CN217077388U - Automatic preheating furnace for glass cup production - Google Patents
Automatic preheating furnace for glass cup production Download PDFInfo
- Publication number
- CN217077388U CN217077388U CN202221126901.1U CN202221126901U CN217077388U CN 217077388 U CN217077388 U CN 217077388U CN 202221126901 U CN202221126901 U CN 202221126901U CN 217077388 U CN217077388 U CN 217077388U
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- glass cup
- rotating mechanism
- central shaft
- preheating furnace
- cup production
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- 239000011521 glass Substances 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 210000005252 bulbus oculi Anatomy 0.000 claims description 5
- 244000309464 bull Species 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 241000834287 Cookeolus japonicus Species 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 241001122767 Theaceae Species 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
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Abstract
The utility model discloses an automatic preheating furnace for glass cup production, which comprises a frame, wherein the frame is a frame structure, and a rotating mechanism, a high-temperature furnace chamber, a lifting mechanism and a control box are arranged inside the frame structure; the lifting mechanism is arranged on one side of the rotating mechanism and comprises a circular ground rail, the circular ground rail is of a disc-shaped structure consisting of a plurality of single rails, and cow-eye balls are arranged at the bottom of the guide rail in a sliding mode and connected with the circular ground rail; the control box is arranged on one side of the rack and is electrically connected with the rotating mechanism, the high-temperature furnace chamber and the lifting mechanism. The utility model has the advantages compared with the prior art: the automatic glass cup preheating furnace has the advantages of simple overall structure, high automation degree, low energy consumption, high efficiency and suitability for popularization and use, and can replace a manual automatic glass cup preheating furnace.
Description
Technical Field
The utility model relates to glass cup production facility field specifically indicates a glass cup production automatic preheater.
Background
The glass cup for daily tea making and drinking of people adopts heat generated by gas combustion to melt the inner glass tube and the outer glass tube of the cup in the production and manufacturing process, and then the inner glass tube and the outer glass tube are bonded together through the die with the screw threads, so that the cup container with the screw thread and the cover capable of being screwed is manufactured. The problem is that the inner and outer glass tubes need to be preheated in advance in an environment with the temperature up to 500 ℃ before sintering and melting, so that the inner and outer glass tubes have better cohesiveness, durability and safety. At present, the inner and outer glass tubes are generally placed into a high-temperature furnace by a manual mode for heating and preheating, and then are manually taken out by a fire tongs after the preheating time is up, and the method is well known and is still used up to now.
At present, the glass cup industry belongs to labor-intensive enterprises, the manual production is adopted, the automatic operation is not adopted, the special production process of the glass cup causes the problems of severe working environment, high temperature and high humidity, risks and difficult and expensive labor employment when the development of automatic equipment is urgently needed. The industry is also a labor intensive enterprise.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that an automatic preheater for glass cup production is provided, the inner and outer glass tubes are automatically grabbed by the manipulator combined with the automatic robot, and full-automatic production can be realized.
In order to solve the technical problem, the utility model provides a technical scheme does: an automatic preheating furnace for glass cup production comprises a frame, wherein a rotating mechanism, a high-temperature furnace chamber, a lifting mechanism and a control box are arranged in the frame, the rotating mechanism comprises a central shaft, a turntable is arranged on the central shaft, a plurality of stations are arranged on the turntable, a plurality of guide rails are arranged in the stations, and a sliding block is arranged between each guide rail and the turntable in a sliding manner;
the high-temperature furnace chamber is arranged above the rotating mechanism and comprises an outer cavity, an inner cavity and an upper cover, and the high-temperature furnace chamber is connected with the central shaft through a flange plate;
the lifting mechanism is arranged on one side of the rotating mechanism and comprises a circular ground rail, the circular ground rail is of a disc-shaped structure consisting of a plurality of single rails, and cow-eye balls are arranged at the bottom of the guide rail in a sliding mode and connected with the circular ground rail;
the control box is arranged on one side of the rack and is electrically connected with the rotating mechanism, the high-temperature furnace chamber and the lifting mechanism.
Furthermore, the central shaft is provided with a driven gear, the rack is internally provided with a servo motor, and the servo motor is provided with a driving gear meshed with the driven gear.
The bottom of the central shaft is fixed in the frame through a mounting seat, an auxiliary plate is arranged between the central shaft and the frame, and the auxiliary plate is positioned between the driven gear and the turntable.
Furthermore, 2-100 stations are arranged.
Furthermore, a fan-shaped platform is arranged above the two adjacent guide rails, a fixing frame for fixing the glass cup is arranged on the fan-shaped platform, and the fan-shaped platform and the fixing frame move up and down in the inner cavity along with the guide rails.
Furthermore, the circular ground rail is driven by a lifting servo motor.
Furthermore, the bottom of the frame is provided with anti-skid supporting feet, and two sides of the rotating mechanism are provided with conveying belts for conveying materials.
Compared with the prior art, the utility model the advantage lie in:
1. the high-temperature furnace chamber is an inner layer and an outer layer, the lower end of the high-temperature furnace chamber is provided with an opening, the glass cup can move up and down conveniently, and the upper cover can observe the condition of the glass cup in the inner cavity conveniently;
2. the rotating mechanism is matched with the lifting mechanism to convey the glass to be preheated to the high-temperature furnace chamber, so that the degree of automation is high, and the operation is simple.
The automatic glass cup preheating furnace has the advantages of simple overall structure, high automation degree, low energy consumption, high efficiency and suitability for popularization and use, and can replace a manual automatic glass cup preheating furnace.
Drawings
Fig. 1 is a schematic structural diagram of an automatic preheating furnace for glass cup production.
Fig. 2 is a schematic structural diagram of an automatic preheating furnace for glass cup production.
Fig. 3 is a third schematic structural view of the automatic preheating furnace for glass cup production of the present invention.
As shown in the figure: 1. a frame; 2. a rotation mechanism; 201. a central shaft; 202. a turntable; 203. a station; 204. a guide rail; 205. a slider; 206. bull's eye balls; 3. a high temperature furnace chamber; 301. an outer cavity; 302. an inner cavity; 303. an upper cover; 4. a lifting mechanism; 401. a circular ground rail; 5. a control box; 6. a flange plate; 7. a driven gear; 8. a servo motor; 9. a driving gear; 10. A mounting seat; 11. an auxiliary plate; 12. a sector platform; 13. a fixed mount; 14. anti-skid supporting feet; 15. and (4) a conveyor belt.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the term "connected" is to be interpreted broadly, for example, as a fixed connection, a detachable connection, or an integral connection; the specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The utility model discloses a theory of operation: an automatic preheating furnace for glass cup production comprises a frame 1, wherein a rotating mechanism 2, a high-temperature furnace chamber 3, a lifting mechanism 4 and a control box 5 are arranged in the frame 1; the control box is controlled by a PLC (programmable logic controller), and the whole process flow is controlled by a computer program;
the rotating mechanism 2 comprises a central shaft 201, a turntable 202 is arranged on the central shaft 201, a plurality of stations 203 are arranged on the turntable 202, 2-100 stations 203 are arranged, each equal part is a station for placing an inner glass tube and an outer glass tube, the stations can be divided into 2 parts, 3 parts, 4 parts, 5 parts and the like according to the requirements of customers, the number of the stations can reach 100, a plurality of guide rails 204 are arranged in the stations 203, and a sliding block 205 is arranged between each guide rail 204 and the turntable 202 in a sliding manner; guide rail sliding blocks which are distributed circumferentially according to equal parts are arranged on the turntable, when the turntable rotates to a designated position, the sliding blocks can automatically lift under the action of a servo motor controlled by PLC, when the sliding blocks descend to a lower position, the mechanical arm can take away the preheated inner glass tube and the preheated outer glass tube and load the preheated inner glass tube and the preheated outer glass tube into the inner glass tube and the preheated outer glass tube again, after the actions are completed, the sliding blocks ascend to the designated position, and the PLC controls the rotary servo motor to rotate an equal part, and the operation is repeated in cycles and continuously;
the central shaft 201 is provided with a driven gear 7, a servo motor 8 is arranged in the rack 1, the servo motor 8 is provided with a driving gear 9 meshed with the driven gear 7, and the servo motor drives the driving gear and the driven gear to rotate so as to drive the central shaft to rotate.
The bottom of the central shaft 201 is fixed in the frame 1 through the mounting seat 10, an auxiliary plate 11 is arranged between the central shaft 201 and the frame 1, the auxiliary plate 11 is positioned between the driven gear 7 and the turntable 202, and the auxiliary rod is used for ensuring the stability during rotation;
the high-temperature furnace chamber 3 is arranged above the rotating mechanism 2 and comprises an outer chamber 301, an inner chamber 302 and an upper cover 303, a high-temperature channel is formed between the outer chamber and the inner chamber, a heat insulation design is added in the outer chamber and is sealed by using a metal material, and the high-temperature furnace chamber 3 is connected with the central shaft 201 through a flange plate 6;
the lifting mechanism 4 is arranged on one side of the rotating mechanism 2 and comprises a circular ground rail 401, the circular ground rail 401 is of a disc-shaped structure consisting of a plurality of single rails, the bottom of the guide rail 204 is provided with a bull-eye ball 206 in a sliding manner, and the bull-eye ball 206 is connected with the circular ground rail 401;
the bottom of the guide rail is provided with a sliding bull eye ball, a round ground rail is arranged below the bull eye ball, the ground rail adopts a disconnected type, automatic connection can be realized through the lifting of a servo motor, and when a station is rotated and stopped, the lifting servo motor descends, and a single rail of the disconnected type rail descends along with the lifting;
the control box 5 is arranged on one side of the rack 1 and is electrically connected with the rotating mechanism 2, the high-temperature furnace chamber 3 and the lifting mechanism 4.
The upper portions of the two adjacent guide rails 204 are provided with fan-shaped platforms 12, namely equal parts of stations for placing the inner glass tube and the outer glass tube, the fan-shaped platforms 12 are provided with fixing frames 13 for fixing glass cups, the fan-shaped platforms descend along with the rails under the action of self weight, the preheated inner glass tube and the preheated outer glass tube can come out from the bottom of the high-temperature furnace chamber, the manipulator grabs to the next procedure, and the fan-shaped platforms 12 and the fixing frames 13 move up and down along with the guide rails 204 in the inner chamber 302.
The circular ground rail 401 is driven by a lifting servo motor.
The bottom of the frame 1 is provided with anti-skid supporting feet 14, and two sides of the rotating mechanism 2 are provided with conveying belts 15 for conveying materials.
The present invention and the embodiments thereof have been described above, but the description is not limited thereto, and the embodiment shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should understand that they should not be limited to the embodiments described above, and that they can design the similar structure and embodiments without departing from the spirit of the invention.
Claims (6)
1. The utility model provides an automatic preheater of glass cup production, includes frame (1), frame (1) be equipped with rotary mechanism (2), high temperature furnace chamber (3), elevating system (4) and control box (5), its characterized in that for frame type structure is inside: the rotating mechanism (2) comprises a central shaft (201), a turntable (202) is arranged on the central shaft (201), a plurality of stations (203) are arranged on the turntable (202), a plurality of guide rails (204) are arranged in the stations (203), and a sliding block (205) is arranged between the guide rails (204) and the turntable (202) in a sliding manner;
the high-temperature furnace chamber (3) is arranged above the rotating mechanism (2) and comprises an outer chamber (301), an inner chamber (302) and an upper cover (303), and the high-temperature furnace chamber (3) is connected with the central shaft (201) through a flange plate (6);
the lifting mechanism (4) is arranged on one side of the rotating mechanism (2) and comprises a circular ground rail (401), the circular ground rail (401) is of a disc-shaped structure consisting of a plurality of single rails, the bottom of the guide rail (204) is provided with a bull's eye ball (206) in a sliding manner, and the bull's eye ball (206) is connected with the circular ground rail (401);
the control box (5) is arranged on one side of the rack (1) and is electrically connected with the rotating mechanism (2), the high-temperature furnace chamber (3) and the lifting mechanism (4).
2. The automatic preheating furnace for glass cup production according to claim 1, wherein: a driven gear (7) is arranged on the central shaft (201), a servo motor (8) is arranged in the rack (1), and a driving gear (9) meshed with the driven gear (7) is arranged on the servo motor (8);
the bottom of the central shaft (201) is fixed in the rack (1) through a mounting seat (10), an auxiliary plate (11) is arranged between the central shaft (201) and the rack (1), and the auxiliary plate (11) is positioned between the driven gear (7) and the turntable (202).
3. An automatic preheating furnace for glass cup production according to claim 1, wherein: the number of the stations (203) is 2-100.
4. The automatic preheating furnace for glass cup production according to claim 1, wherein: fan-shaped platforms (12) are arranged above the two adjacent guide rails (204), fixing frames (13) for fixing glass cups are arranged on the fan-shaped platforms (12), and the fan-shaped platforms (12) and the fixing frames (13) move up and down in the inner cavity (302) along with the guide rails (204).
5. The automatic preheating furnace for glass cup production according to claim 1, wherein: the circular ground rail (401) is driven by a lifting servo motor.
6. The automatic preheating furnace for glass cup production according to claim 1, wherein: the anti-skid device is characterized in that anti-skid supporting legs (14) are arranged at the bottom of the rack (1), and conveying belts (15) used for conveying materials are arranged on two sides of the rotating mechanism (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221126901.1U CN217077388U (en) | 2022-05-11 | 2022-05-11 | Automatic preheating furnace for glass cup production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221126901.1U CN217077388U (en) | 2022-05-11 | 2022-05-11 | Automatic preheating furnace for glass cup production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217077388U true CN217077388U (en) | 2022-07-29 |
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ID=82503277
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221126901.1U Expired - Fee Related CN217077388U (en) | 2022-05-11 | 2022-05-11 | Automatic preheating furnace for glass cup production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217077388U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114772912A (en) * | 2022-05-11 | 2022-07-22 | 张家港市立威智能科技有限公司 | Automatic preheating furnace for glass cup production |
-
2022
- 2022-05-11 CN CN202221126901.1U patent/CN217077388U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114772912A (en) * | 2022-05-11 | 2022-07-22 | 张家港市立威智能科技有限公司 | Automatic preheating furnace for glass cup production |
| CN114772912B (en) * | 2022-05-11 | 2024-04-26 | 张家港市立威智能科技有限公司 | Automatic preheating furnace for glass production |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220729 |