CN206733764U - Automotive interior roof automated manufacturing device - Google Patents

Automotive interior roof automated manufacturing device Download PDF

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Publication number
CN206733764U
CN206733764U CN201621314323.9U CN201621314323U CN206733764U CN 206733764 U CN206733764 U CN 206733764U CN 201621314323 U CN201621314323 U CN 201621314323U CN 206733764 U CN206733764 U CN 206733764U
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CN
China
Prior art keywords
rail
screw mandrel
frame
handgrip
transmission rail
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Active
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CN201621314323.9U
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Chinese (zh)
Inventor
刘才平
马代全
令狐郡阳
郭其华
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CHONGQING HONGNAN MACHINERY CO LTD
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CHONGQING HONGNAN MACHINERY CO LTD
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Priority to CN201621314323.9U priority Critical patent/CN206733764U/en
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Publication of CN206733764U publication Critical patent/CN206733764U/en
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Abstract

Automotive trim production equipment technology is the utility model is related to, discloses a kind of automotive interior roof automated manufacturing device, including:It is arranged in order the individual layer frame of placement, oven frame, double-deck frame and press, also include four puncture frames, individual layer frame is provided with the first transmission rail and the first crane, first transmission rail is located on first crane, two baking ovens have been arranged side by side on oven frame, the second transmission rail and the 3rd transmission rail are respectively arranged with two baking ovens, the double-deck frame is provided with the 4th transmission rail, 5th transmission rail and the second crane, the 3rd crane is provided with below press, 3rd crane is provided with the 6th transmission rail, the 7th transmission rail being additionally provided with the oven frame below two baking ovens.Automotive interior roof automated manufacturing device of the present utility model uses " the automatic frame Circularly liftable technology of material grasping technology+four+double oven heat stepwise ", reduces manual labor, greatly improves production efficiency.

Description

Automotive interior roof automated manufacturing device
Technical field
Automotive trim production equipment technology is the utility model is related to, more particularly to a kind of automotive interior roof automation Manufacture device.
Background technology
Existing roof of the vehicle production line carries out cloth by the way of single baking oven toasts, double frameworks (two puncture frames) circulate Office, productive temp is relatively slow, and efficiency is low, it is impossible to meets the production requirement of the high beat of client.
Utility model content
The utility model proposes a kind of automotive interior roof automated manufacturing device, solves productive temp in the prior art Slowly, the problem of efficiency is low.
A kind of automotive interior roof automated manufacturing device of the present utility model, including:Be arranged in order placement individual layer frame, Oven frame, double-deck frame and press, in addition to:For base material to be captured to the first material grabbing mechanism on individual layer frame, for by fabric Crawl to the second material grabbing mechanism above double-deck frame and four puncture frames, the individual layer frame is provided with the first transmission rail and first liter Frame is dropped, and the first transmission rail is arranged on first crane, has been arranged side by side two baking ovens on the oven frame, two The second transmission rail and the 3rd transmission rail are respectively arranged with baking oven, the double-deck frame is provided with the 4th transmission rail, the 5th transmission rail With the second crane, the 4th transmission rail and the 5th transmission rail are arranged on second crane, and the 4th transmission rail is located at the 5th Transmit above rail, the 3rd crane is additionally provided with around press, the 3rd crane is provided with the 6th transmission rail, and the 6th transmission rail is located at Between the upper holder block of press and lower fixed block, the below two baking ovens the 7th is additionally provided with the oven frame and transmits rail;Institute State the second transmission rail and the 3rd transmission rail is located at the first plane, the 7th transmission rail is located at the second plane, and first plane is located at Above second plane, the first transmission rail is positioned at first plane or the second plane, the 5th transmission rail by the first crane First plane or the second plane are positioned at by the second crane, the 6th transmission rail is positioned at described by the 3rd crane First plane or the second plane, it is logical to form the first Transfer pipe positioned at the first plane and the second transmission positioned at the second plane Road, described four puncture frame and are movably located on first Transfer pipe or the second Transfer pipe.
Wherein, first material grabbing mechanism includes:First framework and first material platform, the first material platform is positioned at described Individual layer frame side, first framework are erected above the individual layer frame and first material platform, the first framework be provided with parallel to The first level driving rail on first material platform surface, the first level driving rail, which is provided with, to drive rail along the first level The first mobile automatic material catching apparatus;
Second material grabbing mechanism includes:Second framework and second material platform, the second material platform are located at the bilayer Frame side, second framework are erected above the double-deck frame and second material platform, and the second framework is provided with parallel to second The second horizontal drive rail on material table surface, the second horizontal drive rail are provided with and can moved along the second horizontal drive rail The second automatic material catching apparatus.
Wherein, the described first automatic material catching apparatus and the second automatic material catching apparatus structure are identical, include:
Connection framework, fixed platform, lifting drive, column, lead, the first long side material grasping arm, the second long side are grabbed Expect arm, the first short side material grasping arm, the second short side material grasping arm, width adjustment mechanism and length adjustment mechanism, two long side material grasping arms Pneumatic gripping device is equipped with two short side material grasping arms;The fixed plate parallel with fixed platform, institute are provided with the top of the connection framework Lifting drive is stated to be located in the fixed platform, including:Stepper motor and the reductor being connected with stepper motor, it is described solid Vertical slide rail, the column and lead are provided with fixed platform and connects the fixation through the preformed hole of the fixed platform Plate, the lead is parallel with the column, and vertical with fixed plate, and the column is provided with rack, and the side of column The slide rail is slideably embedded in, reductor connects the rack by gear;The first long side material grasping arm and the second long side Material grasping arm is separately mounted to the width adjustment mechanism both ends, and the first short side material grasping arm and the second short side material grasping arm are pacified respectively Mounted in the length adjustment mechanism both ends, the width adjustment mechanism and length adjustment mechanism are arranged in the connection framework;
The fixed platform is provided with pulley, and the pulley on the first automatic material catching apparatus is slidably mounted in described first On horizontal drive rail, the pulley on the second automatic material catching apparatus is slidably mounted on the second horizontal drive rail.
Wherein, the width adjustment mechanism includes:Width adjusting motor, width adjustment screw mandrel, the first width adjustment base, Second width adjustment base and four the first guide rails;Four first guide rails are separately mounted to two horizontal strokes of the connection framework The both ends of the respective bottom of beam, the first long side material grasping arm are movably mounted at two crossbeams each on the first guide rail of first end, Second long side material grasping arm is movably mounted at two crossbeams each on first guide rail at the second end, and two long side material grasping arms hang down Directly it is fixed in the crossbeam, the width adjusting motor in fixed plate, and drives width adjustment screw mandrel to rotate, the first width is adjusted Whole base one end by a width adjusting nut sleeve on the screw thread of width adjustment screw mandrel first end, other end connection described the One long side material grasping arm, second width adjustment base one end is by another width adjusting nut sleeve at the end of width adjustment screw mandrel second On screw thread, the other end connects the second long side material grasping arm, and the screw thread at the width adjustment screw mandrel both ends is oppositely arranged.
Wherein, the length adjustment mechanism includes:Length adjustment motor, length adjustment screw mandrel, the first length adjustment base, Second length adjustment base and four the second guide rails;Four second guide rails be separately mounted to two of the connection framework it is vertical The both ends of the respective bottom of beam, the first short side material grasping arm are movably mounted at two longerons each on the second guide rail of first end, Second short side material grasping arm is movably mounted at two longerons each on second guide rail at the second end, and two short side material grasping arms hang down Directly it is fixed in the longeron, the length adjustment motor in connection framework, and drive length adjustment screw mandrel rotates, the first length Base one end is adjusted by a length adjustment nut sleeve on the screw thread of length adjustment screw mandrel first end, other end connection described the One short side material grasping arm, second length adjustment base one end is by another length adjustment nut sleeve at the end of length adjustment screw mandrel second On screw thread, the other end connects the second short side material grasping arm, and the screw thread at the length adjustment screw mandrel both ends is oppositely arranged.
Wherein, in addition to:First handgrip spacing regulation motor and the second handgrip spacing regulation motor, first long side are grabbed Expect that arm is provided with the first handgrip regulation screw mandrel and first straight line track, the pneumatic gripping device on the first long side material grasping arm is movably solid It is scheduled on the first straight line track, and is divided into two groups, the pneumatic gripping device in first group is enclosed on by spacing adjusting nut respectively On the screw thread of first handgrip regulation screw mandrel first end, the pneumatic gripping device in second group is enclosed on first by spacing adjusting nut respectively On the screw thread at handgrip regulation screw mandrel second end, the first sprocket wheel is provided between the both ends screw thread of the first handgrip regulation screw mandrel, first grabs Hand spacing regulation motor adjusts screw mandrel by first the first handgrip of chain wheel drive and rotated, the first handgrip regulation screw mandrel both ends Screw thread is oppositely arranged;
The second long side material grasping arm is provided with the second handgrip regulation screw mandrel and second straight line track, the second long side material grasping arm On pneumatic gripping device be removably fixed on the second straight line track, and be divided into two groups, the pneumatic gripping device in first group point It is not enclosed on the second handgrip by spacing adjusting nut to adjust on the screw thread of screw mandrel first end, the pneumatic gripping device in second group leads to respectively Spacing adjusting nut is crossed to be enclosed on the screw thread at the second handgrip regulation screw mandrel second end, the both ends screw thread of the second handgrip regulation screw mandrel it Between be provided with the second sprocket wheel, the second handgrip spacing regulation motor adjusts screw mandrel by second the second handgrip of chain wheel drive and rotated, described The screw thread at the second handgrip regulation screw mandrel both ends is oppositely arranged.
Wherein, the preformed hole passed through between the fixed platform and fixed plate with the lead is coaxially provided with linear axis Hold, the lead connects the fixed plate through the linear bearing.
Wherein, the individual layer frame, oven frame, double-deck frame and the 3rd crane bottom are equipped with the base of adjustable lifting.
Automotive interior roof automated manufacturing device of the present utility model uses " the automatic frame Circularly liftable of material grasping technology+four Technology+double oven heat stepwise ", an achievable base material is in heating, a base material is preheated, a base material+fabric exists Shaping, a base material wait charging behind baking box in press, can be shortened into half the conventional baking box time, and capture automatically Base material and fabric reduce manual labor, so as to greatly improve production efficiency on production line.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only It is some embodiments of the utility model, for those of ordinary skill in the art, before creative labor is not paid Put, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is a kind of automotive interior roof automated manufacturing apparatus structure schematic diagram of the present utility model
Fig. 2 is to remove the schematic diagram after two automatic material catching apparatus in Fig. 1;
Fig. 3 is double-deck frame structural representation in Fig. 1;
Fig. 4 is individual layer frame structural representation in Fig. 1;
Fig. 5 is automatic material catching apparatus structural representation in Fig. 1;
Fig. 6 is Fig. 5 top view;
Fig. 7 is the enlarged diagram at the line slideway on Fig. 5 automatic material catching apparatus long side material grasping arm.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment obtained, belong to the scope of the utility model protection.
A kind of automotive interior roof manufacture device of the present embodiment as shown in figures 1-4, including:It is arranged in order the list of placement Layer frame 1, oven frame 7, double-deck frame 4 and press 5, in addition to:For by base material capture to the first material grabbing mechanism on individual layer frame 1, For fabric to be captured to the second material grabbing mechanism of the double-deck top of frame 4 and four puncture frames, i.e., first, which punctures frame 61, second, punctures Frame the 62, the 3rd punctures frame 63 and the 4th and punctures frame 64.Individual layer frame 1 is provided with the first transmission crane 12 of rail 11 and first.First Transmit rail 11 to be arranged on the first crane 12, two baking ovens, the first baking oven 2 and the second baking oven have been arranged side by side on oven frame 7 3, the second transmission rail and the 3rd transmission rail (not shown) are respectively arranged with two baking ovens, double-deck frame 4 is provided with the 4th and passed Rail the 42, the 5th is sent to transmit the crane 44 of rail 41 and second, the 4th transmission rail 42 and the 5th transmits rail 41 and is arranged on the second crane On 44, the 4th transmission rail 42 is additionally provided with the 3rd crane 9, the 3rd crane 9 around the top of the 5th transmission rail 41, press 5 The 6th transmission rail 91 is provided with, the 6th transmission rail 91 is located between the upper holder block 51 of press 5 and lower fixed block 52.On oven frame 7 The 7th transmission rail 71 being additionally provided with below two baking ovens.
Second transmission rail and the 3rd transmission rail are located at the first plane, and the 7th transmission rail 71 is located at the second plane, the first plane Above the second plane, the first transmission rail 11 is positioned at the first plane or the second plane by the first crane 12, and the 5th passes Rail 41 is sent to be positioned at the first plane or the second plane by the second crane 44, the 6th transmission rail 91 is fixed by the 3rd crane 9 Positioned at the first plane or the second plane, to form the first Transfer pipe positioned at the first plane and the second biography positioned at the second plane Send passage, four puncture frames and are movably located on the first Transfer pipe or the second Transfer pipe, and the first material grabbing mechanism from The base material of corresponding material table crawl is placed on the puncture frame of individual layer frame.
In the present embodiment, each rail that transmits includes two parallel tracks, and two respective both ends of track are equipped with chain Wheel, and connected by chain, the sprocket wheel of a track one end is driven by motor, while motor driven power transmission shaft drives another Sprocket wheel of the track with one end so that the chain movement on two tracks, so as to drive the movement of puncture frame disposed thereon.
First crane 12 and the second crane 44 are respectively arranged below with the first jacking apparatus 13 and the second jacking apparatus 43, First jacking apparatus 13 and the second jacking apparatus 43 (stepper motor or cylinder) promote the first crane 12 and the second lifting respectively Frame 44 moves in the first plane and the second interplanar, so that the first transmission rail 11 and the 5th transmits rail 42 and can be positioned at first Transfer pipe or the second Transfer pipe.3rd crane 9 is fixed on the ground by four root posts, and lifting air is fixed per root post Cylinder 92, the 6th transmission rail 91 is driven to lift by lift cylinder 92, can be with the transmission rail 91 of control the 6th in the first plane and the Lifted between two planes.
Specifically, frame is punctured to move on each track on the first Transfer pipe or the second Transfer pipe, each transmission rail Motor, the cylinder of all cranes and oven door are connected to controller, are controlled by control flow set in advance whole Individual production process, oven door be it is programmed automatically open up, after baking time terminates, signal can be sent, now program control Oven door processed automatically opens up, and transmission comes out aspect material automatically, and after material to be baked enters baking oven, program controls oven door again It is automatic to close.
In the present embodiment, the first material grabbing mechanism includes:First framework 10 and first material platform 40, first material platform 40 are located at The side of individual layer frame 1, the first framework 10 are erected at individual layer frame 1 and the top of first material platform 40, and the first framework 10 is provided with parallel First level in the surface of first material platform 40 drives rail 20, and first level driving rail 20, which is provided with, to drive rail along first level First automatic material catching apparatus 30 of 20 movements.
Second material grabbing mechanism includes:Second framework 50 and second material platform 80, second material platform 80 are located at double-deck frame 4 Side, the second framework 50 is erected at the top of double-deck frame 4 and second material platform 80, and the second framework 50 is provided with parallel to the second thing Expect the second horizontal drive rail 60 on the surface of platform 80, the second horizontal drive rail 60 is provided with what can be moved along the second horizontal drive rail 60 Second automatic material catching apparatus 70.
First automatic material catching apparatus 30 is identical with the structure of the second automatic material catching apparatus 70, as shown in Fig. 5~7, includes:
Connection framework 101, fixed platform 201, lifting drive, column 301, lead 401, the first long side material grasping arm 500th, the second long side material grasping arm 600, the first short side material grasping arm 700, the second short side material grasping arm 800, width adjustment mechanism and length Governor motion, two long side material grasping arms and two short side material grasping arms are equipped with pneumatic gripping device 900.The top of connection framework 101 is provided with The fixed plate 100 parallel with fixed platform 201, lifting drive are located in fixed platform 201, including:The He of stepper motor 110 The reductor 120 being connected with stepper motor 110, vertical slide rail 130 is provided with fixed platform 201.Column 301 and lead 401 are connected plate 100 through the preformed hole of fixed platform 201, and lead 401 is parallel with column 301, and and fixed plate 100 is vertical, and column 301 is provided with rack 140, and the side of column 301 is slideably embedded in slide rail 130, and reductor 120 passes through Gear connects rack 140.First long side material grasping arm 500 and the second long side material grasping arm 600 are separately mounted to width adjustment mechanism two End, the first short side material grasping arm 700 and the second short side material grasping arm 800 are separately mounted to length adjustment mechanism both ends, width adjusting machine Structure and length adjustment mechanism are arranged in connection framework 101.
Fixed platform 201 is provided with pulley 390, and the pulley 390 on the first automatic material catching apparatus 30 is slidably mounted in On the first level driving rail 20, the pulley 390 on the second automatic material catching apparatus 70 is slidably mounted in second water On flat driving rail 60.
In the present embodiment, width adjustment mechanism is adjusted between the first long side material grasping arm 500 and the second long side material grasping arm 600 Spacing, length adjustment mechanism adjusts the spacing between the first short side material grasping arm 700 and the second short side material grasping arm 800, so as to realize Regulation to material grasping width and length, to adapt to different sheets of sizes sizes.In actual use, can be wide by connecting The controller for spending respective motor in governor motion and length adjustment mechanism carries out digital control scheme regulation, it is not necessary to regulation manually, Production efficiency is improved, reduces production cost.And when lifting, the in the vertical direction of fixed platform 201 is fixed, stepping Motor 110 and reductor 120 drive column 301 to drive connection framework 101 to be moved up and down along slide rail 130 jointly, due to using step The combination of stepper motor 110 and reductor 120 replaces traditional cylinder, and operation up and down is more stablized, in addition, the He of lead 401 The collective effect of column 301, avoid to produce when connection framework 101 moves up and down and rock.
The sheet material grabbing device of the present embodiment can be used for the hard plate material or soft shell fabric for capturing sheet, in automobile Trim manufacturing field, it is usually used in capturing the soft shell fabric of car roof.
In the present embodiment, width adjustment mechanism includes:Width adjusting motor 150, width adjustment screw mandrel 160, the first width Adjust base 170, the second width adjustment base 180 and four the first guide rails 190.Four companies of being separately mounted to of the first guide rail 190 The both ends of two crossbeams, the 200 respective bottom of framework 101 are connect, the first long side material grasping arm 500, which is moveably mounted, (can pass through sliding block On the first guide rail 190, slided along the first guide rail 190) on the first guide rail 190 of two 200 respective first ends of crossbeam, Second long side material grasping arm 600 is movably mounted on first guide rail 190 at respective second end of two crossbeams 200, two long sides Material grasping arm is each perpendicular to crossbeam 200.Width adjusting motor 150 is fixed in fixed plate 100, and drives width adjustment screw mandrel 160 Rotate, the one end of the first width adjustment base 170 is by a width adjusting nut sleeve (not shown) in width adjustment screw mandrel 160 On the screw thread of first end, the other end connects the first long side material grasping arm 500, and the one end of the second width adjustment base 180 passes through another width Degree adjusting nut 210 is enclosed on the screw thread at the end of width adjustment screw mandrel 160 second, and the other end connects the second long side material grasping arm 600, wide The screw thread at degree adjustment screw mandrel 160 both ends is oppositely arranged.Because the both ends of width adjustment screw mandrel 160 are forward and reverse helicitic texture, width Regulation motor 150 drives width adjustment screw mandrel 160 to rotate, and makes two width adjusting nuts drive the first width each connected to adjust The whole move toward one another of 170 and second width adjustment base of base 180 or counter motion, the first width adjustment base 170 and second are wide Degree adjustment base 180 drives the first long side material grasping arm 500 and the second long side material grasping arm 600 along respective first guide rail 190 respectively Move toward one another or counter motion, to reach the purpose of adjust automatically width, and adjust steady.
In the present embodiment, length adjustment mechanism includes:Length adjustment motor 220, length adjustment screw mandrel 230, the first length Adjust base 240, the second length adjustment base 250 and four the second guide rails 260.Four companies of being separately mounted to of the second guide rail 260 Connecing the both ends of two longerons, the 270 respective bottom of framework 101, (specifically, the second guide rail 260 is in same one end of two longerons 270 The both ends of two 270 respective bottoms of longeron are arranged on by cross bar 400), the first short side material grasping arm 700 is movably mounted at two On second guide rail 260 of 270 respective first end of bar longeron, the second short side material grasping arm 800 is movably mounted at two longerons 270 On second guide rail 260 at respective second end, two short side material grasping arms are each perpendicular to longeron 270.Length adjustment motor 220 is fixed on (specifically it is fixed therein on a crossbeam 200) in connection framework 101, and drive length adjustment screw mandrel 230 rotates, the first length Adjustment one end of base 240 is enclosed on the screw thread of the first end of length adjustment screw mandrel 230 by a length adjustment nut 280, the other end The first short side material grasping arm 700 is connected, the one end of the second length adjustment base 250 is enclosed on length by another length adjustment nut 280 On the screw thread for adjusting the end of screw mandrel 230 second, the other end connects the second short side material grasping arm 800, the both ends of length adjustment screw mandrel 230 Screw thread it is oppositely arranged.Because the both ends of length adjustment screw mandrel 230 are forward and reverse helicitic texture, length adjustment motor 220 drives length Degree adjustment screw mandrel 230 rotates (such as:The sprocket wheel on screw mandrel 230 is adjusted by chain connecting length), make two length adjustment nuts 280 drive the first length adjustment base 240 each connected and the move toward one another of the second length adjustment base 250 or counter motion, First length adjustment base 240 and the second length adjustment base 250 drive the first short side material grasping arm 700 and the second short side to grab respectively Expect that arm 800 along the respective move toward one another of second guide rail 260 or counter motion, to reach the purpose of adjust automatically length, and is adjusted Leveling is steady.
The sheet material automatic grabbing device of the present embodiment also includes:Between first handgrip spacing regulation motor 290 and the second handgrip Away from regulation motor 300.First long side material grasping arm 500 is provided with the first handgrip regulation screw mandrel 310 and first straight line track 320 (such as Shown in Fig. 7), the pneumatic gripping device 900 on the first long side material grasping arm 500 is removably fixed on first straight line track 320, and point The first handgrip is enclosed on by spacing adjusting nut 330 respectively into the pneumatic gripping device 900 in two groups, first group and adjusts screw mandrel 310 the On the screw thread of one end, the pneumatic gripping device 900 in second group is enclosed on the first handgrip by spacing adjusting nut 330 respectively and adjusts screw mandrel On the screw thread at 310 second ends, the first sprocket wheel 340 is provided between the both ends screw thread of the first handgrip regulation screw mandrel 310, between the first handgrip Pass through the first sprocket wheel 340 away from regulation motor 290 (the first handgrip spacing regulation motor 290 connects the first sprocket wheel 340 by chain) The first handgrip regulation screw mandrel 310 is driven to rotate, the screw thread at the first handgrip regulation screw mandrel 310 both ends is oppositely arranged, to adjust two groups Spacing between handgrip.
Second long side material grasping arm 600 is provided with the second handgrip regulation screw mandrel 350 and second straight line track 360, the second long side Pneumatic gripping device 900 on material grasping arm 600 is removably fixed on second straight line track 360, and is divided into two groups, in first group Pneumatic gripping device 900 is enclosed on the second handgrip by spacing adjusting nut 330 respectively and adjusted on the screw thread of the first end of screw mandrel 350, and second Pneumatic gripping device 900 in group is enclosed on the screw thread at the second handgrip regulation screw mandrel 350 second end by spacing adjusting nut 330 respectively On, the second sprocket wheel 370 is provided between the both ends screw thread of the second handgrip regulation screw mandrel 350, the second handgrip spacing regulation motor 300 is logical Crossing the second sprocket wheel 370 drives the second handgrip regulation screw mandrel 350 to rotate, and the screw thread at the second handgrip regulation screw mandrel 350 both ends is reversely set Put, to adjust the spacing between two groups of handgrips.
First handgrip regulation screw mandrel 310 and second handgrip regulation screw mandrel 350 is fixed on the first long side by bearing block respectively On the long side material grasping arm 600 of material grasping arm 500 and second.
If sheet material is longer, especially soft sheet material, such as:Cloth, lead to point of adjustment pneumatic gripping device 900 in the longitudinal direction Cloth, the end of length direction and middle suitable position can be caught so that cloth overall leveling after crawl.
In the present embodiment, the preformed hole passed through between fixed platform 201 and fixed plate 100 with lead 401 is coaxially provided with Linear bearing 380, lead 401 are connected plate 100 through linear bearing 380, and linear bearing 380 ensures the energy of lead 401 Enough stable oscilaltions so that connection framework 101 move up and down it is more steady.In the present embodiment, provided with four leads 401, respectively on four angles of fixed plate 100 so that the oscilaltion of lead 401 is more steady.
The automotive interior roof manufacture device of the present embodiment uses four frame Circularly liftable technologies+double oven heat stepwise " Structure, so as to can realize a base material heating, a base material is preheated, a base material+fabric is molded in press, one Zhang Jicai waits charging behind baking box, conventional baking time can be shortened into half, improve production efficiency.Specific steps are such as Under:
S1:The base material of ceiling is captured from first material platform 40 using the first automatic material catching apparatus 30, and along the first water Flat driving rail 20 is moved to the top of individual layer frame 1, and base material is fixed on a puncture frame of individual layer frame 1, and the puncture frame is located at On first transmission rail 11, and the first transmission rail 11 is in the height of the first Transfer pipe.First automatic material grasping dress after base material is fixed Put 30 and return to the top of first material platform 40 along first level driving rail 20, it is stand-by to capture next Zhang Jicai.
S2:Base material is preheated with frame is punctured along the first transmission transmission rail of rail 11 and second into the first baking oven 2, temperature Control is in 190~210 DEG C (according to different products, adjusting different temperature), heating 40 seconds or so.Now the first crane 12 drive first to transmit the height that rail 11 drops to the second Transfer pipe, and another puncture frame returns to the first biography after waiting step S7 Send on rail 11, after another puncture frame is returned on the first transmission rail 11, the first crane 12 drives the first transmission rail 11 to rise to The height of first Transfer pipe.
S3:Base material is heated with frame is punctured along the second transmission rail and the 3rd transmission rail into the second baking oven 3, temperature control 190~210 DEG C (according to different products, adjusting different temperature), heat 40 seconds or so.
S4:After heating, base material is moved to the upper strata track of double-deck frame 4, i.e., the 4th transmission with puncture frame along the 3rd transmission rail Rail 42.Second automatic material catching apparatus 70 captures fabric from second material platform 80, and is moved to along the second horizontal drive rail 60 double The top of layer frame 4, then carried out with the base material on the 4th transmission rail 42 it is compound, it is compound after the second automatic material catching apparatus 70 along the second water Flat driving rail 60 returns to the top of second material platform 80, and next fabric of crawl is stand-by.
S5:The base material of compound good fabric is compressing into press 5 by the 6th transmission rail 91.Specifically, frame is punctured to enter After entering the 6th transmission rail 91, press 5 starts matched moulds, and (upper holder block 51 of press 5 fixes upper mould, and lower fixed block 52 is fixed lower mould, worn Thorn frame is enclosed on around lower mould, but is not contacted with lower mould, that is, descends mould fixed, upper mould moves up and down with upper holder block 51), compacting production Product, now the 6th transmission rail 91 follow the upper mould on press 5 move downward (must it is descending, raw material stretch tight puncture frame on, As descending in do not followed, then material can come off) press 5 suppress after the completion of, the upper upward backhaul of mould, treat employee take out mould in product Afterwards, the 3rd crane 9 drives the 6th transmission rail 91 to rise.
S6:When must rise to the height of the first Transfer pipe (i.e. the first plane) due to the 6th transmission rail 91, frame is punctured The position (when puncturing frame height at the top of the lower mould could transverse shifting) at the top of lower mould can be just risen above, therefore, now second Crane 44 rises so that the 5th transmission rail 41 rises to the first level 91, will puncture frame and is transmitted from the 6th transmission rail 91 The 5th to the double-deck lower floor of frame 4 transmits rail 41.
S7:Second crane 44 declines, and the 5th transmission rail 41 is dropped to the height of the second Transfer pipe (i.e. the second plane) Degree, puncture the 7th transmission rail 71 that frame is transmitted by the 5th of the double-deck lower floor of frame 4 under rail 41 and baking oven and return to individual layer frame 1, to enter Enter subsequent cycle.
In the present embodiment, the individual layer frame 1, oven frame 7 and the bottom of double-deck frame 4 are equipped with the base 8 of adjustable lifting, and the 3rd The bottom of crane 9 also is provided with the base of the different adjustable lifting of structure, on ground not usually, adjusts the base of adjustable lifting, It is generally aligned in the same plane the second transmission rail, the 3rd transmission rail and the 4th transmission rail 42, the 5th transmission rail 41 and the 7th transmits rail 71 It is generally aligned in the same plane.
Preferred embodiment of the present utility model is the foregoing is only, it is all in this practicality not to limit the utility model Within new spirit and principle, any modification, equivalent substitution and improvements made etc., guarantor of the present utility model should be included in Within the scope of shield.

Claims (8)

  1. A kind of 1. automotive interior roof automated manufacturing device, it is characterised in that including:It is arranged in order the individual layer frame of placement, dries Tank tower, double-deck frame and press, in addition to:For base material to be captured to the first material grabbing mechanism on individual layer frame, for fabric to be grabbed Take to the second material grabbing mechanism above double-deck frame and four puncture frames, the individual layer frame and be provided with the first transmission rail and the first lifting Frame, the first transmission rail are arranged on first crane, and two baking ovens, two bakings have been arranged side by side on the oven frame Be respectively arranged with case the second transmission rail and the 3rd transmission rail, the double-deck frame be provided with the 4th transmission rail, the 5th transmission rail and Second crane, the 4th transmission rail and the 5th transmission rail are arranged on second crane, and the 4th transmission rail passes positioned at the 5th Send above rail, the 3rd crane is additionally provided with around press, the 3rd crane is provided with the 6th transmission rail, and the 6th transmission rail is positioned at pressure Between the upper holder block of machine and lower fixed block, the below two baking ovens the 7th is additionally provided with the oven frame and transmits rail;It is described Second transmission rail and the 3rd transmission rail be located at the first plane, and the 7th transmission rail is located at the second plane, and first plane is located at the Above two planes, the first transmission rail is positioned at first plane or the second plane by the first crane, and the 5th transmission rail leads to Cross the second crane and be positioned at first plane or the second plane, the 6th transmission rail is positioned at described the by the 3rd crane One plane or the second plane, it is logical to form the first Transfer pipe positioned at the first plane and the second transmission positioned at the second plane Road, described four puncture frame and are movably located on first Transfer pipe or the second Transfer pipe.
  2. 2. automotive interior roof automated manufacturing device as claimed in claim 1, it is characterised in that first material grabbing mechanism Including:First framework and first material platform, the first material platform are located at the individual layer frame side, and first framework is erected at Above the individual layer frame and first material platform, the first framework is provided with the first level driving parallel to first material platform surface Rail, the first level driving rail are provided with the first automatic material catching apparatus that along the first level rail can be driven to move;
    Second material grabbing mechanism includes:Second framework and second material platform, the second material platform are located at the double-deck frame one Side, second framework are erected above the double-deck frame and second material platform, and the second framework is provided with parallel to second material The second horizontal drive rail on platform surface, the second horizontal drive rail are provided with can be moved along the second horizontal drive rail the Two automatic material catching apparatus.
  3. 3. automotive interior roof automated manufacturing device as claimed in claim 2, it is characterised in that the first automatic material grasping Device and the second automatic material catching apparatus structure are identical, include:
    Connection framework, fixed platform, lifting drive, column, lead, the first long side material grasping arm, the second long side material grasping arm, First short side material grasping arm, the second short side material grasping arm, width adjustment mechanism and length adjustment mechanism, two long side material grasping arms and two Bar short side material grasping arm is equipped with pneumatic gripping device;The fixed plate parallel with fixed platform, the liter are provided with the top of the connection framework Drop drive device is located in the fixed platform, including:Stepper motor and the reductor being connected with stepper motor, the fixation are put down Vertical slide rail, the column and lead are provided with platform and connects the fixed plate through the preformed hole of the fixed platform, The lead is parallel with the column, and vertical with fixed plate, and the column is provided with rack, and the side of column can be slided The embedded slide rail, reductor connect the rack by gear dynamicly;The first long side material grasping arm and the second long side material grasping Arm is separately mounted to the width adjustment mechanism both ends, and the first short side material grasping arm and the second short side material grasping arm are separately mounted to The length adjustment mechanism both ends, the width adjustment mechanism and length adjustment mechanism are arranged in the connection framework;
    The fixed platform is provided with pulley, and the pulley on the first automatic material catching apparatus is slidably mounted in the first level Drive on rail, the pulley on the second automatic material catching apparatus is slidably mounted on the second horizontal drive rail.
  4. 4. automotive interior roof automated manufacturing device as claimed in claim 3, it is characterised in that the width adjustment mechanism Including:Width adjusting motor, width adjustment screw mandrel, the first width adjustment base, the second width adjustment base and four first lead Rail;Four first guide rails are separately mounted to the both ends of the respective bottom of two crossbeams of the connection framework, and the first long side is grabbed Material arm is movably mounted at two crossbeams each on the first guide rail of first end, and the second long side material grasping arm is movably mounted at For two crossbeams each on first guide rail at the second end, two long side material grasping arms are each perpendicular to the crossbeam, the width adjusting electricity Machine is fixed in fixed plate, and drives width adjustment screw mandrel to rotate, and first width adjustment base one end passes through a width adjusting spiral shell For mother set on the screw thread of width adjustment screw mandrel first end, the other end connects the first long side material grasping arm, the second width adjustment bottom By another width adjusting nut sleeve on the screw thread at the end of width adjustment screw mandrel second, other end connection described second is grown for seat one end Side material grasping arm, the screw thread at the width adjustment screw mandrel both ends are oppositely arranged.
  5. 5. automotive interior roof automated manufacturing device as claimed in claim 3, it is characterised in that the length adjustment mechanism Including:Length adjustment motor, length adjustment screw mandrel, the first length adjustment base, the second length adjustment base and four second lead Rail;Four second guide rails are separately mounted to the both ends of the respective bottom of two longerons of the connection framework, and the first short side is grabbed Material arm is movably mounted at two longerons each on the second guide rail of first end, and the second short side material grasping arm is movably mounted at For two longerons each on second guide rail at the second end, two short side material grasping arms are each perpendicular to the longeron, the length adjustment electricity Machine is fixed in connection framework, and drive length adjustment screw mandrel rotates, and first length adjustment base one end passes through a length adjustment For nut sleeve on the screw thread of length adjustment screw mandrel first end, the other end connects the first short side material grasping arm, the second length adjustment By another length adjustment nut sleeve on the screw thread at the end of length adjustment screw mandrel second, the other end connects described second for base one end Short side material grasping arm, the screw thread at the length adjustment screw mandrel both ends are oppositely arranged.
  6. 6. automotive interior roof automated manufacturing device as claimed in claim 3, it is characterised in that also include:First handgrip Spacing regulation motor and the second handgrip spacing regulation motor, the first long side material grasping arm be provided with the first handgrip regulation screw mandrel and First straight line track, the pneumatic gripping device on the first long side material grasping arm are removably fixed on the first straight line track, and point It is enclosed on the screw thread of the first handgrip regulation screw mandrel first end by spacing adjusting nut respectively into the pneumatic gripping device in two groups, first group On, the pneumatic gripping device in second group is enclosed on the first handgrip by spacing adjusting nut respectively and adjusted on the screw thread at the end of screw mandrel second, The first sprocket wheel is provided between the both ends screw thread of first handgrip regulation screw mandrel, the first handgrip spacing regulation motor is driven by the first sprocket wheel Dynamic first handgrip regulation screw mandrel rotates, and the screw thread at the first handgrip regulation screw mandrel both ends is oppositely arranged;
    The second long side material grasping arm is provided with the second handgrip regulation screw mandrel and second straight line track, on the second long side material grasping arm Pneumatic gripping device is removably fixed on the second straight line track, and is divided into two groups, and the pneumatic gripping device in first group leads to respectively Spacing adjusting nut is crossed to be enclosed on the screw thread of the second handgrip regulation screw mandrel first end, pneumatic gripping device in second group respectively by It is enclosed on away from adjusting nut on the screw thread at the second handgrip regulation screw mandrel second end, is set between the both ends screw thread of the second handgrip regulation screw mandrel There is the second sprocket wheel, the second handgrip spacing regulation motor adjusts screw mandrel by second the second handgrip of chain wheel drive and rotated, and described second The screw thread at handgrip regulation screw mandrel both ends is oppositely arranged.
  7. 7. automotive interior roof automated manufacturing device as claimed in claim 3, it is characterised in that the fixed platform and solid The preformed hole passed through between fixed board with the lead is coaxially provided with linear bearing, and the lead connects through the linear bearing Connect the fixed plate.
  8. 8. such as automotive interior roof automated manufacturing device according to any one of claims 1 to 7, it is characterised in that described Individual layer frame, oven frame, double-deck frame and the 3rd crane bottom are equipped with the base of adjustable lifting.
CN201621314323.9U 2016-12-01 2016-12-01 Automotive interior roof automated manufacturing device Active CN206733764U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621314323.9U CN206733764U (en) 2016-12-01 2016-12-01 Automotive interior roof automated manufacturing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621314323.9U CN206733764U (en) 2016-12-01 2016-12-01 Automotive interior roof automated manufacturing device

Publications (1)

Publication Number Publication Date
CN206733764U true CN206733764U (en) 2017-12-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621314323.9U Active CN206733764U (en) 2016-12-01 2016-12-01 Automotive interior roof automated manufacturing device

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Country Link
CN (1) CN206733764U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106739403A (en) * 2016-12-01 2017-05-31 重庆虹南机械有限公司 Automotive interior roof automated manufacturing device
CN108724803A (en) * 2018-06-14 2018-11-02 山东博锐机器人科技有限公司 Cloth feeding manipulator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106739403A (en) * 2016-12-01 2017-05-31 重庆虹南机械有限公司 Automotive interior roof automated manufacturing device
CN108724803A (en) * 2018-06-14 2018-11-02 山东博锐机器人科技有限公司 Cloth feeding manipulator
CN108724803B (en) * 2018-06-14 2020-06-12 山东博锐机器人科技有限公司 Cloth material loading manipulator

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