CN112759240A - Automatic production line for glass products - Google Patents
Automatic production line for glass products Download PDFInfo
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- CN112759240A CN112759240A CN202110086258.8A CN202110086258A CN112759240A CN 112759240 A CN112759240 A CN 112759240A CN 202110086258 A CN202110086258 A CN 202110086258A CN 112759240 A CN112759240 A CN 112759240A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
- C03B23/07—Re-forming tubes or rods by blowing, e.g. for making electric bulbs
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
- C03B23/045—Tools or apparatus specially adapted for re-forming tubes or rods in general, e.g. glass lathes, chucks
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Abstract
The invention discloses an automatic production line for glassware, which comprises an automatic pipe feeding mechanism, an automatic feeding mechanism, a primary cutting mechanism, a horn digging mechanism, a secondary cutting mechanism, a load transferring and feeding mechanism, a blowing forming device and a blanking device, wherein the automatic pipe feeding mechanism is arranged on the upper portion of the automatic pipe feeding mechanism; the automatic tube feeding mechanism has higher automation degree, and saves cost; compared with the traditional vacuum suction mode, the material grabbing manipulator of the transfer loading mechanism can save the air consumption, avoid the phenomenon of pipe falling and improve the production rate; the loading manipulator of the transfer loading mechanism replaces the traditional cup-shaped body structure, so that residual scraps are prevented from being accumulated in the loading manipulator; the blowing forming device adopts a rotating disc type structure and a rotating clamp, and can automatically complete material clamping, sequential heating and blowing forming without manual operation.
Description
Technical Field
The invention relates to a glass product processing device, in particular to an automatic production line for glass products.
Background
At present, for the production of glass products, particularly for the production of bulb glass shells, the problems of high material loss rate and multiple manual procedures exist, the reject ratio of products is high due to the fact that the manual procedures are different in operation, the required production efficiency cannot be met, and the health and safety of operators are affected due to the fact that the operators are easily injured due to high-temperature fire used in the production.
Disclosure of Invention
The invention aims to solve the defects of the prior art, and provides an automatic production line for glass products, which comprises an automatic tube feeding mechanism, an automatic feeding mechanism, a primary cutting mechanism, a horn digging mechanism, a secondary cutting mechanism, a load transferring and feeding mechanism, a blowing forming device and a blanking device, wherein the automatic tube feeding mechanism is arranged on the upper end of the automatic tube feeding mechanism;
the automatic pipe feeding mechanism comprises a conveying frame and a roller assembly, the conveying frame comprises two side plates and a plurality of L-shaped material clamping plates, the L-shaped material clamping plates are uniformly arranged on conveying chains in the two side plates, and the conveying chains are driven by a conveying motor; the two side plates are both arranged on the rack through a bearing arm, and the bottoms of the two side plates are both connected with a glass tube material rack; the roller assembly comprises two roller shafts and a plurality of rollers sleeved on the roller shafts; two feeding grooves are arranged between the upper part of the roller and the upper part of the conveying frame, the feeding grooves are arranged in an inclined manner, and the position of the glass tube after feeding is arranged above the position between the two roller shafts.
The automatic feeding mechanism comprises a transverse feeding assembly and a longitudinal feeding assembly, the transverse feeding assembly consists of an upper roller set and a lower roller set, the lower roller set is connected with a feeding motor through a lower roller driving shaft, and the upper roller set is connected with the feeding motor through a feeding swing arm; the upper roller group and the lower roller group are respectively positioned above and below the position of the glass tube after the glass tube is fed;
the longitudinal feeding assembly comprises a plurality of feeding roller shafts and feeding rollers, and the feeding rollers are provided with V-shaped notches; the longitudinal feeding component and the transverse feeding component are vertically arranged in an L shape;
the primary cutting mechanism comprises a fixing device, a first hot melting device and a first cutting device, and the fixing device, the first hot melting device and the first cutting device are all arranged at the joint of the transverse feeding assembly and the longitudinal feeding assembly through a driving unit;
the horn digging mechanism comprises a base, a support and a sliding shaft outer sleeve, wherein the sliding shaft outer sleeve is arranged above the base through the support, the sliding shaft outer sleeve is arranged horizontally, a coaxial sliding shaft is arranged in the sliding shaft outer sleeve, a coaxial transmission shaft is arranged in the sliding shaft, one end of the transmission shaft is provided with a horn digging mold, the other end of the transmission shaft is connected with a driving shaft of a horn digging motor, and the horn digging motor is arranged at the tail end of the sliding shaft through a coupler; the side wall of the sliding shaft outer sleeve is provided with a strip-shaped guide groove, the side wall of the sliding shaft is provided with a guide rod matched with the guide groove, the outer side of the guide rod is sleeved with a guide rod bearing, the guide rod bearing is arranged in an L-shaped lever, the upper end of the L-shaped lever is provided with a U-shaped groove matched with the guide rod bearing, the other end of the L-shaped lever is provided with a driving rotating shaft hole and is connected with a driving rod through the driving rotating shaft hole, and the middle bending part of the L-shaped lever is provided with a lever rotating shaft hole and is rotationally connected with the support through a lever rotating shaft;
the secondary cutting mechanism comprises a separation wheel disc group, a second hot melting device and a second cutting device, wherein the separation wheel disc group is composed of two wheel discs which are arranged in a splayed shape;
the transferring and feeding mechanism comprises a material grabbing mechanical arm and a material feeding mechanical arm, the material grabbing mechanical arm comprises a steering device, a material grabbing cylinder and two vice-shaped material grabbing fingers, the material grabbing fingers are connected with the steering device through the material grabbing cylinder, the steering device is installed on a horizontally arranged transferring rotating shaft, the transferring rotating shaft is rotatably installed on a transferring upright post, a transferring rotating shaft motor is installed on the transferring upright post at a position corresponding to the transferring rotating shaft, and the transferring rotating shaft motor is connected with the transferring rotating shaft; the feeding manipulator comprises a lifting transfer column, a feeding arm and a feeding clamping jaw, the feeding arm is installed at the upper end of the lifting transfer column, the feeding clamping jaw is installed at the tail end of the feeding arm, the feeding clamping jaw comprises a clamping jaw cylinder and two semicircular pincers, and the two semicircular pincers are connected with the clamping jaw cylinder.
The blowing forming device comprises a turntable assembly, a plurality of rotary clamps, a heating assembly, a blowing assembly and a die core assembly; the rotary table component comprises a rotary table and a main gear arranged on the rotary table, the rotary fixtures are uniformly distributed on the rotary table in a circumferential shape, each rotary fixture comprises a central shaft, an auxiliary gear and a lifting plate, an air blowing pipe passing cavity which is communicated up and down is arranged in the central shaft, a central shaft sleeve is sleeved at the top end of the central shaft and is rotatably connected with the central shaft sleeve through an upper bearing, a lower bearing is arranged at the contact position of the central shaft and the rotary table and is rotatably connected with the rotary table through the lower bearing, the central shaft sleeve is in a semi-closed shape, the auxiliary gear is arranged at the position, located in the central shaft sleeve, of the central shaft, and the auxiliary gear is; the central shaft is sleeved with a return spring, the upper end of the return spring abuts against the lower surface of an adjusting plate, the adjusting plate is sleeved on the central shaft, and the upper end of the return spring abuts against the upper surface of the lifting plate; the lower surface of the lifting plate is connected with three vertically arranged racks, the bottom of the central shaft is rotatably connected with three clamping fingers, the lower ends of the clamping fingers are L-shaped, the upper ends of the clamping fingers are connected with incomplete gears, and the incomplete gears are meshed with the racks; the heating components are uniformly arranged on the periphery of the turntable in a circumferential shape, and heating nozzles of the heating components face the lower parts of the corresponding rotary clamps; the air blowing assembly comprises an air blowing support column, a lifting guide rail, a lifting slide block and an extension arm, wherein the lifting guide rail is arranged on the side wall of the air blowing support column, the lifting slide block is arranged on the lifting guide rail, one end of the extension arm is connected with the lifting slide block, the other end of the extension arm is provided with an air blowing guide pipe, the upper end of the air blowing guide pipe is connected with an air inlet hose, the bottom end of the air blowing guide pipe is provided with a hollow rubber head, and an air blowing pipe of the central shaft is matched with; the mould benevolence shaping subassembly include first stand, second stand and two mould benevolences that are semicircle form, two mould benevolences all be connected with the V-arrangement rocking arm, the rear portion cover of V-arrangement rocking arm locate on first stand and rotate with first stand and be connected, V-arrangement rocking arm middle part rotates with first rocking arm connecting rod to be connected, first rocking arm connecting rod be connected with the alignment frame, the alignment frame be connected with the drive rocking arm that is the L font.
Furthermore, a feeding detection laser is arranged at the bottom end of the feeding groove; the conveying motor is connected with the feeding detection laser.
Furthermore, the tail end of the glass tube rack is bent upwards.
Furthermore, the two roller shafts rotate in the same direction.
Furthermore, rubber pads with arc-shaped grooves are arranged on the material grabbing fingers.
Furthermore, dig the slip axle sleeve of loudspeaker mechanism and be close to and dig loudspeaker motor department and be equipped with the motor fixed plate, dig loudspeaker motor and be connected with the motor fixed plate through the bolt, and the cover is equipped with the bolt spacer on the bolt
Furthermore, move and carry feed mechanism still include the back-open subassembly, the back-open subassembly include the back-open cylinder, the top of back-open cylinder is connected with the back-open frame, the back-open frame be the C font, and be equipped with two sets of passive gyro wheels on the inner wall, the back-open frame is located a rotary fixture's below.
The operation principle is as follows: the production process of the glass product comprises the following steps:
the long glass tube is stacked on a glass tube material rack of the automatic tube feeding mechanism, the long glass tube is conveyed to a feeding groove under the action of a feeding laser detector and a conveying motor through an L-shaped material clamping plate of the automatic tube feeding mechanism, enters a transverse feeding device through the feeding groove, is conveyed to a longitudinal feeding component through a transverse feeding component after the feeding laser detector detects that the last glass tube is completely cut, a middle glass tube which is subjected to primary cutting under the action of a primary cutting mechanism is conveyed to a horn digging mechanism through the longitudinal feeding component, the horn digging mechanism continuously transfers the middle glass tube to a secondary cutting mechanism through the longitudinal feeding component after the horn digging process is carried out on two ends of the glass tube, the middle glass tube is divided into two short glass tubes through the secondary cutting mechanism, the two short glass tubes are placed into a clamping position of a rotary clamp through a transfer feeding mechanism, and the rotary clamp is acted upwards by an ejection mechanism, the relative motion of the incomplete gear and the rack automatically opens the clamping fingers, after the ejection mechanism sinks, the clamping fingers automatically fold to clamp the material, the material is preheated under the combined action of the rotary clamp and the heating assembly, the short glass tube is processed and formed through the blowing assembly and the mold core assembly, and finally the blanking is completed through the blanking mechanism.
Has the advantages that: the invention has the following advantages:
(1) the automatic pipe feeding mechanism can stack materials on the glass pipe rack, automatically feed the materials through the L-shaped material clamping plate and slide the materials through the material feeding groove, can be operated for a long time without any manual operation, replaces the traditional manual labor, has higher automation degree and saves the cost;
(2) compared with the traditional vacuum suction mode, the material grabbing manipulator of the transfer loading mechanism can protect short glass tubes to the maximum extent, save the gas consumption, reduce the energy consumption, avoid the tube dropping phenomenon to the maximum extent and improve the production rate;
the material grabbing mechanical arm firstly clamps the short glass tube, then swings 180 degrees to the material feeding mechanical arm under the driving of the transfer rotating shaft motor, and simultaneously rotates 90 degrees the short glass tube under the control of the steering device to enable the short glass tube to be vertical.
(3) The loading manipulator of the transfer loading mechanism adopts a structure of two semicircular clamps instead of a traditional cup-shaped body structure, so that residual scraps can be effectively prevented from being accumulated in the loading manipulator, and after each loading is finished, the residual scraps are opened by the semicircular clamps and automatically fall off, so that the maintenance frequency of equipment is reduced, and the production efficiency is improved;
the material loading manipulator waits for the material grabbing manipulator to put the short glass tube in a vertical state into two semicircular pincers at the assigned position, then the two semicircular pincers clamp the short glass tube under the drive of the clamping jaw cylinder, and the material loading arm is rotated under the drive of the lifting transfer column to enable the short glass tube to reach under the rotary fixture, and finally the lifting transfer column rises to send the short glass tube to the clamping position of the rotary fixture.
(4) The blowing forming device adopts a rotating disc type structure and a rotating clamp, and can automatically complete material clamping, sequential heating and blowing forming without manual operation.
Drawings
FIG. 1 is a schematic perspective view of an automated production line for glassware;
FIG. 2 is a perspective view of the automatic tube feeding mechanism;
FIG. 3 is a top view of the automatic tube feeding mechanism;
FIG. 4 is a schematic perspective view of the autoloading mechanism;
FIG. 5 is a partial enlarged view of the automatic feed mechanism and the primary cutting mechanism;
FIG. 6 is a schematic illustration of the position of the horn mechanism;
FIG. 7 is a schematic perspective view of the horn digging mechanism;
FIG. 8 is a perspective view of the transfer loading mechanism;
FIG. 9 is a first schematic perspective view of a blow molding apparatus;
FIG. 10 is a second schematic perspective view of the blow molding apparatus;
FIG. 11 is a perspective view of a rotary clamp;
FIG. 12 is a front view of the rotary clamp;
FIG. 13 is a schematic perspective view of the ejection mechanism;
in the figure: the automatic pipe feeding device comprises an automatic pipe feeding mechanism 1, an automatic feeding mechanism 2, a primary cutting mechanism 3, a horn digging mechanism 4, a secondary cutting mechanism 5, a transfer feeding mechanism 6 and a blowing forming device 7;
the device comprises a side plate 101, an L-shaped material clamping plate 102, a conveying motor 103, a bearing arm 104, a glass tube rack 105, a roller shaft 106, a roller 107, a material feeding groove 108, a glass tube material feeding rear position 109, a material feeding laser detector 110, a transverse feeding assembly 200, an upper roller set 201, a lower roller set 202, a roller driving shaft 203, a feeding motor 204, a feeding swing arm 205, a longitudinal feeding assembly 210, a feeding roller shaft 211, a feeding roller 212, a V-shaped notch 213, a fixing device 301, a first hot melting device 302, a first cutting device 303, a base 401, a support 402, a sliding shaft jacket 403, a sliding shaft 404, a transmission shaft 405, a horn digging mold 406, a horn digging motor 407, a guide groove 408, a guide rod 409, a guide rod bearing 410, an L-shaped lever 411, a U-shaped groove 412, a driving rod 413, a lever rotating shaft 414, a separating wheel group 501, a material grabbing manipulator 610, a steering device 611, a material grabbing air cylinder 612, the device comprises a rubber pad 614, a transferring rotating shaft 615, a transferring upright column 616, a transferring rotating shaft motor 617, a feeding manipulator 620, a lifting transferring column 621, a feeding arm 622, a feeding clamping claw 623, a clamping claw cylinder 624, a jacking assembly 630, a jacking cylinder 631, a jacking frame 632, a driven roller 633, a turntable 701, a main gear 702, a central shaft 703, a secondary gear 704, a lifting plate 705, an air blowing pipe passing cavity 706, a central shaft sleeve 707, an upper bearing 708, a lower bearing 709, a return spring 710, an adjusting plate 711, a rack 712, a clamping finger 713, an incomplete gear 714, a heating assembly 720, an air blowing assembly 730, an air blowing support 731, a lifting guide rail 732, a lifting slide 733, a stretching arm 734, an air blowing conduit 735, an air inlet hose 736, a rubber head 737, a mold core forming assembly 740, a first upright column 741, a second upright column 742, a mold core 743, a V-shaped rotating arm 744, a first rotating arm connecting rod 745, a positioning frame 746 and.
Detailed Description
For the purpose of enhancing the understanding of the present invention, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.
As shown in fig. 1-13, an automatic production line for glassware comprises an automatic tube feeding mechanism 1, an automatic feeding mechanism 2, a primary cutting mechanism 3, a horn digging mechanism 4, a secondary cutting mechanism 5, a transfer loading mechanism 6, a blow molding device 7 and a blanking device (not shown in the figure);
the automatic pipe feeding mechanism 1 comprises a conveying frame and a roller assembly, wherein the conveying frame comprises two side plates 101 and a plurality of L-shaped material clamping plates 102, the plurality of L-shaped material clamping plates 102 are uniformly arranged on conveying chains in the two side plates 101, and the conveying chains are driven by a conveying motor 103; the two side plates 101 are both arranged on the rack through a bearing arm 104, and the bottoms of the two side plates 101 are both connected with a glass tube rack 105; the roller assembly comprises two roller shafts 106 and a plurality of rollers 107 sleeved on the roller shafts 106; two feeding grooves 108 are arranged between the upper part of the roller and the upper part of the conveying frame, the feeding grooves 108 are arranged in an inclined manner, and a glass tube feeding rear position 109 is arranged above the position between the two roller shafts 106.
In this embodiment, a feeding detection laser 110 is disposed at the bottom end of the feeding groove 108; the conveying motor 103 is connected with a feeding detection laser 110.
In this embodiment, the tail end of the glass tube rack 105 is bent upward.
In this embodiment, the two roller shafts 106 rotate in the same direction.
The automatic feeding mechanism 2 comprises a transverse feeding assembly 200 and a longitudinal feeding assembly 210, wherein the transverse feeding assembly 200 is composed of an upper roller set 201 and a lower roller set 202, the lower roller set 202 is connected with a feeding motor 204 through a lower roller driving shaft 203, and the upper roller set 201 is connected with the feeding motor 204 through a feeding swing arm 205; the upper roller set 201 and the lower roller set 202 are respectively positioned above and below the glass tube feeding rear position 109;
the longitudinal feeding assembly 210 comprises a plurality of feeding roller shafts 211 and feeding rollers 212, and the feeding rollers 212 are provided with V-shaped notches 213; the longitudinal feeding component 210 and the transverse feeding component 200 are vertically arranged in an L shape;
the primary cutting mechanism 3 comprises a fixing device 301, a first hot melting device 302 and a first cutting device 303, wherein the fixing device 301, the first hot melting device 302 and the first cutting device 303 are all arranged at the joint of the transverse feeding assembly 200 and the longitudinal feeding assembly 210 through a driving unit;
the horn digging mechanism 4 comprises a base 401, a support 402 and a sliding shaft outer sleeve 403, wherein the sliding shaft outer sleeve 403 is installed above the base through the support, the sliding shaft outer sleeve 403 is arranged horizontally, a coaxial sliding shaft 404 is arranged in the sliding shaft outer sleeve 403, a coaxial transmission shaft 405 is arranged in the sliding shaft 404, one end of the transmission shaft 405 is provided with a horn digging mold 406, the other end of the transmission shaft is connected with a driving shaft of a horn digging motor 407, and the horn digging motor 407 is installed at the tail end of the sliding shaft 404 through a coupler; a strip-shaped guide groove 408 is formed in the side wall of the sliding shaft outer sleeve 403, a guide rod 409 matched with the guide groove 408 is arranged on the side wall of the sliding shaft 404, a guide rod bearing 410 is sleeved on the outer side of the guide rod 409, the guide rod bearing 410 is arranged in an L-shaped lever 411, a U-shaped groove 412 matched with the guide rod bearing 410 is arranged at the upper end of the L-shaped lever 411, a driving rotating shaft hole is formed in the other end of the L-shaped lever 411 and connected with a driving rod 413 through the driving rotating shaft hole, and a lever rotating shaft hole is formed in the middle bending part of the L-shaped lever 411 and rotatably connected with the support 402 through a lever rotating shaft 414;
the secondary cutting mechanism 5 comprises a separation wheel blade group 501, a second hot melting device and a second cutting device, wherein the separation wheel blade group is composed of two wheel blades arranged in a splayed shape;
the transferring and feeding mechanism 6 comprises a material grabbing manipulator 610 and a material feeding manipulator 620, wherein the material grabbing manipulator 610 comprises a steering device 611, a material grabbing cylinder 612 and two material grabbing fingers 613 in a vice shape, the material grabbing fingers 613 are connected with the steering device 611 through the material grabbing cylinder 612, the steering device 611 is mounted on a horizontally arranged transferring rotating shaft 615, the transferring rotating shaft 615 is rotatably mounted on a transferring upright column 616, a transferring rotating shaft motor 617 is mounted on the transferring upright column 616 at a position corresponding to the transferring rotating shaft 615, and the transferring rotating shaft motor 617 is connected with the transferring rotating shaft 615; the feeding manipulator 620 comprises a lifting transfer column 621, a feeding arm 622 and a feeding clamping jaw 623, the feeding arm 622 is installed at the upper end of the lifting transfer column 621, the feeding clamping jaw 623 is installed at the tail end of the feeding arm 622, the feeding clamping jaw 623 comprises a clamping jaw cylinder 624 and two semicircular pincers, and the two semicircular pincers are connected with the clamping jaw cylinder.
In this embodiment, the material grabbing fingers 613 are all provided with rubber pads 614 with arc grooves.
The material grabbing mechanical arm firstly clamps the short glass tube, then swings 180 degrees to the material feeding mechanical arm under the driving of the transfer rotating shaft motor, and simultaneously rotates 90 degrees the short glass tube under the control of the steering device to enable the short glass tube to be vertical.
The material loading manipulator waits for the material grabbing manipulator to put the short glass tube in a vertical state into two semicircular pincers at the assigned position, then the two semicircular pincers clamp the short glass tube under the drive of the clamping jaw cylinder, and the material loading arm is rotated under the drive of the lifting transfer column to enable the short glass tube to reach under the rotary fixture, and finally the lifting transfer column rises to send the short glass tube to the clamping position of the rotary fixture.
The blowing forming device 7 comprises a turntable assembly, a plurality of rotary clamps, a heating assembly, a blowing assembly and a die core assembly; the rotary disc assembly comprises a rotary disc 701 and a main gear 702 arranged on the rotary disc 701, the rotary clamps are uniformly distributed on the rotary disc 701 in a circumferential shape and comprise a central shaft 703, a pinion 704 and a lifting plate 705, an air blowing pipe passing cavity 706 which is through up and down is arranged in the central shaft 703, a central shaft sleeve 707 is sleeved at the top end of the central shaft 703 and is rotatably connected with the central shaft sleeve 707 through an upper bearing 708, a lower bearing 709 is arranged at the contact position of the central shaft 703 and the rotary disc 701 and is rotatably connected with the rotary disc 701 through the lower bearing 709, the central shaft sleeve 707 is in a semi-closed shape, the pinion 704 is arranged at the position of the central shaft 703 in the central shaft sleeve 707, and the pinion 704 is meshed with the main gear 702 on the rotary disc 701; the central shaft 703 is sleeved with a return spring 710, the upper end of the return spring 710 abuts against the lower surface of the adjusting plate 711, the adjusting plate 711 is sleeved on the central shaft 703, and the upper end of the return spring 710 abuts against the upper surface of the lifting plate 706; the lower surface of the lifting plate 706 is connected with three vertically arranged racks 712, the bottom of the central shaft is rotatably connected with three clamping fingers 713, the lower ends of the clamping fingers 713 are L-shaped, the upper ends of the clamping fingers 713 are connected with incomplete gears 714, and the incomplete gears 714 are meshed with the racks 712; the heating components 720 are uniformly arranged on the periphery of the turntable in a circumferential shape, and the heating nozzles of the heating components 720 face the lower parts of the corresponding rotary clamps; the blowing assembly 730 comprises a blowing support 731, a lifting guide rail 732, a lifting slider 733 and a projecting arm 734, the lifting guide rail 732 is mounted on the side wall of the blowing support 731, the lifting slider 733 is mounted on the lifting guide rail 732, one end of the projecting arm 734 is connected with the lifting slider 733, the other end is provided with a blowing pipe 735, the upper end of the blowing pipe 735 is connected with an air inlet hose 736, the bottom end of the blowing pipe 735 is provided with a hollow rubber head 737, and the blowing pipe of the central shaft is matched with the rubber head 737 through a cavity 706; the mold insert molding assembly 740 comprises a first upright post 741, a second upright post 742 and two semicircular mold inserts 743, wherein the two mold inserts are connected with V-shaped rotating arms, the rear portions of the V-shaped rotating arms 744 are sleeved on the first upright post 741 and rotatably connected with the first upright post 741, the middle portions of the V-shaped rotating arms 744 are rotatably connected with a first rotating arm connecting rod 745, the first rotating arm connecting rod 745 is connected with an adjusting frame 746, and the adjusting frame 746 is connected with an L-shaped driving rotating arm 747.
In this embodiment, the transfer loading mechanism 6 further includes a top opening assembly 630, the top opening assembly 630 includes a top opening cylinder 631, the top end of the top opening cylinder 631 is connected with a top opening frame 632, the top opening frame 632 is C-shaped, two sets of passive rollers 633 are arranged on the inner wall, and the top opening frame 632 is arranged below a rotary fixture.
In this example, the glass product was produced as follows:
the long glass tube is stacked on a glass tube material rack of the automatic tube feeding mechanism, the long glass tube is conveyed to a feeding groove under the action of a feeding laser detector and a conveying motor through an L-shaped material clamping plate of the automatic tube feeding mechanism, enters a transverse feeding device through the feeding groove, is conveyed to a longitudinal feeding component through a transverse feeding component after the feeding laser detector detects that the last glass tube is completely cut, a middle glass tube which is subjected to primary cutting under the action of a primary cutting mechanism is conveyed to a horn digging mechanism through the longitudinal feeding component, the horn digging mechanism continuously transfers the middle glass tube to a secondary cutting mechanism through the longitudinal feeding component after the horn digging process is carried out on two ends of the glass tube, the middle glass tube is divided into two short glass tubes through the secondary cutting mechanism, the two short glass tubes are placed into a clamping position of a rotary clamp through a transfer feeding mechanism, and the rotary clamp is acted upwards by an ejection mechanism, the relative motion of the incomplete gear and the rack automatically opens the clamping fingers, after the ejection mechanism sinks, the clamping fingers automatically fold to clamp the material, the material is preheated under the combined action of the rotary clamp and the heating assembly, the short glass tube is processed and formed through the blowing assembly and the mold core assembly, and finally the blanking is completed through the blanking mechanism.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (8)
1. An automatic production line for glass products is characterized by comprising an automatic tube feeding mechanism, an automatic feeding mechanism, a primary cutting mechanism, a horn digging mechanism, a secondary cutting mechanism, a transfer loading mechanism, a blowing forming device and a blanking device;
the automatic pipe feeding mechanism comprises a conveying frame and a roller assembly, the conveying frame comprises two side plates and a plurality of L-shaped material clamping plates, the L-shaped material clamping plates are uniformly arranged on conveying chains in the two side plates, and the conveying chains are driven by a conveying motor; the two side plates are both arranged on the rack through a bearing arm, and the bottoms of the two side plates are both connected with a glass tube material rack; the roller assembly comprises two roller shafts and a plurality of rollers sleeved on the roller shafts; two feeding grooves are arranged between the upper part of the roller and the upper part of the conveying frame, the feeding grooves are arranged in an inclined manner, and the position of the glass tube after feeding is arranged above the position between the two roller shafts;
the automatic feeding mechanism comprises a transverse feeding assembly and a longitudinal feeding assembly, the transverse feeding assembly consists of an upper roller set and a lower roller set, the lower roller set is connected with a feeding motor through a lower roller driving shaft, and the upper roller set is connected with the feeding motor through a feeding swing arm; the upper roller group and the lower roller group are respectively positioned above and below the position of the glass tube after the glass tube is fed;
the longitudinal feeding assembly comprises a plurality of feeding roller shafts and feeding rollers, and the feeding rollers are provided with V-shaped notches; the longitudinal feeding component and the transverse feeding component are vertically arranged in an L shape;
the primary cutting mechanism comprises a fixing device, a first hot melting device and a first cutting device, and the fixing device, the first hot melting device and the first cutting device are all arranged at the joint of the transverse feeding assembly and the longitudinal feeding assembly through a driving unit;
the horn digging mechanism comprises a base, a support and a sliding shaft outer sleeve, wherein the sliding shaft outer sleeve is arranged above the base through the support, the sliding shaft outer sleeve is arranged horizontally, a coaxial sliding shaft is arranged in the sliding shaft outer sleeve, a coaxial transmission shaft is arranged in the sliding shaft, one end of the transmission shaft is provided with a horn digging mold, the other end of the transmission shaft is connected with a driving shaft of a horn digging motor, and the horn digging motor is arranged at the tail end of the sliding shaft through a coupler; the side wall of the sliding shaft outer sleeve is provided with a strip-shaped guide groove, the side wall of the sliding shaft is provided with a guide rod matched with the guide groove, the outer side of the guide rod is sleeved with a guide rod bearing, the guide rod bearing is arranged in an L-shaped lever, the upper end of the L-shaped lever is provided with a U-shaped groove matched with the guide rod bearing, the other end of the L-shaped lever is provided with a driving rotating shaft hole and is connected with a driving rod through the driving rotating shaft hole, and the middle bending part of the L-shaped lever is provided with a lever rotating shaft hole and is rotationally connected with the support through a lever rotating shaft;
the secondary cutting mechanism comprises a separation wheel disc group, a second hot melting device and a second cutting device, wherein the separation wheel disc group is composed of two wheel discs which are arranged in a splayed shape;
the transferring and feeding mechanism comprises a material grabbing mechanical arm and a material feeding mechanical arm, the material grabbing mechanical arm comprises a steering device, a material grabbing cylinder and two vice-shaped material grabbing fingers, the material grabbing fingers are connected with the steering device through the material grabbing cylinder, the steering device is installed on a horizontally arranged transferring rotating shaft, the transferring rotating shaft is rotatably installed on a transferring upright post, a transferring rotating shaft motor is installed on the transferring upright post at a position corresponding to the transferring rotating shaft, and the transferring rotating shaft motor is connected with the transferring rotating shaft; the feeding manipulator comprises a lifting transfer column, a feeding arm and a feeding clamping jaw, the feeding arm is mounted at the upper end of the lifting transfer column, the feeding clamping jaw is mounted at the tail end of the feeding arm, the feeding clamping jaw comprises a clamping jaw cylinder and two semicircular pincers, and the two semicircular pincers are connected with the clamping jaw cylinder;
the blowing forming device comprises a turntable assembly, a plurality of rotary clamps, a heating assembly, a blowing assembly and a die core assembly; the rotary table component comprises a rotary table and a main gear arranged on the rotary table, the rotary fixtures are uniformly distributed on the rotary table in a circumferential shape, each rotary fixture comprises a central shaft, an auxiliary gear and a lifting plate, an air blowing pipe passing cavity which is communicated up and down is arranged in the central shaft, a central shaft sleeve is sleeved at the top end of the central shaft and is rotatably connected with the central shaft sleeve through an upper bearing, a lower bearing is arranged at the contact position of the central shaft and the rotary table and is rotatably connected with the rotary table through the lower bearing, the central shaft sleeve is in a semi-closed shape, the auxiliary gear is arranged at the position, located in the central shaft sleeve, of the central shaft, and the auxiliary gear is; the central shaft is sleeved with a return spring, the upper end of the return spring abuts against the lower surface of an adjusting plate, the adjusting plate is sleeved on the central shaft, and the upper end of the return spring abuts against the upper surface of the lifting plate; the lower surface of the lifting plate is connected with three vertically arranged racks, the bottom of the central shaft is rotatably connected with three clamping fingers, the lower ends of the clamping fingers are L-shaped, the upper ends of the clamping fingers are connected with incomplete gears, and the incomplete gears are meshed with the racks; the heating components are uniformly arranged on the periphery of the turntable in a circumferential shape, and heating nozzles of the heating components face the lower parts of the corresponding rotary clamps; the air blowing assembly comprises an air blowing support column, a lifting guide rail, a lifting slide block and an extension arm, wherein the lifting guide rail is arranged on the side wall of the air blowing support column, the lifting slide block is arranged on the lifting guide rail, one end of the extension arm is connected with the lifting slide block, the other end of the extension arm is provided with an air blowing guide pipe, the upper end of the air blowing guide pipe is connected with an air inlet hose, the bottom end of the air blowing guide pipe is provided with a hollow rubber head, and an air blowing pipe of the central shaft is matched with; the mould benevolence shaping subassembly include first stand, second stand and two mould benevolences that are semicircle form, two mould benevolences all be connected with the V-arrangement rocking arm, the rear portion cover of V-arrangement rocking arm locate on first stand and rotate with first stand and be connected, V-arrangement rocking arm middle part rotates with first rocking arm connecting rod to be connected, first rocking arm connecting rod be connected with the alignment frame, the alignment frame be connected with the drive rocking arm that is the L font.
2. The automatic production line for glass products of claim 1, wherein a feed detection laser is disposed at a bottom end of the feed trough; the conveying motor is connected with the feeding detection laser.
3. The automatic production line for glass products of claim 1, wherein the tail end of the glass tube rack is bent upward.
4. An automated line for glassware articles as set forth in claim 1 in which the two roller shafts rotate in the same direction.
5. The automatic production line for glassware articles of claim 1, wherein a feed detection laser is disposed between the transverse feed assembly and the longitudinal feed assembly, and the feed detection laser is connected to a feed motor.
6. The automatic production line for glass products of claim 1, wherein a motor fixing plate is disposed on a sliding shaft sleeve of the horn digging mechanism near the horn digging motor, the horn digging motor is connected with the motor fixing plate through a bolt, and a bolt spacer is sleeved on the bolt.
7. The automatic production line for glass products of claim 1, wherein the gripping fingers are each provided with a rubber pad with an arc-shaped groove.
8. The automatic production line for glass products of claim 1, wherein the transfer loading mechanism further comprises an ejection assembly, the ejection assembly comprises an ejection cylinder, the top end of the ejection cylinder is connected with an ejection frame, the ejection frame is C-shaped, two sets of passive rollers are arranged on the inner wall of the ejection frame, and the ejection frame is arranged below a rotary fixture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110086258.8A CN112759240A (en) | 2021-01-22 | 2021-01-22 | Automatic production line for glass products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110086258.8A CN112759240A (en) | 2021-01-22 | 2021-01-22 | Automatic production line for glass products |
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| Publication Number | Publication Date |
|---|---|
| CN112759240A true CN112759240A (en) | 2021-05-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110086258.8A Pending CN112759240A (en) | 2021-01-22 | 2021-01-22 | Automatic production line for glass products |
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| Country | Link |
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| CN (1) | CN112759240A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114772912A (en) * | 2022-05-11 | 2022-07-22 | 张家港市立威智能科技有限公司 | Automatic preheating furnace for glass cup production |
| CN115958248A (en) * | 2022-12-01 | 2023-04-14 | 浙江力扬威亚智能装备有限公司 | Automatic processing assembly line for mixed material workpieces based on AGV |
| CN117164215A (en) * | 2023-10-31 | 2023-12-05 | 南通威明精工机械有限公司 | Glass blowing device |
-
2021
- 2021-01-22 CN CN202110086258.8A patent/CN112759240A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114772912A (en) * | 2022-05-11 | 2022-07-22 | 张家港市立威智能科技有限公司 | Automatic preheating furnace for glass cup production |
| CN114772912B (en) * | 2022-05-11 | 2024-04-26 | 张家港市立威智能科技有限公司 | Automatic preheating furnace for glass production |
| CN115958248A (en) * | 2022-12-01 | 2023-04-14 | 浙江力扬威亚智能装备有限公司 | Automatic processing assembly line for mixed material workpieces based on AGV |
| CN117164215A (en) * | 2023-10-31 | 2023-12-05 | 南通威明精工机械有限公司 | Glass blowing device |
| CN117164215B (en) * | 2023-10-31 | 2023-12-29 | 南通威明精工机械有限公司 | Glass blowing device |
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