CN114733557A - 一种催化裂化汽油辛烷值助剂的制备方法 - Google Patents

一种催化裂化汽油辛烷值助剂的制备方法 Download PDF

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CN114733557A
CN114733557A CN202210331152.4A CN202210331152A CN114733557A CN 114733557 A CN114733557 A CN 114733557A CN 202210331152 A CN202210331152 A CN 202210331152A CN 114733557 A CN114733557 A CN 114733557A
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magnesium
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王涛
郭卡莉
高明军
谭映临
叶红
张新功
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Qingdao Hui Cheng Environmental Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/405Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/02Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
    • C10G11/04Oxides
    • C10G11/05Crystalline alumino-silicates, e.g. molecular sieves
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/16After treatment, characterised by the effect to be obtained to increase the Si/Al ratio; Dealumination
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/18After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
    • B01J2229/186After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself not in framework positions
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/20After treatment, characterised by the effect to be obtained to introduce other elements in the catalyst composition comprising the molecular sieve, but not specially in or on the molecular sieve itself
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/30Physical properties of feedstocks or products
    • C10G2300/305Octane number, e.g. motor octane number [MON], research octane number [RON]

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Abstract

本发明公开了一种催化裂化汽油辛烷值助剂的制备方法。通过控制ZSM‑5外表面酸性中心数量,使用低活性基质,降低生焦堵塞孔道,据此制备出的辛烷值助剂具有低液化气增长率,高的异构、芳构化能力,能够明显提高汽油辛烷值。

Description

一种催化裂化汽油辛烷值助剂的制备方法
技术领域
本发明属于催化剂技术领域,具体涉及一种催化裂化汽油辛烷值助剂的制备方法。
背景技术
汽油辛烷值是衡量车用汽油的一项重要指标,如果不达标,汽油可能在气缸中发生爆炸,机器振动加剧,输出功率降低,机件受损。在我国汽油的70%都来自炼厂的催化裂化装置,但汽油的辛烷值偏低,为了追求更高的汽油辛烷值,可以使用高温短接触的操作或使用含有超稳分子筛的催化剂,也可以使用高硅铝比的ZSM-5辛烷值助剂来实现,已有大量的专利报道。
专利CN111686790A介绍了一种低液化气产率催化裂化汽油辛烷值助剂的制备方法,将ZSM-5使用镁盐和尿素进行改性处理,然后将改性ZSM-5分子筛浆液和基质浆液混合、打浆后经喷雾干燥成型即得催化裂化汽油辛烷值助剂。
专利CN111939970A公开了一种提高催化裂化汽油辛烷值助剂的制备方法,包括将高岭土碱处理和焙烧,然后用于晶化制备ZSM-5分子筛;将改性ZSM-5分子筛、粘结剂、助剂、去离子水搅拌混合形成浆液,喷雾干燥,焙烧制得增产催化裂化汽油辛烷值助剂。通过该发明制备的汽油辛烷值助剂用于催化裂化过程,能够有效地提高汽油辛烷值。
专利CN107224991B公开了一种提高催化裂化汽油辛烷值助剂及其制备方法,采用硅铝比大于等于200的Y型分子筛、ZSM型分子筛、β型分子筛、或者毛沸石中的任意一种或几种,添加非金属活性物质、粘结剂一起制备出一种催化裂化提高汽油辛烷值助剂。
US4552648报道了用水热预处理的方法来降低ZSM-5分子筛的晶胞尺寸,进而减少汽油产率的下降幅度。
综上所述,目前ZSM-5分子筛仍然是辛烷值助剂主要的活性组分。主要研究方向是通过分子筛改性。选择合适的基质材料,降低汽油产率损失。但目前的助剂仍存在以下问题。(1)选择性差。仍然是通过裂解汽油直链组分来提高辛烷值,同时液化气产率增加:(2)容易中毒失活,本身高硅铝比ZSM-5分子筛的酸性中心数量就是比较少,如果被钒酸破坏后就失去了原有的作用;(3)孔道易积碳失活,助剂本身是各组分混合后喷雾制成的直径60μm~90μm的颗粒物,是由各组份颗粒堆积粘结而成,因此必须保证孔道畅通,汽油分子才能进入颗粒内部,充分利用更多的ZSM-5分子筛的裂解性能。如果基质或组分外表面有过多的裂化反应,就会迅速积碳,堵塞孔道,降低整体活性组分的利用率。
发明内容
针对上述问题,本发明提供了一种催化裂化辛烷值助剂的制备方法。其具体制备方案如下:
(1)将ZSM-5分子筛用水打浆,加入柠檬酸镁或乳酸镁,过滤、焙烧;
(2)将硅粉磨细,控制D50≤3.0μm,D90≤10.0μm;
(3)将焙烧后的ZSM-5、硅粉、硅溶胶混合打浆,喷雾干燥得到标题物;
本发明提供的制备方法所述步骤(1)中ZSM-5硅铝比在60~100之间,可以是氢型、磷改性、锌改性的一种或几种,要求Na2O≤0.05wt%。
本发明提供的制备方法所述步骤(1)中柠檬酸镁或乳酸镁的加入量,以镁计,其与ZSM-5分子筛的质量比为(0.01~0.05):1。
本发明提供的制备方法所述步骤(1)中焙烧温度应大于600℃,焙烧气氛为空气和水蒸气。
本发明提供的制备方法所述步骤(2)中硅粉来自废催化裂化催化剂酸溶处理后的滤渣,SiO2含量大于98.5%。
本发明提供的制备方法所述步骤(3)中的硅溶胶的加入量以SiO2计,与标题物的质量比为(0.15~0.30):1,硅溶胶的SiO2含量应大于30wt%,其粒径D50在20~30nm之间。
与现有技术相比,本发明的有益效果是:
使用柠檬酸镁或乳酸镁处理ZSM-5分子筛分子筛,控制镁的比例,有机物本身长链的空间结构可以有选择性的将ZSM-5分子筛的外表面的酸性中心交换,通过焙烧,使其失去裂解活性,Mg可以转换成MgO,具有一定的抗钒性能,保护ZSM-5的酸性中心,而孔道具有筛分作用,对反应物和产物均可以加以控制。选择合适硅铝比的ZSM-5,即相当选择了合适的酸性中心数和分布,加强其异构化和芳构化的性能,控制其裂解性能,可实现少产液化气的目的。
使用硅粉作为惰性基质,既可以拓展废催化裂化催化剂的应用场所,又能控制原料油在基质上的裂化,减少积碳,保持辛烷值助剂颗粒内部孔道的畅通,有利于充分利用颗粒内部分散的ZSM-5分布。使用硅溶胶作为粘结剂,也是为了避免使用铝溶胶、磷铝胶或酸化拟薄水铝石时,活性氧化铝的L型酸性中心的裂解积碳。
综上所述,本发明通过控制ZSM-5分子筛的外表面酸性中心数,选择合适硅铝比的ZSM-5分子筛,使用惰性基质硅粉和硅溶胶粘结剂制备出的辛烷值助剂,可以少增加液化气的同时大幅度提高辛烷值。
具体实施方式
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并非用于限定发明专利的范围。
本发明所用原料的数据如下:
柠檬酸镁:Mg2+=11.75wt%,乳酸镁:Mg2+=9.36wt%,
硅溶胶:SiO2=30.0wt%,粒径D50为30nm
ZSM-5-①:硅铝比为80,氢型,Na2O=0.01wt%
ZSM-5-②:硅铝比为80,P改性ZSM-5,P2O5=1.0wt%
ZSM-5-③:硅铝比为80,P/Zn改性ZSM-5,P2O5=0.5wt%,ZnO=0.2wt%
评价所用原料油的性质如下:
Figure BDA0003575242320000031
实施例1
(1)将ZSM-5-①加水打浆,加入柠檬酸镁,Mg2+/ZSM-5-①质量比为0.02,650℃水热焙烧1小时;
(2)按照配比:ZSM-5-①:硅粉:硅溶胶=35:45:20混合打浆,喷雾干燥得到标题物1。
实施例2
(1)将ZSM-5-②加水打浆,加入乳酸镁,Mg2+/ZSM-5-②质量比为0.04,600℃水热焙烧1.5小时;
(2)按照配比:ZSM-5-②:硅粉:硅溶胶=35:48:17混合打浆,喷雾干燥得到标题物2。
实施例3
(1)将ZSM-5-③加水打浆,加入乳酸镁,Mg2+/ZSM-5-③质量比为0.03,600℃水热焙烧1.5小时;
(2)按照配比:ZSM-5-③:硅粉:硅溶胶=35:50:15混合打浆,喷雾干燥得到标题物3。
对比例1
(1)按照配比:ZSM-5-①:磷铝胶:高岭土=35:18:47混合打浆,混合打浆,喷雾干燥得到对比物1。
对比例2
(1)按照配比:ZSM-5-①:铝溶胶:拟薄水铝石:高岭土=35:5:15:45混合打浆,喷雾干燥得到对比物2。
将实施物以及对比物与本公司生产的AIC-950按照质量比为为1:19进行复配,在ACE-AP装置上进行性能评价,复配剂先经过800℃,100%水蒸气条件下处理17小时,反应温度为527℃。将评价数据汇总于下表;
Figure BDA0003575242320000041
从评价数据结果来看,空白样的汽油辛烷值为89.9,添加了实施物后,汽油的辛烷值分别为92.90、93.80、94.10,而液化气差率增加并不明显。通过本专利所述方法制备的辛烷值助剂能够明显提升汽油辛烷值;而且与对比物相比,汽油辛烷值的提升也具有一定的优势。

Claims (6)

1.一种催化裂化汽油辛烷值助剂的制备方法,其具体步骤如下:
(1)将ZSM-5分子筛用水打浆,加入柠檬酸镁或乳酸镁,过滤、焙烧;
(2)将硅粉磨细,控制D50≤3.0μm,D90≤10.0μm;
(3)将焙烧后的ZSM-5、硅粉、硅溶胶混合打浆,喷雾干燥得到标题物。
2.根据权利要求1所述的方法,其特征在于:步骤(1)中ZSM-5硅铝比在60~100之间,可以是氢型和/或磷改性、锌改性的ZSM-5,要求Na2O≤0.05wt%。
3.根据权利要求1所述的方法,其特征在于:步骤(1)中柠檬酸镁或乳酸镁的加入量,以镁计,其与ZSM-5分子筛的质量比为(0.01~0.05):1。
4.根据权利要求1所述的方法,其特征在于:步骤(1)中焙烧温度应大于600℃,焙烧气氛为空气和水蒸气。
5.根据权利要求1所述的方法,其特征在于:步骤(2)中硅粉来自废催化裂化催化剂酸溶处理后的滤渣,SiO2含量大于98.5%。
6.根据权利要求1所述的方法,其特征在于:步骤(3)中的硅溶胶的加入量以SiO2计,与标题物的质量比为(0.15~0.30):1,硅溶胶的SiO2含量应大于30wt%,其粒径D50在20~30nm之间。
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107224991A (zh) * 2017-08-02 2017-10-03 上海润琦化工科技有限公司 一种催化裂化提高汽油辛烷值助剂及其制备方法
CN111686790A (zh) * 2019-03-12 2020-09-22 中国石油天然气股份有限公司 一种低液化气产率催化裂化汽油辛烷值助剂及其制备方法
CN111686791A (zh) * 2019-03-12 2020-09-22 中国石油天然气股份有限公司 一种催化裂化汽油辛烷值助剂及其制备方法

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107224991A (zh) * 2017-08-02 2017-10-03 上海润琦化工科技有限公司 一种催化裂化提高汽油辛烷值助剂及其制备方法
CN111686790A (zh) * 2019-03-12 2020-09-22 中国石油天然气股份有限公司 一种低液化气产率催化裂化汽油辛烷值助剂及其制备方法
CN111686791A (zh) * 2019-03-12 2020-09-22 中国石油天然气股份有限公司 一种催化裂化汽油辛烷值助剂及其制备方法

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