CN113930873A - High-strength wear-resistant textile fiber - Google Patents
High-strength wear-resistant textile fiber Download PDFInfo
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- CN113930873A CN113930873A CN202111410669.4A CN202111410669A CN113930873A CN 113930873 A CN113930873 A CN 113930873A CN 202111410669 A CN202111410669 A CN 202111410669A CN 113930873 A CN113930873 A CN 113930873A
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/442—Cut or abrasion resistant yarns or threads
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
Abstract
The invention relates to a high-strength and wear-resistant textile fiber, which comprises a core wire and blended yarns, wherein the core wire and the blended yarns are blended to form the textile fiber; the core wire comprises 5-10% of functional polyester and 20-25% of Doudella fiber, and the balance of cotton fiber, wherein the functional polyester and the Doudella fiber are subjected to anti-static treatment and cotton grabbing procedures, then are subjected to cotton mixing and coiling procedures with the cotton fiber, then are subjected to cotton carding procedure, and finally are subjected to combing procedure to prepare coarse strips; the blended yarn comprises 30-35% of Doudella fiber and cotton fiber, wherein the Doudella fiber is subjected to anti-static treatment and cotton grabbing procedures, then is subjected to cotton blending and coiling procedures with the cotton fiber, then is subjected to cotton carding procedure, and finally is subjected to combing and padding procedures to prepare a thick sliver; and finally, mixing the core wire and the blended yarn to prepare the fiber wire. The invention combines special materials and blending process, so that the fiber has better strength, better wear resistance and better comfort level of contacting with skin.
Description
Technical Field
The invention relates to the technical field of textile materials, in particular to a high-strength wear-resistant textile fiber.
Background
The traditional garment fabric is mainly made of fabrics woven by cotton, hemp, silk and other materials. The fabric is made of pure natural materials, has better affinity with human bodies, is comfortable to contact with skin and is not easy to sensitize. However, the fabric is dependent on planting or breeding, the yield per year is limited, the cost is high, and the functionality is poor. Moreover, the fabric has limited strength and no wear resistance, and is generally not durable after being made into ready-made clothes.
Along with the change of the market, the requirements of people on the comfort and the functionality of work clothes are continuously improved, and on the basis of the traditional comfortable wearing, other functions such as water resistance, ventilation, perspiration, moisture removal and the like are also required. The traditional cotton and linen fabric is difficult to adapt to the functional requirements of the current market. With the progress of materials science, various functional fibers are widely developed and used in the textile field. By adding the functional fiber, the textile fabric can be endowed with the characteristics of moisture absorption, quick drying, heat preservation, antibiosis, wear resistance and the like, and the wearability and the added value of the product are greatly improved.
The existing wear-resistant fabric is generally made of blended fibers, namely, on the basis of cotton or hemp, the corresponding functional requirements are met by mixing other functional fibers, and chemical fibers such as nylon, spandex, terylene and the like are generally selected to be mixed in the cotton and hemp fibers. However, such fabrics also have certain problems. Firstly, because chemical fibers are poor in contact feeling and have certain sensitization, the comfort level of the chemical fibers in contact with the skin is inferior to that of natural fibers such as cotton and linen, in order to ensure the comfort, the cotton and linen ratio is generally large (more than 85%), and the chemical fibers ratio is small, so that the improvement of the wear resistance is limited. Secondly, the blended fiber has certain difficulty in preparation due to different characteristics of various materials, the preparation cost is relatively high, and the process control is difficult. Finally, the blended fiber is generally made by blending short fibers made of various materials, and has poor tear resistance and low strength.
Disclosure of Invention
Aiming at least one technical problem in the prior art, the invention provides the high-strength wear-resistant textile fiber, which is combined with a special material and a blending process, so that the fiber has better strength and tear resistance, better wear resistance and better comfort level of contact with skin.
The technical scheme for solving the technical problems is as follows: the high-strength wear-resistant textile fiber comprises a core wire and 2-4 blended yarns, wherein the core wire is formed by blending a single core wire and the blended yarns;
the core wire comprises 5-10% of functional polyester and 20-25% of Doudella fiber, and the balance of cotton fiber, wherein the functional polyester and the Doudella fiber are subjected to anti-static treatment and cotton grabbing procedures, then are subjected to cotton mixing and coiling procedures with the cotton fiber, then are subjected to cotton carding procedure, and finally are subjected to combing procedure to prepare coarse strips;
the blended yarn comprises 30-35% of Doudella fiber and cotton fiber, wherein the Doudella fiber is subjected to anti-static treatment and cotton grabbing procedures, then is subjected to cotton blending and coiling procedures with the cotton fiber, then is subjected to cotton carding procedure, and finally is subjected to combing and padding procedures to prepare a thick sliver;
and finally, the core wire and the blended yarn are subjected to a blending process to form strips, and then the strips are subjected to roving, spinning and spooling processes to prepare the high-strength and wear-resistant textile fiber.
On the basis of the technical scheme, the invention can be further improved as follows.
Further, the functional polyester is coffee carbon modified polyester.
Further, the antistatic treatment of the core wire and the blended wire adopts 5 percent of water and 3 percent of antistatic agent for spraying, and then the core wire and the blended wire are kept stand for treatment until the moisture regain is more than 4.5 percent.
Further, the coiling procedure of the core wire and the blended wire controls the length of the lap within 28 m.
Further, the core wire and the blended yarn need to be subjected to drawing and coiling processes after a cotton carding process, and then are subjected to a combing process.
Further, the padding procedure is to pad the weak acid water absorption quick-drying agent.
Further, the blending process adopts single core line and three blending lines to blend.
Further, the blending process adopts three blending steps.
Preferably, the draft ratio of the first mixing is 1.5 times, the draft ratio of the second mixing is 1.42 times, and the draft ratio of the third mixing is 1.36 times.
Further, the weight of the roving step is controlled to be 4.8g/10m, and the spinning step is controlled to be 24 to 25 tex.
The invention has the beneficial effects that: the invention adopts a coating, mixing and blending mode, uses the codura fiber and functional polyester blended cotton thread as core thread, and uses the codura fiber blended cotton thread as blended thread and blends, and the core thread and the blended thread have better wear resistance, and the tear strength of the core thread is high, so that the integral tear strength of the blended fiber is greatly improved, and the strength is also better; the invention selects the cotton thread blended by the Doctoria fiber as the blended thread, and wraps the core thread, so that the part contacting with the skin of the human body is made of the Doctoria fiber and the cotton, the skin touch feeling is excellent, and the contact comfort degree is also good.
Drawings
FIG. 1 is a process flow diagram of a core wire of the present invention;
FIG. 2 is a process flow diagram of the blended yarn of the present invention;
FIG. 3 is a flow chart of the blending process of the present invention.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 to 3, the high-strength and wear-resistant textile fiber designed according to one embodiment of the present invention includes a single core yarn and 2 to 4 blended yarns, which are blended together.
The core wire and the blended wire are prepared by adopting a specially designed process, and then are mixed to prepare the textile fiber, and the specific preparation process is as follows.
As shown in fig. 1, the core wire preparation process of the present invention is as follows:
the core wire comprises 5-10% of functional polyester, 20-25% of Doctoria fiber and the balance of cotton fiber.
The functional polyester and the Doctoria fiber are subjected to antistatic treatment and cotton grabbing procedures, then are subjected to cotton mixing and coiling procedures with the cotton fiber, then are subjected to cotton carding procedure, and finally are subjected to combing procedure to prepare the rough strips.
Preferably, the functional polyester is modified polyester, and preferably coffee carbon modified polyester is adopted.
As shown in fig. 2, the preparation process of the blended yarn of the present invention is as follows:
the blended yarn comprises 30-35% of Doctoria fiber and cotton fiber.
The Kodora fiber is subjected to anti-static treatment and cotton grabbing procedures, then is subjected to cotton mixing and coiling procedures with the cotton fiber, then is subjected to cotton carding procedure, and finally is subjected to combing and padding procedures to prepare the rough strips.
As shown in fig. 3, the blending process of the present invention is as follows:
the core wire and the blended yarn are made into strips through a blending process, and then the high-strength and wear-resistant textile fiber is made through roving, spinning and spooling processes.
The fibers adopted by the invention are all short fibers, so that the process is simple and easy to control.
The functional polyester fiber, the Doctoria fiber and the cotton bag mixed core wire are adopted, the characteristics of high strength and tear resistance of the Doctoria fiber are utilized, the characteristic that the functional polyester fiber is easy to modify and infiltrate is also integrated, and the coffee carbon modified polyester fiber is preferably adopted, so that the functional polyester fiber core wire has high strength, can further improve the tear resistance and the tensile strength of the core wire, has better toughness, can have deodorization performance and has better ultraviolet resistance. After the coffee carbon terylene is blended, the tear resistance and the tensile strength of the core wire are much higher than those of the pure Codura blended cotton fiber, and the coffee carbon terylene has an unexpected strength improvement effect.
Considering that the polyester fiber has poor touch and is not comfortable when contacting with skin, the polyester fiber is considered to be used as a core wire to improve the overall strength performance of the finished fiber yarn as an aggregate.
The invention fully considers the comfort of contacting with the skin and adopts pure codola fiber blended cotton thread as blended thread. The strength of the fiber yarn is lower than that of the core yarn but higher than that of the cotton yarn, and the fiber yarn prepared by mixing the fiber yarn with the core yarn still has better tear resistance and tensile strength under the support of the aggregate. And secondly, the blended yarn improves the proportion of the Doctoria fiber, fully utilizes the wear-resistant characteristic of the Doctoria fiber, and can endow the final fiber yarn with better wear-resistant performance.
Among the above embodiments, the present invention is still a more preferred embodiment. In a preferred embodiment, the coiling process of the core wire and the blended wire controls the length of the lap to be within 28 m.
This is because the Codura fiber has poor cohesive force and the formed lap is not good. Repeated tests of the inventor show that the length of the cotton roll is reduced to be within 28m, so that the cotton roll can be prevented from being stuck and can be well formed.
Among the above embodiments, the present invention is still a more preferred embodiment. In a preferred embodiment, the core wire and the blended wire are subjected to a drawing and lap process after the carding process, and then subjected to a combing process.
The treatment can remove redundant fluff and miscellaneous fibers, eliminate pilling points and bad thread points and effectively improve the quality of the fiber threads.
Among the above embodiments, the present invention is still a more preferred embodiment. The padding procedure is to pad the weak acid water absorption quick-drying agent.
The improvement can endow the fiber yarn with sweat absorption and quick drying functions.
Example 1
The fiber yarn of this example was prepared using the following process.
Preparing a core wire:
the core wire comprises 5% of functional polyester and 25% of Doctoria fiber, and the balance of cotton fiber.
Spraying the coffee carbon modified terylene and the Doctoria fiber with 5% of water and 3% of antistatic liquid, and standing until the moisture regain is more than 4.5%; then the cotton fibers are subjected to a cotton grabbing process; then, the cotton fiber and the cotton fiber are subjected to cotton mixing and coiling procedures, and the length of the coiled cotton roll is within 28 m; then carding, drawing and rolling; and finally, the coarse slivers are prepared through combing process treatment.
Preparing a blended yarn:
the blended yarn comprised 30% condula and cotton fibers.
Spraying 5% of water and 3% of antistatic liquid on the cadola fiber, and standing until the moisture regain is more than 4.5%; then the cotton fibers are subjected to a cotton grabbing process; then, the cotton fiber and the cotton fiber are subjected to cotton mixing and coiling procedures, and the length of the coiled cotton roll is within 28 m; then carding, drawing and rolling; and finally, the rough strips are prepared through combing and padding procedures.
And mixing:
the core wire and the thick strip of the blended yarn are mixed into a strip by the proportion of single-core double blended yarn, and then the high-strength and wear-resistant textile fiber is prepared by the working procedures of thick yarn, spun yarn and spooling. The roving process has a constant weight of 4.8g/10m, and the spinning process has a constant weight of 24 to 25 tex.
Example 2
The fiber yarn of this example was prepared using the following process.
Preparing a core wire:
the core wire comprises 10% of functional polyester and 20% of Codora fiber, and the balance of cotton fiber.
Spraying the coffee carbon modified terylene and the Doctoria fiber with 5% of water and 3% of antistatic liquid, and standing until the moisture regain is more than 4.5%; then the cotton fibers are subjected to a cotton grabbing process; then, the cotton fiber and the cotton fiber are subjected to cotton mixing and coiling procedures, and the length of the coiled cotton roll is within 28 m; then carding, drawing and rolling; and finally, the coarse slivers are prepared through combing process treatment.
Preparing a blended yarn:
the blended yarn comprised 35% condula fibres and cotton fibres.
Spraying 5% of water and 3% of antistatic liquid on the cadola fiber, and standing until the moisture regain is more than 4.5%; then the cotton fibers are subjected to a cotton grabbing process; then, the cotton fiber and the cotton fiber are subjected to cotton mixing and coiling procedures, and the length of the coiled cotton roll is within 28 m; then carding, drawing and rolling; and finally, the rough strips are prepared through combing and padding procedures.
And mixing:
the core wire and the thick strip of the blended yarn are mixed into a strip by three mixing procedures according to the proportion of four blended yarns of single core wire, and then the high-strength and wear-resistant textile fiber is prepared by the procedures of thick yarn, spun yarn and spooling. The roving process has a constant weight of 4.8g/10m, and the spinning process has a constant weight of 24 to 25 tex.
Example 3
The fiber yarn of this example was prepared using the following process.
Preparing a core wire:
the core wire comprises 8% of functional polyester fiber, 22% of Doudura fiber and the balance of cotton fiber.
Spraying the coffee carbon modified terylene and the Doctoria fiber with 5% of water and 3% of antistatic liquid, and standing until the moisture regain is more than 4.5%; then the cotton fibers are subjected to a cotton grabbing process; then, the cotton fiber and the cotton fiber are subjected to cotton mixing and coiling procedures, and the length of the coiled cotton roll is within 28 m; then carding, drawing and rolling; and finally, the coarse slivers are prepared through combing process treatment.
Preparing a blended yarn:
the blended yarn comprised 34% condula and cotton fibers.
Spraying 5% of water and 3% of antistatic liquid on the cadola fiber, and standing until the moisture regain is more than 4.5%; then the cotton fibers are subjected to a cotton grabbing process; then, the cotton fiber and the cotton fiber are subjected to cotton mixing and coiling procedures, and the length of the coiled cotton roll is within 28 m; then carding, drawing and rolling; finally, the rough strips are prepared by combing and padding procedures of weak acid water absorption quick-drying agent.
And mixing:
the core wire and the thick strip of the blended yarn are mixed into a strip by three blending procedures according to the proportion of three blended yarns of a single core wire, and then the strip is made into the high-strength wear-resistant textile fiber by the procedures of roving, spinning and spooling. In the three-mixing working procedure, the drafting multiple of the first mixing is 1.5 times, the drafting multiple of the second mixing is 1.42 times, and the drafting multiple of the third mixing is 1.36 times. The roving process has a constant weight of 4.8g/10m, and the spinning process has a constant weight of 24 to 25 tex.
Example 4
The fiber yarn of this example was prepared using the following process.
Preparing a core wire:
the core wire comprises 7% of functional polyester and 24% of Codora fiber, and the balance of cotton fiber.
Spraying the coffee carbon modified terylene and the Doctoria fiber with 5% of water and 3% of antistatic liquid, and standing until the moisture regain is more than 4.5%; then the cotton fibers are subjected to a cotton grabbing process; then, the cotton fiber and the cotton fiber are subjected to cotton mixing and coiling procedures, and the length of the coiled cotton roll is within 28 m; then carding, drawing and rolling; and finally, the coarse slivers are prepared through combing process treatment.
Preparing a blended yarn:
the blended yarn comprised 32% condula and cotton fibers.
Spraying 5% of water and 3% of antistatic liquid on the cadola fiber, and standing until the moisture regain is more than 4.5%; then the cotton fibers are subjected to a cotton grabbing process; then, the cotton fiber and the cotton fiber are subjected to cotton mixing and coiling procedures, and the length of the coiled cotton roll is within 28 m; then carding, drawing and rolling; finally, the rough strips are prepared by combing and padding procedures of weak acid water absorption quick-drying agent.
And mixing:
the core wire and the thick strip of the blended yarn are mixed into a strip by three blending procedures according to the proportion of three blended yarns of a single core wire, and then the strip is made into the high-strength wear-resistant textile fiber by the procedures of roving, spinning and spooling. In the three-mixing working procedure, the drafting multiple of the first mixing is 1.5 times, the drafting multiple of the second mixing is 1.42 times, and the drafting multiple of the third mixing is 1.36 times. The roving process has a constant weight of 4.8g/10m, and the spinning process has a constant weight of 24 to 25 tex.
The fiber yarns of examples 1-4 of the present invention were each subjected to a performance test using a codola blended cotton yarn (cotton/codola: 65/35) as a comparative example, and the results are shown in table 1. In the wear resistance test, a plastic grinding head is continuously contacted and worn for 10 days, and the weight before and after the plastic grinding head is weighed to calculate the wear rate.
Categories of | Wear resistance | Breaking Strength/CN | Breaking strength/CN dtex-1 | Elongation at break | Contact comfort |
Doula cotton thread | 1% | 13.2 | 15.8 | 4.4% | Good effect |
Example 1 | 1% | 16.5 | 17.2 | 6.5% | Good effect |
Example 2 | 1% | 17.8 | 19.6 | 7.9% | Good effect |
Example 3 | 1% | 17.6 | 19.2 | 7.6% | Good effect |
Example 4 | 1% | 17.5 | 19.4 | 7.5% | Good effect |
TABLE 1 fiber line Performance test data sheet
As can be seen from the data in table 1, the fibers of the present invention are similar to existing combola cotton blend yarns, both in abrasion resistance and in skin contact comfort. But the strength and the tear resistance of the invention are far better than those of the existing Codura blended cotton yarn, and the performance is more excellent.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The high-strength wear-resistant textile fiber is characterized by comprising a core wire and blended yarns, wherein the core wire is a single yarn, and the blended yarns are 2-4 yarns;
the core wire comprises 5-10% of functional polyester and 20-25% of Doudella fiber, and the balance of cotton fiber, wherein the functional polyester and the Doudella fiber are subjected to anti-static treatment and cotton grabbing procedures, then are subjected to cotton mixing and coiling procedures with the cotton fiber, then are subjected to cotton carding procedure, and finally are subjected to combing procedure to prepare coarse strips;
the blended yarn comprises 30-35% of Doudella fiber and cotton fiber, wherein the Doudella fiber is subjected to anti-static treatment and cotton grabbing procedures, then is subjected to cotton blending and coiling procedures with the cotton fiber, then is subjected to cotton carding procedure, and finally is subjected to combing and padding procedures to prepare a thick sliver;
and finally, the core wire and the blended yarn are subjected to a blending process to form strips, and then the strips are subjected to roving, spinning and spooling processes to prepare the high-strength and wear-resistant textile fiber.
2. A high strength, abrasion resistant textile fiber as recited in claim 1, wherein: the functional polyester is coffee carbon modified polyester.
3. A high strength, abrasion resistant textile fiber as recited in claim 1, wherein: the antistatic treatment of the core wire and the blended wire adopts 5 percent of water and 3 percent of antistatic agent for spraying, and then the static treatment is carried out until the moisture regain is more than 4.5 percent.
4. A high strength, abrasion resistant textile fiber as recited in claim 1, wherein: the coiling procedure of the core wire and the blended wire controls the length of the lap within 28 m.
5. A high strength, abrasion resistant textile fiber as recited in claim 1, wherein: the core wire and the blended yarn need to be subjected to drawing and coiling processes after a cotton carding process, and then are subjected to a combing process.
6. A high strength, abrasion resistant textile fiber as recited in claim 1, wherein: the padding procedure is to pad the weak acid water absorption quick-drying agent.
7. A high strength, abrasion resistant textile fiber as recited in claim 1, wherein: the blending process adopts single core line and three blending lines to blend.
8. A high strength, abrasion resistant textile fiber as recited in claim 1, wherein: the blending process adopts three blending steps.
9. A high strength, abrasion resistant textile fiber as recited in claim 8, wherein: the draft multiple of the first mixing is 1.5 times, the draft multiple of the second mixing is 1.42 times, and the draft multiple of the third mixing is 1.36 times.
10. A high strength, abrasion resistant textile fiber as recited in claim 1, wherein: the roving process has a constant weight of 4.8g/10m, and the spinning process has a constant weight of 24 to 25 tex.
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CN114717715A (en) * | 2022-04-26 | 2022-07-08 | 武汉纺织大学 | Waterproof and antifouling fabric and preparation method thereof |
CN115852549A (en) * | 2022-12-03 | 2023-03-28 | 河北力科纺织有限责任公司 | Preparation method of leakproof silk dye-free cotton-covered nylon filament high-strength sewing thread |
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