CN111912176A - A battery vacuum drying automatic production line - Google Patents
A battery vacuum drying automatic production line Download PDFInfo
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- CN111912176A CN111912176A CN201910379079.6A CN201910379079A CN111912176A CN 111912176 A CN111912176 A CN 111912176A CN 201910379079 A CN201910379079 A CN 201910379079A CN 111912176 A CN111912176 A CN 111912176A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
- F26B5/042—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum for drying articles or discrete batches of material in a continuous or semi-continuous operation, e.g. with locks or other air tight arrangements for charging/discharging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/003—Handling, e.g. loading or unloading arrangements for articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/008—Seals, locks, e.g. gas barriers or air curtains, for drying enclosures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/08—Parts thereof
- F26B25/12—Walls or sides; Doors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/18—Chambers, containers, receptacles of simple construction mainly open, e.g. dish, tray, pan, rack
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/18—Door frames; Doors, lids or removable covers
- F27D1/1858—Doors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D5/00—Supports, screens or the like for the charge within the furnace
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0001—Positioning the charge
- F27D2003/0002—Positioning the charge involving positioning devices, e.g. buffers, buffer zones
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0028—Regulation
- F27D2019/0059—Regulation involving the control of the conveyor movement, e.g. speed or sequences
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
本发明提供一种电池真空干燥自动化生产线,包括电池来料传输模组、上料模组、龙门搬运模组以及下料模组,电池来料传输模组、上料模组、龙门搬运模组以及下料模组依次连接;位于上料模组与龙门搬运模组对接的位置处设有龙门取料台,位于龙门搬运模组与下料模组对接的位置处设有龙门下料台,且龙门搬运模组内设有烘干模组,所述烘干模组用于对电池进行干燥。本发明通过模块化的结构设计,不仅能够有效提高电池的烘干效率和烘干质量,降低生产成本,而且,能够在不增加厂房面积的情况下,实现自动化流水线作业。
The invention provides an automatic production line for vacuum drying of batteries, which includes a battery incoming material conveying module, a feeding module, a gantry conveying module and a discharging module, a battery incoming conveying module, a feeding module and a gantry conveying module. and the unloading modules are connected in sequence; a gantry reclaiming platform is located at the position where the loading module and the gantry handling module are butted, and a gantry unloading platform is located at the position where the gantry handling module and the unloading module are butted. In addition, a drying module is arranged in the gantry conveying module, and the drying module is used for drying the battery. Through the modular structure design, the invention can not only effectively improve the drying efficiency and drying quality of the battery and reduce the production cost, but also realize the automatic assembly line operation without increasing the area of the workshop.
Description
技术领域technical field
本发明涉及电池烘烤干燥自动化设备,尤其涉及一种电池真空干燥自动化生产线。The invention relates to automatic battery baking and drying equipment, in particular to an automatic battery vacuum drying production line.
背景技术Background technique
目前的锂离子电池以其高能量密度、高电压、对环境无污染等优势而得到了快速发展。而在电池生产过程中,电池在加注电解液前, 必须将电池运输至干燥箱内进行烘烤干燥,以降低电池内电芯的水分含量,避免在注液后电解液与水发生副反应,影响电池的循环性能和安全性。The current lithium-ion batteries have developed rapidly due to their advantages of high energy density, high voltage, and no pollution to the environment. In the battery production process, before the battery is filled with electrolyte, the battery must be transported to a drying box for baking and drying to reduce the moisture content of the battery cells and avoid side reactions between the electrolyte and water after the injection. , affecting the cycle performance and safety of the battery.
电池在烘烤干燥的过程中,大部分作业依赖人工完成,不但效率低,而且烘干质量没有保障。并且,现有的干燥箱能容纳电池的数量相对较少,对于数量较多的电池只能进行分批烘烤干燥,或者增加真空烤箱的数量以满足生产的需求。然而,采用分批烘烤干燥的方式,每次电池烘烤干燥的数量少,其效率低,干燥时间长,且在运输装载电池的过程中容易出现摆放错位,影响烘干效果。采用增加真空烤箱的数量,虽然能够解决电池干燥能力不足的问题,但是,随着干燥箱数量的增多,需要占有的厂房面积就更大,而且,对于后续干燥设备的维护成本也相应的增加。During the baking and drying process of the battery, most of the operations are done manually, which not only has low efficiency, but also does not guarantee the drying quality. Moreover, the number of batteries that can be accommodated in the existing drying box is relatively small, and only batches of batteries can be baked and dried, or the number of vacuum ovens can be increased to meet production requirements. However, the batch baking and drying method requires a small number of batteries to be baked and dried each time, which results in low efficiency and long drying time, and is prone to misplacement during transportation and loading of batteries, which affects the drying effect. The use of increasing the number of vacuum ovens can solve the problem of insufficient drying capacity of batteries. However, as the number of drying ovens increases, the plant area that needs to be occupied will be larger, and the maintenance cost of subsequent drying equipment will also increase accordingly.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于有效克服上述技术的不足,提供一种电池真空干燥自动化生产线,不仅能够有效提高烘干效率和烘干质量,而且在不增加厂房面积的情况下,能够提高电池干燥的能力。The purpose of the present invention is to effectively overcome the deficiencies of the above-mentioned technologies, and to provide a battery vacuum drying automatic production line, which can not only effectively improve the drying efficiency and drying quality, but also improve the drying ability of the battery without increasing the area of the workshop.
本发明的技术方案是这样实现的:本发明提供了一种电池真空干燥自动化生产线,包括电池来料传输模组、上料模组、龙门搬运模组以及下料模组,所述电池来料传输模组、上料模组、龙门搬运模组以及下料模组依次连接;位于上料模组与龙门搬运模组对接的位置处设有龙门取料台,位于龙门搬运模组与下料模组对接的位置处设有龙门下料台,且龙门搬运模组内设有烘干模组,所述烘干模组用于对电池进行干燥;所述电池来料传输模组将电池输送至所述上料模组,上料模组将电池装夹至所述龙门取料台,龙门取料台将已装夹完成的电池平移至所述龙门搬运模组内,龙门搬运模组将龙门取料台上的电池搬运至所述烘干模组内干燥,以及将干燥完成后的电池从烘干模组内取出并搬运至所述龙门下料台,龙门下料台将干燥完成后的电池平移至所述所述下料模组。The technical solution of the present invention is realized as follows: the present invention provides an automatic production line for vacuum drying of batteries, which includes a battery incoming material transmission module, a feeding module, a gantry handling module and a discharging module. The transmission module, the feeding module, the gantry handling module and the unloading module are connected in sequence; the gantry reclaiming table is located at the position where the feeding module and the gantry handling module are butted, and the gantry handling module and the unloading module are located. There is a gantry unloading table at the position where the modules are docked, and a drying module is arranged in the gantry transport module, and the drying module is used to dry the battery; the battery incoming material transmission module transports the battery To the loading module, the loading module clamps the battery to the gantry reclaimer, and the gantry reclaimer translates the clamped battery into the gantry transport module, and the gantry transport module will The batteries on the gantry reclaiming platform are transported to the drying module for drying, and the dried batteries are taken out from the drying module and transported to the gantry unloading platform. The gantry unloading platform will be dried after the drying is completed. The battery is translated to the blanking module.
上述结构中,所述电池来料传输模组包括固定架、设置于所述固定架上的传送带组件;所述传送带组件包括传送电机以及水平设置于固定架两端的从动滚筒,两个所述从动滚筒绕设有传送带,且位于传送电机一侧的从动滚筒通过皮带与传送电机驱动连接,传送电机驱动与其连接的从动滚筒转动以带动传送带运动。In the above structure, the battery incoming material transmission module includes a fixed frame and a conveyor belt assembly arranged on the fixed frame; the conveyor belt assembly includes a transmission motor and a driven roller horizontally arranged at both ends of the fixed frame, and the two said A conveyor belt is wound around the driven roller, and the driven roller on one side of the conveying motor is drivingly connected with the conveying motor through the belt, and the conveying motor drives the connected driven roller to rotate to drive the conveyor belt to move.
上述结构中,所述上料机械手包括Y轴移动机构、X轴移动机构、 Z轴移动机构以及上料夹爪;所述Y轴移动机构水平设设于所述安装架上,所述X轴移动机构架设于Y轴移动机构上并可通过Y轴移动机构带动其沿着Y轴方向移动,所述Z轴移动机构设置于X轴移动机构上并可通过X轴移动机构带动其沿着X轴方向移动;所述上料夹爪安装于Z轴移动机构上,且可分别通过Y轴移动机构、X轴移动机构及 Z轴移动机构控制上料夹爪对电池上料旋转台上的电池进行抓取搬运。In the above structure, the feeding manipulator includes a Y-axis moving mechanism, an X-axis moving mechanism, a Z-axis moving mechanism and a feeding gripper; the Y-axis moving mechanism is horizontally arranged on the mounting frame, and the X-axis The moving mechanism is erected on the Y-axis moving mechanism and can be driven by the Y-axis moving mechanism to move along the Y-axis direction. The Z-axis moving mechanism is arranged on the X-axis moving mechanism and can be driven along the X-axis by the X-axis moving mechanism. Move in the axial direction; the feeding gripper is installed on the Z-axis moving mechanism, and can be controlled by the Y-axis moving mechanism, the X-axis moving mechanism and the Z-axis moving mechanism to control the battery on the battery feeding rotary table. Grab and transport.
上述结构中,所述上料机械手的下方还设有电池上料旋转台,电池上料旋转台包括旋转支架、设于旋转支架顶部的传送带组件以及设于旋转支架底部的旋转驱动组件;所述传送带组件与所述电池来料传输模组的输出端对接、其包括传送电机以及水平设置于旋转支架两端的从动滚筒,两个所述从动滚筒绕设有传送带,且位于传送电机一侧的从动滚筒通过皮带与该传送电机连接,传送电机驱动与其皮带传动的从动滚筒转动,进而带动传送带运动。In the above structure, a battery feeding rotary table is also provided below the feeding manipulator, and the battery feeding rotary table includes a rotary support, a conveyor belt assembly disposed on the top of the rotating support, and a rotary drive assembly disposed at the bottom of the rotating support; The conveyor belt assembly is docked with the output end of the battery incoming material transmission module, and it includes a transmission motor and driven rollers horizontally arranged at both ends of the rotating bracket. The two driven rollers are wound with a conveyor belt and are located on one side of the transmission motor. The driven roller is connected with the conveying motor through a belt, and the conveying motor drives the driven roller driven by its belt to rotate, thereby driving the conveying belt to move.
上述结构中,所述龙门取料台包括安装底架、设于所述安装底架上的托盘以及驱动所述托盘水平往复移动的平移驱动组件;所述平移驱动组件包括驱动电机、主动轮以及从动轮;所述驱动电机、主动轮及从动轮水平设置于安装底架上,驱动电机通过减速机与主动轮连接,主动轮与从动轮绕设有皮带;所述托盘用于放置电池,且该托盘固定连接于所述皮带上;驱动电机驱动主动轮转动以带动所述皮带运动,进而使固定于传送带上的托盘能够水平往复移动。In the above structure, the gantry reclaiming platform includes an installation chassis, a tray arranged on the installation chassis, and a translation drive assembly that drives the tray to move horizontally back and forth; the translation drive assembly includes a drive motor, a driving wheel and Driven wheel; the drive motor, the drive wheel and the driven wheel are horizontally arranged on the installation chassis, the drive motor is connected with the drive wheel through a reducer, and the drive wheel and the driven wheel are provided with a belt; the tray is used for placing batteries, and The tray is fixedly connected to the belt; the driving motor drives the driving pulley to rotate to drive the belt to move, so that the tray fixed on the conveyor belt can move horizontally back and forth.
上述结构中,所述龙门搬运模组包括龙门机架以及设于龙门机架上的龙门机械手;所述龙门机械手包括夹具平移机构、夹具升降机构以及夹具,所述夹具固定安装于所述夹具升降机构上、用于夹持电池,所述夹具升降机构设置于夹具平移机构上、用于带动夹具沿着龙门机架的竖直方向移动,所述夹具平移机构设置于龙门机架上、用于带动夹具升降机构及夹具沿着龙门机架的水平方向移动。In the above structure, the gantry handling module includes a gantry frame and a gantry manipulator disposed on the gantry frame; the gantry manipulator includes a clamp translation mechanism, a clamp lift mechanism and a clamp, and the clamp is fixedly installed on the clamp lift. On the mechanism, it is used to clamp the battery. The clamp lifting mechanism is arranged on the clamp translation mechanism and is used to drive the clamp to move along the vertical direction of the gantry frame. The clamp translation mechanism is arranged on the gantry frame and is used for Drive the fixture lifting mechanism and the fixture to move along the horizontal direction of the gantry frame.
上述结构中,所述烘干模组设置于龙门机架内并置于龙门机械手下方,该烘干模组包括平台安装架以及依次设置于所述平台安装架上的多个干燥箱,其特征是:所述干燥箱为中空的箱体结构,干燥箱内部设有一炉室,所述炉室上方开口且该开口处设有用于密封炉室的炉门;炉室底部设有发热板,所述发热板用于对炉室内的电池进行加热干燥;并且,位于平台安装架侧边设有用于控制炉门打开或闭合的炉门平移组件以及炉门升降组件。In the above structure, the drying module is arranged in the gantry frame and placed under the gantry manipulator, and the drying module includes a platform mounting frame and a plurality of drying boxes sequentially arranged on the platform mounting frame. Yes: the drying box is a hollow box structure, a furnace chamber is arranged inside the drying box, the upper part of the furnace chamber is opened, and the opening is provided with a furnace door for sealing the furnace chamber; the bottom of the furnace chamber is provided with a heating plate, so The heating plate is used for heating and drying the battery in the furnace; and a furnace door translation component and a furnace door lifting component are provided on the side of the platform mounting frame for controlling the opening or closing of the furnace door.
上述结构中,所述下料模组包括下料支架及下料机械手,所述下料机械手通过下料支架设置于下料底座上。In the above structure, the blanking module includes a blanking bracket and a blanking manipulator, and the blanking manipulator is arranged on the blanking base through the blanking frame.
上述结构中,所述上料模组位于电池来料传输模组的一侧设有扫码装置,所述扫码装置用于对每一个电池进行扫码。In the above structure, the loading module is provided with a code scanning device on one side of the battery incoming material transmission module, and the code scanning device is used to scan the code of each battery.
上述结构中,所述上料模组以及下料模组并排设置成两组,且每组上料模组及下料模组均对应一组龙门搬运模组。In the above structure, the feeding modules and the feeding modules are arranged side by side into two groups, and each set of feeding modules and feeding modules corresponds to a set of gantry transporting modules.
本发明与现有技术相比的有益效果:本发明通过模块化的结构设计,不仅能够有效提高电池的烘干效率和烘干质量,降低生产成本,而且,能够在不增加厂房面积的情况下,实现自动化流水线作业。The beneficial effects of the present invention compared with the prior art: the present invention can not only effectively improve the drying efficiency and drying quality of the battery, and reduce the production cost through the modular structure design, but also can reduce the production cost without increasing the area of the workshop. , to achieve automated assembly line operations.
【附图说明】【Description of drawings】
图1为本发明的整体结构示意图实施例;Fig. 1 is the overall structure schematic diagram embodiment of the present invention;
图2为本发明的俯视结构示意图实施例;Fig. 2 is the top view structure schematic diagram embodiment of the present invention;
图3为本发明电池来料传输模组、上料模组及龙门取料台的结构示意图;3 is a schematic structural diagram of a battery incoming material transmission module, a feeding module and a gantry reclaiming table according to the present invention;
图4为本发明电池来料传输模组、上料模组结构示意图;4 is a schematic structural diagram of a battery incoming material transmission module and a feeding module according to the present invention;
图5为图4中A的局部视图结构示意图;Fig. 5 is the partial view structure schematic diagram of A in Fig. 4;
图6为发明电池来料传输模组、上料模组另一视角结构示意图。FIG. 6 is a schematic structural diagram from another perspective of the battery incoming material transmission module and the material feeding module of the invention.
图7为本发明电池上料旋转台的结构示意图;7 is a schematic structural diagram of the battery feeding rotary table of the present invention;
图8为本发明龙门取料台的结构示意图;Fig. 8 is the structural representation of the gantry reclaiming table of the present invention;
图9为本发明龙门搬运模组的结构示意图;Fig. 9 is the structural representation of the gantry handling module of the present invention;
图10为图9中B的局部视图结构示意图;Fig. 10 is the partial view structure schematic diagram of B in Fig. 9;
图11为本发明烘干模组的结构示意图;Fig. 11 is the structural representation of the drying module of the present invention;
图12为图11中D的局部视图结构示意图;Fig. 12 is the partial view structure schematic diagram of D in Fig. 11;
图13为本发明烘干模组侧视结构示意图(省去炉门升降板)。13 is a schematic side view of the structure of the drying module of the present invention (the furnace door lifting plate is omitted).
图中:电池来料传输模组1、上料模组2、电池上料旋转台3、龙门取料台4、龙门搬运模组5、烘干模组6、下料模组7、固定架 10、传送带组件11、传送电机111、从动滚筒112、传送带113、皮带114、流利条组件12、侧安装板121、横隔板122、传输通道123、流利条124、底座20、安装架201、Y轴移动机构21、X轴移动机构 22、Z轴移动机构23、上料夹爪24、旋转支架30、传送带组件31、传送电机311、从动滚筒312、传送带313、皮带314、旋转驱动组件32、旋转气缸321、安装底架40、托盘41、平移驱动组件42、驱动电机421、主动轮422、皮带423、龙门机架50、夹具平移机构51、夹具安装板511、平移伺服电机512、平移滑轨513、齿轮514、齿条515、夹具升降机构52、上升降板521、下升降板522、导向杆523、升降伺服电机524、滚珠丝杆525、螺母座526、夹具53、平台安装架60、干燥箱61、炉室62、炉门63、定位挂钩64、炉门平移组件65、垂直安装板651、垂直伺服电机652、炉门直线导轨653、齿轮654、齿条655、炉门升降组件66、炉门升降板661、炉门升降电机662、炉门升降丝杆663、炉门升降螺母座664、炉门升降导轨665、炉门连接臂666。In the picture: battery incoming
具体实施方式Detailed ways
为了更充分理解本发明的技术内容,下面结合具体实施例对本发明的技术方案作进一步介绍和说明。In order to more fully understand the technical content of the present invention, the technical solutions of the present invention will be further introduced and described below with reference to specific embodiments.
如图1至图13所示,本发明提供了一种电池真空干燥自动化生产线,电池真空干燥自动化生产线外部罩设一长方形的密封罩体,密封罩体与外部抽真空装置相连通、用于对密封罩体内部进行真空处理,使密封罩体能够形成相对密闭的作业空间。具体地,电池真空干燥自动化生产线包括电池来料传输模组1、上料模组2、龙门搬运模组5以及下料模组7,电池来料传输模组1、上料模组2、龙门搬运模组5以及下料模组7依次连接。位于上料模组2与龙门搬运模组5 对接的位置处设有龙门取料台4,位于龙门搬运模组5与下料模组7 对接的位置处设有龙门下料台(图未示),且龙门搬运模组3内设有烘干模组6,烘干模组6用于对电池进行干燥。即电池来料传输模组 1将电池输送至上料模组2,上料模组2将电池装夹至龙门取料台4,龙门取料台4将已装夹完成的电池平移至龙门搬运模组5内;龙门搬运模组5将龙门取料台4上的电池搬运至烘干模组6内进行干燥以及将干燥完成后的电池从烘干模组6内取出并搬运至龙门下料台,龙门下料台将干燥完成后的电池平移至下料模组7最终通过下料模组7进行下料。该生产线还包括控制系统,控制系统连接并控制电池来料传输模组1、上料模组2、龙门搬运模组3、烘干模组4、下料模组5、电池上料旋转台6、龙门取料台7以及龙门下料台8,各个模组由控制系统统一控制运行,无需复杂的调度逻辑,保证了生产线的可靠稳定运作。As shown in Fig. 1 to Fig. 13, the present invention provides an automatic production line for vacuum drying of batteries. The outside of the automatic production line for vacuum drying of batteries is covered with a rectangular sealing cover. The sealing cover is communicated with an external vacuuming device for The inside of the sealing cover body is subjected to vacuum treatment, so that the sealing cover body can form a relatively closed working space. Specifically, the battery vacuum drying automatic production line includes a battery incoming
优选地,电池来料传输模组1包括固定架、设置于固定架10上的传送带组件11;传送带组件11包括传送电机111以及水平设置于固定架10两端的从动滚筒112,两个从动滚筒112绕设有传送带113,且位于传送电机11一侧的从动滚筒112通过皮带114与传送电机111驱动连接,即传送电机111驱动与其连接的从动滚筒112转动以带动传送带113运动。Preferably, the battery incoming
进一步地,传送带113上设有流利条组件12,流利条组件12包括设于传送带两侧的侧安装板121以及传送带上方设有横隔板122;两个侧安装板121沿传送带113的传输方向设置。横隔板122设置于两个侧安装板121中间、且该横隔板122与两个侧安装板121形成两并列的传输通道123;两个传输通道123相对的侧面均设有流利条 124,上述流利条124相互平行且沿传送带113的传输方向设置,主要起到导向的作用。即传送电机111带动传送带113运动时,电池可在两个传输通道123中输送,并且,传输通道123两侧的流利条124 可夹持电池,使得两个传输通道123中的电池能够顺利流入到上料模组2。Further, the
值得注意的是,该生产线能够在不增加厂房面积的情况下,增加电池的干燥能力;其中,上料模组2以及下料模组7可并排设置成两组,每组上料模组2及下料模组7均对应一组龙门搬运模组5,且每组龙门搬运模组5内设有至少两组烘干模组6,烘干模组6的数量可根据实际生产需求设置成多组。本发明的生产线通过模块化的结构设计,不仅能够节省厂房的面积,而且能够有效提高电池的烘干速度和效率,降低生产成本,还能够保证电池的烘干质量,实现自动化流水线作业。It is worth noting that the production line can increase the drying capacity of the battery without increasing the area of the workshop; wherein, the
更详细地,上料模组2都分别包括底座20以及上料机械手,底座20上设有安装架20,上料机械手设置于安装架20上并可在安装架20上移动。该上料机械手包括Y轴移动机构21、X轴移动机构22、 Z轴移动机构23以及上料夹爪24;Y轴移动机构21水平设设于安装架20上,X轴移动机构22架设于Y轴移动机构21上并可通过Y轴移动机构21带动其沿着Y轴方向移动。Z轴移动机构23设置于X轴移动机构22上并可通过X轴移动机构22带动其沿着X轴方向移动。上料夹爪24安装于Z轴移动机构23上,且可分别通过Y轴移动机构 21、X轴移动机构22及Z轴移动机构23控制上料夹爪24对电池上料旋转台3上的电池进行抓取搬运,由于上述Y轴移动机构21、X轴移动机构22、Z轴移动机构23以及上料夹爪24为现有技术,这里就不一一累叙。In more detail, the
优选地,位于上料机械手的下方还设有电池上料旋转台3,电池上料旋转台3包括旋转支架30、设于旋转支架30顶部的传送带组件 31以及设于旋转支架30底部的旋转驱动组件32。更详细地,该传送带组件31与电池来料传输模组1的输出端对接、包括传送电机311以及水平设置于旋转支架30两端的从动滚筒312,两个从动滚筒312 绕设有传送带313,且位于传送电机311一侧的从动滚筒312通过皮带314与传送电机311传动连接,传送电机311驱动与其皮带314传动的从动滚筒312转动,以带动传送带313运动。Preferably, a battery feeding rotary table 3 is also provided below the feeding manipulator. The battery feeding rotary table 3 includes a
进一步地,旋转驱动组件32包括连接板(图未示)以及旋转气缸321,旋转气缸321通过连接板固定安装于底座20上,且旋转气缸321的驱动端与旋转支架30固定连接,该旋转气缸321可驱动旋转支架30相对于底座20旋转。也就是说,电池上料旋转台3可通过底部的旋转驱动组件32驱动其旋转,使传送带组件11能够与电池来料传输模组1的输出端对接,并且,传送带组件11上设有流利条组件,该流利条组件能够确保电池来料传输模组1上的电池可以顺利流向传送带组件31的传送带312上,方便上料模组2的上料夹爪24对电池进行抓取搬运。Further, the
优选地,龙门取料台4包括安装底架40、设于安装底架40上的托盘41以及驱动托盘水平往复移动的平移驱动组件42,具体地,平移驱动组件42包括驱动电机421、主动轮422以及从动轮(图未示);驱动电机421、主动轮及从动轮水平设置于安装底架40上,其中,驱动电机421通过减速机与主动轮422连接,主动轮422与从动轮绕设有皮带423;托盘41用于放置电池,且该托盘固定连接于皮带423 上。也就是说,将托盘41放置设定的电池数量后,驱动电机421驱动主动轮422转动以带动皮带423运动,进而使固定于皮带423上的托盘41能够水平往复移动,平移至下一到工序。其中,位于龙门取料台4上方还设有底架提升机构,该底架提升机构用于控制龙门取料台4提升或下降。其中,位于龙门搬运模组5与下料模组7对接位置的龙门下料台和上述龙门取料台4的结构相同,这里只叙述龙门取料台4的结构。Preferably, the
优选地,龙门搬运模组5包括龙门机架50以及设于龙门机架50 上的龙门机械手,该龙门机械手包括夹具平移机构51、夹具升降机 52以及夹具53。夹具53固定安装于夹具升降机构52上、用于夹持电池,夹具升降机构52设置于夹具平移机构51上、用于带动夹具 53沿着龙门机架50的竖直方向移动,夹具平移机构51水平设置于龙门机架50上、用于带动夹具升降机构52及夹具53沿着龙门机架 50的水平方向移动,即夹具53可通过夹具平移机构51及夹具升降机52带动其对电池进行抓取搬运。Preferably, the
进一步地,夹具平移机构51包括平移伺服电机512、夹具安装板511以及两个平移滑轨513;两个平移滑轨513水平设置于龙门机架50上,且两个平移滑轨513上设有多个滑块;夹具安装板511固定安装于两个平移滑轨513的滑块上并可沿平移滑轨513水平移动。平移伺服电机512固定安装于夹具安装板511上且平移伺服电机511 的输出轴设有齿轮514,其中,与平移伺服电机511相邻的平移滑轨 513上设有对应齿轮514的齿条515,齿条515与齿轮514相互啮合。即当夹具安装板511上的平移伺服电机512转动时,平移伺服电机 512上的齿轮514与平移滑轨513上的齿条515啮合传动,进而使得夹具安装板511能够在平移滑轨513上水平往复移动。Further, the
进一步地,夹具升降机构52包括上升降板521、下升降板522 以及夹具升降组件;其中,上升降板521及下升降板522上下间隔设置于夹具安装板511的上下两端,且上升降板521及下升降板522之间设有至少两个导向杆523,本实施例中导向杆523的数量为4个,夹具安装板511设有对应导向杆523的导向套(图未示),即导向杆 523穿过导向套并可在导向套内上下滑动,并且,夹具升降组件设置于上升降板521上、并可驱动上升降板521及下升降板522相对于夹具安装板511上下滑动。Further, the
进一步地,夹具升降组件包括螺母座526、滚珠丝杆525以及升降伺服电机524;其中,夹具安装板511中部开设安装轴孔(图未示),螺母座526设于安装轴孔内,且上升降板521及下升降板522对应螺母座526的位置分别设有轴承座。滚珠丝杆525设置于上升降板521 的上端面、并分别穿过升降板521上的轴承座及夹具安装板511上的螺母座526与下升降板522的轴承座相连。更详细地,升降伺服电机 512设于上升降板521并置于滚珠丝525的一侧,该升降伺服电机512 的与滚珠丝杆525驱动连接。也就是说,升降伺服电机512驱动滚珠丝杆525转动,滚珠丝杆525能够在夹具安装板511上的螺母座526 内上下滑动,使上升降板521及下升降板522能够相对于夹具安装板 511上下滑动,进而带动夹具53沿着龙门机架50的竖直方向移动。Further, the fixture lifting assembly includes a
优选地,烘干模组6设置于龙门机架50内并置于龙门机械手下方,该烘干模组6包括平台安装架60以及依次设置于所述平台安装架上的多个干燥箱61。本实施例中干燥箱61的数量为三个,且每个干燥箱61首尾依次相连。具体地,该干燥箱61中空的箱体结构,干燥箱61内部设有用于加热干燥电池的炉室62,炉室62上方开口且开口处设有用于密封炉室62的炉门63;炉室62底部设有发热板(图未示),发热板用于对炉室62内的电池进行加热干燥。Preferably, the drying module 6 is arranged in the
进一步地,平台安装架60侧边设有用于控制炉门63打开或闭合的炉门平移组件65以及炉门升降组件66,炉门平移组件65包括垂直安装板651、垂直伺服电机652以及两个炉门直线导轨653;两个炉门直线导轨653以上下平行的方式设置于平台安装架60的侧边,且两个炉门直线导轨653上设有多个滑块,垂直安装板651固定安装于两个炉门直线导轨653的滑块上并可沿炉门直线导轨653滑动。垂直伺服电机652固定安装于垂直安装板651上,且平移伺服电机652 的输出轴设有齿轮654,与该平移伺服电机652相邻的炉门直线导轨 653设有对应齿轮654的齿条655,齿条655与齿轮654相互啮合连接。即垂直安装板651上的垂直伺服电机652转动时,垂直伺服电机 652上的齿轮654与炉门直线导轨653上的齿条655啮合传动,使得垂直安装板651能够在炉门直线导轨653上水平往复移动。Further, the side of the
进一步地,炉门升降组件66包括炉门升降板661、炉门升降电机662、炉门升降丝杆663、炉门升降螺母座664以及两个炉门升降导轨665。更详细地,炉门升降电机662及两个炉门升降导轨665垂直安装于垂直安装板661上,两个炉门升降导轨665设设有多个滑块。其中,炉门升降丝杆663通过联轴器与炉门升降电机662连接,炉门升降螺母座664设置于炉门升降丝杆663上并可沿炉门升降丝杆663 上下移动。炉门升降板661固定安装于炉门升降螺母座664及炉门升降导轨665的滑块上;即炉门升降电机662驱动炉门升降丝杆663转动时,炉门升降螺母座664沿炉门升降丝杆663上下移动,进而带动炉门升降板661上下移动。Further, the furnace
进一步地,炉门升降板661的侧壁设有向炉室62延伸的炉门连接臂666,炉门连接臂666以悬置的方式安装于炉室61的上方,且该炉门连接臂666上设有密封炉室的炉门63。也就是说,炉门升降电机662驱动炉门升降丝杆663转动时,炉门升降螺母座664沿炉门升降丝杆663移动并带动与其固定连接的炉门升降板661上下移动,同时能够得炉门连接臂666向上提升或向下放置炉门63,进而打开或关闭炉室61。通过上述控制炉门63开启的方式不仅省去大量的人力,同时可以有效提高作业效率,保证电池烘烤干燥的质量。Further, the side wall of the furnace
为了方便炉门连接臂666打开或关闭炉门63,在炉门连接臂666 下端面设有插块(图未示),炉门63上端面设有与插块配合连接的定位挂钩64,即炉门连接臂666上的插块能够插入到炉门63的定位挂钩64内。当需要打开炉门63时,炉门连接臂666上的插块能够插入到炉门63的定位挂钩64内使其与炉门63固定对接,进而向上提升打开炉门63。当需要关闭炉门63时,将炉门连接臂666上的插块从炉门63的定位挂钩64分离即可关闭炉门63。并且,通过重复上述操作可打开或关闭不同干燥箱61的炉门63,这样能够省去大量的人力,有效提高作业效率。In order to facilitate the opening or closing of the
优选地,下料模组7包括底座、安装架以及设置于安装架上并可在安装架上移动下料机械手,该下料模组7用于将干燥完成后的电池搬运至下一道工序,由于下料模组7的结构与上料模组2结构相同,这里就不一一累叙。Preferably, the
优选地,上料模组2位于电池来料传输模组1的一侧还设有扫码装置(图未示),扫码装置用于对每一个电池进行扫码,从而记录每一个电池的信息,有利于控制系统对锂电池后续的检查追踪。Preferably, the
本发明通过模块化的结构设计,不仅能够有效提高电池的烘干效率和烘干质量,降低生产成本,而且,能够在不增加厂房面积的情况下,实现自动化流水线作业。Through the modular structure design, the invention can not only effectively improve the drying efficiency and drying quality of the battery and reduce the production cost, but also realize the automatic assembly line operation without increasing the area of the workshop.
以上所述仅为本专利优选实施方式,并非限制本专利范围,凡是利用说明书及附图内容所作的等效结构或等效流程变换,直接或间接运用在其它相关的技术领域,均属于本专利保护范围。以上所述仅为本专利优选实施方式,并非限制本专利范围,凡是利用说明书及附图内容所作的等效结构或等效流程变换,直接或间接运用在其它相关的技术领域,均属于本专利保护范围。The above descriptions are only the preferred embodiments of the present patent, and do not limit the scope of the present patent. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings, which are directly or indirectly used in other related technical fields, belong to the present patent. protected range. The above descriptions are only the preferred embodiments of the present patent, and do not limit the scope of the present patent. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings, which are directly or indirectly used in other related technical fields, belong to the present patent. protected range.
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