CN114772912B - Automatic preheating furnace for glass production - Google Patents
Automatic preheating furnace for glass production Download PDFInfo
- Publication number
- CN114772912B CN114772912B CN202210513517.5A CN202210513517A CN114772912B CN 114772912 B CN114772912 B CN 114772912B CN 202210513517 A CN202210513517 A CN 202210513517A CN 114772912 B CN114772912 B CN 114772912B
- Authority
- CN
- China
- Prior art keywords
- frame
- central shaft
- rotating mechanism
- turntable
- preheating furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000011521 glass Substances 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims 1
- 210000005252 bulbus oculi Anatomy 0.000 abstract description 6
- 244000309464 bull Species 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- 241000834287 Cookeolus japonicus Species 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 241001122767 Theaceae Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
- C03B23/043—Heating devices specially adapted for re-forming tubes or rods in general, e.g. burners
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G19/00—Table service
- A47G19/22—Drinking vessels or saucers used for table service
- A47G19/2205—Drinking glasses or vessels
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
- C03B23/045—Tools or apparatus specially adapted for re-forming tubes or rods in general, e.g. glass lathes, chucks
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
- C03B23/09—Reshaping the ends, e.g. as grooves, threads or mouths
- C03B23/099—Reshaping the ends, e.g. as grooves, threads or mouths by fusing, e.g. flame sealing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Tunnel Furnaces (AREA)
Abstract
The invention discloses an automatic preheating furnace for glass production, which comprises a frame, wherein the frame is of a frame structure, a rotating mechanism, a high-temperature furnace chamber, a lifting mechanism and a control box are arranged in the frame structure, the rotating mechanism comprises a central shaft, a turntable is arranged on the central shaft, a plurality of stations are arranged on the turntable, a plurality of guide rails are arranged in the stations, and a sliding block is arranged between the guide rails and the turntable in a sliding manner; the lifting mechanism is arranged on one side of the rotating mechanism and comprises a circular ground rail, the circular ground rail is of a disc-shaped structure formed by a plurality of single rails, the bottom of the guide rail is provided with bull's eye balls in a sliding manner, and the bull's eye balls are connected with the circular ground rail; the control box is arranged on one side of the frame and is electrically connected with the rotating mechanism, the high-temperature furnace chamber and the lifting mechanism. Compared with the prior art, the invention has the advantages that: the automatic glass cup preheating furnace has the advantages of simple integral structure, high automation degree, low energy consumption and high efficiency, can replace an artificial automatic glass cup preheating furnace, and is suitable for popularization and use.
Description
Technical Field
The invention relates to the field of glass production equipment, in particular to an automatic preheating furnace for glass production.
Background
The glass cup for daily tea making and drinking is produced through melting the inner glass tube and the outer glass tube of the cup by using heat generated by combustion of fuel gas and bonding the inner glass tube and the outer glass tube together by a die with screw teeth, so that the cup container with threads and capable of being screwed on the cover is produced. The problem is that the inner glass tube and the outer glass tube need to be preheated in an environment with the temperature of 500 ℃ in advance before sintering and melting, so that the inner glass tube and the outer glass tube have better cohesiveness, durability and safety. At present, the inner glass tube and the outer glass tube are put into a high-temperature furnace for heating and preheating in a manual mode, and are taken out by a manual fire tongs after the preheating time is up to the present, and the method is long and is well used.
At present, the glass cup belongs to labor-intensive enterprises, is produced manually, is not operated automatically, and has the problems that the working environment is very bad, the high temperature and the high humidity are caused by the special production process of the glass cup, the risks are accompanied, and the automation equipment to be developed urgently is used for replacing the problems of difficult and expensive labor. The industry is also labor intensive.
Disclosure of Invention
The invention aims to solve the technical problems and provides an automatic preheating furnace for glass cup production, which combines a manipulator of an automatic robot to automatically grasp an inner glass tube and an outer glass tube, so that full-automatic production can be realized.
In order to solve the technical problems, the technical scheme provided by the invention is as follows: the automatic preheating furnace for glass production comprises a frame, wherein the frame is of a frame-type structure, a rotating mechanism, a high-temperature furnace chamber, a lifting mechanism and a control box are arranged inside the frame-type structure, the rotating mechanism comprises a central shaft, a turntable is arranged on the central shaft, a plurality of stations are arranged on the turntable, a plurality of guide rails are arranged in the stations, and a sliding block is arranged between the guide rails and the turntable in a sliding manner;
the high-temperature furnace chamber is arranged above the rotating mechanism and comprises an outer chamber, an inner chamber and an upper cover, and is connected with the central shaft through a flange plate;
The lifting mechanism is arranged on one side of the rotating mechanism and comprises a circular ground rail, the circular ground rail is of a disc-shaped structure formed by a plurality of single rails, the bottom of the guide rail is provided with bull's eye balls in a sliding manner, and the bull's eye balls are connected with the circular ground rail;
The control box is arranged on one side of the frame and is electrically connected with the rotating mechanism, the high-temperature furnace chamber and the lifting mechanism.
Further, a driven gear is arranged on the central shaft, a servo motor is arranged in the rack, and a driving gear meshed with the driven gear is arranged on the servo motor.
The bottom of the central shaft is fixed in the frame through the mounting seat, an auxiliary plate is arranged between the central shaft and the frame, and the auxiliary plate is positioned between the driven gear and the turntable.
Further, 2-100 stations are arranged.
Further, fan-shaped platforms are arranged above the two adjacent guide rails, fixing frames for fixing glass cups are arranged on the fan-shaped platforms, and the fan-shaped platforms and the fixing frames move up and down along with the guide rails in the inner cavities.
Further, the circular ground rail is driven by a lifting servo motor.
Furthermore, the bottom of the frame is provided with anti-slip supporting feet, and two sides of the rotating mechanism are provided with conveying belts for conveying materials.
Compared with the prior art, the invention has the advantages that:
1. The high-temperature furnace chamber is an inner layer and an outer layer, the lower end of the high-temperature furnace chamber is provided with an opening, so that the glass cup can move up and down conveniently, and the upper cover can observe the condition of the glass cup in the inner chamber conveniently;
2. The rotating mechanism is matched with the lifting mechanism to convey the glass to be preheated into the high-temperature furnace chamber, so that the degree of automation is high, and the operation is simple.
The automatic glass cup preheating furnace has the advantages of simple integral structure, high automation degree, low energy consumption and high efficiency, can replace an artificial automatic glass cup preheating furnace, and is suitable for popularization and use.
Drawings
FIG. 1 is a schematic view of an automatic preheating furnace for glass production according to the present invention.
FIG. 2 is a schematic diagram of an automatic preheating furnace for glass production according to the present invention.
FIG. 3 is a schematic view of an automatic preheating furnace for glass production according to the present invention.
As shown in the figure: 1. a frame; 2. a rotation mechanism; 201. a central shaft; 202. a turntable; 203. a station; 204. a guide rail; 205. a slide block; 206. a bullseye ball; 3. a high temperature furnace chamber; 301. an outer cavity; 302. an inner cavity; 303. an upper cover; 4. a lifting mechanism; 401. a circular ground rail; 5. a control box; 6. a flange plate; 7. a driven gear; 8. a servo motor; 9. a drive gear; 10. a mounting base; 11. an auxiliary plate; 12. a fan-shaped platform; 13. a fixing frame; 14. anti-skid support legs; 15. a conveyor belt.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the term "connected" should be interpreted broadly, and for example, it may be a fixed connection, a removable connection, or an integral connection; the specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The working principle of the invention is as follows: an automatic preheating furnace for glass production comprises a frame 1, wherein the frame 1 is of a frame structure, and a rotating mechanism 2, a high-temperature furnace chamber 3, a lifting mechanism 4 and a control box 5 are arranged inside the frame 1; the control box is PLC controlled, and the whole process flow is controlled by adopting a computer program;
The rotating mechanism 2 comprises a central shaft 201, a turntable 202 is arranged on the central shaft 201, a plurality of stations 203 are arranged on the turntable 202, 2-100 stations 203 are arranged on the turntable 202, each equal part is a station for placing an inner glass tube and an outer glass tube, 2 parts, 3 parts, 4 parts, 5 parts and the like can be divided into 100 parts all the time according to the needs of customers, a plurality of guide rails 204 are arranged in the stations 203, and sliding blocks 205 are arranged between the guide rails 204 and the turntable 202 in a sliding manner; the turntable is provided with guide rail sliding blocks which are distributed circumferentially according to equal parts, the sliding blocks can automatically lift under the action of a servo motor controlled by PLC when rotating to a specified position, each time the sliding blocks descend to a lower position, the manipulator can take away the preheated inner glass tube and the preheated outer glass tube and reload the preheated inner glass tube and the preheated outer glass tube, after the actions are completed, the sliding blocks ascend to the specified position, the PLC controls the rotary servo motor to rotate an equal part, and the operation is repeated and continuous;
The central shaft 201 is provided with a driven gear 7, a servo motor 8 is arranged in the frame 1, a driving gear 9 meshed with the driven gear 7 is arranged on the servo motor 8, and the servo motor drives the driving gear and the driven gear to rotate, so that the central shaft is driven to rotate.
The bottom of the central shaft 201 is fixed in the frame 1 through the mounting seat 10, an auxiliary plate 11 is arranged between the central shaft 201 and the frame 1, the auxiliary plate 11 is positioned between the driven gear 7 and the turntable 202, and the auxiliary rod is used for ensuring the stability during rotation;
The high-temperature furnace chamber 3 is arranged above the rotating mechanism 2 and comprises an outer cavity 301, an inner cavity 302 and an upper cover 303, a high-temperature channel is formed between the outer cavity and the inner cavity, a heat preservation design is added in the outer cavity, the outer cavity is sealed by using a metal material, and the high-temperature furnace chamber 3 is connected with the central shaft 201 through a flange 6;
The lifting mechanism 4 is arranged on one side of the rotating mechanism 2 and comprises a circular ground rail 401, the circular ground rail 401 is of a disc-shaped structure formed by a plurality of single rails, the bottom of the guide rail 204 is provided with bullseye balls 206 in a sliding manner, and the bullseye balls 206 are connected with the circular ground rail 401;
The bottom of the guide rail is provided with a sliding bull eye ball, a circular ground rail is arranged below the bull eye ball, the ground rail is in a disconnected type, automatic connection can be realized through lifting of a servo motor, the lifting servo motor descends after one station is rotated to stop every time, and a single rail of the disconnected type rail descends along with the descending;
the control box 5 is arranged on one side of the frame 1 and is electrically connected with the rotating mechanism 2, the high-temperature furnace chamber 3 and the lifting mechanism 4.
The fan-shaped platform 12 is arranged above two adjacent guide rails 204, namely equal parts of stations for placing inner glass tubes and outer glass tubes, a fixing frame 13 for fixing glass cups is arranged on the fan-shaped platform 12, the glass cups descend along with the rails under the action of dead weight, the preheated inner glass tubes and the preheated outer glass tubes come out from the bottom of a high-temperature furnace chamber, a manipulator grabs the glass tubes to the next procedure, and the fan-shaped platform 12 and the fixing frame 13 move up and down along with the guide rails 204 in the inner cavity 302.
The circular ground rail 401 is driven by a lifting servo motor.
The bottom of the frame 1 is provided with anti-slip supporting feet 14, and two sides of the rotating mechanism 2 are provided with conveying belts 15 for conveying materials.
The invention and its embodiments have been described above with no limitation, and the actual construction is not limited to the embodiments of the invention as shown in the drawings. In summary, if one of ordinary skill in the art is informed by this disclosure, a structural manner and an embodiment similar to the technical solution should not be creatively devised without departing from the gist of the present invention.
Claims (4)
1. The utility model provides an automatic preheating furnace of glass production, includes frame (1), frame (1) be equipped with rotary mechanism (2), high temperature furnace chamber (3), elevating system (4) and control box (5) for frame-type structure inside, its characterized in that: the rotating mechanism (2) comprises a central shaft (201), a turntable (202) is arranged on the central shaft (201), a plurality of stations (203) are arranged on the turntable (202), a plurality of guide rails (204) are arranged in the stations (203), and a sliding block (205) is arranged between the guide rails (204) and the turntable (202) in a sliding manner;
The high-temperature furnace chamber (3) is arranged above the rotating mechanism (2) and comprises an outer cavity (301), an inner cavity (302) and an upper cover (303), and the high-temperature furnace chamber (3) is connected with the central shaft (201) through a flange plate (6);
The lifting mechanism (4) is arranged on one side of the rotating mechanism (2) and comprises a circular ground rail (401), the circular ground rail (401) is of a disc-shaped structure formed by a plurality of single rails, the bottom of the guide rail (204) is provided with bullseye balls (206) in a sliding manner, and the bullseye balls (206) are connected with the circular ground rail (401);
The control box (5) is arranged at one side of the frame (1) and is electrically connected with the rotating mechanism (2), the high-temperature furnace chamber (3) and the lifting mechanism (4);
A fan-shaped platform (12) is arranged above two adjacent guide rails (204), a fixing frame (13) for fixing glass cups is arranged on the fan-shaped platform (12), and the fan-shaped platform (12) and the fixing frame (13) move up and down along with the guide rails (204) in the inner cavity (302);
the circular ground rail (401) is driven by a lifting servo motor.
2. An automatic preheating furnace for glass production according to claim 1, wherein: a driven gear (7) is arranged on the central shaft (201), a servo motor (8) is arranged in the frame (1), and a driving gear (9) meshed with the driven gear (7) is arranged on the servo motor (8);
The bottom of the central shaft (201) is fixed in the frame (1) through the mounting seat (10), an auxiliary plate (11) is arranged between the central shaft (201) and the frame (1), and the auxiliary plate (11) is positioned between the driven gear (7) and the turntable (202).
3. An automatic preheating furnace for glass production according to claim 1, wherein: the number of the stations (203) is 2-100.
4. An automatic preheating furnace for glass production according to claim 1, wherein: the bottom of the frame (1) is provided with anti-slip supporting feet (14), and two sides of the rotating mechanism (2) are provided with conveying belts (15) for conveying materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210513517.5A CN114772912B (en) | 2022-05-11 | 2022-05-11 | Automatic preheating furnace for glass production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210513517.5A CN114772912B (en) | 2022-05-11 | 2022-05-11 | Automatic preheating furnace for glass production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114772912A CN114772912A (en) | 2022-07-22 |
| CN114772912B true CN114772912B (en) | 2024-04-26 |
Family
ID=82436768
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210513517.5A Active CN114772912B (en) | 2022-05-11 | 2022-05-11 | Automatic preheating furnace for glass production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114772912B (en) |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001063798A (en) * | 1999-08-05 | 2001-03-13 | Robert Bosch Gmbh | Device for pushing stopper into opening of bottle |
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| CN202411539U (en) * | 2012-01-30 | 2012-09-05 | 浙江晨雕机械有限公司 | Worktable of circular sawing machine |
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| CN110642503A (en) * | 2019-09-20 | 2020-01-03 | 天津宜典科技有限公司 | Automatic glass cup opening machine |
| CN210001137U (en) * | 2019-05-15 | 2020-01-31 | 太仓安美五金机械有限公司 | Automatic stock bin of kinds of intelligent manufacturing units |
| RU2736606C1 (en) * | 2020-07-03 | 2020-11-19 | Закрытое акционерное общество "БЕСТРОМ" | Automatic round rotary packing machine |
| CN212219867U (en) * | 2020-06-09 | 2020-12-25 | 蒋雨良 | Automatic opening and closing device of sunshade umbrella |
| CN112420556A (en) * | 2020-11-02 | 2021-02-26 | 南京欧汉智能设备有限公司 | Rotary circulation type track driving IC card packaging robot |
| CN112759240A (en) * | 2021-01-22 | 2021-05-07 | 惠怀林 | Automatic production line for glass products |
| CN113106234A (en) * | 2021-04-15 | 2021-07-13 | 山西富兴通重型环锻件有限公司 | Wind-powered electricity generation flange heavy ring piece relative rotation annealing cooling device |
| CN113149414A (en) * | 2021-06-23 | 2021-07-23 | 长沙今朝科技股份有限公司 | Formula glass ampoule produces heating device sways |
| CN213951182U (en) * | 2020-12-12 | 2021-08-13 | 湖南天根乐微君科技有限公司 | Probiotics culture apparatus |
| CN217077388U (en) * | 2022-05-11 | 2022-07-29 | 张家港市立威智能科技有限公司 | Automatic preheating furnace for glass cup production |
-
2022
- 2022-05-11 CN CN202210513517.5A patent/CN114772912B/en active Active
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001063798A (en) * | 1999-08-05 | 2001-03-13 | Robert Bosch Gmbh | Device for pushing stopper into opening of bottle |
| CN2441742Y (en) * | 2000-09-22 | 2001-08-08 | 黄福全 | Complete label machine guide feeder |
| CN202411539U (en) * | 2012-01-30 | 2012-09-05 | 浙江晨雕机械有限公司 | Worktable of circular sawing machine |
| CN209241990U (en) * | 2018-12-23 | 2019-08-13 | 九江学院 | A kind of commodity intellectual access transmission device |
| CN210001137U (en) * | 2019-05-15 | 2020-01-31 | 太仓安美五金机械有限公司 | Automatic stock bin of kinds of intelligent manufacturing units |
| CN110642503A (en) * | 2019-09-20 | 2020-01-03 | 天津宜典科技有限公司 | Automatic glass cup opening machine |
| CN212219867U (en) * | 2020-06-09 | 2020-12-25 | 蒋雨良 | Automatic opening and closing device of sunshade umbrella |
| RU2736606C1 (en) * | 2020-07-03 | 2020-11-19 | Закрытое акционерное общество "БЕСТРОМ" | Automatic round rotary packing machine |
| CN112420556A (en) * | 2020-11-02 | 2021-02-26 | 南京欧汉智能设备有限公司 | Rotary circulation type track driving IC card packaging robot |
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| CN113149414A (en) * | 2021-06-23 | 2021-07-23 | 长沙今朝科技股份有限公司 | Formula glass ampoule produces heating device sways |
| CN217077388U (en) * | 2022-05-11 | 2022-07-29 | 张家港市立威智能科技有限公司 | Automatic preheating furnace for glass cup production |
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| Publication number | Publication date |
|---|---|
| CN114772912A (en) | 2022-07-22 |
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