CN109552809B - Device capable of achieving lifting of material bags and unpowered discharging - Google Patents
Device capable of achieving lifting of material bags and unpowered discharging Download PDFInfo
- Publication number
- CN109552809B CN109552809B CN201910030520.XA CN201910030520A CN109552809B CN 109552809 B CN109552809 B CN 109552809B CN 201910030520 A CN201910030520 A CN 201910030520A CN 109552809 B CN109552809 B CN 109552809B
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- China
- Prior art keywords
- chain
- tipping bucket
- lifting
- hanging basket
- frame
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- 239000000463 material Substances 0.000 title claims abstract description 44
- 238000007599 discharging Methods 0.000 title description 11
- 210000001503 joint Anatomy 0.000 claims abstract description 15
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 238000003466 welding Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010074 rubber mixing Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/12—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention relates to a device capable of realizing lifting and unpowered discharge of a material bag, which comprises a driving mechanism, a bracket, a hanging basket and a tipping bucket, and is characterized in that: the driving mechanism comprises a motor reducer, a chain and a chain wheel, the motor reducer is arranged above a bracket, a hanging basket is driven to lift through the driving chain and the chain wheel, the bracket comprises guide rails, a frame and limiting wheels, the two guide rails are fixed on two sides of the frame, the hanging basket comprises limiting rods, upright posts, pulleys, trays, bearing seats, an upper chain joint and a lower chain joint, the pulleys are guided by the guide rails and roll along the guide rails, the upper chain joint and the lower chain joint are in butt joint with the chain, the tipping bucket comprises a tipping bucket body, a rotating plate and a pin shaft, and the hanging basket bears the tipping bucket. According to the lifting mechanism, lifting of the material bag and unpowered discharge are realized through lifting of the hanging basket and subtle combination of the limiting wheel and the tipping bucket body, manual carrying and loading and unloading are not needed, the material bag conveying flow is simplified, the requirements of an automatic logistics production line are met, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of automatic logistics, in particular to a device capable of achieving lifting of a material bag and unpowered discharge.
Background
Rubber mixing in rubber enterprises is the first process for manufacturing rubber products and is generally carried out in an internal mixer. Besides sizing materials and oil materials, the raw materials of the rubber mixing also comprise small powder materials with different varieties and weights. The small powder is weighed and proportioned according to different formula requirements, and the weighing and proportioning of the small powder are carried out in a small powder proportioning system which is generally arranged on a third layer of a rubber mixing workshop. At present, the common practice is that firstly, operations such as bag making, bagging, weighing, sealing and the like are completed in a small powder batching system, and then the sealed material bags are manually placed into a cart. Because the charging door of the internal mixer is generally arranged on two layers of a rubber mixing workshop, a cart filled with the material bags needs to be manually conveyed to the vicinity of the charging door of the internal mixer, and finally the material bags are manually put into the internal mixer according to the rubber mixing process requirements. Because the shipment and delivery processes are completed manually, the labor intensity of operators is increased, and meanwhile, the feeding error probability is increased, so that the improvement of the working efficiency is not facilitated, and the rubber mixing quality is difficult to ensure. The device for lifting and unpowered discharging of the material bags is provided for solving the problems, so that the conveying flow of the material bags can be simplified, the production efficiency is improved, and the rubber mixing quality is ensured.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides a device capable of realizing lifting and unpowered discharge of a material bag, and can effectively solve the problems of conveying the current material bag by matching with a related automatic logistics production line, thereby avoiding the interference of human factors, being convenient to operate, having high reliability, improving the production efficiency and ensuring the rubber mixing quality.
In order to achieve the purpose, the invention adopts the following technical scheme that the device capable of achieving lifting and unpowered discharging of the material bags comprises a driving mechanism, a bracket, a hanging basket and a tipping bucket, and is characterized in that: the driving mechanism comprises a motor reducer, a chain and a chain wheel, the motor reducer is arranged above a bracket, the bracket drives a hanging basket to lift through the driving chain wheel and the chain, the bracket comprises guide rails, a frame and limiting wheels, the two guide rails are fixed on two sides of the frame, the hanging basket comprises limiting rods, stand columns, pulleys, trays, bearing seats, upper joints of the chain and lower joints of the chain, the pulleys are guided by the guide rails and roll along the guide rails, the upper joints of the chain and the lower joints of the chain are in butt joint with the chain, the tipping bucket comprises a tipping bucket body, a rotating plate and pin shafts, and the hanging basket bears the tipping bucket.
Further, the stand has two, and the gag lever post is connected to its upper end, and the lower extreme welding is in the both sides of tray, and every stand outside is fixed with two pulleys and chain top connection and chain bottom connection, the bearing frame symmetry is fixed on the tray.
Further, the tipping bucket body is formed by welding the bottom surface and three side elevation, one side without the side elevation is a material bag discharging position, the rotating plate is welded on the bottom surface of the tipping bucket body and extends outwards for a certain length, the pin shafts are symmetrically welded on two sides of the material bag discharging position of the tipping bucket body, and the pin shafts are matched with the bearing seats.
Further, the limiting wheel is fixed at the lower part of the frame, and after the bottom of the rotating plate is contacted with the limiting wheel, the rotating plate and the tipping bucket body can rotate around the central axis of the pin shaft, and the maximum rotation angle of the rotating plate and the tipping bucket body is adjusted and controlled by the limiting rod.
After the technical scheme of the invention is adopted, the following beneficial effects are brought:
according to the device capable of achieving lifting and unpowered discharging of the material bags, the motor speed reducer drives the hanging basket through the chain and the chain wheel, so that the tipping bucket is driven to receive the material bags from three layers of a rubber mixing workshop, and the tipping bucket descends to discharge the material bags from two layers of the rubber mixing workshop, automatic receiving and discharging of the material bags are achieved, the material bags are discharged without power, the requirement of automatic logistics conveying is met, the conveying flow is simplified, the labor force is saved, meanwhile, the error phenomenon in the conveying process of the material bags is avoided, the conveying speed of the material bags is accelerated, the production efficiency is improved, and the rubber mixing quality is guaranteed.
Drawings
Fig. 1: a schematic view of the skip when receiving the bag in the upper part;
fig. 2: schematic diagram of the skip when discharging the bag from the lower part;
fig. 3: a combined schematic diagram of a skip bucket and a hanging basket;
fig. 4: left side view of fig. 3.
Wherein: 1. the mechanical speed reducer 2, the limiting rod 3, the upright post 4, the pulley 5, the tipping bucket body 6, the rotating plate 7, the tray 8, the guide rail 9, the frame 10, the limiting wheel 11, the chain 12, the chain wheel 13, the pin shaft 14, the bearing seat 15, the upper chain joint 16 and the lower chain joint
Detailed Description
The following describes the embodiments of the present invention in further detail with reference to the accompanying drawings.
Referring to fig. 1, 2, 3 and 4, a device capable of lifting and lowering a material bag and discharging the material bag in an unpowered mode comprises a driving mechanism, a bracket, a hanging basket and a tipping bucket. The driving mechanism comprises a motor speed reducer 1, a chain 11 and a chain wheel 12, wherein the motor speed reducer 1 is arranged above the bracket, and the hanging basket is driven to lift by the driving chain 11 and the chain wheel 12. The support comprises two guide rails 8, two frames 9 and limiting wheels 10, wherein the two guide rails 8 are fixed on two sides of the frames 9, and the limiting wheels 10 are fixed on the lower portion of the frames 9. The hanging basket comprises limiting rods 2, upright posts 3, pulleys 4, trays 7, bearing blocks 14, upper chain joints 15 and lower chain joints 16, wherein the pulleys 4 are guided by guide rails 8 and roll along the guide rails 8, the upper chain joints 15 and the lower chain joints 16 are in butt joint with the chains 11, the number of the upright posts 3 is two, the upper ends of the upright posts are connected with the limiting rods 2, the lower ends of the upright posts are welded on two sides of the trays 7, two pulleys 4, the upper chain joints 15 and the lower chain joints 16 are fixed on the outer side of each upright post 3, and the bearing blocks 14 are symmetrically fixed on the trays 7. The tipping bucket comprises a tipping bucket body 5, a rotating plate 6 and a pin shaft 13, wherein the tipping bucket body 5 is formed by welding a bottom surface and three side vertical surfaces, one side without the side vertical surfaces is a material bag unloading position, the rotating plate 6 is welded on the bottom surface of the tipping bucket body 5 and extends outwards for a certain length, the pin shaft 13 is symmetrically welded on two sides of the material bag unloading position of the tipping bucket body 5, and the pin shaft 13 is matched with a bearing seat 14.
As shown in fig. 1, 2, 3 and 4, the dump body 5 is positioned in the position shown in fig. 2 when the dump body is in the non-operation stop state. The motor reducer 1 drives the hanging basket to ascend through the chain 11 and the chain wheel 12, the pulley 4 is fixed on the upright post 3 to roll in the guide rail 8, the rotating plate 6 is gradually separated from the support of the limiting wheel 10, meanwhile, the tipping bucket body 5 and the rotating plate 6 rotate by taking the central axis of the pin shaft 13 as the center of a circle under the action of gravity until the bottom surface of the tipping bucket body 5 is contacted with the surface of the tray 7, then the hanging basket stops rotating, the hanging basket continues to ascend, when the tray 7 touches the limiting switch on the upper part, the tipping bucket body 5 reaches the material bag receiving position of the three layers of the rubber mixing workshop, the motor reducer 1 stops running, and the tipping bucket body 5 waits for preparation for receiving the material bag. At this time, the overturning mechanism of the automatic bag pouring machine acts, the material barrel with the material bag from the material flow conveying line inclines for a set angle, the material bag positioned in the material barrel slides into the tipping bucket body, the automatic bag pouring machine resets, meanwhile, the motor speed reducer 1 reversely operates, the hanging basket descends, the tipping bucket body 5 with the material bag descends synchronously, after the rotating plate 6 touches the limit wheel 10, the hanging basket continues to descend, namely, the bearing seat 14 fixed on the tray 7 and the pin shaft 13 matched with the bearing seat 14 and fixed on the tipping bucket body 5 also descends synchronously, so that the rotating plate 6 and the tipping bucket body 5 overturn along the central axis of the pin shaft 13, after a certain angle is overturned, the material bag slides out of the tipping bucket body 5 and falls onto the automatic material flow conveying line arranged at two layers of a rubber mixing workshop, the material bag is sent to the internal mixer to automatically throw materials, when the tray 7 touches the limit switch at the lower part, the motor speed reducer 1 stops working, and the side elevation of the tipping bucket body 5 does not touch the limit rod 2, but the maximum overturning angle of the tipping bucket body 5 is limited due to the limit of the tipping bucket body 5. The above-mentioned process is repeated in a circulating way, thus the quick, reliable and energy-saving aims of smoothly sliding the material bag into the tipping bucket, stably lifting, reliably discharging the tipping bucket without power are achieved, the butt joint of the automatic logistics conveying line under the condition of large height difference is easily achieved, and the production efficiency is improved.
The foregoing is merely illustrative of the preferred embodiments of this invention, and it will be appreciated by those skilled in the art that variations and modifications may be made without departing from the principles of the invention, which is also intended to be considered as a limitation of the invention.
Claims (1)
1. The utility model provides a can realize material bag lift and unpowered device of unloading which characterized in that: the lifting mechanism comprises a driving mechanism, a bracket, a lifting basket and a tipping bucket, wherein the driving mechanism comprises a motor reducer (1), a chain (11) and a chain wheel (12), the motor reducer (1) is arranged above the bracket, the lifting basket is driven to lift by the driving chain (11) and the chain wheel (12), the bracket comprises a guide rail (8), a frame (9) and a limiting wheel (10), the guide rail (8) is fixed on two sides of the frame (9), the lifting basket comprises a limiting rod (2), a stand column (3), pulleys (4), a tray (7), a bearing seat (14), an upper chain joint (15) and a lower chain joint (16), the pulleys (4) are guided by the guide rail (8) and roll along the guide rail (8), the upper chain joint (15) and the lower chain joint (16) are in butt joint with the chain (11), the tipping bucket comprises a tipping body (5), a rotating plate (6) and a pin roll (13), the tipping bucket is positioned on the tray (7), the tipping body (5) is formed by welding the two side faces of the bottom face of the frame (9), one side of the tipping bucket, which is free of a bag is welded on the bottom face (6) and the two sides of the tipping bucket (13) are welded outwards, pin shaft (13) pair with bearing frame (14), stand (3) have two, and gag lever post (2) are connected to its upper end, and the lower extreme welding is in the both sides of tray (7), and every stand (3) outside is fixed with two pulleys (4) and chain top connection (15) and chain bottom connection (16), bearing frame (14) symmetry is fixed in tray (7) both sides, spacing wheel (10) are fixed in frame (9) lower part, and after rotor plate (6) bottom and contact with it, rotor plate (6) and tipping bucket body (5) can be around the central axis of round pin shaft (13) rotary motion, and the biggest rotation angle of rotor plate (6) and tipping bucket body (5) is adjusted and controlled by gag lever post (2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910030520.XA CN109552809B (en) | 2019-01-14 | 2019-01-14 | Device capable of achieving lifting of material bags and unpowered discharging |
Applications Claiming Priority (1)
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CN201910030520.XA CN109552809B (en) | 2019-01-14 | 2019-01-14 | Device capable of achieving lifting of material bags and unpowered discharging |
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CN109552809A CN109552809A (en) | 2019-04-02 |
CN109552809B true CN109552809B (en) | 2024-02-23 |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110606327A (en) * | 2019-08-14 | 2019-12-24 | 湖南登科材料科技有限公司 | Plastic granules conveying chain lifting machine |
CN110653163A (en) * | 2019-09-11 | 2020-01-07 | 湖州培优孵化器有限公司 | Energy-conserving efficient express delivery letter sorting machine people |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2230481A1 (en) * | 1973-05-24 | 1974-12-20 | Voegele Ag J | Tipping elevator feeding concrete mixer - has counter pulley engaging traction cable during descent to effect braking |
JPH1121089A (en) * | 1997-07-08 | 1999-01-26 | Hosokawa:Kk | Bucket conveying device |
CN2801446Y (en) * | 2005-05-11 | 2006-08-02 | 梁国桥 | Ladder shaped automatic skip stirrer |
CN204124709U (en) * | 2014-07-16 | 2015-01-28 | 赖仰贵 | Elevator bucket inverted pattern |
CN204770599U (en) * | 2015-06-15 | 2015-11-18 | 泉州东山机械有限公司 | Slug make -up machine |
CN205662089U (en) * | 2016-06-07 | 2016-10-26 | 武汉科技大学 | Automatic material pouring device |
CN209337448U (en) * | 2019-01-14 | 2019-09-03 | 青岛科技大学 | A kind of achievable material bag lifting and the unpowered device drawn off |
-
2019
- 2019-01-14 CN CN201910030520.XA patent/CN109552809B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2230481A1 (en) * | 1973-05-24 | 1974-12-20 | Voegele Ag J | Tipping elevator feeding concrete mixer - has counter pulley engaging traction cable during descent to effect braking |
JPH1121089A (en) * | 1997-07-08 | 1999-01-26 | Hosokawa:Kk | Bucket conveying device |
CN2801446Y (en) * | 2005-05-11 | 2006-08-02 | 梁国桥 | Ladder shaped automatic skip stirrer |
CN204124709U (en) * | 2014-07-16 | 2015-01-28 | 赖仰贵 | Elevator bucket inverted pattern |
CN204770599U (en) * | 2015-06-15 | 2015-11-18 | 泉州东山机械有限公司 | Slug make -up machine |
CN205662089U (en) * | 2016-06-07 | 2016-10-26 | 武汉科技大学 | Automatic material pouring device |
CN209337448U (en) * | 2019-01-14 | 2019-09-03 | 青岛科技大学 | A kind of achievable material bag lifting and the unpowered device drawn off |
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CN109552809A (en) | 2019-04-02 |
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