CN211742945U - Multifunctional polymer chip type tantalum capacitor production system - Google Patents
Multifunctional polymer chip type tantalum capacitor production system Download PDFInfo
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- CN211742945U CN211742945U CN202020170310.9U CN202020170310U CN211742945U CN 211742945 U CN211742945 U CN 211742945U CN 202020170310 U CN202020170310 U CN 202020170310U CN 211742945 U CN211742945 U CN 211742945U
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Abstract
The utility model provides a multi-functional polymer piece formula tantalum capacitor production system, it is including the material loading machine, first manipulator, a machine support, vertical track is installed at the frame top, install the vertical sliding seat that drives the walking by corresponding motor on the vertical track, install first manipulator on the vertical sliding seat, install the target steeping vat in the frame, the subaerial material loading that is equipped with of target steeping vat one side, vertical sliding seat extends to form the material loading track in one side, material loading track installs the material storage machine in the bottom, install fourth manipulator on the material loading track of material storage machine top, target steeping vat output and three warm area tunnel furnace entry linkage, three warm area tunnel furnace export top is equipped with horizontal track, third manipulator is installed to horizontal track output tip. Rational in infrastructure after this scheme of adoption, flooding is effectual.
Description
Technical Field
The utility model belongs to the technical field of the condenser technique and specifically relates to indicate a multi-functional polymer piece formula tantalum capacitor production system.
Background
The manufacture of the negative polymer film of the high-molecular-weight chip tantalum capacitor is the most complex and fussy process in the manufacture process of the high-molecular-weight chip tantalum capacitor, and is a very critical process which influences the quality consistency and the qualification rate of products.
In the manufacturing process of the negative polymer film of the high-molecular-piece tantalum capacitor, each product needs to be soaked with 4 to 5 high-molecular solutions, each solution needs to be soaked for 4 to 9 times, the product needs to be placed into drying furnaces with different temperature areas for curing after soaking is completed each time, each product needs to be formed in a complementary mode after specified times of soaking and curing are completed according to process files, and then subsequent times of soaking and curing operation are performed after the complementary mode is dried. The soaking of each product is repeated in such a cycle until the soaking times are finished. Because various dipping solutions can volatilize harmful gases, the workload is heavy, so that the flow of operators is large, and the operators are difficult to keep; because each product is soaked for multiple times when being soaked in each solution, an operator can easily remember the soaking times by mistake, and each product is likely to be soaked more, less or wrong, so that the consistency of the product quality and the yield are unstable.
Disclosure of Invention
An object of the utility model is to overcome prior art not enough, provide a rational in infrastructure, the effectual multi-functional polymer piece formula tantalum capacitor production system of flooding.
In order to achieve the above object, the present invention provides a technical solution: a multifunctional high-molecular sheet-type tantalum capacitor production system comprises a feeding machine, a first mechanical arm, a target impregnation tank, a three-temperature-zone tunnel furnace, a second mechanical arm, a third mechanical arm, a complementary forming groove, a complementary forming drying furnace, a fourth mechanical arm, a storage machine, a feedback chain, a code scanning gun, a turnover motor and a rack, wherein a longitudinal rail is installed at the top of the rack, a longitudinal sliding seat driven by a corresponding motor to travel is installed on the longitudinal rail, the first mechanical arm is installed on the longitudinal sliding seat, the target impregnation tank is installed in the rack, the feeding machine is arranged on the ground at one side of the target impregnation tank, a feeding rail is formed by extending one side of the longitudinal sliding seat and is positioned above the feeding machine, the storage machine is installed at the bottom of the feeding rail, the fourth mechanical arm is installed on the feeding rail above the storage machine, and the output end of the target impregnation tank is connected with inlets of, and a transverse rail is arranged above the outlet of the tunnel furnace with the three temperature zones, a transverse sliding seat driven by a corresponding motor to travel is installed on the transverse rail, a second mechanical arm is installed on the transverse sliding seat, a third mechanical arm is installed at the end part of the output end of the transverse rail, a complementary groove is formed below the third mechanical arm, and the output end of the complementary groove is connected with a complementary drying furnace.
The longitudinal rails are parallel to each other, a longitudinal guide rack is horizontally fixed on the lower portion of one side, opposite to the two longitudinal guide rails, of the two longitudinal guide rails, a transverse sliding frame is movably mounted at the top of the longitudinal guide rack and is rectangular in frame shape, traveling pulleys are arranged at the bottoms of two ends of the transverse sliding frame in the length direction and travel by longitudinal support guide rails, a sliding shaft is mounted in the transverse sliding frame through a synchronous bearing, the length direction of the sliding shaft is consistent with the length direction of the transverse sliding frame, longitudinal traveling gears are mounted at two ends of the sliding shaft, and the bottom of each longitudinal traveling gear is meshed with the longitudinal guide rack; a transverse guide rack is arranged on one side wall of the transverse sliding frame in the length direction, a gear plate is fixed on one side of the transfer conveying frame, a transverse walking gear is mounted on the gear plate, and the bottom of the transverse walking gear is meshed with the transverse guide rack; a transfer conveying frame is movably mounted on the transverse sliding frame, a hanging rod is arranged at the bottom of the transfer conveying frame, the bottom of the hanging rod penetrates through the transverse sliding frame downwards to be connected with the top of the lifting fixing seat, a transmission fluted disc is mounted at the center of the lifting fixing seat and driven by a corresponding fluted disc motor to rotate, a transmission screw rod is meshed at the center of the transmission fluted disc, the bottom of the transmission screw rod is connected with the top of the manipulator seat downwards, a lifting guide rod is arranged at the edge of the top of the manipulator seat, a guide rod hole penetrating up and down is formed at the edge of the lifting fixing seat, and a guide end is formed at the; the first manipulator is installed to manipulator seat bottom.
The material storage machine comprises a material storage frame, the material storage frame is composed of an underframe, a top frame and stand columns connected between the underframe and the top frame, the middle part of the material storage frame is connected through a reinforcing beam, two sides of the reinforcing beam form material storage chambers, each material storage chamber is internally provided with a group of lifting material supporting assemblies, each lifting material supporting assembly comprises a material supporting platform, a material storage lifting screw, a material storage lifting guide pillar and a material storage lifting motor, wherein two material storage lifting screws are respectively arranged at two sides of the material storage chamber, the material storage lifting guide pillar is fixed between the underframe and the top frame at two sides of the material storage lifting screw, the edge of the material supporting platform is provided with a guide pillar hole which penetrates up and down, the guide pillar hole is sleeved with the material storage lifting guide pillar, one side of the material supporting platform is fixedly provided with a lifting slide block which is meshed with the material storage lifting screw, the bottom of the material storage lifting screw is provided with a, the lifting driving wheel is connected with the lifting driving wheel through a lifting belt, and the underframe is provided with a transition wheel which is abutted against the lifting belt.
The third manipulator comprises a middle rotary seat, wherein two ends of the bottom of the middle rotary seat are fixedly provided with a hanging seat which is rectangular and is fixed at the bottom of the middle rotary seat in parallel, the bottoms of the two ends of the hanging seat in the length direction are fixedly provided with lateral limiting plates which are inverted T-shaped, the top of a vertical arm is fixedly connected with the bottom of the hanging seat, the central line of the hanging seat and the central line of the middle rotary seat are crossed, a grabbing plate is movably hinged between the ends of the two lateral limiting plates, the bottoms of the two grabbing plates are oppositely bent to form a supporting arm, the center of the bottom of the hanging seat is provided with a bidirectional cylinder, the center of the top of the grabbing plate extends upwards to form a grabbing plate hinge rod, the grabbing plate hinge rod is hinged with a piston rod of the bidirectional cylinder, the center of the top of the middle rotary seat is provided with a grabbing plate lifting screw rod through a screw rod bearing ring, the upper part, a transmission wheel is arranged on a transmission shaft of the lifting motor and is connected with the transmission disc through a transmission belt.
The first manipulator, the second manipulator and the fourth manipulator are identical in structure and respectively comprise a moving seat, a lifting motor is mounted at the top of the moving seat, a screw driving wheel is mounted on a transmission shaft of the lifting motor, a lifting fluted disc is arranged at the center of the moving seat, the lifting fluted disc is connected with the screw driving wheel through a transmission belt, and a lifting screw is mounted in the lifting fluted disc; the upper part of the lifting screw is meshed with a lifting fluted disc, the bottom of the lifting screw is downwards connected with a screw shaft sleeve at the top of a lifting frame, the edge of the top of the lifting frame is provided with a guide pillar which is vertically upwards, the upper part of the guide pillar upwards penetrates through a movable seat to form a guide end, the bottom of the lifting frame is provided with a grabbing frame, two ends of the grabbing frame are respectively hinged with a hinge arm, the bottom of the hinge arm is provided with a rotating shaft, the central lines of the two rotating shafts are positioned on the same straight line, one ends of the two rotating shafts are provided with a clamping plate, the other ends of the rotating shafts are provided with driving wheels, the top of the grabbing frame is provided with a grabbing cylinder, a piston rod of the grabbing cylinder is downwards hinged with a middle hinge rod, the middle hinge rod is two, one end of the middle hinge rod is hinged with a piston rod, the other end of the synchronous shaft is connected with a driven wheel, the driven wheel is connected with the driving wheel through a transmission belt, the synchronous shaft is horizontally arranged at the top of the grabbing frame, sleeve shafts with square sections are arranged at two ends of the synchronous shaft, sleeves are movably sleeved on the sleeve shafts, the outer ends of the sleeves are connected with the universal shaft, a driving wheel is arranged in the middle of the synchronous shaft, and the driving wheel is driven to operate by a transmission motor at the top of the grabbing frame.
After the technical scheme is adopted, the material frame in the feeding machine is grabbed and placed into the target impregnation tank by the first manipulator, the material frame is taken out by the first manipulator after impregnation is completed and sent into the three-temperature-zone tunnel furnace, and the material frame is transferred to the grabbing position of the second manipulator after the process procedure of the tunnel furnace is completed; the second manipulator sends the material frame to the third manipulator position of grabbing, and the third manipulator sends the material frame into the blanking machine or mends the grooving according to the product needs, mends to form the groove and is used for circulation flooding, rational in infrastructure after this scheme of adoption, the flooding is effectual.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the longitudinal rail structure of the present invention.
Fig. 3 is the utility model discloses a storage machine structure schematic diagram.
Fig. 4 is a schematic structural view of a third manipulator of the present invention.
Fig. 5 is the schematic view of the installation of the bidirectional cylinder of the present invention.
Fig. 6 is a schematic structural view of the first, second, and fourth manipulators of the present invention.
Fig. 7 is a schematic structural view of the grabbing frame of the present invention.
Detailed Description
The present invention will be further explained with reference to the drawings, and the preferred embodiment of the present invention is: referring to the attached drawings 1 to 7, the multifunctional polymer chip tantalum capacitor production system described in this embodiment includes a feeding machine 1, a first manipulator 2, a target impregnation tank 3, a three-temperature-zone tunnel furnace 4, a second manipulator 5, a third manipulator 6, a complementary forming tank 7, a complementary forming drying furnace 8, a fourth manipulator 9, a storage machine 10, a feedback chain 11, a code scanning gun, a turning motor, and a frame 14, wherein a longitudinal rail is installed on the top of the frame 14, a longitudinal sliding seat driven by a corresponding motor to travel is installed on the longitudinal rail, the first manipulator 2 is installed on the longitudinal sliding seat, the target impregnation tank 3 is installed in the frame 14, the feeding machine 1 is installed on the ground on one side of the target impregnation tank 3, a feeding rail is formed by extending one side of the longitudinal sliding seat, the feeding rail is located above the feeding machine 1, the storage machine 10 is installed at the bottom of the feeding rail, and the fourth manipulator 9 is installed on the feeding rail above the storage machine 10, the output end of the target impregnation tank 3 is connected with the inlet of the three-temperature-zone tunnel furnace 4, a transverse rail is arranged above the outlet of the three-temperature-zone tunnel furnace 4, a transverse sliding seat driven by a corresponding motor to travel is installed on the transverse rail, a second mechanical arm 5 is installed on the transverse sliding seat, a third mechanical arm 6 is installed at the end part of the output end of the transverse rail, a complementary forming groove 7 is arranged below the third mechanical arm 6, and the output end of the complementary forming groove 7 is connected with a complementary forming drying furnace 8.
The longitudinal rails are two parallel to each other, the lower part of one side of each of the two longitudinal guide rails opposite to each other is horizontally fixed with a longitudinal guide rack 1011, the top of the longitudinal guide rack 1011 is movably provided with a transverse sliding frame 102, the transverse sliding frame 102 is in a rectangular frame shape, the bottoms of two ends of the length direction of the transverse sliding frame 102 are provided with traveling pulleys, the traveling pulleys travel by the longitudinal support guide rails 101, a sliding shaft 1012 is arranged in the transverse sliding frame 102 through a synchronous bearing, the length direction of the sliding shaft 1012 is consistent with the length direction of the transverse sliding frame 102, two ends of the sliding shaft 1012 are provided with longitudinal traveling gears 1013, and the bottoms of the longitudinal traveling gears 1013 are; a transverse guide rack 1014 is arranged on one side wall of the transverse sliding frame 102 in the length direction, a gear plate is fixed on one side of the transfer conveying frame, a transverse walking gear 1015 is mounted on the gear plate, and the bottom of the transverse walking gear 1015 is meshed with the transverse guide rack 1014; a transfer conveying frame 103 is movably mounted on the transverse sliding frame 102, a hanging rod 104 is arranged at the bottom of the transfer conveying frame 103, the bottom of the hanging rod 104 penetrates through the transverse sliding frame 102 downwards to be connected with the top of a lifting fixed seat 105, a transmission gear disc 106 is mounted at the center of the lifting fixed seat 105, the transmission gear disc 106 is driven by a corresponding gear disc motor to rotate, a transmission screw 107 is meshed at the center of the transmission gear disc 106, the bottom of the transmission screw 107 is connected with the top of a manipulator seat 109 downwards, a lifting guide rod 1010 is arranged at the edge of the top of the manipulator seat 109, a guide rod hole which penetrates through the lifting fixed seat 105 up and down is formed at the edge of the lifting; the first robot 2 is mounted on the bottom of the robot base 109.
The material storage machine 10 comprises a material storage frame 21, the material storage frame 21 is composed of an underframe, a top frame and upright posts connected between the underframe and the top frame, the middle part of the material storage frame 21 is connected through a reinforcing beam 22, two sides of the reinforcing beam 22 form material storage chambers, each material storage chamber is internally provided with a group of lifting material supporting components, each lifting material supporting component comprises a material supporting platform 23, two material storage lifting screws 24, two material storage lifting guide pillars 25 and a material storage lifting motor 26, wherein the two material storage lifting screws 24 are respectively positioned at two sides of the material storage chamber, the material storage lifting guide pillars 25 are fixed between the underframe and the top frame at two sides of the material storage lifting screws 24, the edge of the material supporting platform 23 is provided with guide pillar holes which vertically penetrate through, the guide pillar holes are sleeved with the material storage lifting guide pillars 25, one side of the material supporting platform 23 is fixed with a lifting slide block 27, the lifting slide block 27 is meshed, the storage lifting motor 26 is arranged on the underframe, a lifting driving wheel is arranged on a transmission shaft of the storage lifting motor 26, the lifting driving wheel is connected with a lifting transmission wheel 28 through a lifting belt 29, a transition wheel 30 is arranged on the underframe, and the transition wheel 30 is abutted against the lifting belt 29.
The third manipulator 6 comprises a transfer seat 39, wherein the two ends of the bottom of the middle swivel seat 39 are fixed with a hanging seat 31, the hanging seats 31 are rectangular and are fixed at the bottom of the middle swivel seat 39 in parallel, the bottoms of the two ends of the length direction of the hanging seat 31 are fixed with lateral limiting plates 32, the lateral limiting plates 32 are in an inverted T shape, the tops of vertical arms are connected and fixed with the bottom of the hanging seat 31, the center line of the hanging seat 31 and the center line of the middle swivel seat 39 are in a cross shape, the end parts of the two lateral limiting plates 32 are movably hinged with a grabbing plate 33, the bottoms of the two grabbing plates 33 are oppositely bent to form a supporting arm 34, the center of the bottom of the hanging seat 31 is provided with a bidirectional air cylinder 35, the center of the top of the grabbing plate 33 extends upwards to form a grabbing plate hinge rod, the grabbing plate hinge rod is hinged with a piston rod of the bidirectional air cylinder 35, the center, the transmission disc 37 is installed on the conveying base 38 through a fluted disc bearing ring, the lifting motor is installed on the conveying base 38, a transmission wheel is installed on a transmission shaft of the lifting motor, and the transmission wheel is connected with the transmission disc 37 through a transmission belt.
The first manipulator 2, the second manipulator 5 and the fourth manipulator 9 are identical in structure and respectively comprise a moving seat 411, a lifting motor 412 is installed at the top of the moving seat 411, a screw driving wheel is installed on a transmission shaft of the lifting motor 412, a lifting fluted disc is arranged at the center of the moving seat 411, the lifting fluted disc is connected with the screw driving wheel through a transmission belt, and a lifting screw 413 is installed in the lifting fluted disc; the upper part of the lifting screw 413 is meshed with a lifting fluted disc, the bottom of the lifting screw 413 is downwards connected with a screw shaft sleeve at the top of the lifting frame 414, the edge of the top of the lifting frame 414 is provided with a vertical upwards guide post 415, the upper part of the guide post 415 upwards passes through the moving seat 411 to form a guide end, the bottom of the lifting frame 414 is provided with a grabbing frame 41, two ends of the grabbing frame 41 are respectively hinged with a hinged arm 42, the bottom of the hinged arm 42 is provided with a rotating shaft 43, the central lines of the two rotating shafts 43 are positioned on the same straight line, one ends of the two rotating shafts 43 are provided with clamping plates 44, the other ends of the rotating shafts 43 are provided with driving wheels 45, the top of the grabbing frame 41 is provided with a grabbing cylinder 46, the piston rod of the grabbing cylinder 46 is downwards hinged with a middle hinged rod 47, two middle hinged rods 47 are, the end of the synchronizing shaft 49 is connected with a universal shaft, the upper part of the hinged arm 42 is provided with a transmission shaft 410, one end of the transmission shaft 410 is connected with the universal shaft, the other end of the transmission shaft 410 is connected with a driven wheel, the driven wheel is connected with the transmission wheel 45 through a transmission belt, the synchronizing shaft 49 is horizontally arranged at the top of the grabbing frame 41, sleeve shafts with square cross sections are arranged at two ends of the synchronizing shaft 49, sleeves are movably sleeved on the sleeve shafts, the outer ends of the sleeves are connected with the universal shaft, the middle part of the synchronizing shaft 49 is provided with a driving wheel, and the driving.
Manually pushing the feeding trolley with the products into the feeding machine 1, wherein the feeding machine 1 can automatically lift the product frame to a grabbing height position of the first manipulator 2; the first mechanical arm 2 walks to the position of the feeding machine 1 to grab the frame and reads the frame number through a code scanning gun, and after the frame number is read, a table is looked up according to 14 formula settings to determine 3 bits of a target impregnation tank to which the frame is sent; the first manipulator 2 sends the product frame to the target impregnation tank 3 and then returns to the standby position; the vacuum impregnation tank 3 is closed, vacuumized and lowered according to the position and speed set by the impregnation parameter 15 to perform vacuum impregnation, after the vacuum impregnation is finished, the cover is opened, and the product frame is raised to a standby position so that the first manipulator 2 can take out the product; the first mechanical hand 2 walks to the 3 positions of the target impregnation tank, takes out the product frame, reads the frame number through a code scanning gun, reads the frame number, checks a table according to formula setting 14 to determine whether the frame is turned over or not, if the frame is turned over, the product frame is turned over and inverted under the driving of a turning motor, then the first mechanical hand 2 sends the product frame to a chain of a tunnel furnace 4 with a three-temperature area and returns to a standby position, and a first mechanical hand grabs and takes off a next product to be impregnated; the product rack placed on the chain of the three-temperature-zone tunnel furnace 4 is driven by the chain to slowly enter and exit the tunnel furnace and is transferred to a second mechanical arm 5 for grabbing; the second manipulator 5 picks the product frame and then reads the frame number through a code scanning gun, the frame number is read and then whether the current frame number product needs to be formed in a complementary mode or not is determined according to 14 table look-up in formula setting, if the frame number needs to be formed in a complementary mode, the second manipulator 5 conveys the frame to a transfer station picked by the third manipulator 6, if the frame does not need to be formed in a complementary mode, the second manipulator 5 conveys the product frame to a feedback chain 11, and the feedback chain 11 conveys the product frame to a material taking end of the first manipulator 2; the third mechanical arm 6 picks a product frame at a transfer station and then reads the frame number through a code scanning gun, after the frame number is read, a table is checked according to formula setting 14 to determine whether the current frame number product is finished in work and is discharged, if the current frame number is finished in work and is discharged, the third mechanical arm sends the product frame to a discharging machine 16, if the current frame number is not discharged, the third mechanical arm 6 sends the product frame to a complementary groove 7 for complementary formation, and the third mechanical arm 6 waits for a machine position; after the completion of the replenishment, the third manipulator 6 moves to the position of the replenishment groove 7, picks up the product rack after the replenishment is completed, and returns the third manipulator 6 to the standby position after the product rack is conveyed to the conveying chain of the replenishment drying furnace 8; the product rack placed on the conveying chain of the complementary forming drying oven 8 slowly enters and exits the complementary forming drying oven 8 under the driving of the chain and is transferred to the grabbing position of the fourth manipulator 9; the fourth manipulator 9 picks the product frame from the position where the drying oven 8 is formed to the position where the drying oven is formed, the frame number is read through a code scanning gun, the batch number of the current frame number product frame is determined by looking up the table according to the formula setting 14 after the frame number is read, the target position storage machine position of the fourth manipulator 9 is determined according to whether the storage machine 10 has a vacant position and whether the current frame number is the same as the last frame number picked by the fourth manipulator 9, and the fourth manipulator 9 returns to the standby position after putting the product frame into the storage machine 10. After the current batch of products are taken out from the feeding machine 1 by the first mechanical arm 2, if the storage machine 10, the feedback chain and the feeding machine 1 simultaneously have the products, the first mechanical arm 2 preferentially takes out the product rack in the storage machine for impregnation, takes back the products of the transmission chain for impregnation after the products in the storage machine are taken out, and finally takes out the products in the feeding machine 1 for impregnation.
The lifting motor of the third manipulator drives the driving wheel to rotate, the driving wheel drives the driving disc to rotate through the driving belt, the driving disc drives the grabbing plate lifting screw to lift when rotating, the grabbing plate lifting screw drives the transfer seat to lift synchronously, the two-way cylinder piston rod contracts to enable the supporting arms of two grabbing plates in the same group to open, each group of lifting seats is located above one storage disc after the lifting seats fall in place, the two-way cylinder piston rod stretches out to drive the grabbing plates to enable the supporting arms to be inserted into the edge of the storage disc below, and the grabbing plate lifting screw rises to support the storage disc.
The movable base is driven to walk by external power, when the movable base moves above the resistance disc, the lifting motor drives the screw rod driving wheel to rotate, the screw rod driving wheel drives the lifting fluted disc to rotate by a transmission belt, the lifting fluted disc drives the lifting screw rod to lift, the lifting screw rod drives the lifting frame to descend above the resistance disc, the sleeve can slide on the sleeve shaft when the lifting screw rod descends, the grabbing cylinder is vertically fixed at the top of the grabbing frame, a piston rod of the grabbing cylinder extends out to drive the upper parts of the two hinged arms to be relatively closed through the middle hinged rod, the lower parts of the hinged arms walk outwards by taking the pin shaft as the circle center to open the lower parts of the two hinged arms, the clamping plate is in a horizontal state when the grabbing frame descends to the resistance disc, the piston rod of the grabbing cylinder retracts, the upper parts of the two hinged arms are driven to be relatively far away through the middle hinged rod, thereby bringing the resistor pad to the destination.
The above-mentioned embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, so that all the changes made according to the shape and principle of the present invention should be covered within the protection scope of the present invention.
Claims (5)
1. The utility model provides a multi-functional polymer piece formula tantalum capacitor production system, it forms drying oven (8), fourth manipulator (9), storage machine (10), feedback chain (11), sweep yard rifle, upset motor, frame (14) including material loading (1), first manipulator (2), target soaking tank (3), three warm areas tunnel furnace (4), second manipulator (5), third manipulator (6), benefit form groove (7), benefit, its characterized in that: a longitudinal rail is arranged at the top of a rack (14), a longitudinal sliding seat driven by a corresponding motor to travel is arranged on the longitudinal rail, a first mechanical arm (2) is arranged on the longitudinal sliding seat, a target impregnation tank (3) is arranged in the rack (14), a feeding machine (1) is arranged on the ground at one side of the target impregnation tank (3), a feeding rail is formed by extending one side of the longitudinal sliding seat, the feeding rail is positioned above the feeding machine (1), a material storage machine (10) is arranged at the bottom of the feeding rail, a fourth mechanical arm (9) is arranged on the feeding rail above the material storage machine (10), the output end of the target impregnation tank (3) is connected with the inlet of a three-temperature-zone tunnel furnace (4), a transverse rail is arranged above the outlet of the three-temperature-zone tunnel furnace (4), a transverse sliding seat driven by a corresponding motor to travel is arranged on the transverse rail, and a second mechanical arm, and a third manipulator (6) is installed at the end part of the output end of the transverse track, a complementary groove (7) is formed below the third manipulator (6), and the output end of the complementary groove (7) is connected with a complementary drying furnace (8).
2. The system for producing a multifunctional polymer chip tantalum capacitor according to claim 1, wherein: the two longitudinal rails are parallel to each other, a longitudinal guide rack (1011) is horizontally fixed on the lower portion of one side, opposite to the two longitudinal guide rails, of the longitudinal guide rack (1011), a transverse sliding frame (102) is movably mounted at the top of the longitudinal guide rack (1011), the transverse sliding frame (102) is in a rectangular frame shape, traveling pulleys are arranged at the bottoms of two ends of the transverse sliding frame (102) in the length direction and travel by longitudinal support guide rails (101), a sliding shaft (1012) is mounted in the transverse sliding frame (102) through a synchronous bearing, the length direction of the sliding shaft (1012) is consistent with that of the transverse sliding frame (102), longitudinal traveling gears (1013) are mounted at two ends of the sliding shaft (1012), and the bottom of each longitudinal traveling gear (1013) is meshed with the; a transverse guide rack (1014) is arranged on one side wall of the transverse sliding frame (102) in the length direction, a gear plate is fixed on one side of the transfer conveying frame, a transverse walking gear (1015) is mounted on the gear plate, and the bottom of the transverse walking gear (1015) is meshed with the transverse guide rack (1014); a transfer conveying frame (103) is movably mounted on the transverse sliding frame (102), a hanging rod (104) is arranged at the bottom of the transfer conveying frame (103), the bottom of the hanging rod (104) downwards penetrates through the transverse sliding frame (102) to be connected with the top of the lifting fixed seat (105), a transmission fluted disc (106) is mounted at the center of the lifting fixed seat (105), the transmission fluted disc (106) is driven by a corresponding fluted disc motor to rotate, a transmission screw (107) is meshed at the center of the transmission fluted disc (106), the bottom of the transmission screw (107) downwards is connected with the top of the manipulator seat (109), a lifting guide rod (1010) is arranged at the edge of the top of the manipulator seat (109), a guide rod hole which penetrates through the lifting fixed seat (105) up and down is arranged at the edge of the lifting guide rod (1010), and; the bottom of the manipulator seat (109) is provided with a first manipulator (2).
3. The system for producing a multifunctional polymer chip tantalum capacitor according to claim 1, wherein: the material storage machine (10) comprises a material storage frame (21), the material storage frame (21) is composed of an underframe, an upper frame and a stand column connected between the underframe and the upper frame, the middle parts of the material storage frame (21) are connected through reinforcing beams (22), material storage chambers are formed on two sides of the reinforcing beams (22), a group of lifting material supporting assemblies are installed in each material storage chamber, each lifting material supporting assembly comprises a material supporting platform (23), a material storage lifting screw rod (24), two material storage lifting guide columns (25) and a material storage lifting motor (26), wherein the two material storage lifting screw rods (24) are respectively arranged on two sides of the material storage chambers, the material storage lifting guide columns (25) are fixed between the underframe and the upper frame on two sides of the material storage lifting screw rod (24), the edge of the material supporting platform (23) is provided with guide column holes penetrating through up and down, the guide column holes are sleeved with the material storage lifting guide columns (25), a lifting slide block, the lifting slide block (27) is meshed with the storage lifting screw (24), the lifting transmission wheel (28) is installed at the bottom of the storage lifting screw (24), the storage lifting motor (26) is installed on the bottom frame, the lifting driving wheel is installed on the transmission shaft of the storage lifting motor (26), the lifting driving wheel is connected with the lifting transmission wheel (28) through the lifting belt (29), the transition wheel (30) is installed on the bottom frame, and the transition wheel (30) is abutted to the lifting belt (29).
4. The system for producing a multifunctional polymer chip tantalum capacitor according to claim 1, wherein: the third manipulator (6) comprises a middle swivel base (39), wherein hanging seats (31) are fixed at two ends of the bottom of the middle swivel base (39), the hanging seats (31) are rectangular and are fixed at the bottom of the middle swivel base (39) in parallel, lateral limiting plates (32) are fixed at the bottoms of two ends of the length direction of the hanging seats (31), the lateral limiting plates (32) are in an inverted T shape, the tops of vertical arms of the lateral limiting plates are fixedly connected with the bottom of the hanging seats (31), the center line of the hanging seats (31) and the center line of the middle swivel base (39) are in a cross shape, gripping plates (33) are movably hinged between the end parts of the two lateral limiting plates (32), the bottoms of the two gripping plates (33) are bent relatively to form supporting arms (34), a two-way air cylinder (35) is installed at the center of the bottom of the hanging seats (31), a gripping plate hinge rod is formed by upward extending at the center of the top of the gripping plates (33), the gripping plate hinge rod is hinged with a piston, the upper portion of the grabbing plate lifting screw (36) is meshed in a transmission disc (37), the transmission disc (37) is installed on a conveying base (38) through a fluted disc bearing ring, a lifting motor is installed on the conveying base (38), a transmission shaft of the lifting motor is provided with a transmission wheel, and the transmission wheel is connected with the transmission disc (37) through a transmission belt.
5. The system for producing a multifunctional polymer chip tantalum capacitor according to claim 1, wherein: the first mechanical arm (2), the second mechanical arm (5) and the fourth mechanical arm (9) are identical in structure and respectively comprise a moving seat (411), a lifting motor (412) is installed at the top of the moving seat (411), a screw driving wheel is installed on a transmission shaft of the lifting motor (412), a lifting fluted disc is arranged at the center of the moving seat (411), the lifting fluted disc is connected with the screw driving wheel through a transmission belt, and a lifting screw (413) is installed in the lifting fluted disc; the upper part of the lifting screw (413) is meshed with a lifting fluted disc, the bottom of the lifting screw (413) is downwards connected with a screw shaft sleeve at the top of the lifting frame (414), a vertical upward guide post (415) is arranged at the edge of the top of the lifting frame (414), the upper part of the guide post (415) upwards penetrates through the movable base (411) to form a guide end, the bottom of the lifting frame (414) is provided with a grabbing frame (41), two ends of the grabbing frame (41) are respectively hinged with a hinged arm (42), the bottom of the hinged arm (42) is provided with a rotating shaft (43), the central lines of the two rotating shafts (43) are positioned on the same straight line, one opposite ends of the two rotating shafts (43) are provided with a clamping plate (44), the other end of the rotating shaft (43) is provided with a driving wheel (45), the top of the grabbing cylinder (46) is provided with a grabbing cylinder (46), its one end is articulated with the piston rod that snatchs cylinder (46), and the other end is articulated with corresponding articulated arm (42) top, snatchs and installs synchronizing shaft (49) on frame (41), and synchronizing shaft (49) end connection has the cardan shaft, and transmission shaft (410) are installed on articulated arm (42) upper portion, and transmission shaft (410) one end is connected with the cardan shaft, and the other end is connected with from the driving wheel, is connected through driving belt between follow driving wheel and drive wheel (45), synchronizing shaft (49) be horizontal installation and snatch frame (41) top, synchronizing shaft (49) both ends are equipped with the sleeve that the cross-section is square, and the movable sleeve cover is equipped with the sleeve on the sleeve, and sleeve outer end and cardan shaft are connected, synchronizing shaft (49) mid-mounting has the action wheel, and the action wheel is driven the operation.
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CN111128570A (en) * | 2020-02-14 | 2020-05-08 | 株洲宏达电子股份有限公司 | Multifunctional polymer chip type tantalum capacitor production system |
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CN111128570A (en) * | 2020-02-14 | 2020-05-08 | 株洲宏达电子股份有限公司 | Multifunctional polymer chip type tantalum capacitor production system |
CN111128570B (en) * | 2020-02-14 | 2024-08-09 | 株洲宏达电子股份有限公司 | Multifunctional macromolecule sheet type tantalum capacitor production system |
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