CN215697663U - Bearing ring production equipment using manipulator to move materials - Google Patents
Bearing ring production equipment using manipulator to move materials Download PDFInfo
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- CN215697663U CN215697663U CN202121788022.0U CN202121788022U CN215697663U CN 215697663 U CN215697663 U CN 215697663U CN 202121788022 U CN202121788022 U CN 202121788022U CN 215697663 U CN215697663 U CN 215697663U
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- 239000000463 material Substances 0.000 title claims abstract description 171
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 46
- 238000005242 forging Methods 0.000 claims abstract description 42
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 238000003825 pressing Methods 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 23
- 210000000078 claw Anatomy 0.000 claims description 9
- 239000011265 semifinished product Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
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Abstract
The utility model discloses a bearing ring production device using a manipulator to move materials, which comprises a feeding module, a forging module, a reaming module and a discharging module, wherein a material moving manipulator is arranged between every two modules: the feeding module comprises a feeding device, a heating device and a receiving device, the forging and pressing module comprises more than two forging and pressing machine tools, the reaming module comprises a reamer, a moving device and a second moving assembly line, and the discharging module comprises a shaping machine and a discharging assembly line arranged on one side of a workbench of the shaping machine. According to the utility model, by arranging the material loading assembly line, the material receiving device, the material pushing device, the first material transferring assembly line, the second material transferring assembly line and the material discharging assembly line, all stations in the bearing ring production can be connected, and a plurality of mechanical arms are matched for automatic material transferring, so that the rapid transfer of materials among different processing stations of a conventional machine tool can be realized, the production efficiency is improved, and the labor and material costs for material transfer are reduced.
Description
Technical Field
The utility model relates to the technical field of bearing ring production, in particular to bearing ring production equipment using a manipulator to transfer materials.
Background
The forging production process of the bearing sleeve is complex, and the bearing sleeve can be finally manufactured only by the processes of heating, upsetting, pre-forging, forming, punching, chambering and the like of a blank. Need use multiple different device and machine tool in the production, the material need have enough to meet the need between different lathe, and manpower and materials are with high costs and production efficiency is not high. At present, integrated automatic production equipment integrating all processes is available, but the equipment cost is high, a special machining and conveying device is generally used on the equipment, an existing independent machine tool can be applied to the automatic equipment only through a series of modification, and the modification is time-consuming and high in cost.
Therefore, the bearing sleeve production equipment is improved, the conventional processing equipment is connected by using the automatic material moving device, the material turnover cost is reduced, and the production efficiency is improved.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems in the prior art, the utility model provides the bearing ring production equipment using the manipulator to transfer materials, all stations in the bearing ring production can be connected through the arrangement of the feeding assembly line, the receiving device, the pushing device, the first material transfer assembly line, the second material transfer assembly line and the discharging assembly line, the automatic material transfer can be carried out by matching with a plurality of manipulators, the rapid transfer of materials among different processing stations of a conventional machine tool can be realized, the production efficiency is improved, and the labor and material costs of material transfer are reduced.
In order to solve the technical problems, the utility model adopts a technical scheme as follows:
a bearing ring production device using manipulator to transfer material comprises a feeding module, a forging module, a reaming module and a discharging module, wherein a material transferring manipulator is arranged between every two modules; wherein,
the material loading module includes material loading assembly line, be equipped with loading attachment, heating device and receiving device along the material loading direction in proper order on the material loading assembly line: the feeding device can convey blanks to the feeding assembly line; the heating device can heat the blank; the receiving device can transfer the heated blank to the side of the forging and pressing module from a feeding assembly line;
the forging and pressing module comprises more than two forging and pressing machine tools, and the material moving manipulator is arranged between every two forging and pressing machine tools; a first material moving production line and a material pushing device are arranged beside the forging machine tool, and the material pushing device can push materials on the forging machine tool to the first material moving production line;
the reaming module is installed the terminal side of first material assembly line that moves, including the reamer, move material device and second and move the material assembly line: the material moving device can move the materials on the first material moving assembly line to the hole expanding machine and move the expanded materials to the second material moving assembly line;
the blanking module is arranged beside the second material moving production line and comprises a shaping machine and a blanking production line arranged on one side of a workbench of the shaping machine;
the material moving manipulator comprises a movable fixed base, a first driving device and a turntable in transmission connection with the first driving device are arranged on the fixed base, and the turntable can rotate under the driving of the first driving device; the turntable is provided with a second driving device and a second slide way extending along the Z direction, the second slide way is provided with a second slide block in transmission connection with the second driving device, and the second slide block can slide along the second slide way under the driving of the second driving device; a third driving device and a horizontal third slideway are arranged on the second sliding block, a mechanical arm in transmission connection with the third driving device is arranged on the third slideway, and the mechanical arm can slide along the third slideway under the driving of the third driving device; the tip of arm has been installed and has been pointed the cylinder, the tip that points the cylinder is equipped with two clamping jaws, two the clamping jaw can the drive of finger cylinder is in the same direction or back of the body removal in order to press from both sides tightly or relax the material.
As a further elaboration of the above technical solution:
in the above technical solution, the feeding device includes a fourth driving device and a rotary step conveyor belt in transmission connection with the fourth driving device, and the step conveyor belt can convey the blanks onto the feeding assembly line under the driving of the fourth driving device.
In the above technical scheme, the fourth driving device is a hydraulic cylinder, a push plate of the fourth driving device is in transmission connection with a driving wheel through a connecting rod group, the driving wheel and a driven wheel are arranged in the step conveyor belt and are in transmission connection with the step conveyor belt, and the driving wheel can rotate under the driving of the fourth driving device to drive the step conveyor belt to perform reciprocating rotary motion.
In the above technical scheme, the heating device is a heating furnace.
In the technical scheme, the material receiving device comprises a material receiving frame arranged beside the heating device, a servo motor and a material receiving production line in transmission connection with the servo motor through a gear shaft are arranged on the material receiving frame, a guide plate is detachably and fixedly arranged at one end part, close to the heating device, of the material receiving production line, and a baffle is movably arranged at the other end part of the material receiving production line; the side of baffle is equipped with the decurrent slide of slope, the end of slide is equipped with ends flitch.
In the above technical scheme, the material pushing device includes a movable material pushing frame, a fourth cylinder and a fourth slide rail are arranged on the material pushing frame, a fourth push plate in transmission connection with the fourth cylinder is arranged on the fourth slide rail, and the fourth push plate and the first material moving assembly line are located on the same straight line and are respectively arranged on two sides of the forging press.
In the above technical solution, the material moving device includes more than one material moving claw adapted to the material, and the material moving claw is driven to move the material from the first material moving assembly line to the hole expanding machine, or to move the material from the hole expanding machine to the second material moving assembly line.
Compared with the prior art, the utility model has the beneficial effects that: through setting up material loading assembly line, receiving device, blevile of push, first material assembly line that moves, second move material assembly line and unloading assembly line, can couple together all stations in the bearing ring production, cooperate a plurality of manipulators to carry out automatic material moving, can realize the material and change fast between the different machining stations of conventional lathe, improve production efficiency, reduce the manpower and materials cost of material turnover.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the receiving device in this embodiment;
FIG. 3 is a schematic view of the mechanism of the pusher in this embodiment;
fig. 4 is a schematic structural diagram of the material moving manipulator in the embodiment.
In the figure:
300. a feeding module; 31. a material loading line; 32. a feeding device; 33. a heating device; 34. a material receiving device; 400. forging and pressing the module; 41. forging and pressing a machine tool; 42. a first material moving production line; 43. a material pushing device; 500. a reaming module; 51. a hole expanding machine; 53. a second material moving assembly line; 600. a blanking module; 61. a shaping machine; 62. a blanking production line; 700. a material moving manipulator; 71. a fixed base; 72. a turntable; 73. a second slideway; 74. a second slider; 75. a third slideway; 76. a mechanical arm; 77. A finger cylinder; 78. a clamping jaw; 1. a step conveyor; 2. a material receiving frame; 3. a material receiving assembly line; 4. a baffle; 5. a baffle plate; 6. a slideway; 7. a material stopping plate; 8. a material pushing frame; 9. a fourth cylinder; 10. a fourth push plate.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The embodiments described by referring to the drawings are exemplary and intended to be used for explaining the present application and are not to be construed as limiting the present application. In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and thus should not be considered limiting. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise. In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate. In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.
As shown in fig. 1-4, a bearing ring production device using manipulator to transfer material comprises a feeding module 300, a forging module 400, a hole expanding module 500 and a discharging module 600, wherein a material transferring manipulator 700 is arranged between every two modules; wherein,
the feeding module 300 comprises a feeding assembly line 31, and a feeding device 32, a heating device 33 and a receiving device 34 are sequentially arranged on the feeding assembly line 31 along the feeding direction: the feeding device 32 can convey the blanks to the feeding assembly line 31; the heating device 33 can heat the blank; the receiving device 34 can transfer the heated blank from the feeding line 31 to the side of the forging module 400.
Specifically, the feeding device 32 includes a fourth driving device and a rotary step conveyor 1 in transmission connection therewith, and the step conveyor 1 can convey the blanks to the feeding line 31 under the driving of the fourth driving device.
Specifically, the fourth driving device is a hydraulic cylinder, a push plate of the fourth driving device is in transmission connection with a driving wheel through a connecting rod group, the driving wheel and a driven wheel are arranged in the step conveyor belt and are in transmission connection with the step conveyor belt, and the driving wheel can rotate under the driving of the fourth driving device to drive the step conveyor belt to perform reciprocating rotary motion.
Specifically, the heating device 33 is a heating furnace.
As shown in fig. 2, specifically, the material receiving device 34 includes a material receiving frame 2 installed beside the heating device, a servo motor and a material receiving assembly line 32 in transmission connection with the servo motor through a gear shaft are arranged on the material receiving frame 2, a flow guide plate 4 is detachably and fixedly arranged at one end part of the material receiving assembly line 3 close to the heating device 33, and a baffle plate 5 is movably arranged at the other end part; the side of baffle 5 is equipped with slope decurrent slide 6, and the end of slide 6 is equipped with ends flitch 7.
The forging module 400 comprises more than two forging machine tools 41, and the material moving manipulator 700 is arranged between every two forging machine tools 41; a first material moving flow line 42 and a material pushing device 43 are arranged beside a forging machine tool 41, and the material pushing device 43 can push materials on the forging machine tool 41 to the first material moving flow line 42.
In the present embodiment, each forging machine 41 is provided with a different press die for continuous press forming of the billet.
As shown in fig. 3, specifically, the material pushing device 43 includes a movable material pushing frame 8, a fourth pushing plate 10 is disposed on the material pushing frame 8, and the fourth pushing plate 10 is connected to the fourth cylinder 9 through a fourth cylinder 9, and the fourth pushing plate 10 and the first material moving line 42 are disposed on the same straight line and disposed on two sides of the forging press 41 respectively.
Specifically, the material moving device comprises more than one material moving claw matched with the material, and the material moving claw is driven to move the material from the first material moving assembly line 42 to the hole expanding machine 51 or move the material from the hole expanding machine 51 to the second material moving assembly line 53.
Compared with other processes, the production working hours of the reamer 51 are longer, so that when the reamer 51 is applied, the material can be fed to the reamer 51 by manually or automatically controlling the material moving claw according to actual production conditions.
The blanking module 600 is arranged beside the second material moving flow line 53 and comprises a shaping machine 61 and a blanking flow line 62 arranged on one side of a workbench of the shaping machine.
As shown in fig. 4, the material moving manipulator 700 includes a movable fixed base 71, a first driving device and a turntable 72 in transmission connection with the first driving device are disposed on the fixed base 71, and the turntable 72 can rotate under the driving of the first driving device; the turntable 72 is provided with a second driving device and a second slideway 73 extending along the Z direction, the second slideway 73 is provided with a second sliding block 74 in transmission connection with the second driving device, and the second sliding block 74 can slide along the second slideway 73 under the driving of the second driving device; a third driving device and a horizontal third slideway 75 are arranged on the second sliding block 74, a mechanical arm 76 in transmission connection with the third driving device is arranged on the third slideway 75, and the mechanical arm 76 can slide along the third slideway 75 under the driving of the third driving device; the end of the mechanical arm 76 is provided with a finger cylinder 77, and the end of the finger cylinder 77 is provided with two clamping jaws 78, wherein the two clamping jaws 78 can move towards or away from each other under the driving of the finger cylinder 77 to clamp or release the material.
In this embodiment, the bottom end portions of the fixed base 71 and the material pushing frame 8 are both provided with bolt and nut fixing members or casters with lock catches, which can fix the material pushing frame on the support; the first driving device, the second driving device and the third driving device are all one of a servo motor and an air cylinder.
When the forging machine works, the fourth driving device drives the stepped conveyor belt 1 to convey the blank to the feeding assembly line 31, the blank flows through the heating device 33 for preheating, and the receiving device 34 conveys the heated blank to the side of a forging machine tool 41; the turntable 72 drives the mechanical arm 76 to rotate, the mechanical arm 76 horizontally slides along the third slide way 75, the clamping jaw 78 at the tail end of the mechanical arm 76 is conveyed to the position right above the blank, the second sliding plate 74 drives the mechanical arm 76 to move downwards along the second slide way 73, the clamping jaw 78 is driven by the finger cylinder 77 to clamp the blank, all driving devices are in linkage fit, the blank is conveyed to a forging machine tool 41 through the clamping jaw 78, and feeding is completed. After the first forging machine 41 finishes forging, the other material moving manipulator 700 at the side clamps the semi-finished product on the first forging machine 41 and sends the semi-finished product to the next forging machine 41 for secondary forging; the above steps are repeated until all forging processes of the semi-finished product are completed, and the semi-finished product is pushed to the first material moving production line 42 from the last forging machine tool 41 by the material pushing device 43; the material moving claw 78 grabs the semi-finished product on the first material moving production line 42, places the semi-finished product on the hole expanding machine 51, adjusts the inner diameter of the semi-finished product, and after the semi-finished product is adjusted, the material moving claw 78 moves the semi-finished product after hole expansion to the second material moving production line 53; and the other material moving manipulator 700 clamps the semi-finished product on the second material moving assembly line 53, conveys the semi-finished product to the shaping machine 61, shapes the semi-finished product, and after finishing, the other material moving manipulator 700 clamps and pushes the other half of the finished product to a workbench of the shaping machine 61, and pushes the shaped finished product to the blanking assembly line 62.
The technical scope of the present invention is not limited to the above embodiments, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical spirit of the present invention still fall within the technical scope of the present invention.
Claims (7)
1. A bearing ring production device using manipulator to transfer material is characterized by comprising a feeding module, a forging module, a hole expanding module and a discharging module, wherein a material transferring manipulator is arranged between every two modules; wherein,
the material loading module includes material loading assembly line, be equipped with loading attachment, heating device and receiving device along the material loading direction in proper order on the material loading assembly line: the feeding device can convey blanks to the feeding assembly line; the heating device can heat the blank; the receiving device can transfer the heated blank to the side of the forging and pressing module from a feeding assembly line;
the forging and pressing module comprises more than two forging and pressing machine tools, and the material moving manipulator is arranged between every two forging and pressing machine tools; a first material moving production line and a material pushing device are arranged beside the forging machine tool, and the material pushing device can push materials on the forging machine tool to the first material moving production line;
the reaming module is installed the terminal side of first material assembly line that moves, including the reamer, move material device and second and move the material assembly line: the material moving device can move the materials on the first material moving assembly line to the hole expanding machine and move the expanded materials to the second material moving assembly line;
the blanking module is arranged beside the second material moving production line and comprises a shaping machine and a blanking production line arranged on one side of a workbench of the shaping machine;
the material moving manipulator comprises a movable fixed base, a first driving device and a turntable in transmission connection with the first driving device are arranged on the fixed base, and the turntable can rotate under the driving of the first driving device; the turntable is provided with a second driving device and a second slide way extending along the Z direction, the second slide way is provided with a second slide block in transmission connection with the second driving device, and the second slide block can slide along the second slide way under the driving of the second driving device; a third driving device and a horizontal third slideway are arranged on the second sliding block, a mechanical arm in transmission connection with the third driving device is arranged on the third slideway, and the mechanical arm can slide along the third slideway under the driving of the third driving device; the tip of arm has been installed and has been pointed the cylinder, the tip that points the cylinder is equipped with two clamping jaws, two the clamping jaw can the drive of finger cylinder is in the same direction or back of the body removal in order to press from both sides tightly or relax the material.
2. The apparatus for producing a bearing ring by using a manipulator to move materials according to claim 1, wherein the feeding device comprises a fourth driving device and a rotary step conveyor belt in transmission connection with the fourth driving device, and the step conveyor belt can convey blanks to the feeding assembly line under the driving of the fourth driving device.
3. The apparatus for producing bearing ring by using manipulator to transfer material as claimed in claim 2, wherein the fourth driving device is a hydraulic cylinder, the push plate is in transmission connection with a driving wheel through a linkage, the driving wheel and a driven wheel are installed in the step conveyer belt and are in transmission connection with the step conveyer belt, and the driving wheel can rotate under the driving of the fourth driving device to drive the step conveyer belt to make reciprocating rotation motion.
4. The apparatus for producing a bearing ring by transferring a material by a robot according to claim 1, wherein the heating means is a heating furnace.
5. The production equipment of the bearing ring moved by the mechanical arm according to claim 1, wherein the material receiving device comprises a material receiving frame arranged beside the heating device, a servo motor and a material receiving production line in transmission connection with the material receiving frame through a gear shaft are arranged on the material receiving frame, a guide plate is detachably and fixedly arranged at one end part of the material receiving production line close to the heating device, and a baffle is movably arranged at the other end part of the material receiving production line; the side of baffle is equipped with the decurrent slide of slope, the end of slide is equipped with ends flitch.
6. The production equipment of the bearing ring transferred by the manipulator according to claim 1, wherein the material-transferring device comprises a movable material-transferring frame, a fourth cylinder and a fourth slide rail are arranged on the material-transferring frame, a fourth push plate in transmission connection with the fourth cylinder is arranged on the fourth slide rail, and the fourth push plate and the first material-transferring assembly line are positioned on the same straight line and are respectively arranged on two sides of the forging press.
7. The apparatus for producing a bearing ring by manipulator transferring according to claim 1, wherein the transferring means comprises one or more transferring claws adapted to the material, and the transferring claws are driven to transfer the material from the first transferring line to the reamer or to transfer the material from the reamer to the second transferring line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121788022.0U CN215697663U (en) | 2021-08-02 | 2021-08-02 | Bearing ring production equipment using manipulator to move materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121788022.0U CN215697663U (en) | 2021-08-02 | 2021-08-02 | Bearing ring production equipment using manipulator to move materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215697663U true CN215697663U (en) | 2022-02-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121788022.0U Expired - Fee Related CN215697663U (en) | 2021-08-02 | 2021-08-02 | Bearing ring production equipment using manipulator to move materials |
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| Country | Link |
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| CN (1) | CN215697663U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115007787A (en) * | 2022-06-28 | 2022-09-06 | 宁波今日自动化科技有限公司 | A full-automatic production line for bearing forging |
| CN115464091A (en) * | 2022-10-20 | 2022-12-13 | 浙江万青汽车零部件有限公司 | A kind of forging production line of bearing ring |
| CN116690224A (en) * | 2023-08-04 | 2023-09-05 | 凌远科技股份有限公司 | Bearing processing production line based on die forging and pressing and mounting method |
| CN119549643A (en) * | 2024-12-17 | 2025-03-04 | 江苏鸿舜工业科技股份有限公司 | A wrench blank precision forging equipment |
-
2021
- 2021-08-02 CN CN202121788022.0U patent/CN215697663U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115007787A (en) * | 2022-06-28 | 2022-09-06 | 宁波今日自动化科技有限公司 | A full-automatic production line for bearing forging |
| CN115464091A (en) * | 2022-10-20 | 2022-12-13 | 浙江万青汽车零部件有限公司 | A kind of forging production line of bearing ring |
| CN116690224A (en) * | 2023-08-04 | 2023-09-05 | 凌远科技股份有限公司 | Bearing processing production line based on die forging and pressing and mounting method |
| CN119549643A (en) * | 2024-12-17 | 2025-03-04 | 江苏鸿舜工业科技股份有限公司 | A wrench blank precision forging equipment |
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Granted publication date: 20220201 |