CN114717715B - Waterproof and antifouling fabric and preparation method thereof - Google Patents
Waterproof and antifouling fabric and preparation method thereof Download PDFInfo
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- CN114717715B CN114717715B CN202210463962.5A CN202210463962A CN114717715B CN 114717715 B CN114717715 B CN 114717715B CN 202210463962 A CN202210463962 A CN 202210463962A CN 114717715 B CN114717715 B CN 114717715B
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- fabric
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- waterproof
- wire
- outer wrapping
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- 239000004744 fabric Substances 0.000 title claims abstract description 211
- 230000003373 anti-fouling effect Effects 0.000 title claims abstract description 41
- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title description 5
- 229920000742 Cotton Polymers 0.000 claims abstract description 107
- 239000000835 fiber Substances 0.000 claims abstract description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 238000005507 spraying Methods 0.000 claims abstract description 40
- 238000002156 mixing Methods 0.000 claims abstract description 37
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 32
- 238000009941 weaving Methods 0.000 claims abstract description 32
- 244000025254 Cannabis sativa Species 0.000 claims abstract description 29
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims abstract description 29
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims abstract description 29
- 235000009120 camo Nutrition 0.000 claims abstract description 29
- 235000005607 chanvre indien Nutrition 0.000 claims abstract description 29
- 239000011487 hemp Substances 0.000 claims abstract description 29
- 229920004933 Terylene® Polymers 0.000 claims abstract description 25
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 21
- 238000007788 roughening Methods 0.000 claims abstract description 21
- 239000004677 Nylon Substances 0.000 claims abstract description 17
- 229920001778 nylon Polymers 0.000 claims abstract description 17
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 16
- 239000002344 surface layer Substances 0.000 claims abstract description 13
- 239000012790 adhesive layer Substances 0.000 claims abstract description 4
- 230000008569 process Effects 0.000 claims abstract description 4
- 229920000728 polyester Polymers 0.000 claims description 54
- 238000005406 washing Methods 0.000 claims description 49
- 239000003292 glue Substances 0.000 claims description 40
- 238000001035 drying Methods 0.000 claims description 38
- -1 polypropylene Polymers 0.000 claims description 29
- 239000004743 Polypropylene Substances 0.000 claims description 28
- 229920001155 polypropylene Polymers 0.000 claims description 28
- 239000003513 alkali Substances 0.000 claims description 13
- 239000005871 repellent Substances 0.000 claims description 13
- 238000002791 soaking Methods 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 12
- 239000010410 layer Substances 0.000 claims description 9
- 239000002759 woven fabric Substances 0.000 claims description 9
- 229920006052 Chinlon® Polymers 0.000 claims description 8
- 230000018044 dehydration Effects 0.000 claims description 8
- 238000006297 dehydration reaction Methods 0.000 claims description 8
- 230000002940 repellent Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 5
- 238000009423 ventilation Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000008595 infiltration Effects 0.000 abstract 1
- 238000001764 infiltration Methods 0.000 abstract 1
- 238000005299 abrasion Methods 0.000 description 21
- 238000009960 carding Methods 0.000 description 12
- 238000010521 absorption reaction Methods 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 11
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 10
- 238000005096 rolling process Methods 0.000 description 10
- 238000005303 weighing Methods 0.000 description 10
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 6
- 239000000839 emulsion Substances 0.000 description 6
- 229910052731 fluorine Inorganic materials 0.000 description 6
- 239000011737 fluorine Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 239000003595 mist Substances 0.000 description 5
- 230000035699 permeability Effects 0.000 description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 238000003892 spreading Methods 0.000 description 5
- 230000007480 spreading Effects 0.000 description 5
- 238000011056 performance test Methods 0.000 description 4
- DEXFNLNNUZKHNO-UHFFFAOYSA-N 6-[3-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperidin-1-yl]-3-oxopropyl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1CCN(CC1)C(CCC1=CC2=C(NC(O2)=O)C=C1)=O DEXFNLNNUZKHNO-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000003075 superhydrophobic effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- MGGVALXERJRIRO-UHFFFAOYSA-N 4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-2-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-1H-pyrazol-5-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C=1C(=NN(C=1)CC(=O)N1CC2=C(CC1)NN=N2)O MGGVALXERJRIRO-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000012620 biological material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
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- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
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- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
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- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
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- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/442—Cut or abrasion resistant yarns or threads
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- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
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- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/527—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads waterproof or water-repellent
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- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/58—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads characterised by the coefficients of friction
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms
- D06M13/51—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond
- D06M13/513—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond with at least one carbon-silicon bond
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/20—Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/01—Stain or soil resistance
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/10—Repellency against liquids
- D06M2200/12—Hydrophobic properties
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- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
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- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
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- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention relates to a waterproof and antifouling surfaceThe fabric is formed by weaving fabric threads in a plain weave or twill weave mode, the monofilament diameter of the fabric threads is 80-120 mu m, and the gram weight is 385-445 g/m 2 The method comprises the steps of carrying out a first treatment on the surface of the The fabric thread is formed by blending a core thread and an outer wrapping thread, and the outer wrapping thread is subjected to infiltration treatment by a perfluorinated finishing agent and a cross-linking agent; the core wire comprises 50-55% of cotton, 20-25% of nylon, 20-25% of terylene and 3-5% of moisture conducting fiber, the outer wrapping wire comprises 35-40% of cotton, 20-30% of wear-resistant terylene, 25-30% of terylene cotton and 5-10% of hemp, the diameter of a monofilament of the core wire is 60-70 mu m, and the diameter of a monofilament of the outer wrapping wire is 17-21 mu m; the outer surface layer of the fabric is subjected to roughening treatment, and a waterproof adhesive layer is sprayed on the surface layer of the fabric through a spraying process. The invention also designs a preparation method of the fabric. The fabric has the advantages of external water resistance, antifouling property, unidirectional ventilation from the inner side to the outer side, and better softness and comfort degree when contacting with skin by combining special materials and blending technology.
Description
Technical Field
The invention relates to the technical field of textile materials, in particular to a waterproof and antifouling fabric and a preparation method thereof.
Background
The traditional clothing fabric mainly comprises cotton, hemp, silk and other materials. The material of the fabric is purely natural, has better affinity with human body, is more comfortable to contact with skin and is not easy to sensitize. Along with the change of the market, the requirements of people on the comfort and the functionality of the clothing are continuously improved, and the traditional cotton and hemp fabrics are difficult to adapt to the requirements of the functionality of the current market. The demand of the existing clothing for waterproof and antifouling fabrics is increasing. For example, in outdoor functional clothing which is popular in recent years, the fabric is specially designed for the wearing scene of outdoor sports lovers, and the fabric is required to have the functions of water resistance, stain resistance, ventilation and the like. As another example, in recent fashion light and thin down jackets, the fabric design is generally very dense to hold down and often has a coating attached. Such down jackets generally cannot be cleaned at will and once the coating is broken, the function of locking down is lost. Such fabrics are also often required to be waterproof and stain resistant.
The existing waterproof and antifouling fabric has two production modes. One is to impregnate the waterproof finishing agent into the fabric, make the waterproof agent adhere to the outer layer of the fabric, through choosing the finishing agent with waterproof, antifouling effects, thus achieve waterproof, antifouling effects; the other is to coat waterproof and antifouling coating on the outer layer of the fabric, and the waterproof and antifouling effects can be realized.
Disclosure of Invention
Aiming at least one technical problem in the prior art, the invention provides the waterproof and antifouling fabric and the preparation method thereof, which are combined by special materials and blending technology, so that the fabric has the advantages of external water resistance and antifouling property, unidirectional ventilation from inside to outside, and better softness and comfort degree when contacting with skin.
The technical scheme for solving the technical problems is as follows: a waterproof and antifouling fabric is woven by fabric threads in a plain weave or twill mode, the monofilament diameter of the fabric threads is 80-120 mu m, and the gram weight is 385-4475 g/m 2 The method comprises the steps of carrying out a first treatment on the surface of the The fabric thread is formed by blending a core thread and an outer wrapping thread, and the outer wrapping thread is subjected to soaking treatment by a perfluorinated finishing agent and a cross-linking agent; the core wire comprises 50-55% of cotton, 20-25% of nylon, 20-25% of polyester and 3-5% of moisture conducting fibers, the outer wrapping wire comprises 35-40% of cotton, 20-30% of wear-resistant polyester, 25-30% of polyester cotton and 5-10% of hemp, the diameter of a core wire monofilament is 60-70 mu m, and the diameter of the outer wrapping wire monofilament is 17-21 mu m; the outer surface layer of the fabric is subjected to roughening treatment, and a waterproof adhesive layer is sprayed on the surface layer of the fabric through a spraying process.
On the basis of the technical scheme, the invention can be improved as follows.
Further, the monofilament diameter of the fabric thread is 90-100 mu m, and the gram weight is 420-425 g/m 2 。
Further, the core wire comprises 52% of cotton, 20-22% of nylon, 23-24% of terylene and 3-4% of moisture conducting fibers.
Further, the outer wrapping wire comprises 38% of cotton, 24-26% of wear-resistant polyester, 28-30% of polyester cotton and 6-8% of hemp.
Further, the moisture-conducting fibers are polypropylene fibers.
Further, the waterproof glue layer adopts XF-5003 waterproof glue.
The invention also designs a preparation method of the waterproof and antifouling fabric, which comprises the following steps:
s1, preparing a core wire: according to the core wire proportion, short fiber raw materials are adopted, the raw materials are processed into threads through cotton grabbing, cotton mixing, combing and antistatic treatment, the threads obtained through treatment are processed through a soft finishing agent, and the core wires are obtained through dehydration and drying;
s2, preparing an outer envelope wire: according to the proportion of the outer wrapping wire, short fiber raw materials are adopted, the raw materials are processed into wires through cotton grabbing, cotton mixing, combing and antistatic treatment, the wires obtained through treatment are soaked through a perfluorinated finishing agent and a cross-linking agent, and the outer wrapping wire is obtained through dehydration and drying;
s3, preparing a fabric thread: blending the core wires and the outer wrapping wires prepared in the step S1 and the step S2 into a fabric wire in a mode that the core wires are wrapped on the outer side of the outer wrapping wires in a proportion that 1 core wire is matched with 3-6 outer wrapping wires;
s4, weaving a fabric: weaving the fabric into the fabric by using threads in a plain weave or twill weave mode, and roughening the outer surface layer of the woven fabric;
s5, finishing: the fabric woven in the step S4 is cleaned and finished in a mode of twice water washing and one-time alkali washing in the middle, and then the fabric is dehydrated and dried;
s6, spraying: and uniformly spraying waterproof glue on the surface of the fabric in a spraying manner, and naturally drying the fabric after glue spraying to obtain the waterproof and antifouling fabric.
On the basis of the technical scheme, the invention can be improved as follows.
In step S2, the soaking time of the soaking treatment of the perfluorinated finishing agent and the cross-linking agent is controlled to be 18-22 min.
Further, in the step S1 and the step S2, the drying temperature after dehydration is controlled to be 90-105 ℃ and the drying time is controlled to be 3-5 min; in the step S5, the drying temperature is controlled to be 80-85 ℃, and the drying time is controlled to be 5-8 min.
In step S6, the time for spraying the waterproof glue is controlled to 25-30S.
The beneficial effects of the invention are as follows: according to the invention, a wrapping and mixing mode is adopted, a special material design is adopted, a core wire and an outer wrapping wire are prepared, the fabric wire is blended, and the finishing agent is adopted for finishing in a spinning link, so that the fabric wire has better water repellency and antifouling property, and meanwhile, the decline of the waterproof and antifouling properties of the fabric caused by abrasion can be effectively avoided; the fabric provided by the invention is mainly made of cotton, has better affinity, and the core wires are added with the moisture-conducting fibers, so that the fabric has better moisture-conducting and air-permeable properties; according to the invention, the outer surface layer of the fabric is subjected to roughening treatment and is sprayed with waterproof glue, and a waterproof and antifouling layer with a super-hydrophobic structure is formed on the surface layer of the fabric, so that the fabric can be effectively waterproof and antifouling; the outer wrapping wire provided by the invention can be treated by the waterproof and antifouling finishing agent, has good combination property with waterproof glue, and can effectively avoid the falling of the waterproof glue.
Detailed Description
The principles and features of the present invention are described below in connection with the following examples and comparative experiments, which are presented for purposes of illustration only and are not intended to limit the scope of the invention.
The waterproof and antifouling fabric is woven by adopting a plain weave or twill weave mode, the monofilament diameter of the fabric thread is 80-120 mu m, and the gram weight is 385-445 g/m 2 . The thread with the above size and the weaving density with special design are adopted, the woven fabric is very compact, and the weaving gaps with small intervals and regularity can be formed under the condition that the surface is not coated with the waterproof coating, thereby being very beneficial to manufacturing the super-hydrophobic surface structure.
The fabric thread is formed by blending a core thread and an outer wrapping thread, wherein the outer wrapping thread is subjected to soaking treatment by a perfluorinated finishing agent and a cross-linking agent, and the core thread is not subjected to soaking treatment by a water repellent and antifouling finishing agent. The core wire comprises 50-55% of cotton, 20-25% of nylon, 20-25% of terylene and 3-5% of moisture conducting fibers. The outer wrapping wire comprises 35-40% of cotton, 20-30% of wear-resistant polyester, 25-30% of polyester cotton and 5-10% of hemp. The diameter of the core wire monofilament is 60-70 mu m, and the diameter of the outer wrapping wire monofilament is 17-21 mu m. The yarn for the fabric is spun in a blending mode of taking a core yarn as a main body and wrapping an outer wrapping yarn on the outer side.
The outer surface layer of the fabric is subjected to roughening treatment, and the surface layer of the fabric is sprayed with a waterproof adhesive layer through a spraying process. According to the invention, the waterproof glue layer is prepared by spraying the waterproof glue, but not by coating, and the prepared waterproof glue layer is not formed into a film, so that ventilation of the fabric is facilitated. The surface compactness of the fabric is precisely designed, weaving gaps are regular and the distance is extremely small, after roughening treatment, sprayed waterproof glue drops are adhered to a roughened surface formed by roughening and permeate into a roughening fiber group, and finally a regular waterproof glue particle layer formed by dense waterproof glue particles is formed on the surface of the fabric. Because the weaving gap of the fabric is accurately calculated, the waterproof glue drops are subjected to the action of surface tension in the drying process to form round-like flat colloidal particles, so that the size of the weaving gap is reduced, and finally the superhydrophobic surface is formed. Has excellent waterproof and antifouling effects.
Because the outer envelope is soaked by the perfluorinated finishing agent and the cross-linking agent, the outer envelope and the waterproof adhesive have better bonding performance, and meanwhile, the bonding strength can be further increased by the sanding treatment.
The invention relates to a waterproof and antifouling fabric, which comprises the following steps:
s1, preparing a core wire: according to the core wire proportion, short fiber raw materials are adopted, the raw materials are processed into threads through cotton grabbing, cotton mixing, combing and antistatic treatment, the threads obtained through treatment are processed through a soft finishing agent, and the core wires are obtained through dehydration and drying;
s2, preparing an outer envelope wire: according to the proportion of the outer wrapping wire, short fiber raw materials are adopted, the raw materials are processed into wires through cotton grabbing, cotton mixing, combing and antistatic treatment, the wires obtained through treatment are soaked through a perfluorinated finishing agent and a cross-linking agent, and the outer wrapping wire is obtained through dehydration and drying;
s3, preparing a fabric thread: blending the core wires and the outer wrapping wires prepared in the step S1 and the step S2 into a fabric wire in a mode that the core wires are wrapped on the outer side of the outer wrapping wires in a proportion that 1 core wire is matched with 3-6 outer wrapping wires;
s4, weaving a fabric: weaving the fabric into the fabric by using threads in a plain weave or twill weave mode, and roughening the outer surface layer of the woven fabric;
s5, finishing: the fabric woven in the step S4 is cleaned and finished in a mode of twice water washing and one-time alkali washing in the middle, and then the fabric is dehydrated and dried;
s6, spraying: and uniformly spraying waterproof glue on the surface of the fabric in a spraying manner, and naturally drying the fabric after glue spraying to obtain the waterproof and antifouling fabric.
In the present invention, the moisture-conductive fibers are preferably polypropylene fibers.
By adopting the preferable scheme, the moisture conductivity is good, the strength of the core wire can be effectively enhanced, the polypropylene fiber has excellent hydrophilicity, and the excellent moisture absorption effect can be realized by matching with cotton in the core wire by a small amount of addition.
In the invention, the waterproof glue layer is preferably XF-5003 glue.
By adopting the preferable scheme, the XF-5003 adhesive is environment-friendly and nontoxic aqueous adhesive, and can be prepared into proper viscosity by using water as a solvent, thereby being convenient for spraying. The adhesive has excellent combination property with the waterproof outer envelope wire after being finished by the perfluoro finishing agent and the cross-linking agent, and the adhesive has better strength and wear resistance.
The following are examples of the invention
The various reagents used in the embodiment of the invention are as follows:
fluorine-containing emulsion finishing agent: oleophorol CP-R type perfluorinated finish from Dupont.
Crosslinking agent: rong Zheng chemical KH-792 type.
Antistatic finishing agent: SN-6, a company of meisheng biological materials, usa, in everstate.
Waterproof glue: dajin corporation model XF-5003.
Polypropylene fibers: polypropylene staple fibers are produced by the company of engineering materials, limited in Shandong.
Example 1
The fabric of this embodiment is prepared by the following steps:
s1, preparing a core wire: according to the proportion of 50% cotton, 25% chinlon, 20 polyester and 5% polypropylene fibers, weighing the four short fibers, putting the four short fibers into a bale plucker for bale plucking treatment, then putting the bale plucker for mixing and rolling, then carding and combing the bale plucker for forming threads, finishing the threads by an antistatic finishing agent, dehydrating the threads, and then drying the threads at 100 ℃ for 5min to finally obtain the core wire. The diameter of the prepared core wire was controlled at 60. Mu.m.
S2, preparing an outer wrapping wire: weighing the four short fibers according to the proportion of 35% cotton, 30% abrasion-resistant polyester, 25% polyester cotton and 10% hemp, putting the four short fibers into a bale plucker for bale plucking treatment, then putting the bale plucker into a cotton mixer for mixing and rolling, then carding and combing the cotton mixer into threads, soaking the threads into a fluorine-containing emulsion finishing agent and a cross-linking agent for 20min, dehydrating, and then drying at 100 ℃ for 5min to finally obtain the outer wrapping thread. The diameter of the prepared wrapping wire is controlled to be 17 mu m.
S3, preparing a fabric by using a thread: blending the core wire and the outer wrapping wire in a ratio of 1:3 in a wrapping mixing mode to prepare the fabric wire with the diameter of 80 mu m.
S4, weaving a fabric: the fabric is woven into the fabric by using wires in a plain weaving mode, and the weaving density is controlled at 445g/m 2 . After the weaving is completed, the surface of the fabric is subjected to roughening treatment by a roughening roller.
S5, finishing fabric: washing the woven fabric for the first time at the water temperature of 60-65 ℃, and dehydrating the fabric after washing; then, alkali washing the washed fabric in 6-8% sodium carbonate solution at the water temperature of 25-30 ℃, and dehydrating again after alkali washing; and finally, washing the alkali-washed fabric for the second time at the water temperature of 25-30 ℃, and dehydrating again after washing. And drying the dehydrated fabric at 80 ℃ for 8min.
S6, spraying glue: spreading the finished fabric, and spraying mist waterproof glue on the outer side surface of the fabric by using spray type spraying equipment for 30 seconds. And naturally drying the fabric in a flattened state after spraying, and preparing the waterproof and antifouling fabric of the embodiment after the fabric is completely dried and the waterproof glue is completely dried and solidified.
Example 2
The fabric of this embodiment is prepared by the following steps:
s1, preparing a core wire: according to the proportion of 50% cotton, 25% chinlon, 20 polyester and 5% polypropylene fibers, weighing the four short fibers, putting the four short fibers into a bale plucker for bale plucking treatment, then putting the bale plucker for mixing and rolling, then carding and combing the bale plucker for forming threads, finishing the threads by an antistatic finishing agent, dehydrating the threads, and then drying the threads at 100 ℃ for 5min to finally obtain the core wire. The diameter of the prepared core wire was controlled at 64. Mu.m.
S2, preparing an outer wrapping wire: weighing the four short fibers according to the proportion of 35% cotton, 30% abrasion-resistant polyester, 25% polyester cotton and 10% hemp, putting the four short fibers into a bale plucker for bale plucking treatment, then putting the bale plucker into a cotton mixer for mixing and rolling, then carding and combing the cotton mixer into threads, soaking the threads into a fluorine-containing emulsion finishing agent and a cross-linking agent for 20min, dehydrating, and then drying at 95 ℃ for 4min to finally obtain the outer wrapping thread. The diameter of the prepared wrapping wire is controlled to be 18 mu m.
S3, preparing a fabric by using a thread: blending the core wire and the outer wrapping wire in a ratio of 1:5 in a wrapping mixing mode to prepare the fabric wire with the diameter of 100 mu m.
S4, weaving a fabric: the fabric is woven into the fabric by using wires in a plain weaving mode, and the weaving density is controlled at 400g/m 2 . After the weaving is completed, the surface of the fabric is subjected to roughening treatment by a roughening roller.
S5, finishing fabric: washing the woven fabric for the first time at the water temperature of 60-65 ℃, and dehydrating the fabric after washing; then, alkali washing the washed fabric in 6-8% sodium carbonate solution at the water temperature of 25-30 ℃, and dehydrating again after alkali washing; and finally, washing the alkali-washed fabric for the second time at the water temperature of 25-30 ℃, and dehydrating again after washing. And drying the dehydrated fabric at 80 ℃ for 8min.
S6, spraying glue: and (3) spreading the finished fabric, and spraying mist waterproof glue on the outer side surface of the fabric by using spray type spraying equipment for 27s. And naturally drying the fabric in a flattened state after spraying, and preparing the waterproof and antifouling fabric of the embodiment after the fabric is completely dried and the waterproof glue is completely dried and solidified.
Example 3
The fabric of this embodiment is prepared by the following steps:
s1, preparing a core wire: according to the proportion of 50% cotton, 25% chinlon, 20 polyester and 5% polypropylene fibers, weighing the four short fibers, putting the four short fibers into a bale plucker for bale plucking treatment, then putting the bale plucker for mixing and rolling, then carding and combing the bale plucker for forming threads, finishing the threads by an antistatic finishing agent, dehydrating the threads, and then drying the threads at 90 ℃ for 5min to finally obtain the core wire. The diameter of the prepared core wire was controlled at 68. Mu.m.
S2, preparing an outer wrapping wire: weighing the four short fibers according to the proportion of 35% cotton, 30% abrasion-resistant polyester, 25% polyester cotton and 10% hemp, putting the four short fibers into a bale plucker for bale plucking treatment, then putting the bale plucker into a cotton mixer for mixing and rolling, then carding and combing the cotton mixer into threads, soaking the threads into a fluorine-containing emulsion finishing agent and a cross-linking agent for 20min, dehydrating, and then drying at 100 ℃ for 5min to finally obtain the outer wrapping thread. The diameter of the prepared wrapping wire is controlled to be 20 mu m.
S3, preparing a fabric by using a thread: blending the core wire and the outer wrapping wire in a ratio of 1:3 in a wrapping mixing mode to prepare the fabric wire with the diameter of 90 mu m.
S4, weaving a fabric: the fabric is woven into the fabric by using wires in a plain weaving mode, and the weaving density is controlled to be 425g/m 2 . After the weaving is completed, the surface of the fabric is subjected to roughening treatment by a roughening roller.
S5, finishing fabric: washing the woven fabric for the first time at the water temperature of 60-65 ℃, and dehydrating the fabric after washing; then, alkali washing the washed fabric in 6-8% sodium carbonate solution at the water temperature of 25-30 ℃, and dehydrating again after alkali washing; and finally, washing the alkali-washed fabric for the second time at the water temperature of 25-30 ℃, and dehydrating again after washing. And drying the dehydrated fabric at the temperature of 85 ℃ for 5min.
S6, spraying glue: and (3) spreading the finished fabric, and spraying mist waterproof glue on the outer side surface of the fabric by using spray type spraying equipment for 28 seconds. And naturally drying the fabric in a flattened state after spraying, and preparing the waterproof and antifouling fabric of the embodiment after the fabric is completely dried and the waterproof glue is completely dried and solidified.
Example 4
The fabric of this embodiment is prepared by the following steps:
s1, preparing a core wire: according to the proportion of 50% cotton, 25% chinlon, 20 polyester and 5% polypropylene fibers, weighing the four short fibers, putting the four short fibers into a bale plucker for bale plucking treatment, then putting the four short fibers into a cotton mixer for mixing and rolling, carding and combing the cotton by a carding machine to form threads, finishing the threads by an antistatic finishing agent, dehydrating the threads, and drying the threads at 105 ℃ for 3min to finally obtain the core wire. The diameter of the prepared core wire was controlled at 70. Mu.m.
S2, preparing an outer wrapping wire: weighing the four short fibers according to the proportion of 35% cotton, 30% abrasion-resistant polyester, 25% polyester cotton and 10% hemp, putting the four short fibers into a bale plucker for bale plucking treatment, then putting the bale plucker into a cotton mixer for mixing and rolling, then carding and combing the cotton mixer into threads, soaking the threads into a fluorine-containing emulsion finishing agent and a cross-linking agent for 20min, dehydrating, and then drying the threads at 105 ℃ for 3min to finally obtain the outer wrapping thread. The diameter of the prepared wrapping wire is controlled to be 21 mu m.
S3, preparing a fabric by using a thread: blending the core wire and the outer wrapping wire in a ratio of 1:6 in a wrapping mixing mode to prepare the fabric wire with the diameter of 120 mu m.
S4, weaving a fabric: the fabric is woven into the fabric by using wires in a plain weaving mode, and the weaving density is controlled at 385g/m 2 . After the weaving is completed, the surface of the fabric is subjected to roughening treatment by a roughening roller.
S5, finishing fabric: washing the woven fabric for the first time at the water temperature of 60-65 ℃, and dehydrating the fabric after washing; then, alkali washing the washed fabric in 6-8% sodium carbonate solution at the water temperature of 25-30 ℃, and dehydrating again after alkali washing; and finally, washing the alkali-washed fabric for the second time at the water temperature of 25-30 ℃, and dehydrating again after washing. And drying the dehydrated fabric at the temperature of 85 ℃ for 5min.
S6, spraying glue: and (3) spreading the finished fabric, and spraying mist waterproof glue on the outer side surface of the fabric by using spray type spraying equipment for 25 seconds. And naturally drying the fabric in a flattened state after spraying, and preparing the waterproof and antifouling fabric of the embodiment after the fabric is completely dried and the waterproof glue is completely dried and solidified.
A brand A jacket waterproof fabric is taken as a comparative example 1, and a brand B waterproof ultra-light down jacket fabric is taken as a comparative example 2. According to the AATCC-22 and AATCC-118 standards, the fabrics of the examples 1-4 and the comparative examples 1-2 are subjected to waterproof and antifouling performance tests, and then the fabrics of the examples 1-4 and the comparative examples 1-2 are subjected to performance tests again after being washed with water for 30 times, and the obtained results are shown in Table 1.
Class of | Water repellency rating | Oil repellency rating | Water repellency grade (30 times water-washing) | Oil repellency grade (30 times washing) |
Example 1 | 4.5 | 6.5 | 4.5 | 6.5 |
Example 2 | 5 | 7 | 5 | 7 |
Example 3 | 5 | 7 | 5 | 7 |
Example 4 | 4.5 | 6.5 | 4.5 | 6.5 |
Comparative example 1 | 5 | 6 | 3.5 | 4 |
Comparative example 2 | 5 | 5.5 | 3.5 | 3 |
Table 1 waterproof, antifouling and washable test data table for fabrics
As can be seen from the data in Table 1, the fabric disclosed by the invention has relatively excellent waterproof and oil stain-proof performances, the waterproof grade can reach more than 4.5 grade, the oil stain-proof grade can reach more than 6.5 grade, the waterproof and oil stain-proof performances are not reduced at all after the fabric is washed for 30 times, and the performance is far superior to that of the existing waterproof and oil stain-proof fabrics on the market.
It can also be seen from the data of table 1 that the water and oil stain repellency of the fabric in the present invention is closely related to the size and weave density of the threads used in the fabric. The water-proof and oil-proof performance of the fabric is optimal when the manufacturing density is controlled to be 400-425 mu m by adopting the fabric thread with the diameter of 90-100 mu m. The inventor speculates that the micro-groove structure formed on the surface of the fabric adopting the parameters has the best water-repellent and oil-repellent performance, and the micro-groove structure on the surface has reduced water-repellent and oil-repellent performance after the size range is exceeded.
Example 5
This example was prepared using substantially the same preparation procedure as example 3.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 55% of cotton, 20% of chinlon, 20% of terylene and 5% of polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 40% cotton, 30% abrasion resistant polyester, 25% polyester cotton and 5% hemp.
Example 6
This example was prepared using substantially the same preparation procedure as example 3.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 55% of cotton, 20% of chinlon, 22% of terylene and 3% of polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 40% cotton, 30% abrasion resistant polyester, 25% polyester cotton and 5% hemp.
Example 7
This example was prepared using substantially the same preparation procedure as example 3.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 55% cotton, 22% nylon, 20% terylene and 3% polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 40% cotton, 30% abrasion resistant polyester, 25% polyester cotton and 5% hemp.
Example 8
This example was prepared using substantially the same preparation procedure as example 3.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 55% cotton, 22% nylon, 20% terylene and 3% polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 40% cotton, 20% abrasion resistant polyester, 30% polyester cotton and 10% hemp.
Example 9
This example was prepared using substantially the same preparation procedure as example 3.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 55% cotton, 22% nylon, 20% terylene and 3% polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 40% cotton, 25% abrasion resistant polyester, 30% polyester cotton and 5% hemp.
Example 10
This example was prepared using substantially the same preparation procedure as example 3.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 50% cotton, 25% nylon, 20% terylene and 5% polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 40% cotton, 30% abrasion resistant polyester, 25% polyester cotton and 5% hemp.
Example 11
This example was prepared using substantially the same preparation procedure as example 3.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 50% cotton, 20% nylon, 25% terylene and 5% polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 40% cotton, 30% abrasion resistant polyester, 25% polyester cotton and 5% hemp.
Example 12
This example was prepared using substantially the same preparation procedure as example 3.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 50% cotton, 25% nylon, 22% terylene and 3% polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 40% cotton, 30% abrasion resistant polyester, 25% polyester cotton and 5% hemp.
Example 13
This example was prepared using substantially the same preparation procedure as example 3.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 50% cotton, 22% nylon, 25% terylene and 3% polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 40% cotton, 30% abrasion resistant polyester, 25% polyester cotton and 5% hemp.
Example 14
This example was prepared using substantially the same preparation procedure as example 3.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 50% cotton, 25% nylon, 20% terylene and 5% polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 35% cotton, 25% abrasion resistant polyester, 30% polyester cotton and 10% hemp.
Example 15
This example was prepared using substantially the same preparation procedure as example 3.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 50% cotton, 25% nylon, 20% terylene and 5% polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 35% cotton, 30% abrasion resistant polyester, 30% polyester cotton and 5% hemp.
The fabrics of examples 5 to 15 and comparative examples 1 to 2 of the present invention were tested for water and soil resistance, as well as air permeation and moisture absorption, according to the AATCC-22, AATCC-118, AATCC-79 and GB/T5453-1997 standards. And then washing the fabrics of the embodiments 5-15 and the comparative examples 1-2 with water for 30 times, and then repeating the test again. The results obtained from all the tests are shown in Table 2.
Class of | Water repellency | Oil-repellent | Water repellent (30 times water washing) | Oil repellent (30 times water washing) | Moisture absorption/30 times of water washing and moisture absorption(s) | Breathable/breathable after 30 times of washing (mm/s) |
Example 5 | 5 | 7.5 | 5 | 7.5 | 1.8/1.9 | 181.2/179.8 |
Example 6 | 5 | 7.5 | 5 | 7.5 | 2.5/2.5 | 181.8/179.7 |
Example 7 | 5 | 7.5 | 5 | 7 | 2.5/2.5 | 181.4/180.1 |
Example 8 | 5 | 7 | 5 | 6.5 | 2.0/2.1 | 172.7/171.2 |
Example 9 | 5 | 7 | 5 | 7 | 2.5/2.6 | 175.6/172.2 |
Example 10 | 5 | 7.5 | 5 | 7.5 | 2.5/2.5 | 179.6/178.4 |
Example 11 | 5 | 7.5 | 5 | 7.5 | 2.5/2.6 | 186.4/184.8 |
Example 12 | 5 | 7.5 | 5 | 7.5 | 3.0/3.1 | 185.2/184.4 |
Example 13 | 5 | 7.5 | 5 | 7.5 | 3.0/3.0 | 187.2/184.9 |
Example 14 | 5 | 7.5 | 5 | 7.5 | 3.2/3.2 | 179.8/177.4 |
Example 15 | 5 | 7.5 | 5 | 7.5 | 3.4/3.5 | 181.2/179.6 |
Comparative example 1 | 5 | 6 | 3.5 | 4 | 3.8/4.5 | 164.6/150.4 |
Comparative example 2 | 5 | 5.5 | 3.5 | 3 | 3.5/4.2 | 162.8/144.6 |
Table 2 waterproof, antifouling, hygroscopic, breathable and washable test data table for fabrics
As can be seen from Table 2, the fabric of the invention has excellent waterproof and antifouling properties, and has better moisture absorption and air permeability on the basis of washing resistance, and is far superior to the existing waterproof and antifouling fabrics. The moisture absorption and air permeability of the fabric are slightly reduced after 30 times of washing, and the fabric is far superior to the existing waterproof and antifouling fabric.
As can be seen from the data in table 2, the moisture absorption and air permeability of the fabric of the present invention are closely related to the cotton content, the polypropylene fiber content, the hemp content and the terylene content of the core wire and the outer envelope, and the higher the cotton content, the hemp content and the polypropylene fiber content, the better the moisture absorption; and the higher the terylene content is, the better the air permeability is. Meanwhile, the oil stain resistance is also related to the content of terylene, and the higher the content of terylene is, the better the oil stain resistance is.
Example 16
The fabric of this embodiment is prepared by the following steps:
s1, preparing a core wire: according to the proportion of 52% cotton, 20% chinlon, 24% terylene and 4% polypropylene fiber, weighing the four short fibers, putting the short fibers into a bale plucker for bale plucking treatment, then putting the short fibers into a cotton mixer for mixing and rolling, carding and combing the cotton by a carding machine to form threads, finishing the threads by an antistatic finishing agent, dehydrating the threads, and drying the threads at 95 ℃ for 5min to finally obtain the core wire. The diameter of the prepared core wire was controlled at 65. Mu.m.
S2, preparing an outer wrapping wire: weighing the four short fibers according to the proportion of 38% cotton, 26% abrasion-resistant polyester, 28% polyester cotton and 8% hemp, putting the four short fibers into a bale plucker for bale plucking treatment, then putting the bale plucker into a cotton mixer for mixing and rolling, then carding and combing the cotton mixer into threads, soaking the threads into a fluorine-containing emulsion finishing agent and a cross-linking agent for 18min, dehydrating, and then drying at 95 ℃ for 5min to finally obtain the outer wrapping thread. The diameter of the prepared wrapping wire is controlled to be 18 mu m.
S3, preparing a fabric by using a thread: blending the core wire and the outer wrapping wire in a ratio of 1:6 in a wrapping mixing mode to prepare the fabric wire with the diameter of 100 mu m.
S4, weaving a fabric: the fabric is woven into the fabric by using wires in a plain weaving mode, and the weaving density is controlled at 420g/m 2 . After the weaving is completed, the surface of the fabric is subjected to roughening treatment by a roughening roller.
S5, finishing fabric: washing the woven fabric for the first time at the water temperature of 60-65 ℃, and dehydrating the fabric after washing; then, alkali washing the washed fabric in 6-8% sodium carbonate solution at the water temperature of 25-30 ℃, and dehydrating again after alkali washing; and finally, washing the alkali-washed fabric for the second time at the water temperature of 25-30 ℃, and dehydrating again after washing. And drying the dehydrated fabric at the temperature of 85 ℃ for 5min.
S6, spraying glue: and (3) spreading the finished fabric, and spraying mist waterproof glue on the outer side surface of the fabric by using spray type spraying equipment for 28 seconds. And naturally drying the fabric in a flattened state after spraying, and preparing the waterproof and antifouling fabric of the embodiment after the fabric is completely dried and the waterproof glue is completely dried and solidified.
Example 17
This example was prepared using substantially the same preparation procedure as example 16.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 52% cotton, 21% nylon, 23% terylene and 4% polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 38% cotton, 26% abrasion resistant polyester, 29% polyester cotton and 7% hemp.
Example 18
This example was prepared using substantially the same preparation procedure as example 16.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 52% cotton, 22% nylon, 23% terylene and 3% polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 38% cotton, 25% abrasion resistant polyester, 29% polyester cotton and 8% hemp.
Example 19
This example was prepared using substantially the same preparation procedure as example 16.
The only difference is the ratio of the core wire to the sheath wire.
The core wire of this embodiment adopts following ratio: 52% cotton, 20% nylon, 23% terylene and 3% polypropylene fiber.
The wrapping wire of this embodiment adopts the following ratio: 38% cotton, 24% abrasion resistant polyester, 30% polyester cotton and 6% hemp.
The results of the performance test of examples 16 to 19 according to the standard method are shown in Table 3.
Class of | Water repellency | Oil-repellent | Water repellent (30 times water washing) | Oil repellent (30 times water washing) | Moisture absorption/30 times of water washing and moisture absorption(s) | Breathable/breathable after 30 times of washing (mm/s) |
Example 16 | 5 | 7 | 5 | 7 | 2.0/2.1 | 181.4/180.2 |
Example 17 | 5 | 7 | 5 | 7 | 2.1/2.1 | 181.2/179.4 |
Example 18 | 5 | 7 | 5 | 7 | 2.3/2.3 | 181.2/179.6 |
Example 19 | 5 | 7 | 5 | 7 | 2.4/2.4 | 180.8/179.2 |
Table 3 comprehensive performance test data table for fabrics
The test results of examples 16 to 19, which were ground 200 times with a tester according to the method of GB/T21196-2007, were shown in Table 4.
Class of | Water repellency | Oil-repellent | Moisture absorption(s) | Breathable (mm/s) |
Example 16 | 5 | 7 | 2.1 | 181.8 |
Example 17 | 5 | 7 | 2.1 | 181.5 |
Example 18 | 5 | 7 | 2.3 | 181.4 |
Example 19 | 5 | 7 | 2.4 | 181.1 |
Table 4 data sheet for testing comprehensive performance of worn fabric
As can be seen from the data in tables 3 and 4, the overall performance of examples 16-19 is superior to the other examples of the present invention.
Examples 1 to 15 and examples 16 to 19 were tested for contact comfort, fabric softness and abrasion resistance, and the fabric softness and contact comfort of examples 16 to 19 were superior to examples 1 to 15.
The technical effects of the embodiments 16-19 of the invention are relatively optimal under the comprehensive consideration of the factors, and the comprehensive performance of the invention is far better than that of the existing similar fabrics in the market, while the contact comfort, softness, hygroscopicity and air permeability of the fabrics are considered at the same time of considering the water resistance, oil stain resistance, water resistance and wear resistance.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (8)
1. A waterproof and antifouling fabric is characterized in that the fabric is woven by fabric threads in a plain weave or twill weave mode, the monofilament diameter of the fabric threads is 80-120 mu m, and the gram weight is 385-445 g/m 2 ;
The fabric thread is formed by blending a core thread and an outer wrapping thread, and the outer wrapping thread is subjected to soaking treatment by a water repellent and antifouling finishing agent;
the core wire comprises 50-55% of cotton, 20-25% of nylon, 20-25% of polyester and 3-5% of polypropylene fiber, the outer wrapping wire comprises 35-40% of cotton, 20-30% of wear-resistant polyester, 25-30% of polyester cotton and 5-10% of hemp, the diameter of a core wire monofilament is 60-70 mu m, and the diameter of the outer wrapping wire monofilament is 17-21 mu m;
the outer surface layer of the fabric is subjected to roughening treatment, and a waterproof adhesive layer is sprayed on the surface layer of the fabric through a spraying process;
the preparation method of the waterproof and antifouling fabric comprises the following steps:
s1, preparing a core wire: according to the core wire proportion, short fiber raw materials are adopted, the raw materials are processed into threads through cotton grabbing, cotton mixing, combing and antistatic treatment, the threads obtained through treatment are processed through a soft finishing agent, and the core wires are obtained through dehydration and drying;
s2, preparing an outer envelope wire: according to the proportion of the outer wrapping wire, short fiber raw materials are adopted, the raw materials are processed into wires through cotton grabbing, cotton mixing, combing and antistatic treatment, the wires obtained through treatment are soaked through a perfluorinated finishing agent and a cross-linking agent, and the outer wrapping wire is obtained through dehydration and drying;
s3, preparing a fabric thread: blending the core wires and the outer wrapping wires prepared in the step S1 and the step S2 into a fabric wire in a mode that the core wires are wrapped on the outer side of the outer wrapping wires in a proportion that 1 core wire is matched with 3-6 outer wrapping wires;
s4, weaving a fabric: weaving the fabric into the fabric by using threads in a plain weave or twill weave mode, and roughening the outer surface layer of the woven fabric;
s5, finishing: the fabric woven in the step S4 is cleaned and finished in a mode of twice water washing and one-time alkali washing in the middle, and then the fabric is dehydrated and dried;
s6, spraying: and uniformly spraying waterproof glue on the surface of the fabric in a spraying manner, and naturally drying the fabric after glue spraying to obtain the waterproof and antifouling fabric.
2. The waterproof and stain-resistant fabric of claim 1, wherein: the monofilament diameter of the fabric thread is 90-100 mu m, and the gram weight is 420-425 g/m 2 。
3. The waterproof and stain-resistant fabric of claim 1, wherein: the core wire comprises 52% of cotton, 20-22% of chinlon, 23-24% of terylene and 3-4% of polypropylene fiber.
4. The waterproof and stain-resistant fabric of claim 1, wherein: the outer wrapping line comprises 38% of cotton, 24-26% of wear-resistant polyester, 28-30% of polyester cotton and 6-8% of hemp.
5. The waterproof and stain-resistant fabric of claim 1, wherein: the waterproof glue layer adopts XF-5003 glue.
6. The waterproof and stain-resistant fabric of claim 1, wherein: in the step S2, the soaking time of the soaking treatment of the perfluorinated finishing agent and the cross-linking agent is controlled to be 18-22 min.
7. The waterproof and stain-resistant fabric of claim 1, wherein: in the step S1 and the step S2, the drying temperature is controlled to be 90-105 ℃ after dehydration, and the drying time is controlled to be 3-5 min; in the step S5, the drying temperature is controlled to be 80-85 ℃, and the drying time is controlled to be 5-8 min.
8. The waterproof and stain-resistant fabric of claim 1, wherein: in the step S6, the time for spraying the waterproof glue is controlled to be 25-30S.
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