centralized brick cutting processing line - Google Patents

Centralized brick cutting robot and centralized brick cutting processing line Download PDF

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Publication number
CN114872208B
CN114872208B CN202210518229.9A CN202210518229A CN114872208B CN 114872208 B CN114872208 B CN 114872208B CN 202210518229 A CN202210518229 A CN 202210518229A CN 114872208 B CN114872208 B CN 114872208B
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China
Prior art keywords
cutting
dry
workpiece
wet
brick
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CN202210518229.9A
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CN114872208A (en
Inventor
刘进添
吴斌云
梁宸
刘雨
许成博
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Guangdong Bozhilin Robot Co Ltd
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Guangdong Bozhilin Robot Co Ltd
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Priority to CN202210518229.9A priority Critical patent/CN114872208B/en
Publication of CN114872208A publication Critical patent/CN114872208A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • B28D1/24Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The application provides a concentrate and cut out brick robot and concentrate and cut out brick processing line relates to construction machinery technical field. The concentrated brick cutting robot comprises: the dry cutting module is provided with a feeding conveying structure and a dry cutting structure, the feeding conveying structure is used for conveying a to-be-processed workpiece in the front-rear direction, and the dry cutting structure is configured to move relative to the to-be-processed workpiece and is used for dry cutting the to-be-processed workpiece on the feeding conveying structure; the wet cutting module is provided with a discharging conveying structure and a wet cutting structure, the discharging conveying structure corresponds to the feeding conveying structure, the wet cutting structure is provided with a wet cutting part and an auxiliary part, the wet cutting part moves relative to a workpiece to be processed, and the angle of the wet cutting part relative to the workpiece to be processed is adjustable; the frame has a table top for mounting the dry cutting module and the wet cutting module, and a structure of at least a portion of the table top is configured as a reference position. The brick can be intensively processed to complete a corresponding dry cutting mode or wet cutting mode.

Description

Centralized brick cutting robot and centralized brick cutting processing line
Technical Field
The application relates to the technical field of construction machinery, in particular to a centralized brick cutting robot and a centralized brick cutting processing line.
Background
In the decoration construction operation process, the influence of factors such as structural design, process construction method, construction quality acceptance standard and the like leads to the fact that part of ceramic tiles need to be subjected to secondary processing operation before being paved, and different decoration designs lead to different secondary processing rates of materials.
In the related art, a manual cutting machine is basically adopted or a simple linear cutting machine is adopted for processing, so that the problem of unstable quality exists.
Disclosure of Invention
The utility model provides an aim at provides several kinds of brick robots and several kinds of brick processing lines that cut out, can concentrate processing to the fragment of brick to accomplish corresponding dry cutting mode or wet cutting mode.
In order to achieve the above purpose, the present application adopts the following technical scheme:
in a first aspect, the present application provides a centralized brick cutting robot comprising: the dry cutting module is provided with a feeding conveying structure and a dry cutting structure, the feeding conveying structure is used for conveying a to-be-machined workpiece in the front-rear direction, and the dry cutting structure is configured to move relative to the to-be-machined workpiece and is used for dry cutting the to-be-machined workpiece on the feeding conveying structure; the wet cutting module is provided with a discharging conveying structure and a wet cutting structure, the discharging conveying structure is configured to correspond to the feeding conveying structure and is used for conveying the to-be-machined piece on the feeding conveying structure, the wet cutting structure is provided with a wet cutting part and an auxiliary part, the wet cutting part is configured to move relative to the to-be-machined piece, the angle of the wet cutting part relative to the to-be-machined piece is adjustable, and the auxiliary part is configured to be in contact with the to-be-machined piece and is used for fixing the auxiliary part when the wet cutting part wets the to-be-machined piece; a frame having a work surface configured for mounting the dry cutting module and the wet cutting module.
In the implementation process, the dry cutting module and the wet cutting module are integrated on the frame, the dry cutting module is provided with a feeding conveying structure and a dry cutting structure, the wet cutting module is provided with a discharging conveying structure and a wet cutting structure, when a workpiece to be processed needs to be subjected to dry cutting, the feeding conveying structure, the dry cutting structure and the discharging conveying structure work, firstly the dry cutting conveying structure conveys the workpiece to be processed, secondly the dry cutting part carries out dry cutting on the workpiece to be processed, and finally the workpiece to be processed is transmitted by the discharging conveying structure; when the workpiece is required to be wet-cut, the feeding conveying structure and the wet-cutting module work, the feeding conveying structure firstly conveys the workpiece to be processed, the discharging conveying structure secondly conveys the workpiece to be processed to the wet-cutting structure, then the wet-cutting structure moves relative to the workpiece to be processed, the auxiliary part adjusts the angle of the wet-cutting part according to requirements while the workpiece to be processed is fixed, the workpiece to be processed is wet-cut, and finally the discharging conveying structure conveys the wet-cut workpiece to be processed, so that the cutting precision and the yield are ensured, and meanwhile, the dry-cutting mode and the wet-cutting mode are integrated.
In some embodiments, the structure of at least a portion of the work surface is configured as a reference position in the fore-aft direction for the dry cutting structure to push the work piece to the reference position for positioning.
In the process of the realization, when the to-be-machined workpiece is subjected to dry cutting or wet cutting, the to-be-machined workpiece is firstly required to be pushed to the reference position through the dry cutting structure, so that the processing and positioning of the to-be-machined workpiece are realized, the to-be-machined workpiece is conveniently processed through the dry cutting structure and the wet cutting structure, and the waste of the to-be-machined workpiece during processing is avoided.
In some embodiments, the dry-cut structure comprises a side-pushing mechanism, a brick blocking mechanism, a dry-cut mechanism, and a dry-cut bracket; the side pushing mechanism is configured on the dry cutting bracket, and at least one part of the side pushing mechanism is configured to move along the left-right direction of the workpiece to be processed so as to push the workpiece to be processed to the reference position of the working table surface; the brick blocking mechanism is arranged on one side of the dry cutting bracket, which is close to the reference position, and at least one part of the brick blocking mechanism is configured to move along the front-back direction so as to be in abutting connection with the workpiece to be processed; the dry cutting mechanism is configured on the dry cutting bracket, and at least one part of the dry cutting mechanism moves relative to the left-right direction and the up-down direction of the workpiece to be processed so as to be used for dry cutting of the workpiece to be processed.
In the process of the realization, the side pushing mechanism, the brick blocking mechanism, the dry cutting mechanism and the brick breaking mechanism are connected to the dry cutting support, when a workpiece to be processed is required to be cut in a dry mode, the side pushing mechanism moves along the left-right direction of the dry cutting support so as to push the side of the workpiece to be processed to a reference position to form reference positioning, and meanwhile, the brick blocking mechanism stops moving after being abutted with the brick blocking mechanism under the action of the feeding conveying structure according to the set parameters after moving to the corresponding position, and then the dry cutting mechanism moves downwards to be in contact with the workpiece to be processed and moves along the left-right direction of the workpiece to be processed so as to finish the dry cutting of the workpiece to be processed.
In some embodiments, the dry-cut mechanism includes a dry-cut mounting frame, a first dry-cut drive assembly, a second dry-cut drive assembly, a hob assembly, and a dry-cut press assembly; the dry cutting installation frame is connected with the dry cutting support, the dry cutting installation frame is configured to be distributed along the left-right direction of the dry cutting support, and the dry cutting installation frame is provided with a first dry cutting sliding rail along the left-right direction; the first dry-cutting driving assembly is connected with the dry-cutting mounting frame, and the second dry-cutting driving assembly is configured on the first dry-cutting driving assembly so as to drive the second dry-cutting driving assembly to move along the first dry-cutting sliding rail; a second dry-cutting sliding rail is arranged on one side, away from the dry-cutting mounting frame, of the second dry-cutting driving assembly, and the second dry-cutting sliding rail is distributed along the vertical direction of the dry-cutting mounting frame; the hob assembly is configured to be connected with the second dry cutting slide rail for dry cutting of the workpiece to be machined; the dry cutting and pressing assembly is connected with the second dry cutting and driving assembly and is provided with a pressing part, the pressing part corresponds to the hob assembly along the left-right direction, and the pressing part moves along the up-down direction of the dry cutting and driving assembly so as to be used for pressing a workpiece to be processed.
In the process of the realization, the first dry cutting driving assembly and the second dry cutting driving assembly are connected to the dry cutting installation frame, the first dry cutting driving assembly can drive the second dry cutting driving assembly to move along the left-right direction of the second dry cutting driving assembly, and the hob assembly and the dry cutting pressing assembly are connected to the second dry cutting driving assembly, so that the hob assembly and the dry cutting pressing assembly can move along the up-down direction and the left-right direction under the combined action of the first dry cutting driving assembly and the second dry cutting driving assembly in the dry cutting process, thereby completing the dry cutting of a workpiece to be processed, and simultaneously, the dry cutting pressing assembly can jointly act with a brick breaking mechanism in the pressing process to realize the breaking of the workpiece to be processed.
In some embodiments, the hob assembly includes a hob mount, a hob elastic member, a hob lever plate, and a hob member; one side of the hob installation seat is connected with the second dry cutting driving assembly, and the hob lever plate is hinged to the other side of the hob installation seat; one side of the hob lever plate is connected with the hob installation seat through the hob elastic piece, and the hob piece is arranged on the other side of the hob lever plate.
In the process of the realization, the hob lever plate is hinged on the hob installation seat, one side of the hob lever plate is connected with the hob installation seat through the hob elastic piece, and the hob piece is connected to the other side of the hob lever plate, so that a lever principle is formed, when the hob piece is contacted with a workpiece to be machined, one side of the hob lever plate, which is connected with the hob elastic piece, can be lifted for a distance due to the lever principle, damage to the hob piece and the workpiece to be machined in the dry cutting process is avoided, the yield of the workpiece to be machined is improved, and meanwhile, the maintenance cost is saved to a certain extent.
In some embodiments, the dry-cut press assembly comprises a dry-cut electric push rod, a dry-cut lever structure, a dry-cut press drive, and a platen; one end of the dry-cutting electric push rod is connected with the second dry-cutting driving assembly, and the other end of the dry-cutting electric push rod corresponds to the top of the dry-cutting lever structure so that the dry-cutting lever structure is pressed down; one end of the dry cutting pressing driving piece is connected with the second dry cutting driving assembly, and the other end of the dry cutting pressing driving piece corresponds to the bottom of the dry cutting lever structure so as to drive the dry cutting lever structure to press down; the bottom of the dry cutting lever structure is hinged with the second dry cutting driving assembly so as to rotate relative to the workpiece to be processed through the dry cutting electric push rod and the dry cutting pressing driving piece; the pressing plate is connected with one side of the dry cutting lever structure, which is away from the dry cutting pressing driving piece.
In the process of the realization, the dry-cutting electric push rod is contacted with the top of the dry-cutting lever structure, the dry-cutting driving piece is connected with the bottom of the dry-cutting lever structure, the bottom of the dry-cutting lever structure is provided with a pressing plate, the pressing plate can apply acting force to the dry-cutting lever structure through the dry-cutting electric push rod and the dry-cutting pressing driving piece, the pressing plate is contacted with a workpiece to be processed, the dry-cutting electric push rod is used for quickly beating the dry-cutting lever structure, the workpiece to be processed can be cracked, the downward speed of the dry-cutting pressing driving piece is higher than that of the just-cutting electric push rod, the dry-cutting electric push rod is separated from the dry-cutting lever structure, the phenomenon that the workpiece to be processed is bad due to the fact that the stress on the edge of the workpiece to be processed is avoided when the workpiece to be cracked is solved, and the workpiece to be processed can be cracked due to the fact that the dry-cutting electric push rod exerts small force is enabled to be cracked, and the whole dry-cutting pressing assembly is smaller.
In some embodiments, a notch is configured on a side, close to the workpiece to be processed, of the pressing plate, and an inclined surface is configured on a side, close to the notch, of the pressing plate, and the inclined surface is arranged in an upward inclined manner along a direction close to the notch, so that when the pressing plate contacts the workpiece to be processed, the workpiece to be processed is broken off.
In the implementation process, the bottom of the pressing plate is provided with the notch, and the pressing plate is configured to be in an upward inclined state along the direction close to the notch, so that the workpiece to be processed can be split along the inclined plane in the contact process of the pressing plate and the workpiece to be processed, and the workpiece to be processed can be quickly split under the combined action of the notch and the brick splitting mechanism.
In some embodiments, the dry cutting structure further includes a brick breaking mechanism, the brick breaking mechanism is configured on the dry cutting support, the brick breaking mechanism is located between the feeding conveying structure and the discharging conveying structure, the brick breaking mechanism is configured to move along an up-down direction of the workpiece to be processed, and the brick breaking mechanism corresponds to at least a part of the structure of the dry cutting mechanism so as to break the processed workpiece to be processed.
In the process of the realization, after the dry cutting structure is used for carrying out dry cutting on a workpiece to be processed, the brick breaking mechanism is moved upwards and jacks up the workpiece to be processed, the breaking of the workpiece to be processed is realized under the working actions of the brick breaking mechanism and the dry cutting mechanism, the workpiece to be processed falls on the feeding conveying structure again for conveying due to the action of gravity, the automatic dry cutting process of the workpiece to be processed is completed, and the production efficiency and the yield are improved
In some embodiments, the brick breaking mechanism comprises a brick breaking installation structure, a top strip and a brick breaking driving structure; the tile breaking mounting structure is provided with an accommodating space along the left-right direction, and the accommodating space is configured to accommodate at least part of the top strip; the brick breaking driving structure is connected with the brick breaking mounting structure, and the brick breaking driving structure is configured to be connected with the top strip and used for driving the top strip to move along the up-down direction of the brick breaking mounting structure.
In the process of the realization, the brick-breaking mounting structure is used for accommodating at least a part of the structure of the top strip, and the brick-breaking driving structure is connected with the top strip, so that after the dry cutting mechanism is used for dry cutting a workpiece, the top strip can be driven to move upwards through the brick-breaking driving structure, so that the workpiece to be processed is jacked up, and under the combined action of the dry cutting pressing component of the dry cutting mechanism, the workpiece to be processed is rapidly broken, and the working efficiency of the workpiece to be processed is improved.
In some embodiments, the side of the top strip, which is close to the workpiece to be processed, is configured into an arc part for jacking the workpiece to be processed, which is beneficial to realizing quick breaking of the workpiece to be processed and improving the working efficiency of the workpiece to be processed.
In some embodiments, the feeding conveying structure comprises a feeding conveying frame, a feeding conveying belt and a feeding conveying driving mechanism; a first dry cutting adapting part is arranged on the feeding conveying frame, and a second dry cutting adapting part adapted to the first dry cutting adapting part is arranged on the inner side of the feeding conveying belt; the feeding conveying belt is connected to the feeding conveying frame, so that the workpiece to be processed is conveyed along the front-rear direction through the feeding conveying driving mechanism.
In the process of the realization, the first dry cutting adapting part is arranged on the feeding conveying frame, and the feeding conveying belt is provided with the second dry cutting adapting part adapted to the first dry cutting adapting part, so that the feeding conveying driving mechanism drives the feeding conveying belt to rotate, the feeding conveying belt cannot deviate, and normal conveying of a workpiece to be processed is ensured.
In some embodiments, the wet-cut structure comprises a wet-cut support, a first wet-cut drive mechanism, a second wet-cut drive mechanism, and a wet-cut mechanism; the wet cutting support is connected with the frame and distributed along the left-right direction of the frame; the first wet cutting driving mechanism is connected with the wet cutting bracket, and is distributed along the left-right direction of the wet cutting bracket so as to drive the second wet cutting driving mechanism to move; the wet cutting mechanism is connected with the second wet cutting driving mechanism so as to move along the up-down direction of the wet cutting support, and the angle of the wet cutting mechanism relative to the workpiece to be processed is adjustable.
In the implementation process, the first wet cutting driving mechanism is connected to the wet cutting support, the second wet cutting driving mechanism is connected to the first wet cutting driving mechanism, and the wet cutting driving mechanism is connected to the second wet cutting driving mechanism, so that the first wet cutting driving mechanism and the second wet cutting driving mechanism control the wet cutting mechanism to move according to set parameters, the wet cutting of a workpiece to be processed is completed, the intellectualization is realized, and the working efficiency is improved.
In some embodiments, the outfeed conveyor structure comprises an outfeed conveyor rack, an outfeed conveyor drive assembly, and an outfeed conveyor belt; the discharging conveyor belt is sleeved on the discharging conveyor frame, and the discharging conveyor driving assembly is arranged on the discharging conveyor frame to drive the discharging conveyor belt to rotate relative to the discharging conveyor frame.
In the process of the realization, the discharging conveying driving assembly and the discharging conveying belt are connected to the discharging conveying frame, and the discharging conveying driving assembly can drive the discharging conveying belt to rotate relative to the discharging conveying frame, so that the conveying of workpieces to be processed is realized, and the orderly operation of the workpieces is ensured.
In some embodiments, the outfeed conveying structure further comprises a water collection assembly comprising a water guide channel, a sponge roller, a wiper blade, and a water tank; the water guide tanks are arranged at the left side and the right side of the discharging conveying frame and are obliquely arranged along the front-back direction of the discharging conveying frame; the sponge roller is arranged on the wet cutting transmission frame and positioned at the inner side of the discharging conveyor belt so as to be used for adsorbing water on the discharging conveyor belt; the wiper blade is arranged on the wet cutting transmission frame and is arranged corresponding to the sponge roller so as to be used for wiping off water adsorbed by the sponge roller; the water tank is configured on the frame and is positioned below the discharging conveyor belt, so as to be used for collecting water of the water guide groove and the sponge roller, and the water is filtered and then supplied to the wet cutting structure for wet cutting.
In the process of the realization, the water guide groove, the sponge roller and the wiper blade are all connected to the discharging conveying frame, the water guide groove and the sponge roller can be used for collecting water on the discharging conveying belt, the water on the discharging conveying belt is prevented from falling to the ground, the wet cutting conveying mechanism can be protected, and meanwhile, the water tank can collect the water and is reused by the wet cutting mechanism, so that water resources can be saved.
In a second aspect, the present application further provides a centralized brick cutting line, including: the feeding robot is used for providing a workpiece to be processed; the blanking robot is used for blanking the machined workpiece to be machined; and the centralized brick cutting robot is configured between the feeding robot and the discharging robot, so as to cut the workpiece to be processed provided by the feeding robot in a dry or wet mode and convey the workpiece to the discharging robot.
In the process of the realization, the feeding robot is arranged on one side of the centralized brick cutting robot, the discharging robot is arranged on the other side of the centralized brick cutting robot, the centralized brick cutting robot is fed by the feeding robot, the discharging robot is used for discharging the workpiece to be processed by the centralized brick cutting robot, the full-automatic process is realized, the working efficiency of the full-automatic brick cutting robot is improved, and the investment of labor cost is reduced.
In some embodiments, the blanking robot is provided with a blanking processing part, and the blanking processing part corresponds to the centralized brick cutting robot so as to perform blanking in different directions on the to-be-processed workpiece provided by the centralized brick cutting robot.
In the process of the realization, the blanking processing part corresponds to the concentrated brick cutting robot, so that the blanking robot can carry the workpieces to be processed in different directions according to different processing qualities, different sizes or different types of the workpieces to be processed of the brick cutting robot, thereby avoiding manual selection, improving the processing efficiency and reducing the investment of labor cost.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the embodiments of the application. The objectives and other advantages of the application will be realized and attained by the structure particularly pointed out in the written description and claims thereof as well as the appended drawings.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present application and should not be considered as limiting the scope, and that other related drawings can be obtained according to these drawings without inventive effort for the users of the art.
Fig. 1 is a schematic structural diagram of a centralized brick cutting robot disclosed in an embodiment of the present application.
Fig. 2 is a schematic diagram of a part of a centralized brick cutting robot according to an embodiment of the present application.
Fig. 3 is a schematic structural diagram of a dry cutting structure of a centralized brick cutting robot according to an embodiment of the present application.
Fig. 4 is a schematic structural view of a centralized brick cutting robot according to another embodiment of the present disclosure under another view angle.
Fig. 5 is a schematic structural diagram of a side pushing mechanism of a centralized brick cutting robot according to an embodiment of the present disclosure.
Fig. 6 is a schematic structural diagram of a centralized brick cutting robot according to an embodiment of the present disclosure under another view angle of a side pushing mechanism.
Fig. 7 is a schematic diagram of a positioning principle of a centralized brick cutting robot according to an embodiment of the present application.
Fig. 8 is a schematic connection diagram of a side pushing seat and a side pushing rod of the centralized brick cutting robot disclosed in the embodiment of the application.
Fig. 9 is a schematic structural view of a brick blocking mechanism of a centralized brick cutting robot according to an embodiment of the present application.
Fig. 10 is a schematic diagram of a brick blocking mechanism of a centralized brick cutting robot according to an embodiment of the present disclosure under another view.
Fig. 11 is a schematic structural diagram of a dry cutting mechanism of a centralized brick cutting robot according to an embodiment of the present disclosure.
Fig. 12 is a schematic structural view of a dry cutting mechanism of a centralized brick cutting robot according to an embodiment of the present disclosure under another view angle.
Fig. 13 is a schematic view of a part of the structure of a dry cutting mechanism of a centralized brick cutting robot according to an embodiment of the present application.
Fig. 14 is a schematic view of another part of the structure of a dry cutting mechanism of a centralized brick cutting robot according to an embodiment of the present application.
Fig. 15 is a schematic structural view of a hob assembly of a centralized tile cutting robot according to an embodiment of the present application.
Fig. 16 is a schematic structural view of a dry-cut pressing assembly portion of a centralized brick cutting robot according to an embodiment of the present application.
Fig. 17 is a schematic structural view of a dry-cut tensioning assembly of a centralized brick cutting robot according to an embodiment of the present application.
Fig. 18 is a schematic structural view of a brick breaking mechanism of a centralized brick cutting robot according to an embodiment of the present disclosure
Fig. 19 is a schematic diagram of a principle of breaking a workpiece to be processed by the centralized brick cutting robot according to the embodiment of the application.
Fig. 20 is a schematic structural diagram of a feeding carrier of a centralized brick cutting robot disclosed in an embodiment of the present application.
Fig. 21 is a schematic view of a part of a structure of a feeding carrier of a centralized brick cutting robot according to an embodiment of the present application.
Fig. 22 is a schematic structural view of a dry-cutting conveying tensioning mechanism of a centralized brick cutting robot according to an embodiment of the present application
Fig. 23 is a schematic connection diagram of a feeding conveyor belt and a feeding conveyor frame of the centralized brick cutting robot disclosed in the embodiment of the application.
Fig. 24 is a schematic structural view of a wet cutting structure of a centralized brick cutting robot according to an embodiment of the present disclosure.
Fig. 25 is a schematic structural view of a wet cutting mechanism of a centralized brick cutting robot according to an embodiment of the present disclosure.
Fig. 26 is a schematic structural view of a wet cutting mechanism of a centralized brick cutting robot according to an embodiment of the present disclosure under another view angle.
Fig. 27 is a schematic view of a part of a wet-cutting abutment assembly of a centralized brick cutting robot according to an embodiment of the present application.
Fig. 28 is a partial top view of a wet-cut abutment assembly of a centralized tile cutting robot as disclosed in an embodiment of the present application.
Fig. 29 is a schematic structural view of a discharging and conveying structure of a centralized brick cutting robot according to an embodiment of the present application.
Fig. 30 is a schematic back view of a discharging and conveying structure of a centralized brick cutting robot according to an embodiment of the present disclosure.
Fig. 31 is a schematic structural view of a wet-cutting tensioning structure of a centralized brick cutting robot according to an embodiment of the present disclosure.
Fig. 32 is a schematic structural view of a frame housing of a centralized brick cutting robot according to an embodiment of the present application
Fig. 33 is a schematic structural diagram of an electric control cabinet body of a centralized brick cutting robot according to an embodiment of the present application.
Fig. 34 is a schematic structural view of a centralized brick cutting processing line according to an embodiment of the present application.
Fig. 35 is a schematic structural diagram of a blanking robot for a centralized brick cutting processing line according to an embodiment of the present application.
Reference numerals
1. Centralized brick cutting robot; 10. a dry cutting module; 11. a dry cutting structure; 111. a side pushing mechanism; 1111. a side pushing bracket; 1112. a side pushing assembly; 11121. a side pushing table; 11122. a side pushing seat; 11123. a side push rod; 11124. a guide rod; 11125. a side-pushing elastic member; 11126. a connecting piece; 11127. laterally pushing the triangular reinforcing ribs; 1113. a side-pushing drive assembly; 112. a brick blocking mechanism; 1121. a first brick blocking driving assembly; 11211. a brick blocking bracket; 11212. a first brick blocking driving part; 11213. brick blocking ball screw; 11214. brick blocking drag chain; 1122. a second brick blocking driving assembly; 11221. the brick blocking moving slipway; 11222. a second brick blocking driving member; 1123. a brick blocking piece; 113. a dry cutting mechanism; 1131. a dry cutting mounting frame; 1132. a first dry-cut drive assembly; 11321. a first dry-cut drive; 11322. a dry cutting speed reducer; 11323. dry cutting the driving wheel; 11324. dry cutting the driven wheel; 11325. dry cutting the synchronous belt; 1133. a second dry-cut drive assembly; 11331. cutting the bottom plate; 11332. a second dry-cut drive; 11333. a dry cutting sliding table plate; 11334. dry cutting the synchronous belt seat; 11335. cutting the clamping plate; 1134. a hob assembly; 11341. a hob installation seat; 11342. a hob elastic member; 11343. a hob lever plate; 11344. a hob; 1135. a dry-cut pressing assembly; 11351. dry cutting the electric push rod; 11352. a dry-cut lever structure; 113521, dry cut tape holder bearings; 113522, dry cutting mounting base; 11353. dry-cut pressing the driving member; 11354. a pressing plate; 11355. a notch; 11356. dry cutting the floating joint; 1136. a limit component; 11361. a first limit part; 11362. a second limit part; 1137. a dry-cut tensioning assembly; 11371. dry cutting the tensioning jacking block; 11372. dry cutting the bolts; 114. a brick breaking mechanism; 1141. a brick breaking mounting structure; 1142. a top strip; 1143. a brick breaking driving structure; 11431. a brick breaking driving piece; 11432. breaking off the floating joint of the brick; 11433. a brick breaking linear bearing; 11434. a brick breaking guide rod; 115. cutting the bracket; 12. a feeding conveying structure; 121. a feeding conveying frame; 1211. a first dry-cut adapter; 122. a feeding conveyer belt; 1221. a second dry-cut adapter; 123. a feeding conveying driving mechanism; 1231. a dry-cut conveying driving assembly; 1232. dry cutting conveying driving roller; 1233. dry cutting and conveying driven rollers; 1234. a dry cutting conveying tensioning mechanism; 12341. dry cutting and conveying the tensioning bolt; 12342. dry cutting conveying tensioning seat; 20. a wet cutting module; 21. wet cutting structure; 211. wet cutting a bracket; 212. a first wet cutting driving mechanism; 213. a second wet cutting driving mechanism; 2131. wet cutting moving sliding table; 2132. a second wet cutting drive assembly; 214. a wet cutting mechanism; 2141. a wet cutting assembly; 21411. wet cutting lifting sliding table; 21412. a wet cutting mounting plate; 21413. wet cutting; 21414. a water baffle; 2142. a wet-cut abutment assembly; 21421. a roller mounting plate; 21422. a roller side plate; 21423. a roller member; 22. a discharge conveying structure; 221. a discharging conveying frame; 222. a discharge transfer drive assembly; 223. a discharge conveyor belt; 224. a water collection assembly; 2241. a water guide groove; 2242. a sponge roller; 2243. a wiper blade; 2244. a water tank; 23. wet cutting tensioning structure; 30. a frame; 31. a frame body; 311. a reference position; 32. a housing of the frame; 321. an outer cover partition; 322. a door panel; 323. a magnet base; 40. an electric control part; 41. an air compressor; 42. an electric control cabinet body; 421. an electrical mounting plate; 422. support legs; 43. a display mechanism; 2. a feeding robot; 201. a loading tray; 202. a feeding mechanical arm; 3. a blanking robot; 301. sorting and conveying structures; 302. a stacking mechanical arm; 303. carrying out secondary processing on the box; 304. a waste collection box; 4. and (5) processing a workpiece.
Detailed Description
For the purposes of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, which are generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, as provided in the accompanying drawings, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by a person of ordinary skill in the art based on the embodiments herein, without inventive effort are intended to be within the scope of the present application.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present application, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships that are conventionally put in use of the inventive product, are merely for convenience of description of the present application and simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal," "vertical," and the like do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present application, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood to be specific to the user of ordinary skill in the art.
Examples
The inventor finds that the existing manual cutting, equipment processing and factory processing have certain instability and limitation in the design process, wherein the manual field cutting has artificial factor influence, unskilled workers, slow cutting, poor precision and the like, the instability orientation is increased, and meanwhile, the brick waste is caused; the field equipment is processed, the equipment on the market is customized for the processing of a ceramic factory, one or two standard bricks are intelligently processed, and the cutting of various sizes of construction sites cannot be met; factory processing adds unnecessary storage costs, transportation costs, and the like.
In view of this, as shown in fig. 1-2, in a first aspect, the present application provides a centralized brick cutting robot 1, comprising: the dry cutting module 10, the wet cutting module 20, the rack 30 and the electric control part 40, wherein the dry cutting module 10, the wet cutting module 20 and the electric control part 40 are all connected to the rack 30, the dry cutting module 10 is used for dry cutting the workpiece 4, the wet cutting module 20 is used for wet cutting the workpiece 4, the electric control part 40 is used for controlling the operation of the dry cutting module 10 and the wet cutting module 20, the workpiece 4 comprises but not limited to ceramic bricks, the dry cutting module 10 can firstly position the workpiece 4 for facilitating the dry cutting structure and the wet cutting structure to process the workpiece, then the wet cutting module 20 is used for positioning the workpiece 4 when the workpiece 4 is wet cut, and the dry cutting module 10 and the wet cutting module 20 can also be used for positioning the workpiece 4 and not directly positioning the workpiece 4 when the workpiece 4 is not processed.
Specifically, a dry cutting module 10 has a feeding and conveying structure 12 and a dry cutting structure 11, wherein the feeding and conveying structure 12 is used for conveying a workpiece 4 to be processed in a front-rear direction, and the dry cutting structure 11 is configured to move relative to the workpiece 4 to be processed and is used for dry cutting the workpiece 4 on the feeding and conveying structure 12; a wet cutting module 20 having an outfeed conveying structure 22 and a wet cutting structure 21, the outfeed conveying structure 22 being configured to correspond to the feeding conveying structure 12 for conveying the workpiece 4 on the feeding conveying structure 12, the wet cutting structure 21 having a wet cutting portion configured to move relative to the workpiece 4 and an auxiliary portion configured to contact the workpiece 4, the auxiliary portion being fixed to the workpiece 4 when the wet cutting portion performs wet cutting on the workpiece 4; a housing 30 has a countertop configured for mounting the dry cutting module 10 and the wet cutting module 20.
Illustratively, the dry cutting module 10 has a brick breaking portion, a dry cutting portion and a positioning portion, at least a part of the brick breaking portion of the dry cutting module 10 and at least a part of the dry cutting portion are disposed between the feeding conveying structure 12 and the discharging conveying structure 22, so that when the dry cutting portion is used for dry-cutting the workpiece 4, the workpiece 4 can be lifted and broken by the combined action of the brick breaking portion and the dry cutting portion, wherein the discharging conveying structure 22 and the feeding conveying structure 12 are distributed along the front-rear direction, the discharging conveying structure 22 and the feeding conveying structure 12 are disposed at intervals, and the brick breaking portion and the dry cutting portion are disposed in a gap between the discharging conveying structure 22 and the feeding conveying structure 12.
It should be noted that, when the centralized brick cutting robot 1 processes the workpiece 4, only the workpiece 4 may be cut dry or wet, and when the workpiece is cut wet, the positioning portion of the dry cutting module 10 needs to be positioned at the reference position 311, and then the positioned workpiece 4 is transferred to the wet cutting structure 21 through the feeding conveying structure 12 and the discharging conveying structure 22 for wet cutting.
It is to be understood that the front-rear direction is a conveying direction (may be defined as a Y direction) of the workpiece 4 to be processed; the up-down direction is a direction (may be defined as a Z direction) perpendicular to the workpiece 4 to be processed; with the workpiece 4 as a reference, in a two-dimensional plane, the left-right direction is a direction (may be defined as an X direction) perpendicular to the conveying direction of the workpiece 4, so that three of the front-rear direction, the left-right direction, and the up-down direction form three-dimensional coordinates (X, Y and Z).
In the above implementation process, the dry cutting module 10 and the wet cutting module 20 are integrated on the frame 30, the dry cutting module 10 is provided with a feeding conveying structure 12 and a dry cutting structure 11, the wet cutting module 20 is provided with a discharging conveying structure 22 and a wet cutting structure 21, when the workpiece 4 to be processed needs to be dry-cut, the electric control part 40 controls the feeding conveying structure 12, the dry cutting structure 11 and the discharging conveying structure 22 to work, firstly the dry cutting conveying structure conveys the workpiece 4 to be processed, secondly the positioning part positions the workpiece 4 to be processed on the feeding conveying structure 12 to the reference position 311 of the frame 30, then the dry cutting part performs dry cutting on the workpiece, and finally the workpiece 4 to be processed is broken by upward and downward movement of the brick breaking part and is transmitted by the discharging conveying structure 22; when the workpiece 4 needs to be wet-cut, the electric control part 40 controls the feeding conveying structure 12, the positioning part of the dry cutting structure 11 and the wet cutting module 20 to work, firstly, the feeding conveying structure 12 conveys the workpiece 4, secondly, the positioning part positions the workpiece 4 to the reference position 311 of the frame 30, then the wet cutting module 20 moves relative to the workpiece 4, the auxiliary part adjusts the angle of the wet cutting part according to the requirement while the auxiliary part forms a fixed workpiece 4, the workpiece 4 is wet-cut, and finally, the discharging conveying structure 22 conveys the wet-cut workpiece 4 out, so that the cutting precision and the yield are ensured.
In some embodiments, at least a portion of the work surface is configured as a reference position 311 in the front-rear direction for the positioning portion to push the workpiece 4 to the reference position 311 for positioning. When the workpiece 4 is subjected to dry cutting or wet cutting, the workpiece 4 is pushed to the reference position through the dry cutting structure 11, so that the workpiece 4 is machined and positioned, the workpiece 4 is conveniently machined through the dry cutting structure 11 and the wet cutting structure 21, and waste during machining of the workpiece 4 is avoided.
As shown in fig. 3 to 4, the dry cutting structure 11 includes a side pushing mechanism 111, a brick blocking mechanism 112, a dry cutting mechanism 113, a brick breaking mechanism 114 and a dry cutting bracket 115; the side pushing mechanism 111 is disposed on the dry cutting stand 115, and at least a part of the side pushing mechanism 111 is configured to move in a left-right direction (i.e., the X direction) of the workpiece 4 for pushing the workpiece 4 to a reference position 311 of the table surface; the brick blocking mechanism 112 is disposed on a side of the dry cutting bracket 115 near the reference position 311, and at least a part of the brick blocking mechanism 112 is configured to move along the front-rear direction so as to move to the rear end of the workpiece 4 (i.e., the brick blocking mechanism 112 and the side of the workpiece 4 near the discharge port of the wet cutting module) according to the position information set by the electric control part 40, and form an abutment with the workpiece 4; the dry cutting mechanism 113 is disposed on the dry cutting stand 115, and at least a part of the dry cutting mechanism 113 is configured to move relative to the left-right direction and the up-down direction (i.e., the Z direction) of the workpiece 4, so as to dry-cut the workpiece 4; the brick breaking mechanism 114 is disposed on the dry cutting support 115, the brick breaking mechanism 114 is disposed between the feeding conveying structure 12 and the discharging conveying structure 22, the brick breaking mechanism 114 is configured to move along the up-down direction of the workpiece 4, and the brick breaking mechanism 114 corresponds to at least a part of the dry cutting mechanism 113, so as to break the processed workpiece 4.
For example, the dry-cut support 115 may be configured as a frame, the brick blocking structure is disposed on one side of the dry-cut support 115 near the reference position 311, and the brick blocking structure is located on the outer side of the side pushing mechanism 111, so as to limit the left-right direction and the forward direction of the workpiece 4 by the combined action of the side pushing mechanism 111 and the reference position 311, and the position of the workpiece 4 may be calibrated during the processing of the dry-cut portion or the wet-cut portion.
In the above implementation process, the side pushing mechanism 111, the brick blocking mechanism 112, the dry cutting mechanism 113 and the brick breaking mechanism 114 are connected to the dry cutting bracket 115, when the workpiece 4 needs to be cut dry, the side pushing mechanism 111 moves along the left and right directions of the dry cutting bracket 115 to push the side of the workpiece 4 to the reference position 311, so as to form the reference positioning, meanwhile, the brick blocking mechanism 112 stops moving after being abutted with the brick blocking mechanism 112 under the action of the feeding conveying structure 12 according to the parameters set by the electric control part 40 after moving to the corresponding position, then the electric control part 40 controls the dry cutting mechanism 113 to move downwards to be in contact with the workpiece 4 and move along the left and right directions of the workpiece 4, finally the electric control part 40 controls the brick breaking mechanism 114 to move upwards and jack up the workpiece 4, under the working action of the brick breaking mechanism 114 and the dry cutting mechanism 113, the workpiece 4 is realized to be broken off, and the workpiece 4 falls onto the feeding conveying structure 12 again due to the action of gravity, so that the workpiece 4 is automatically conveyed, and the production efficiency and the yield of the workpiece 4 is improved.
As shown in fig. 5-7, the side pushing mechanism 111 includes a side pushing bracket 1111, a side pushing assembly 1112, and a side pushing driving assembly 1113; the side pushing brackets 1111 are configured to be distributed in the left-right direction of the frame 30; the side pushing assembly 1112 is disposed on the side pushing bracket 1111, and at least a part of the side pushing assembly 1112 is disposed below the side pushing bracket 1111 for side pushing of the workpiece 4; the side pushing driving unit 1113 is disposed on the side pushing bracket 1111, and the side pushing driving unit 1113 is connected to the side pushing unit 1112 to drive the side pushing unit 1112 to move in the left-right direction of the frame 30.
For example, the lower portion of the side pushing frame 1111 may be used for the passage of the workpiece 4, and the size and shape of the side pushing frame 1111 may be set according to practical application, and is not limited herein, so long as the side pushing assembly 1112 and the side pushing driving assembly 1113 are fixed to the dry cutting frame 115 by the side pushing frame 1111.
The side pushing assembly 1112 has a side pushing portion, the side pushing portion is used for pushing the workpiece 4 to the reference position 311, the length of the side pushing portion can be set according to the size of the workpiece 4, the side pushing driving assembly 1113 has a driving portion, the driving portion is used for driving the side pushing portion to perform side pushing, and it should be noted that in some embodiments, the driving portion and the side pushing portion are both disposed on a side of the side pushing bracket 1111 away from the brick blocking mechanism 112, so as to facilitate side pushing of the workpiece 4.
In the above implementation process, the side pushing assembly 1112 and the side pushing driving assembly 1113 are both connected to the side pushing bracket 1111, and the side pushing assembly 1112 can move along the left-right direction of the workpiece 4 through the side pushing driving assembly 1113 to push the workpiece 4 to the reference position 311, so as to achieve the position calibration of the workpiece 4, which is beneficial to the processing of the workpiece 4 by the dry cutting module 10 or the wet cutting module 20.
Referring to fig. 5, the side pushing assembly 1112 includes a side pushing table 11121, a side pushing seat 11122, and a side pushing rod 11123; the side push bench 11121 is configured to be coupled to the side push drive assembly 1113; the side pushing seat 11122 is disposed below the side pushing table 11121, and the side pushing rod 11123 is elastically connected to a side of the side pushing seat 11122 near the workpiece 4.
For example, the side pushing base 11121 may be located at a middle position of the side pushing base 11122, the side pushing base 11121 is disposed above the side pushing support 1111, the side pushing base 11122 and the side pushing base 11121 may be welded or integrally connected in a side-forming manner, the side pushing base 11122 is disposed at a bottom of the side pushing base 11121, the side pushing base 11122 is disposed below the side pushing support 1111, the side pushing rod 11123 is disposed inside the side pushing base 11122, and an end portion of the side pushing rod 11123 may be disposed so as to be flush with an end portion of the side pushing base 11122, or may be set according to an actual situation of the workpiece 4 to be processed; meanwhile, in order to ensure the stability of the overall structure of the side pushing assembly 1112, a side of the side pushing seat 11122 away from the side pushing rod 11123 is provided with a side pushing triangle reinforcing rib 11127, and the side pushing triangle reinforcing rib 11127 is welded or connected with the side pushing seat 11122 in other fixing manners.
In the above implementation process, the side pushing seat 11122 and the side pushing rod 11123 are connected to the side pushing driving assembly 1113 through the side pushing table 11121, and the side pushing seat 11122 is elastically connected to the side pushing rod 11123, so that a certain buffer can be provided in the side pushing process of the side pushing rod 11123, and the workpiece 4 to be processed is prevented from being blocked at the reference position 311 under the condition that the size of the workpiece 4 to be processed is bad or the moving precision of the side pushing table 11121 is insufficient.
As shown in fig. 8, the side-pushing assembly 1112 further includes a side-pushing elastic assembly having a guide rod 11124, a side-pushing elastic member 11125 and a connecting member 11126; one side of the guide rod 11124 is configured to be connected to the side pushing rod 11123, the other side of the guide rod 11124 is connected to the side pushing seat 11122 through the connecting member 11126, the side pushing elastic member 11125 is sleeved on the guide rod 11124, and the side pushing elastic member 11125 is configured between the side pushing rod 11123 and the side pushing seat 11122.
The connecting member 11126 includes a side-pushing linear bearing, a first clamping spring and a second clamping spring, where the side-pushing linear bearing is sleeved on the guide rod 11124 and is located inside the side-pushing seat 11122 and is clamped by the first clamping spring, and the second clamping spring is disposed on the guide rod 11124 and is located outside the side-pushing seat 11122 to form a connection between the guide rod 11124 and the side-pushing seat 11122; the side push spring 11125 includes, but is not limited to, a spring that can be used to restore the spacing between the side push anchor 11122 and the side push rod 11123.
In the above implementation process, the side push rod 11123 and the side push seat 11122 are connected through the guide rod 11124 and the connecting piece 11126, and the guide rod 11124 is sleeved with an elastic piece, where the elastic piece is located between the side push rod 11123 and the side push seat 11122, so that a certain buffer degree can be formed between the side push rod 11123 and the side push seat 11122 in the side push process, so that the failure rate is reduced, and the working efficiency is improved.
As shown in fig. 9-10, the brick blocking mechanism 112 includes a first brick blocking driving assembly 1121, a second brick blocking driving assembly 1122, and a brick blocking member 1123; the first block driving assembly 1121 is connected to the dry cutting bracket 115, and the first block driving assembly 1121 is configured to be distributed along the front-rear direction of the frame 30; the second block driving assembly 1122 is connected to the first block driving assembly 1121 to move in the front-rear direction of the frame 30; the blocking piece 1123 is configured to be connected to the second blocking piece driving assembly 1122 so as to move along the up-down direction of the frame 30, the second blocking piece driving assembly 1122 is connected to the first blocking piece driving assembly 1121, and the blocking piece 1123 is connected to the second blocking piece driving assembly 1122, so that under the combined action of the second blocking piece driving assembly 1122 and the first blocking piece driving assembly 1121, the blocking piece 1123 can move in the up-down direction and the front-back direction, so as to adapt to different workpieces 4 to be processed, thereby improving the adaptability of the overall structure and being beneficial to the processing and positioning of the workpieces 4 to be processed.
Referring to fig. 9-10, the first brick driving assembly 1121 includes a brick support 11211, a first brick driving member 11212, a brick ball screw 11213, and a brick drag chain 11214; one side of the brick blocking support 11211 is provided with the brick blocking drag chain 11214, and the other side of the brick blocking support 11211 is provided with a first brick blocking slide rail matched with the second brick blocking driving assembly 1122; the blocking ball screw 11213 is connected to the blocking bracket 11211, the blocking ball screw 11213 is configured to be distributed along the front-rear direction of the blocking bracket 11211, and the second blocking driving assembly 1122 is connected to the blocking ball screw 11213.
The first brick driving component 1121 is configured to drive the second brick driving component 1122 to move in a horizontal direction (i.e., the Y direction), the first brick driving component 11212 includes a first brick driving member, a brick driving synchronizing wheel, a brick driven synchronizing wheel, and a brick synchronous belt, and the brick synchronous belt is sleeved on the brick driving synchronizing wheel and the brick driven synchronizing wheel, so as to drive the brick driving synchronizing wheel and the brick driven synchronizing wheel to synchronously rotate by the first brick driving member, where the brick driven synchronizing wheel is sleeved on the brick ball screw 11213; meanwhile, in order to protect the first blocking brick driving piece (i.e. the driving direction of the first blocking brick driving piece is the Y direction), the blocking brick driving synchronous wheel, the blocking brick driven synchronous wheel and the blocking brick synchronous belt of the first blocking brick driving part 11212, the blocking brick driving part further comprises a blocking brick driving shield.
In the above implementation process, the first brick blocking driving component 11212, the brick blocking ball screw 11213 and the brick blocking drag chain 11214 are all connected to the brick blocking support 11211, the first brick blocking driving component 11212 can move the second brick blocking driving component 1122 along the front-back direction through the brick blocking ball screw 11213, and the brick blocking drag chain 11214 can be used for accommodating a wire harness for installing the brick blocking mechanism 112, so that the confusion of the wire harness can not occur in the moving process of the second brick blocking driving component 1122 and the first brick blocking driving component 1121, the product attractiveness is improved, and meanwhile, the interference of the wire harness on the work of the wire harness can be avoided.
Referring to fig. 9, the second brick driving assembly 1122 includes a brick moving sliding table 11221 and a second brick driving member 11222; one side of the brick blocking moving sliding table 11221 is connected with the first brick blocking driving assembly 1121, a second brick blocking sliding rail matched with the brick blocking member 1123 is configured at the other side of the brick blocking moving sliding table 11221, the second brick blocking sliding rails are distributed along the Z direction, the brick blocking moving sliding table 11221 extends out of a protruding portion along the left-right direction, and the protruding portion can be configured into an L shape or the like; the second blocking brick driving piece 11222 is connected to a side of the blocking brick piece 1123 facing away from the second blocking brick sliding rail, and the driving end of the second blocking brick driving piece 11222 (the driving direction of the second blocking brick driving piece is the Z direction) is configured to be connected to the protruding portion; illustratively, a side of the brick moving sliding table 11221 facing away from the brick blocking member 1123 is sleeved on the brick blocking ball screw 11213 so as to move along the front-rear direction by the first brick blocking driving part 11212.
In the implementation process, the second blocking brick driving piece 11222 is connected to the blocking brick piece 1123, and the driving end of the second blocking brick driving piece 11222 is connected to the protruding portion, so that when the second blocking brick driving piece 11222 works, the blocking brick piece 1123 can be driven to move along the second blocking brick sliding rail (that is, the blocking brick piece 1123 is driven to move along the Z direction), thereby realizing the up-and-down position adjustment of the blocking brick piece 1123, and meeting the adaptation to different workpieces 4 to be processed.
As shown in fig. 11-12, the dry-cutting mechanism 113 includes a dry-cutting mounting frame 1131, a first dry-cutting driving assembly 1132, a second dry-cutting driving assembly 1133, a hob assembly 1134, and a dry-cutting pressing assembly 1135; the dry-cut mounting frame 1131 is connected with the dry-cut support 115, the dry-cut mounting frame 1131 is configured to be distributed along the left-right direction of the dry-cut support 115, and the dry-cut mounting frame 1131 is configured with first dry-cut sliding rails along the left-right direction (i.e., the first dry-cut sliding rails are distributed along the X direction); the first dry-cutting driving assembly 1132 is connected with the dry-cutting mounting frame 1131, and the second dry-cutting driving assembly 1133 is configured on the first dry-cutting driving assembly 1132 to drive the second dry-cutting driving assembly 1133 to move along the first dry-cutting sliding rail; a second dry-cutting slide rail is configured on a side of the second dry-cutting driving assembly 1133 facing away from the dry-cutting mounting frame 1131, and the second dry-cutting slide rail is configured to be distributed along the up-down direction of the dry-cutting mounting frame 1131 (i.e., along the Z direction); the hob assembly 1134 is configured to connect with the second dry cut slide for dry cutting of the workpiece 4; the dry-cut pressing component 1135 is connected with the second dry-cut driving component 1133, the dry-cut pressing component 1135 has a pressing part, the pressing part corresponds to the hob component 1134 along the left-right direction, and the pressing part moves along the up-down direction of the dry-cut mounting frame 1131, so as to be used for pressing the workpiece 4 to be processed.
Illustratively, the dry-cut pressing assembly 1135 is located on one side of the hob assembly 1134, so that when the hob assembly 1134 performs dry-cutting on the workpiece 4, the dry-cut pressing assembly 1135 can press down corresponding to the dry-cut position of the workpiece 4, so as to achieve stress balance of the workpiece 4 located on two sides of the dry-cut position, thereby facilitating breaking-off of the workpiece 4.
It should be noted that, in order to ensure that the wire harness of the dry-cutting mechanism 113 will not be confused and avoid interference to the operation of the dry-cutting mechanism 113 during the moving process, the dry-cutting mounting frame 1131 is configured with a dry-cutting support plate, and the dry-cutting support plate is used for mounting a dry-cutting drag chain, and the dry-cutting drag chain accommodates the wire harness.
In the above implementation process, the first dry cutting driving assembly 1132 and the second dry cutting driving assembly 1133 are connected to the dry cutting mounting frame 1131, and the first dry cutting driving assembly 1132 can drive the second dry cutting driving assembly 1133 to move along the left-right direction thereof, and the hob assembly 1134 and the dry cutting pressing assembly 1135 are connected to the second dry cutting driving assembly 1133, so that in the dry cutting process, the hob assembly 1134 and the dry cutting pressing assembly 1135 can move along the up-down direction and the left-right direction through the combined action of the first dry cutting driving assembly 1132 and the second dry cutting driving assembly 1133, thereby completing the dry cutting of the workpiece 4, and meanwhile, the dry cutting pressing assembly 1135 can jointly act with the brick breaking mechanism 114 in the pressing process, so as to realize the breaking off of the workpiece 4.
13-15, the hob assembly 1134 includes a hob mounting block 11341, a hob elastic member 11342, a hob lever plate 11343, and a hob member 11344; one side of the hob mounting seat 11341 is connected with the second dry cutting driving assembly 1133, the other side of the hob mounting seat 11341 is hinged (can be hinged through a rotating shaft) with the hob lever plate 11343, and the hinge position of the hob lever plate 11343 can be a middle position or a position near the middle part, so long as the hob lever plate 11343 can form a lever principle; one side of the hob lever plate 11343 is connected with the hob mounting seat 11341 through the hob elastic member 11342, and the hob member 11344 is arranged on the other side of the hob lever plate 11343.
In the process of the implementation, the hob lever plate 11343 is hinged to the hob mounting seat 11341, one side of the hob lever plate 11343 is connected with the hob mounting seat 11341 through the hob elastic piece 11342, and the other side of the hob lever plate 11343 is connected with the hob member 11344, so that a lever principle is formed, when the hob member 11344 is contacted with the workpiece 4 to be machined, due to the lever principle, one side of the hob lever plate 11343, which is connected with the hob elastic piece 11342, can be lifted for a certain distance, so that damage to the hob member 11344 and the workpiece 4 to be machined in the dry cutting process of the workpiece 4 is avoided, the yield of the workpiece 4 to be machined is improved, and meanwhile, the maintenance cost is saved to a certain extent.
As shown in fig. 16, the dry cut compression assembly 1135 includes a dry cut electric push rod 11351, a dry cut lever structure 11352, a dry cut compression drive 113523, and a compression plate 11354; one end of the dry-cutting electric push rod 11351 is connected with the second dry-cutting driving assembly 1133, and the other end of the dry-cutting electric push rod 11351 corresponds to the top of the dry-cutting lever structure 11352, so that the dry-cutting lever structure 11352 is pressed down; one end of the dry-cut pressing driver 113523 is connected with the dry-cut bottom plate 11331 of the second dry-cut driving assembly 1133, and the other end of the dry-cut pressing driver 113523 corresponds to the bottom of the dry-cut lever structure 11352 so as to drive the dry-cut lever structure 11352 to press down; the bottom of the dry cutting lever structure 11352 is hinged with the second dry cutting driving assembly 1133 to rotate relative to the workpiece 4 through the dry cutting electric push rod 11351 and the dry cutting pressing driving member 113523; the pressure plate 11354 is connected to a side of the dry cut lever structure 11352 facing away from the dry cut crimping drive 113523.
Illustratively, the dry-cut electric push rod 11351 can be disposed obliquely with respect to the dry-cut lever structure 11352 such that the dry-cut electric push rod 11351 imparts a tangential force to the dry-cut lever structure 11352 and drives the dry-cut lever structure 11352 downward; the dry-cut lever structure 11352 includes a dry-cut lever body, a dry-cut belt seat bearing 113521 and a dry-cut mounting seat 113522, the dry-cut belt seat bearing 113521 and the dry-cut mounting seat 113522 are disposed at the bottom of the dry-cut lever body, and the dry-cut mounting seat 113522 is hinged to the dry-cut lever body through the dry-cut belt seat bearing 113521, the dry-cut mounting seat 113522 is fixedly connected to the dry-cut bottom plate 11331 of the second dry-cut driving assembly 1133, the dry-cut electric push rod 11351 is in contact with the top of the dry-cut lever body, and the dry-cut pressing driving member 113523 is fixedly connected to the dry-cut lever body through a dry-cut floating joint 11356, wherein the dry-cut pressing driving member 113523 includes, but is not limited to, the dry-cut cylinder.
In the above implementation process, the dry-cutting electric push rod 11351 contacts with the top of the dry-cutting lever structure 11352, the dry-cutting driving piece is connected with the bottom of the dry-cutting lever structure 11352, the bottom of the dry-cutting lever structure 11352 is provided with the pressing plate 11354, the pressing plate 11354 can apply force to the dry-cutting lever structure 11352 through the dry-cutting electric push rod 11351 and the dry-cutting pressing driving piece 113523, so that the pressing plate 11354 contacts with the workpiece 4, the dry-cutting electric push rod 11351 can quickly strike the dry-cutting lever structure 11352, the workpiece 4 can be cracked, the downward speed of the dry-cutting pressing driving piece 113523 is higher than that of the just-cutting electric push rod, the dry-cutting electric push rod 11351 is separated from the dry-cutting lever structure 11352, the defect of products caused by the edge stress of the workpiece 4 is avoided when the workpiece 4 is cracked, and meanwhile, the whole dry-cutting pressing assembly 1135 can be realized by applying small force to crack the workpiece 4.
Referring to fig. 16 again, a notch 11355 is disposed on a side of the pressing plate 11354 near the workpiece 4, and a side provided with the notch 11355 is configured as an inclined surface, wherein the inclined surface is disposed obliquely upward along a direction near the notch 11355 (i.e., front and rear ends (i.e., Y direction) of the bottom of the pressing plate 11354 are in a direction toward the notch 11355, and the inclined surface is in an upward-shrinking form so as to form an splayed shape, wherein an inclination angle of the inclined surface is not particularly limited), so that the pressing plate is used for breaking apart the workpiece when contacting the workpiece; the bottom of the pressing plate 11354 is provided with the notch 11355, and the pressing plate 11354 is configured to be in an upward inclined state along the direction close to the notch 11355, so that the workpiece 4 to be processed can be split along the inclined surface in the process of contacting the pressing plate 11354 with the workpiece 4 to be processed, and the workpiece 4 to be processed can be quickly split under the combined action of the notch 11355 and the brick splitting mechanism 114.
Referring to fig. 11-12, the first dry-cut driving assembly 1132 includes a first dry-cut driving member 11321, a dry-cut speed reducer 11322, a dry-cut driving wheel 11323, a dry-cut driven wheel 11324, and a dry-cut timing belt 11325; the first dry-cutting driving member 11321 includes, but is not limited to, a dry-cutting servo motor, and the driving end of the first dry-cutting driving member 11321 (which is driven along the X direction) is connected to the dry-cutting driving wheel 11323 through the dry-cutting speed reducer 11322; the dry-cutting driving wheel 11323 is disposed on one side of the dry-cutting mounting frame 1131, the dry-cutting driven wheel 11324 is disposed on the other side of the dry-cutting mounting frame 1131, and the dry-cutting synchronous belt 11325 is sleeved on the dry-cutting driving wheel 11323 and the dry-cutting driven wheel 11324, so as to drive the second dry-cutting driving assembly 1133 to move.
In the implementation process, the first dry-cutting driving piece 11321 is connected with the dry-cutting driving wheel 11323 through the dry-cutting speed reducer 11322, and the dry-cutting driving wheel 11323 is synchronously connected with the dry-cutting driven wheel 11324 through the dry-cutting synchronous belt 11325, so that the second dry-cutting driving assembly 1133 can move along the left-right direction in the working process of the dry-cutting driving piece, and the dry-cutting of the workpiece 4 is facilitated.
Referring to fig. 13-14, the second dry-cutting driving assembly 1133 includes a dry-cutting base plate 11331, a second dry-cutting driving member 11332, and a dry-cutting sliding table 11333; a second dry cutting sliding rail is configured at a side of the dry cutting bottom plate 11331 away from the dry cutting mounting frame 1131, a dry cutting synchronous belt seat 11334 and a dry cutting clamping plate 11335 are arranged at a side of the dry cutting bottom plate 11331 connected with the dry cutting synchronous belt 11325, and the dry cutting clamping plate 11335 fixes the dry cutting synchronous belt 11325 on the dry cutting synchronous belt seat 11334 so as to realize synchronous movement of the dry cutting synchronous belt 11325 and the dry cutting bottom plate 11331; the second dry-cutting slide rails are distributed along the vertical direction of the dry-cutting mounting frame 1131 (i.e., along the Z direction), and the dry-cutting bottom plate 11331 is provided with the dry-cutting pressing assembly 1135; the second dry-cutting driving piece 11332 (the driving direction thereof is that the driving is along the Z direction) is configured on one side of the dry-cutting base plate 11331 away from the dry-cutting mounting frame 1131, one side of the dry-cutting sliding table plate 11333 is configured with a dry-cutting sliding block adapted to the second dry-cutting sliding rail, so as to enable the dry-cutting sliding table plate 11333 to move along the second dry-cutting sliding rail, and the bottom of the dry-cutting sliding table plate 11333 is configured with the hob assembly 1134.
In the above implementation process, the second dry cutting driving piece 11332 and the dry cutting sliding table plate 11333 can move along the left-right direction through the dry cutting bottom plate 11331, and the dry cutting sliding table plate 11333 can move up and down under the action of the second dry cutting driving piece 11332, so that the workpiece 4 to be processed can be conveniently avoided in the moving process, the protection can be formed on the hob assembly 1134, and meanwhile, the hob assembly 1134 is also beneficial to dry cutting of the workpiece 4 to be processed.
In some embodiments, the dry cutting mechanism 113 further comprises a limiting assembly 1136, the limiting assembly 1136 having a first limiting portion 11361 and a second limiting portion 11362; the first limiting parts 11361 are arranged at the left side and the right side of the dry cutting mounting frame 1131; the second limiting portion 11362 is configured on the second dry-cut driving assembly 1133, so as to form a limit for the second dry-cut driving assembly 1133 to move along the left-right direction through the adaptation of the first limiting portion 11361 and the second limiting portion 11362.
The first limiting portion 11361 includes, but is not limited to, two limiting trigger plates, and the two limiting trigger plates are correspondingly located on the left and right sides of the dry-cut mounting frame 1131, where a distance between the two limiting trigger plates may be set according to an actual situation, and are not described in detail herein; the second limiting portion 11362 includes, but is not limited to, a limiting sensor, so that when the limiting trigger plate corresponds to the limiting sensor, an inductive signal is formed and transmitted to the electric control cabinet portion, so that the electric control portion 40 controls the first dry cutting driving assembly 1132 to stop working.
In the above implementation process, the first limiting portions 11361 are disposed on the left and right sides of the dry-cut mounting frame 1131, and the second limiting portions 11362 are disposed on the second dry-cut driving assembly 1133, so that the second dry-cut driving assembly 1133 can move left and right between the first limiting portions 11361 on the left and right sides of the dry-cut mounting frame through the adaptation of the first limiting portions 11361 and the second limiting portions 11362, and the damage to the structure of the second dry-cut driving assembly 1133 caused by excessive movement of the second dry-cut driving assembly is avoided.
As shown in fig. 17, the dry-cut mechanism 113 further includes a dry-cut tensioning assembly 1137, the dry-cut tensioning assembly 1137 is disposed on the dry-cut mounting frame 1131, and the dry-cut tensioning assembly 1137 corresponds to the dry-cut driven wheel 11324 for tensioning the dry-cut timing belt 11325.
Illustratively, the dry-cut tensioning assembly 1137 includes a dry-cut tensioning jack 11371 and a dry-cut bolt 11372, the dry-cut tensioning jack 11371 is fixed on the dry-cut mounting bracket 1131, the dry-cut bolt 11372 is disposed through the dry-cut tensioning jack 11371, so that when the dry-cut bolt 11372 is screwed, the dry-cut bolt 11372 can form an abutment against a tensioning wheel seat of the dry-cut driven wheel 11324 (the tensioning wheel seat is disposed between the dry-cut driven wheel 11324 and the dry-cut mounting bracket 1131), and move in a direction away from the dry-cut driving wheel 11323, thereby tensioning the dry-cut synchronous belt 11325.
In the above implementation, the dry-cut tensioning assembly 1137 is configured at the dry-cut driven wheel 11324 for adjusting the position of the dry-cut driven wheel 11324, so as to achieve tensioning of the dry-cut synchronous belt 11325 and ensure normal movement of the second dry-cut driving assembly 1133.
As shown in fig. 18-19, the brick breaking mechanism 114 includes a brick breaking mounting structure 1141, a top strip 1142, and a brick breaking driving structure 1143; the tile-breaking mounting structure 1141 is configured with an accommodating space along the left-right direction, the accommodating space being configured to accommodate at least a portion of the top strip 1142; the brick breaking driving structure 1143 is connected with the brick breaking mounting structure 1141, and the brick breaking driving structure 1143 is configured to be connected with the top strip 1142, so as to drive the top strip 1142 to move along the up-down direction of the brick breaking mounting structure 1141, and one side of the top strip 1142, which is close to the workpiece 4, is configured to be an arc part for jacking the workpiece 4, so that the quick breaking of the workpiece 4 is facilitated, and the working efficiency is improved; the brick-breaking-off mounting structure 1141 is used for accommodating at least a part of the structure of the top strip 1142, and the brick-breaking-off driving structure 1143 is connected with the top strip 1142, so that after the dry cutting mechanism 113 performs dry cutting on the workpiece 4, the top strip 1142 can be driven to move upwards by the brick-breaking-off driving structure 1143, thereby jacking up the workpiece 4, and under the combined action of the dry cutting-off pressing component 1135 of the dry cutting mechanism 113, the workpiece 4 can be quickly broken off, and the working efficiency of the workpiece is improved.
The top strip 1142 is disposed below the workpiece to be processed 4, the pressing plate 11354 of the dry cutting mechanism 113 is disposed above the workpiece to be processed 4, and the arc portion of the top strip 1142 corresponds to the notch 11355 of the pressing plate 11354, so that when the top strip 1142 lifts the workpiece to be processed 4, the workpiece to be processed 4 is rapidly broken by pressing the pressing plate 11354, and meanwhile, the product and the yield of the workpiece to be processed 4 can be ensured.
Referring to fig. 18, the brick breaking driving structure 1143 is disposed on the left and right sides of the brick breaking mounting structure 1141, and the brick breaking driving structure 1143 includes a brick breaking driving member 11431, a brick breaking floating joint 11432, a brick breaking linear bearing 11433 and a brick breaking guide rod 1143411124; the brick breaking driving piece 11431 is connected with the top strip 1142 through a brick breaking floating joint 11432; the brick breaking bearing is configured to correspond to the brick breaking driving member 11431, and the brick breaking bearing is fixedly connected with the top strip 1142 through the brick breaking guide rod 1143411124, the brick breaking driving member 11431 is connected with the top strip 1142 through the brick breaking floating joint 11432 so as to be used for adapting to the surface of the workpiece 4 to be processed, and meanwhile, the brick breaking linear bearing 11433 is connected with the top strip 1142 through the brick breaking guide rod 1143411124, so that the stress balance of the top strip 1142 is always ensured in the working process of the brick breaking driving member 11431, and the workpiece 4 to be processed can be conveniently jacked up and broken off.
As shown in fig. 20 to 23, the feeding conveying structure 12 includes a feeding conveying frame 121, a feeding conveying belt 122, and a feeding conveying driving mechanism 123; a first dry-cutting adapting portion 1211 is disposed on the feeding conveyor 121, and a second dry-cutting adapting portion 1221 adapted to the first dry-cutting adapting portion 1211 is disposed on the inner side of the feeding conveyor 122; the feeding conveyor 122 is connected to the feeding conveyor frame 121, so that the workpiece 4 is conveyed along the front-rear direction by the feeding conveying driving mechanism 123.
Illustratively, the feeding conveyor 121 is configured with a dry-cut belt pallet corresponding to the position of the feeding conveyor 122, the dry-cut belt pallet is provided with the first dry-cut adapting portion 1211, the first dry-cut adapting portion 1211 includes, but is not limited to, a dry-cut groove, and the second dry-cut adapting portion 1221 includes, but is not limited to, a dry-cut protrusion.
In the above implementation process, the first dry-cutting adapting portion 1211 is disposed on the feeding conveying frame 121, and the feeding conveying belt 122 is provided with the second dry-cutting adapting portion 1221 adapted to the first dry-cutting adapting portion 1211, so that the feeding conveying driving mechanism 123 drives the feeding conveying belt 122 to rotate, and the feeding conveying belt 122 is prevented from deviating, so that normal conveying of the workpiece 4 to be processed is ensured.
Referring to fig. 21-22, the feeding and conveying driving mechanism 123 includes a dry-cut conveying driving assembly 1231, a dry-cut conveying driving roller 1232, a dry-cut conveying driven roller 1233, and a dry-cut conveying tensioning mechanism 1234; the dry-cutting conveying driving assembly 1231 is connected to the feeding conveying frame 121, and the dry-cutting conveying driving assembly 1231 is configured to be connected to the dry-cutting conveying driving roller 1232 so as to drive the dry-cutting conveying driving roller 1232 to rotate synchronously with the dry-cutting conveying driven roller 1233 through the feeding conveying belt 122, and the dry-cutting conveying tensioning mechanism 1234 is configured to be connected to the feeding conveying frame 121 and corresponds to the dry-cutting conveying driven roller 1233 so as to be used for tensioning the feeding conveying belt 122.
It should be noted that, the dry-cutting conveying tensioning mechanism 1234 includes a dry-cutting conveying tensioning bolt 12341 and a dry-cutting conveying tensioning seat 12342, the dry-cutting conveying tensioning seat 12342 is sleeved on a bearing of the dry-cutting conveying driven roller 1233, and the dry-cutting conveying tensioning bolt 12341 is connected with the dry-cutting conveying tensioning seat 12342, so that when the dry-cutting conveying tensioning bolt 12341 is screwed, the dry-cutting conveying tensioning bolt 12341 can be abutted with the bearing of the dry-cutting conveying driven roller 1233, so as to realize tensioning of the feeding conveying belt 122.
In the above implementation process, the dry-cutting conveying tensioning mechanism 1234 is set to correspond to the dry-cutting conveying driven roller, so as to be used for adjusting the position of the dry-cutting conveying driven roller 1233, which is beneficial to maintaining the spacing between the feeding conveying structure 12 and the discharging conveying structure 22 and ensuring the normal operation of the brick breaking mechanism 114 and the dry-cutting mechanism 113.
As shown in fig. 24, the wet cutting structure 21 includes a wet cutting holder 211, a first wet cutting driving mechanism 212, a second wet cutting driving mechanism 213, and a wet cutting mechanism 214; the wet cutting support 211 is connected with the frame 30 and distributed along the left-right direction of the frame 30; the first wet-cutting driving mechanism 212 is connected with the wet-cutting bracket 211, and the first wet-cutting driving mechanism 212 is distributed along the left-right direction of the wet-cutting bracket 211 to drive the second wet-cutting driving mechanism 213 to move; the wet cutting mechanism 214 is connected to the second wet cutting driving mechanism 213 to move in the up-down direction of the wet cutting stand 211, and the angle of the wet cutting mechanism 214 with respect to the workpiece 4 to be processed is adjustable.
Illustratively, the horizontal direction (i.e., X direction) and the vertical direction (i.e., Z direction) of the wet-cutting support 211 are respectively configured with a wire slot, and a wet-cutting drag chain may be disposed in the wire slot for fixing the wet-cutting wire bundles, so as to avoid confusion of the wet-cutting wire bundles caused by the first wet-cutting driving mechanism 212 and the second wet-cutting driving mechanism 213 in the working process, and interference of the wet-cutting wire bundles on the working of the first wet-cutting driving mechanism 212 and the second wet-cutting driving mechanism 213.
In the above implementation process, the first wet cutting driving mechanism 212 is connected to the wet cutting support 211, the second wet cutting driving mechanism 213 is connected to the first wet cutting driving mechanism 212, and the wet cutting driving mechanism 214 is connected to the second wet cutting driving mechanism 213, so that the first wet cutting driving mechanism 212 and the second wet cutting driving mechanism 213 control the wet cutting driving mechanism 214 to move according to the parameters set by the electric control part 40, so as to complete the wet cutting of the workpiece 4, achieve the intelligence, improve the working efficiency thereof, and meet the requirements of different angle processing of the workpiece 4 due to the adjustable angle of the wet cutting mechanism 214 relative to the workpiece 4.
As shown in fig. 25-26, the wet cutting mechanism 214 includes a wet cutting assembly 2141 and a wet cutting abutment assembly 2142; the angle of the wet cutting assembly 2141 relative to the wet cutting support 211 is adjustable, and the wet cutting assembly 2141 is slidably connected to the second wet cutting driving mechanism 213; the wet-cutting abutment assembly 2142 is fixedly connected to the second wet-cutting driving mechanism 213 for abutment when the workpiece 4 is wet-cut.
In the above implementation process, the wet cutting assembly 2141 and the wet cutting abutting assembly 2142 are both connected to the second wet cutting driving mechanism 213, and the wet cutting assembly 2141 can adjust the angle with the second wet cutting driving mechanism 213 according to different workpieces 4 to be processed, and meanwhile, the wet cutting abutting assembly 2142 can fix the workpieces 4 to be processed in the wet cutting process, so that the wet cutting of the angles of different workpieces 4 to be processed is completed through the combined action of the wet cutting assembly 2141 and the wet cutting abutting assembly 2142.
Referring to fig. 25-26, the wet cutting assembly 2141 includes a wet cutting lifting sliding table 21411, a wet cutting mounting plate 21412, and a wet cutting member 21413; the wet cutting lifting sliding table 21411 is disposed on a side facing away from the second wet cutting driving mechanism 213 with the wet cutting mounting plate 21412, and a plurality of first wet cutting fixing portions are disposed on the wet cutting lifting sliding table 21411, and a second wet cutting fixing portion adapted to the first wet cutting fixing portion is disposed on the wet cutting mounting plate 21412 for adjusting and fixing an angle of the wet cutting mounting plate 21412 relative to the wet cutting lifting sliding table 21411 (the angle may be 43 °, 90 ° and the like with the workpiece 4 to be machined); the wet cutting piece 21413 is configured to be connected to a side of the wet cutting mounting plate 21412 facing away from the wet cutting elevation slide 21411, and a water baffle 21414 is provided at the bottom of the wet cutting elevation slide 21411 for better treatment of water on the surface of the workpiece 4.
In the above implementation process, the wet cutting mounting plate 21412 is connected to the wet cutting lifting sliding table 21411, the wet cutting piece 21413 is connected to the wet cutting mounting plate 21412, and the angle between the wet cutting mounting plate 21412 and the wet cutting lifting sliding table 21411 is adjustable, so as to meet the wet cutting angle requirement of the workpiece 4.
As shown in fig. 27-28, the wet-cut abutment assembly 2142 includes a roller mounting plate 21421, a roller side plate 21422, and a roller member 21423; the roller mounting plate 21421 is configured to be connected to the second wet cutting drive mechanism 213; one end of the roller side plate 21422 is configured to be connected to the roller mounting plate and the roller side plate 21422 has a mounting space configured to receive at least a portion of the roller member 21423 to form an elastic connection of the roller side plate 21422 to the roller member 21423; for example, the roller members 21423 are provided with a plurality of roller members 21423, and the plurality of roller members 21423 are distributed at intervals along the length direction of the roller side plates 21422, wherein the number of roller members 21423 and the length of the roller side plates 21422 can be set according to practical situations, which is not described herein.
In the above implementation process, the roller side plate 21422 is connected to the second wet cutting driving mechanism 213 through the roller mounting plate 21421, the roller side plate 21422 has a mounting space for accommodating at least a portion of the roller member 21423, and the roller side plate 21422 is elastically connected to the roller member 21423, so that when the roller member 21423 abuts against the workpiece 4, due to the elasticity between the roller member 21423 and the roller side plate 21422, the surface unevenness of the workpiece 4 can be adapted, and the stability of the workpiece 4 can be improved.
Referring to fig. 25 to 26, the second wet cutting driving mechanism 213 includes a wet cutting moving sliding table 2131 and a second wet cutting driving assembly 2132; the second wet cutting driving assembly 2132 is disposed on a side of the wet cutting moving sliding table 2131 facing away from the wet cutting support 211, and wet cutting sliding rails (i.e., the wet cutting sliding rails are distributed along the Z direction) are disposed on the wet cutting moving sliding table 2131 along the up-down direction of the wet cutting support 211, so that the wet cutting mechanism 214 is driven to move along the wet cutting sliding rails by the second wet cutting driving assembly 2132.
As shown in fig. 29-30, the outfeed conveyor structure 22 includes an outfeed conveyor frame 221, an outfeed conveyor drive assembly 222, and an outfeed conveyor belt 223; the discharging conveyor belt 223 is sleeved on the discharging conveyor frame 221, the discharging conveyor driving assembly 222 is configured on the discharging conveyor frame 221 to drive the discharging conveyor belt 223 to rotate relative to the discharging conveyor frame 221, the discharging conveyor driving assembly 222 and the discharging conveyor belt 223 are connected to the discharging conveyor frame 221, and the discharging conveyor driving assembly 222 can drive the discharging conveyor belt 223 to rotate relative to the discharging conveyor frame 221 so as to realize conveying of the workpiece 4 to be processed and ensure orderly operation of the workpiece.
Illustratively, the discharging conveying driving assembly 222 includes a wet-cutting conveying servo motor, a wet-cutting conveying speed reducer, a wet-cutting conveying driving synchronous wheel, a wet-cutting conveying driven synchronous wheel and a wet-cutting conveying synchronous belt, wherein the wet-cutting conveying servo motor is connected with the wet-cutting conveying driving synchronous wheel through the wet-cutting conveying speed reducer, the wet-cutting conveying driven synchronous wheel is synchronously connected with the wet-cutting conveying driving synchronous wheel through the wet-cutting conveying synchronous belt, and the wet-cutting conveying driven synchronous wheel is sleeved on the wet-cutting conveying driving roller.
Referring again to fig. 29-30, the outfeed conveyor structure 22 further includes a water collection assembly 224, the water collection assembly 224 including a water trough 2241, a sponge roller 2242, a wiper blade 2243, and a water tank 2244; the water guiding grooves 2241 are disposed at both left and right sides of the discharge conveyor 221, and the water guiding grooves 2241 are inclined in the front-rear direction of the discharge conveyor 221; the sponge roller 2242 is disposed on the wet cutting transmission frame and located at the inner side of the discharging conveyor 223, for adsorbing water on the discharging conveyor 223; the wiper 2243 is disposed on the wet cutting transmission frame and is disposed corresponding to the sponge roller 2242 for wiping off water adsorbed by the sponge roller 2242; the water tank 2244 is disposed on the frame 30 and is located below the discharging conveyor 223, so as to collect water in the water guiding tank 2241 and the sponge roller 2242, and provide the filtered water to the wet cutting structure 21 for wet cutting, and it should be noted that, in order to reuse the water in the water tank 2244, the water tank 2244 may be disposed in two parts, the first part is communicated with the second part, and a water filtering structure may be disposed between the first part and the second part, where the first part is used for receiving waste water (for example, collected water), and the second part is used for providing water required by the wet cutting module 20 when wet cutting is performed.
In the above-mentioned implementation process, the water guiding trough 2241, the sponge roller 2242 and the wiper plate 2243 are all connected to the discharging and conveying frame 221, and the water guiding trough 2241 and the sponge roller 2242 can be used for collecting water on the discharging and conveying belt 223, so that water on the discharging and conveying belt 223 is prevented from falling to the ground, and the protection of the wet-cutting and conveying mechanism can be formed, and meanwhile, the water tank 2244 can collect the water and reuse the water by the wet-cutting and conveying mechanism 214, so that water resources can be saved.
As shown in fig. 31, the wet-cutting module 20 further includes a wet-cutting tensioning structure 23, the wet-cutting tensioning structure 23 is connected to the outfeed conveyor frame 221, and the wet-cutting tensioning structure 23 is configured to correspond to the outfeed conveyor driving assembly 222 for tensioning the outfeed conveyor belt 223, where it should be noted that the wet-cutting tensioning structure 23 is configured to the wet-cutting conveyor driving roller of the outfeed conveyor driving assembly 222, so that the wet-cutting structure can be more tightly matched; the wet cutting tensioning structure 23 is connected to the discharging conveying driving assembly 222, so that the discharging conveying belt 223 can be tensioned, and a fixed distance between the discharging conveying structure 22 and the feeding conveying structure 12 can be realized, thereby being beneficial to the stability of the workpiece 4 to be processed in conveying and transition.
As shown in fig. 1 and 32, the rack 30 includes a rack body 31 and a rack housing 32; the frame body 31 is used for connecting the dry cutting module 10, the wet cutting module 20 and the electric control part 40; the frame cover 32 is disposed above the frame body 31, and is used for covering at least a part of the dry-cut module 10 and at least a part of the wet-cut module 20.
For example, the housing cover 32 is internally provided with a cover partition 321, the cover partition 321 may divide the housing cover 32 into a dry cutting area and a wet cutting area, the housing cover 32 may be made of transparent acrylic material, the left and right sides of the housing cover 32 are provided with door plates 322, and the inner side of the housing cover 32 is provided with magnet seats 323 corresponding to the door plates 322 for closing the door plates 322.
In the above implementation process, the frame housing 32 is disposed above the frame body 31, and the frame housing 32 is used for covering the dry cutting module 10 and the wet cutting module 20, so that the internal condition can be directly observed outside, the processing flow is conveniently observed, the abnormality and the processing quality are timely found, and the dry cutting area and the wet cutting area can be also isolated.
As shown in fig. 2 and 33, the electric control part 40 includes an air compressor 41, an electric control cabinet body 42 and a display mechanism 43; the air compressor 41 is connected with the electric control cabinet body 42 to control the air compressor 41 to provide power for the dry cutting module 10 and the wet cutting module 20; the display mechanism 43 is connected with the electric control cabinet body 42, so as to control the dry cutting module 10 or the wet cutting module 20.
Illustratively, the electric control cabinet body 42 has an electric mounting plate 421, a sliding rail is disposed on a side wall of the electric mounting plate 421 for sliding connection of the electric mounting plate 421, a handle and a supporting leg 422 are disposed on one side of the electric mounting plate 421, the supporting leg 422 is used for supporting the electric mounting plate 421 when pulled out, the supporting leg 422 can rotate relative to the electric mounting plate 421, and in order to ensure retraction of the supporting leg 422, a magnet is disposed on the electric mounting plate 421 for adsorbing the supporting leg 422 when retracted.
34-35, in a second aspect, the present application further provides a centralized brick cutting line, including: the feeding robot 2 is used for providing a workpiece 4 to be processed; the blanking robot 3 is used for blanking the processed workpiece 4 to be processed; and the centralized brick cutting robot 1 according to any one of the above, wherein the centralized brick cutting robot 1 is configured between the feeding robot 2 and the discharging robot 3, so as to dry-cut or wet-cut the workpiece 4 provided by the feeding robot 2, and convey the workpiece to the discharging robot 3. In some embodiments, the blanking robot has a blanking processing portion, where the blanking processing portion corresponds to the centralized brick cutting robot (that is, the blanking processing portion corresponds to a discharge port of the wet cutting module 20 of the centralized brick cutting robot 1, so that the workpiece 4 to be processed after being processed by the centralized brick cutting robot 1 can be transmitted to the blanking robot 3 through a discharge conveying structure 22 of the wet cutting module 20, and the blanking robot 3 performs blanking on the workpiece 4 in different directions through the blanking processing portion), so as to perform blanking on the workpiece to be processed provided by the centralized brick cutting robot in different directions. The blanking processing part corresponds to the centralized brick cutting robot 1, so that the blanking robot can carry out conveying of workpieces 4 to be processed in different directions according to different processing qualities, different sizes or different types of workpieces to be processed by the brick cutting robot, thereby avoiding manual selection, improving the processing efficiency and reducing the investment of labor cost.
Illustratively, the loading robot 2 has a loading tray 201 and a loading mechanical arm 202, the workpiece 4 is placed on the loading tray 201, the unloading robot 3 includes a sorting conveying structure 301, a secondary processing box 303 and a waste collecting box 304, the loading mechanical arm 202 carries the workpiece 4 onto the loading conveying structure 12 of the centralized brick cutting robot 1 in a sucking disc manner, the workpiece 4 flows into the sorting conveying structure 301 after being processed by the centralized brick cutting robot 1, the sorting conveying structure 301 includes a sorting conveying belt and a sorting conveying roller, the sorting conveying structure 301 conveys and sorts the workpiece 4, so that when the workpiece 4 is determined as waste, the sorting conveying roller descends and stops working, the sorting conveying belt conveys the workpiece 4 to the waste collecting box 304, when the workpiece 4 needs secondary processing or is determined as finished product, the sorting conveying roller ascends, the sorting conveying belt stops working, and the workpiece 4 can be positioned to the sorting conveying box 303 by the sorting conveying structure; in other embodiments, the blanking robot further includes a stacking mechanical arm 302, where the stacking mechanical arm 302 can grasp the to-be-processed workpiece 4 to a finished product tray or a secondary processing box 303 for stacking according to data.
In the process of the realization, the feeding robot 2 is arranged on one side of the centralized brick cutting robot 1, the discharging robot 3 is arranged on the other side of the centralized brick cutting robot 1, the centralized brick cutting robot 1 is fed by the feeding robot 2, the discharging robot 3 discharges the to-be-processed workpiece 4 processed by the centralized brick cutting robot 1, the full-automatic process is realized, the working efficiency is improved, and the investment of labor cost is reduced.
The foregoing description is only of the preferred embodiments of the present application and is not intended to limit the same, but rather, various modifications and variations may be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims (16)

1. A centralized brick cutting robot, comprising:
the dry cutting module is provided with a feeding conveying structure and a dry cutting structure, the feeding conveying structure is used for conveying a workpiece to be processed in the front-rear direction, the dry cutting structure is configured to move relative to the workpiece to be processed, and is used for dry cutting of the workpiece to be processed on the feeding conveying structure, the dry cutting structure comprises a dry cutting mechanism and a brick breaking mechanism, the dry cutting mechanism comprises a dry cutting installation frame, a hob assembly and a dry cutting pressing assembly, the hob assembly is used for dry cutting of the workpiece to be processed, the dry cutting pressing assembly is provided with a pressing part, a notch is formed in one side, close to the workpiece to be processed, of the pressing part, the pressing part corresponds to the hob assembly in the left-right direction, and the pressing part moves in the up-down direction of the dry cutting installation frame, so that the workpiece to be processed is pressed down; the brick breaking mechanism comprises a top strip and a brick breaking driving structure, the top strip corresponds to the notch, and the brick breaking driving structure is configured to be connected with the top strip and used for driving the top strip to move in the up-down direction and jack up the workpiece to be machined;
The wet cutting module is provided with a discharging conveying structure and a wet cutting structure, the discharging conveying structure is configured to correspond to the feeding conveying structure and is used for conveying the to-be-machined piece on the feeding conveying structure, the wet cutting structure is provided with a wet cutting part and an auxiliary part, the wet cutting part is configured to move relative to the to-be-machined piece, the angle of the wet cutting part relative to the to-be-machined piece is adjustable, and the auxiliary part is configured to be in contact with the to-be-machined piece and is used for fixing the auxiliary part when the wet cutting part wets the to-be-machined piece;
a frame having a work surface configured for mounting the dry cutting module and the wet cutting module.
2. The centralized tile cutting robot of claim 1, wherein in the fore-aft direction, the structure of at least a portion of the work surface is configured as a datum position for the dry cutting structure to push the work piece to be positioned to the datum position.
3. The concentrated tile cutting robot of claim 2, wherein the dry cutting structure further comprises a side pushing mechanism, a tile blocking mechanism and a dry cutting bracket;
The side pushing mechanism is configured on the dry cutting bracket, and at least one part of the side pushing mechanism is configured to move along the left-right direction of the workpiece to be processed so as to push the workpiece to be processed to the reference position of the working table surface;
the brick blocking mechanism is arranged on one side of the dry cutting bracket, which is close to the reference position, and at least one part of the brick blocking mechanism is configured to move along the front-back direction so as to be in abutting connection with the workpiece to be processed;
the dry cutting mechanism is configured on the dry cutting bracket, and at least one part of the dry cutting mechanism moves relative to the left-right direction and the up-down direction of the workpiece to be processed so as to be used for dry cutting of the workpiece to be processed.
4. The concentrated tile cutting robot of claim 3, wherein the dry cutting mechanism further comprises a first dry cutting drive assembly and a second dry cutting drive assembly;
the dry cutting installation frame is connected with the dry cutting support, the dry cutting installation frame is configured to be distributed along the left-right direction of the dry cutting support, and the dry cutting installation frame is provided with a first dry cutting sliding rail along the left-right direction;
the first dry-cutting driving assembly is connected with the dry-cutting mounting frame, and the second dry-cutting driving assembly is configured on the first dry-cutting driving assembly so as to drive the second dry-cutting driving assembly to move along the first dry-cutting sliding rail;
A second dry-cutting sliding rail is arranged on one side, away from the dry-cutting mounting frame, of the second dry-cutting driving assembly, and the second dry-cutting sliding rail is distributed along the vertical direction of the dry-cutting mounting frame;
the hob assembly is configured to be connected with the second dry cutting slide rail for dry cutting of the workpiece to be machined;
the dry cutting and pressing assembly is connected with the second dry cutting driving assembly.
5. The centralized brick cutting robot of claim 4 wherein the hob assembly comprises a hob mounting block, a hob elastic member, a hob lever plate, and a hob member;
one side of the hob installation seat is connected with the second dry cutting driving assembly, and the hob lever plate is hinged to the other side of the hob installation seat;
one side of the hob lever plate is connected with the hob installation seat through the hob elastic piece, and the hob piece is arranged on the other side of the hob lever plate.
6. The centralized brick cutting robot of claim 4 wherein the dry-cut pressing assembly comprises a dry-cut electric push rod, a dry-cut lever structure, a dry-cut pressing drive, and a platen;
one end of the dry-cutting electric push rod is connected with the second dry-cutting driving assembly, and the other end of the dry-cutting electric push rod corresponds to the top of the dry-cutting lever structure so that the dry-cutting lever structure is pressed down;
One end of the dry cutting pressing driving piece is connected with the second dry cutting driving assembly, and the other end of the dry cutting pressing driving piece corresponds to the bottom of the dry cutting lever structure so as to drive the dry cutting lever structure to press down;
the bottom of the dry cutting lever structure is hinged with the second dry cutting driving assembly so as to rotate relative to the workpiece to be processed through the dry cutting electric push rod and the dry cutting pressing driving piece;
the pressing plate is connected with one side of the dry cutting lever structure, which is away from the dry cutting pressing driving piece.
7. The centralized brick cutting robot according to claim 6, wherein the pressing plate is provided with the notch on a side close to the workpiece to be processed, and the notch is provided with an inclined surface on a side, and the inclined surface is arranged obliquely upward along a direction close to the notch, so that the pressing plate is separated from the workpiece to be processed when contacting with the workpiece to be processed.
8. The concentrated tile cutting robot of claim 3, wherein the tile breaking mechanism is disposed on the dry cutting support, the tile breaking mechanism is disposed between the feeding conveying structure and the discharging conveying structure, the tile breaking mechanism is configured to move along an up-down direction of the workpiece to be processed, and the tile breaking mechanism corresponds to at least a part of the dry cutting mechanism to break the processed workpiece to be processed.
9. The concentrated tile cutting robot of claim 8, wherein the tile breaking mechanism further comprises a tile breaking mounting structure;
the tile breaking mounting structure is provided with an accommodating space along the left-right direction, and the accommodating space is configured to accommodate at least part of the top strip;
the brick breaking driving structure is connected with the brick breaking mounting structure.
10. The concentrated tile cutting robot of claim 9, wherein a side of the top bar adjacent to the workpiece to be processed is configured as an arc for jacking the workpiece to be processed.
11. The centralized brick cutting robot of claim 1 wherein the feed conveying structure comprises a feed conveying frame, a feed conveying belt and a feed conveying driving mechanism;
a first dry cutting adapting part is arranged on the feeding conveying frame, and a second dry cutting adapting part adapted to the first dry cutting adapting part is arranged on the inner side of the feeding conveying belt;
the feeding conveying belt is connected to the feeding conveying frame, so that the workpiece to be processed is conveyed along the front-rear direction through the feeding conveying driving mechanism.
12. The concentrated tile cutting robot of claim 1, wherein the wet cutting structure comprises a wet cutting support, a first wet cutting drive mechanism, a second wet cutting drive mechanism, and a wet cutting mechanism;
The wet cutting support is connected with the frame and distributed along the left-right direction of the frame;
the first wet cutting driving mechanism is connected with the wet cutting bracket, and is distributed along the left-right direction of the wet cutting bracket so as to drive the second wet cutting driving mechanism to move;
the wet cutting mechanism is connected with the second wet cutting driving mechanism so as to move along the up-down direction of the wet cutting support, and the angle of the wet cutting mechanism relative to the workpiece to be processed is adjustable.
13. The centralized brick cutting robot of claim 1 wherein the outfeed transfer structure comprises an outfeed transfer rack, an outfeed transfer drive assembly, and an outfeed transfer belt;
the discharging conveyor belt is sleeved on the discharging conveyor frame, and the discharging conveyor driving assembly is arranged on the discharging conveyor frame to drive the discharging conveyor belt to rotate relative to the discharging conveyor frame.
14. The concentrated tile cutting robot of claim 13, wherein the outfeed transfer structure further comprises a water collection assembly comprising a water chute, a sponge roller, a wiper blade, and a water tank;
the water guide tanks are arranged at the left side and the right side of the discharging conveying frame and are obliquely arranged along the front-back direction of the discharging conveying frame;
The sponge roller is arranged on the wet cutting transmission frame and positioned at the inner side of the discharging conveyor belt so as to be used for adsorbing water on the discharging conveyor belt;
the wiper blade is arranged on the wet cutting transmission frame and is arranged corresponding to the sponge roller so as to be used for wiping off water adsorbed by the sponge roller;
the water tank is configured on the frame and is positioned below the discharging conveyor belt, so as to be used for collecting water of the water guide groove and the sponge roller, and the water is filtered and then supplied to the wet cutting structure for wet cutting.
15. A centralized brick cutting processing line, comprising:
the feeding robot is used for providing a workpiece to be processed;
the blanking robot is used for blanking the machined workpiece to be machined; and
the centralized tile cutting robot of any one of claims 1-14, disposed between the loading robot and the unloading robot, to dry-cut or wet-cut the workpiece to be processed provided by the loading robot, and to deliver the workpiece to the unloading robot.
16. The concentrated tile cutting line of claim 15, wherein the blanking robot has a blanking processing portion, the blanking processing portion corresponding to the concentrated tile cutting robot to perform blanking in different directions on the workpiece to be processed provided by the concentrated tile cutting robot.
CN202210518229.9A 2022-05-12 2022-05-12 Centralized brick cutting robot and centralized brick cutting processing line Active CN114872208B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013193142A (en) * 2012-03-16 2013-09-30 Hitachi Koki Co Ltd Impact tool
CN106865968A (en) * 2017-03-17 2017-06-20 东莞奔迅汽车玻璃有限公司 The automatic hacking equipment of glass
CN111136806A (en) * 2020-02-18 2020-05-12 安徽瑞龙玻璃机械股份有限公司 Full-automatic glass tube cutting machine
CN212399977U (en) * 2020-04-30 2021-01-26 广东博智林机器人有限公司 Automatic cutting robot and brick cutting system with same
CN112374740A (en) * 2020-11-13 2021-02-19 江苏长欣车辆装备有限公司 Cutting equipment for producing automobile toughened glass and working method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2965886B1 (en) * 2014-06-18 2020-12-02 Husqvarna AB Tile or masonry saw assembly with improved blade wetting capability

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013193142A (en) * 2012-03-16 2013-09-30 Hitachi Koki Co Ltd Impact tool
CN106865968A (en) * 2017-03-17 2017-06-20 东莞奔迅汽车玻璃有限公司 The automatic hacking equipment of glass
CN111136806A (en) * 2020-02-18 2020-05-12 安徽瑞龙玻璃机械股份有限公司 Full-automatic glass tube cutting machine
CN212399977U (en) * 2020-04-30 2021-01-26 广东博智林机器人有限公司 Automatic cutting robot and brick cutting system with same
CN112374740A (en) * 2020-11-13 2021-02-19 江苏长欣车辆装备有限公司 Cutting equipment for producing automobile toughened glass and working method thereof

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