KR102261917B1 - Washed-processed denim fabric with improved elasticity and its manufacturing method - Google Patents
Washed-processed denim fabric with improved elasticity and its manufacturing method Download PDFInfo
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- 239000004744 fabric Substances 0.000 title claims abstract description 70
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000005406 washing Methods 0.000 claims abstract description 36
- 238000012545 processing Methods 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 239000008213 purified water Substances 0.000 claims description 19
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 16
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 16
- SESFRYSPDFLNCH-UHFFFAOYSA-N benzyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OCC1=CC=CC=C1 SESFRYSPDFLNCH-UHFFFAOYSA-N 0.000 claims description 16
- 238000001035 drying Methods 0.000 claims description 12
- 229920000742 Cotton Polymers 0.000 claims description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 10
- 239000009429 Ginkgo biloba extract Substances 0.000 claims description 8
- 239000004677 Nylon Substances 0.000 claims description 8
- 239000005708 Sodium hypochlorite Substances 0.000 claims description 8
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 8
- 235000014104 aloe vera supplement Nutrition 0.000 claims description 8
- 229960002903 benzyl benzoate Drugs 0.000 claims description 8
- 229920001778 nylon Polymers 0.000 claims description 8
- 229920000728 polyester Polymers 0.000 claims description 8
- 229920002635 polyurethane Polymers 0.000 claims description 8
- 239000004814 polyurethane Substances 0.000 claims description 8
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 claims description 8
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 7
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 7
- 238000009941 weaving Methods 0.000 claims description 6
- PMMYEEVYMWASQN-DMTCNVIQSA-N Hydroxyproline Chemical compound O[C@H]1CN[C@H](C(O)=O)C1 PMMYEEVYMWASQN-DMTCNVIQSA-N 0.000 claims description 5
- LVYZJEPLMYTTGH-UHFFFAOYSA-H dialuminum chloride pentahydroxide dihydrate Chemical compound [Cl-].[Al+3].[OH-].[OH-].[Al+3].[OH-].[OH-].[OH-].O.O LVYZJEPLMYTTGH-UHFFFAOYSA-H 0.000 claims description 5
- PMMYEEVYMWASQN-UHFFFAOYSA-N dl-hydroxyproline Natural products OC1C[NH2+]C(C([O-])=O)C1 PMMYEEVYMWASQN-UHFFFAOYSA-N 0.000 claims description 5
- 239000000284 extract Substances 0.000 claims description 5
- 239000001649 glycyrrhiza glabra l. absolute Substances 0.000 claims description 5
- 229960002591 hydroxyproline Drugs 0.000 claims description 5
- 229940051810 licorice root extract Drugs 0.000 claims description 5
- 235000020725 licorice root extract Nutrition 0.000 claims description 5
- FGMPLJWBKKVCDB-UHFFFAOYSA-N trans-L-hydroxy-proline Natural products ON1CCCC1C(O)=O FGMPLJWBKKVCDB-UHFFFAOYSA-N 0.000 claims description 5
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 claims description 5
- 229960001763 zinc sulfate Drugs 0.000 claims description 5
- 229910000368 zinc sulfate Inorganic materials 0.000 claims description 5
- 238000007654 immersion Methods 0.000 claims description 3
- 244000301850 Cupressus sempervirens Species 0.000 claims 1
- 238000007598 dipping method Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 23
- 239000003086 colorant Substances 0.000 abstract description 2
- 241000218691 Cupressaceae Species 0.000 description 4
- 238000004061 bleaching Methods 0.000 description 3
- 238000009960 carding Methods 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 238000009991 scouring Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 238000010612 desalination reaction Methods 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- 229950008882 polysorbate Drugs 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/70—Multi-step processes
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- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
- D06L4/13—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
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- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
- D06L4/15—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using organic agents
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- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/20—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which contain halogen
- D06L4/22—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which contain halogen using inorganic agents
- D06L4/24—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which contain halogen using inorganic agents using chlorites or chlorine dioxide
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- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/50—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs by irradiation or ozonisation
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- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
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- D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
- D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
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- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with hydrogen peroxide or peroxides of metals; with persulfuric, permanganic, pernitric, percarbonic acids or their salts
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- D06M11/51—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof
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- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
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Abstract
Description
아래 실시예들은 신축성이 개선된 워싱 가공 처리 데님 원단 및 이의 제조방법에 관한 것이다.The following embodiments relate to a washed denim fabric with improved elasticity and a method for manufacturing the same.
데님은 능직의 두꺼운 면직물로, 면섬유, 인조섬유 또는 혼방섬유를 능직으로 짜서 만들며, 강하고 내구력이 우수하여 가구의 커버나 작업복으로 이용된다. 이러한 데님은 최근 비교적 유연한 천으로 만들어 여성의류나 아동복에 사용하고자 하는 시도가 많다.Denim is a thick twill weave fabric, made by weaving cotton fibers, artificial fibers or blended fibers into a twill weave. It is strong and durable, so it is used as a cover for furniture or work clothes. Recently, many attempts have been made to make such denim into relatively flexible fabrics for use in women's clothing or children's clothing.
데님 원단과 관련한 종래 기술로서는, 한국등록특허공보 제10-1597086호 (보온성 데님 원단 및 그 제조방법), 한국공개특허공보 제10-2017-0112573호 (초경량 데님원단 제조방법) 등이 있다.As a prior art related to denim fabric, there are Korean Patent Registration No. 10-1597086 (heat insulation denim fabric and manufacturing method thereof), Korean Patent Application Laid-Open No. 10-2017-0112573 (ultralight denim fabric manufacturing method), and the like.
데님 원단은 상술한 바와 같이 내구성이 우수하고 타 원단에 비해 두께감이 있어 보온성이 좋으나, 신축성, 스판성이 낮아 착용시 다소 답답한 느낌이나 불편감이 있을 수 있다. 이를 보완하기 위해 신축성이 좋은 실을 활용하여 스판성이 향상된 데님 원단이 제조되고 있으나, 본래의 전통적인 데님 원단에 비해 비교적 내구성이 좋지 않고 워싱 가공에 따른 염색이나 탈색이 쉽지 않다는 어려움이 있다. 또한 워싱 가공시 신축성이 감소되는 문제가 있다.As described above, denim fabric has excellent durability and has a thicker feel than other fabrics, so it has good heat retention, but has low elasticity and span properties, so it may feel a bit stuffy or uncomfortable when worn. To compensate for this, denim fabrics with improved span properties are being manufactured by using stretchy yarns. However, compared to the original traditional denim fabrics, the durability is relatively poor, and there are difficulties in dyeing or discoloring due to washing. In addition, there is a problem in that elasticity is reduced during washing.
이러한 배경하에서 본 발명자는 신축성이 개선된 워싱 가공 처리 데님 원단 및 이의 제조방법을 연구함으로써 본 발명을 완성하였다.Under this background, the present inventors completed the present invention by studying a washed denim fabric with improved elasticity and a method for manufacturing the same.
본 발명은 나일론사, 면사, 폴리에스터 원사 및 폴리우레탄 원사를 혼합하여 데님 원단을 제직하는 단계; 상기 원단을 정제수, 과산화수소, 소듐 도데실 설페이트, 이소프로판올, 차아염소산나트륨, 및 폴리비닐알코올의 혼합물을 도포하여 1차 워싱 가공하는 단계; 상기 1차 워싱 가공된 원단을 정제수, 알로에베라 추출물, 은행잎 추출물, 벤질 벤조에이트, 및 폴리소르비탄 모노라우레이트를 포함하는 혼합물에 침지 후 건조하는 2차 워싱 가공하는 단계;를 포함하는, 신축성이 향상된 데님 원단의 제조방법을 제공하고자 한다.The present invention comprises the steps of weaving a denim fabric by mixing a nylon yarn, a cotton yarn, a polyester yarn, and a polyurethane yarn; First washing the fabric by applying a mixture of purified water, hydrogen peroxide, sodium dodecyl sulfate, isopropanol, sodium hypochlorite, and polyvinyl alcohol; The step of immersing the first washed fabric in a mixture containing purified water, aloe vera extract, ginkgo leaf extract, benzyl benzoate, and polysorbitan monolaurate and then drying the second washing process; An object of the present invention is to provide a method for manufacturing an improved denim fabric.
본 발명의 상기 및 다른 목적과 이점은 바람직한 실시예를 설명한 하기의 설명으로부터 분명해질 것이다.These and other objects and advantages of the present invention will become apparent from the following description of preferred embodiments.
상기 목적은, 나일론사, 면사, 폴리에스터 원사 및 폴리우레탄 원사를 혼합하여 데님 원단을 제직하는 단계; 상기 원단을 정제수, 과산화수소, 소듐 도데실 설페이트, 이소프로판올, 차아염소산나트륨, 및 폴리비닐알코올의 혼합물을 도포하여 1차 워싱 가공하는 단계; 상기 1차 워싱 가공된 원단을 정제수, 알로에베라 추출물, 은행잎 추출물, 벤질 벤조에이트, 및 폴리소르비탄 모노라우레이트를 포함하는 혼합물에 침지 후 건조하는 2차 워싱 가공하는 단계;를 포함하는, 신축성이 향상된 데님 원단의 제조방법에 의해 달성될 수 있다.The purpose is to weave a denim fabric by mixing nylon yarn, cotton yarn, polyester yarn and polyurethane yarn; First washing the fabric by applying a mixture of purified water, hydrogen peroxide, sodium dodecyl sulfate, isopropanol, sodium hypochlorite, and polyvinyl alcohol; Secondary washing processing of immersing the first washed fabric in a mixture containing purified water, aloe vera extract, ginkgo leaf extract, benzyl benzoate, and polysorbitan monolaurate and then drying; It can be achieved by an improved method of manufacturing a denim fabric.
구체적으로, 상기 1차 워싱 가공 단계 이후, 1차 워싱 가공된 원단의 표면에 적외선 및 열풍을 가하여 건조하는 단계를 추가로 포함하는 것일 수 있다.Specifically, after the first washing step, the drying step may be further included by applying infrared rays and hot air to the surface of the first washed fabric.
구체적으로, 상기 2차 워싱 가공 단계 이후, 정제수, 편백나무 잎 추출물, 감초뿌리 추출물, 히드록시프롤린, 황산아연, 알루미늄 클로로하이드레이트 및 에탄올을 포함하는 후처리 가공 혼합물에 침지 후 건조하는 후처리 단계를 추가로 포함하는 것일 수 있다.Specifically, after the secondary washing process step, purified water, cypress leaf extract, licorice root extract, hydroxyproline, zinc sulfate, aluminum chlorohydrate, and a post-treatment step of drying after immersion in a post-treatment mixture containing ethanol It may be further included.
구체적으로, 상기 나일론사, 면사, 폴리에스터 원사 및 폴리우레탄 원사는 20 : 50 : 25 : 5의 중량비로 혼방되어 능직으로 제직되어 데님 원단이 제직되는 것일 수 있다.Specifically, the nylon yarn, cotton yarn, polyester yarn, and polyurethane yarn may be blended in a weight ratio of 20: 50: 25: 5 and woven in a twill weave to produce a denim fabric.
구체적으로, 상기 1차 워싱 가공 단계는 정제수, 과산화수소, 소듐 도데실 설페이트, 이소프로판올, 차아염소산나트륨, 및 폴리비닐알코올이 각각 65 : 15 : 5 : 10 : 2 : 3의 중량비로 혼합된 혼합물을 도포하는 것일 수 있다.Specifically, in the first washing process step, purified water, hydrogen peroxide, sodium dodecyl sulfate, isopropanol, sodium hypochlorite, and polyvinyl alcohol are each 65: 15: 5: 10: Applying a mixture in a weight ratio of 2: 3 may be doing
구체적으로, 상기 2차 워싱 가공 단계는 정제수, 알로에베라 추출물, 은행잎 추출물, 벤질 벤조에이트, 및 폴리소르비탄 모노라우레이트가 각각 70 : 10 : 10 : 5 : 5의 중량비로 혼합된 혼합물에 침지 후 건조하는 것일 수 있다.Specifically, in the second washing step, purified water, aloe vera extract, ginkgo leaf extract, benzyl benzoate, and polysorbitan monolaurate are each immersed in a mixture in a weight ratio of 70: 10: 10: 5: 5. It may be dry.
구체적으로, 상기 후처리 단계는 상기 2차 워싱 가공 단계 이후, 정제수, 편백나무 잎 추출물, 감초뿌리 추출물, 히드록시프롤린, 황산아연, 알루미늄 클로로하이드레이트 및 에탄올을 각각 55 : 15 : 10 : 4 : 1 : 7 : 8의 중량비로 혼합된 후처리 가공 혼합물에 침지 후 건조하는 것일 수 있다.Specifically, in the post-treatment step, after the second washing step, purified water, cypress leaf extract, licorice root extract, hydroxyproline, zinc sulfate, aluminum chlorohydrate, and ethanol were added to 55:15:10:4:1, respectively. : It may be immersed in a post-processing mixture mixed in a weight ratio of 7: 8 and then dried.
또한, 상기 목적은 상기 제조방법으로 제조된 데님 원단을 포함하는 여성용 코르셋 또는 아동의류에 의해 달성될 수 있다.In addition, the above object can be achieved by a women's corset or children's clothing comprising the denim fabric manufactured by the above manufacturing method.
본 발명에 따른 데님 원단의 제조방법은 기존의 신축성이 개선된 데님 원단에 비해 워싱 가공 처리를 거치면서도 우수한 내구성을 유지하면서 원단의 신축성을 향상시킬 수 있다는 장점이 있다. 이를 통해 다채로운 색감이나 무늬를 갖는 데님 원단으로 아동의류, 여성용 코르셋 등에 적용할 수 있다.The method of manufacturing a denim fabric according to the present invention has the advantage of being able to improve the elasticity of the fabric while maintaining excellent durability while undergoing a washing process compared to the conventional denim fabric with improved elasticity. Through this, denim fabric with various colors and patterns can be applied to children's clothing and women's corsets.
다만, 본 발명의 효과들은 이상에서 언급한 효과로 제한되지 않으며, 언급되지 않은 또 다른 효과들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.However, the effects of the present invention are not limited to the above-mentioned effects, and other effects not mentioned will be clearly understood by those skilled in the art from the following description.
도 1은 일 실시예에 따른, 데님 원단의 제조방법의 공정 단계를 나타낸 것임.1 shows a process step of a method of manufacturing a denim fabric, according to an embodiment.
이하에서, 첨부된 도면을 참조하여 실시예들을 상세하게 설명한다. 그러나, 실시예들에는 다양한 변경이 가해질 수 있어서 특허출원의 권리 범위가 이러한 실시예들에 의해 제한되거나 한정되는 것은 아니다. 실시예들에 대한 모든 변경, 균등물 내지 대체물이 권리 범위에 포함되는 것으로 이해되어야 한다.Hereinafter, embodiments will be described in detail with reference to the accompanying drawings. However, since various changes may be made to the embodiments, the scope of the patent application is not limited or limited by these embodiments. It should be understood that all modifications, equivalents and substitutes for the embodiments are included in the scope of the rights.
실시예들에 대한 특정한 구조적 또는 기능적 설명들은 단지 예시를 위한 목적으로 개시된 것으로서, 다양한 형태로 변경되어 실시될 수 있다. 따라서, 실시예들은 특정한 개시형태로 한정되는 것이 아니며, 본 명세서의 범위는 기술적 사상에 포함되는 변경, 균등물, 또는 대체물을 포함한다.Specific structural or functional descriptions of the embodiments are disclosed for purposes of illustration only, and may be changed and implemented in various forms. Accordingly, the embodiments are not limited to a specific disclosure form, and the scope of the present specification includes changes, equivalents, or substitutes included in the technical spirit.
제1 또는 제2 등의 용어를 다양한 구성요소들을 설명하는데 사용될 수 있지만, 이런 용어들은 하나의 구성요소를 다른 구성요소로부터 구별하는 목적으로만 해석되어야 한다. 예를 들어, 제1 구성요소는 제2 구성요소로 명명될 수 있고, 유사하게 제2 구성요소는 제1 구성요소로도 명명될 수 있다.Although terms such as first or second may be used to describe various components, these terms should be interpreted only for the purpose of distinguishing one component from another. For example, a first component may be termed a second component, and similarly, a second component may also be termed a first component.
어떤 구성요소가 다른 구성요소에 "연결되어" 있다고 언급된 때에는, 그 다른 구성요소에 직접적으로 연결되어 있거나 또는 접속되어 있을 수도 있지만, 중간에 다른 구성요소가 존재할 수도 있다고 이해되어야 할 것이다.When a component is referred to as being “connected to” another component, it may be directly connected or connected to the other component, but it should be understood that another component may exist in between.
실시예에서 사용한 용어는 단지 설명을 목적으로 사용된 것으로, 한정하려는 의도로 해석되어서는 안된다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 명세서에서, "포함하다" 또는 "가지다" 등의 용어는 명세서 상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terms used in the examples are used for description purposes only, and should not be construed as limiting. The singular expression includes the plural expression unless the context clearly dictates otherwise. In the present specification, terms such as “comprise” or “have” are intended to designate that a feature, number, step, operation, component, part, or combination thereof described in the specification exists, but one or more other features It should be understood that this does not preclude the existence or addition of numbers, steps, operations, components, parts, or combinations thereof.
다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 실시예가 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미를 가지고 있다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥 상 가지는 의미와 일치하는 의미를 가지는 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which the embodiment belongs. Terms such as those defined in commonly used dictionaries should be interpreted as having a meaning consistent with the meaning in the context of the related art, and should not be interpreted in an ideal or excessively formal meaning unless explicitly defined in the present application. does not
본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과 함께 상세하게 후술되어 있는 실시예들을 참조하면 명확해질 것이다. 그러나 본 발명은 이하에서 개시되는 실시예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 것이며, 단지 본 실시예들은 본 발명의 개시가 완전하도록 하며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위해 제공되는 것이며, 본 발명은 청구항의 범주에 의해 정의될 뿐이다.Advantages and features of the present invention and methods of achieving them will become apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but will be implemented in a variety of different forms, and only these embodiments allow the disclosure of the present invention to be complete, and common knowledge in the technical field to which the present invention belongs It is provided to fully inform the possessor of the scope of the invention, and the present invention is only defined by the scope of the claims.
본 발명의 실시예들에서, 별도로 다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미를 가지고 있다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥 상 가지는 의미와 일치하는 의미를 가지는 것으로 해석되어야 하며, 본 발명의 실시예에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.In the embodiments of the present invention, unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs. have meaning Terms such as those defined in a commonly used dictionary should be interpreted as having a meaning consistent with the meaning in the context of the related art, and unless explicitly defined in the embodiment of the present invention, an ideal or excessively formal meaning is not interpreted as
본 발명의 실시예를 설명하기 위한 도면에 개시된 형상, 크기, 비율, 각도, 개수 등은 예시적인 것이므로 본 발명이 도시된 사항에 한정되는 것은 아니다. 또한, 본 발명을 설명함에 있어서, 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우 그 상세한 설명은 생략한다. 본 명세서 상에서 언급된 '포함한다', '갖는다', '이루어진다' 등이 사용되는 경우 '~만'이 사용되지 않는 이상 다른 부분이 추가될 수 있다. 구성 요소를 단수로 표현한 경우에 특별히 명시적인 기재 사항이 없는 한 복수를 포함하는 경우를 포함한다.The shapes, sizes, proportions, angles, numbers, etc. disclosed in the drawings for explaining the embodiments of the present invention are exemplary, and thus the present invention is not limited to the illustrated matters. In addition, in describing the present invention, if it is determined that a detailed description of a related known technology may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted. When 'including', 'having', 'consisting', etc. mentioned in this specification are used, other parts may be added unless 'only' is used. When a component is expressed in the singular, the case in which the plural is included is included unless otherwise explicitly stated.
구성 요소를 해석함에 있어서, 별도의 명시적 기재가 없더라도 오차 범위를 포함하는 것으로 해석한다.In interpreting the components, it is interpreted as including an error range even if there is no separate explicit description.
도면에서 나타난 각 구성의 크기 및 두께는 설명의 편의를 위해 도시된 것이며, 본 발명이 도시된 구성의 크기 및 두께에 반드시 한정되는 것은 아니다.The size and thickness of each component shown in the drawings are illustrated for convenience of description, and the present invention is not necessarily limited to the size and thickness of the illustrated component.
본 발명의 여러 실시예들의 각각 특징들이 부분적으로 또는 전체적으로 서로 결합 또는 조합 가능하며, 당업자가 충분히 이해할 수 있듯이 기술적으로 다양한 연동 및 구동이 가능하며, 각 실시예들이 서로에 대하여 독립적으로 실시 가능할 수도 있고 연관 관계로 함께 실시 가능할 수도 있다.Each feature of the various embodiments of the present invention may be partially or wholly combined or combined with each other, and as those skilled in the art will fully understand, technically various interlocking and driving are possible, and each embodiment may be implemented independently of each other, and It may be possible to implement together in a relationship.
본 발명의 일 측면은, 나일론사, 면사, 폴리에스터 원사 및 폴리우레탄 원사를 혼합하여 데님 원단을 제직하는 단계; 상기 원단을 정제수, 과산화수소, 소듐 도데실 설페이트, 이소프로판올, 차아염소산나트륨, 및 폴리비닐알코올의 혼합물을 도포하여 1차 워싱 가공하는 단계; 상기 1차 워싱 가공된 원단을 정제수, 알로에베라 추출물, 은행잎 추출물, 벤질 벤조에이트, 및 폴리소르비탄 모노라우레이트를 포함하는 혼합물에 침지 후 건조하는 2차 워싱 가공하는 단계;를 포함하는, 신축성이 향상된 데님 원단의 제조방법을 제공한다.One aspect of the present invention comprises the steps of weaving a denim fabric by mixing a nylon yarn, a cotton yarn, a polyester yarn, and a polyurethane yarn; First washing the fabric by applying a mixture of purified water, hydrogen peroxide, sodium dodecyl sulfate, isopropanol, sodium hypochlorite, and polyvinyl alcohol; The step of immersing the first washed fabric in a mixture containing purified water, aloe vera extract, ginkgo leaf extract, benzyl benzoate, and polysorbitan monolaurate and then drying the second washing process; A method for manufacturing an improved denim fabric is provided.
구체적으로, 상기 원단 제직 단계에서, 나일론사, 면사, 폴리에스터 원사 및 폴리우레탄 원사는 각각 각 섬유 재료를 기초로 하여 혼타면 공정, 소면 공정, 합사 공정, 정소면 공정, 연조 공정, 조방 공정, 정방 공정 및 권사 공정을 통해 각각의 원사를 제조한다. 여기서 상기 나일론사, 면사, 폴리에스터 원사 및 폴리우레탄 원사는 20 : 50 : 25 : 5의 중량비로 혼방되어 능직으로 제직되어 데님 원단이 제직되는 것일 수 있다.Specifically, in the fabric weaving step, nylon yarn, cotton yarn, polyester yarn, and polyurethane yarn are each based on each fiber material, such as a honta cotton process, a carding process, a braiding process, a regular carding process, a softening process, a roving process, Each yarn is manufactured through a spinning process and a winding process. Here, the nylon yarn, cotton yarn, polyester yarn and polyurethane yarn may be blended in a weight ratio of 20: 50: 25: 5 and woven in a twill weave to produce a denim fabric.
구체적으로, 상기 1차 워싱 가공 단계는 제직된 데님 원단을 최초로 워싱하는 단계로, 정제수, 과산화수소, 소듐 도데실 설페이트, 이소프로판올, 차아염소산나트륨, 및 폴리비닐알코올의 혼합물을 데님 원단의 표면에 분무 또는 도포하여 이루어진다. 표면 도포량은 분당 10 내지 50ml의 함량으로 이루어지는 것일 수 있다. 1차 워싱 가공 단계에서 사용되는 혼합물에서, 과산화수소, 차아염소산나트륨은 데님 원단의 색상 변화를 야기하며, 소듐 도데실 설페이트, 이소프로판올 등의 성분을 통해 원단 조직의 결합력을 일부 약화시켜 신축성과 부드러운 성질을 갖도록 한다.Specifically, the first washing processing step is a step of washing the woven denim fabric for the first time, and a mixture of purified water, hydrogen peroxide, sodium dodecyl sulfate, isopropanol, sodium hypochlorite, and polyvinyl alcohol is sprayed on the surface of the denim fabric or This is done by dispensing The amount of surface application may be in the range of 10 to 50 ml per minute. In the mixture used in the first washing process, hydrogen peroxide and sodium hypochlorite cause a change in the color of denim fabric, and components such as sodium dodecyl sulfate and isopropanol weaken some of the bonding strength of the fabric to improve elasticity and softness. to have
본 발명에서 워싱 가공이란 데님 원단에 색상이나 무늬를 입히면서, 동시에 견고하고 질긴 데님 원단의 성질을 보다 신축성 있고 탄력 있도록 하는 공정을 의미한다.In the present invention, the washing process refers to a process of applying a color or pattern to a denim fabric, while at the same time making the properties of a strong and tough denim fabric more elastic and elastic.
일 실시예에 있어서, 상기 1차 워싱 가공 단계 이후, 1차 워싱 가공된 원단의 표면에 적외선 및 열풍을 가하여 건조하는 단계를 추가로 포함하는 것일 수 있다. 이는 다음 단계인 2차 워싱 가공 이전에 1차 워싱 가공에 사용된 혼합물을 건조하여 원활한 워싱이 이루어지도록 한다.In one embodiment, after the first washing step, the drying step may be further included by applying infrared rays and hot air to the surface of the first washed fabric. This ensures smooth washing by drying the mixture used in the primary washing process before the secondary washing process, which is the next step.
다음으로 2차 워싱 가공은, 상기 상기 1차 워싱 가공된 원단을 정제수, 알로에베라 추출물, 은행잎 추출물, 벤질 벤조에이트, 및 폴리소르비탄 모노라우레이트를 포함하는 혼합물에 침지 후 건조하여 이루어진다. 이러한 2차 워싱 가공 단계는 무기질 및 섬유질 성분을 포함하는 알로에베라 추출물 및 은행잎 추출물을 통해 1차 워싱 가공의 표백 과정에서 손상될 가능성이 있는 원단 섬유의 조직을 보충하고, 벤질 벤조에이트, 및 폴리소르비탄 모노라우레이트와 같은 첨가제를 통해 내구성을 보완할 수 있다.Next, the secondary washing process is made by immersing the first washed fabric in a mixture containing purified water, aloe vera extract, ginkgo leaf extract, benzyl benzoate, and polysorbitan monolaurate and then drying. This secondary washing process replenishes the tissue of fabric fibers that are likely to be damaged in the bleaching process of the primary washing process through aloe vera extract and ginkgo leaf extract containing inorganic and fibrous components, benzyl benzoate, and polysorbate Durability can be supplemented with additives such as bitumen monolaurate.
일 실시예에 있어서, 상기 2차 워싱 가공 단계 이후, 정제수, 편백나무 잎 추출물, 감초뿌리 추출물, 히드록시프롤린, 황산아연, 알루미늄 클로로하이드레이트 및 에탄올을 포함하는 후처리 가공 혼합물에 침지 후 건조하는 후처리 단계를 추가로 포함하는 것일 수 있다. 이러한 후처리 단계는 2차 워싱 단계에서 원단 조직에 첨가된 성분의 부착을 강화하고, 원단의 발수성과 방오성을 강화한다.In one embodiment, after the second washing step, purified water, cypress leaf extract, licorice root extract, hydroxyproline, zinc sulfate, aluminum chlorohydrate, and after drying after immersion in a post-treatment mixture containing ethanol It may further include a processing step. This post-treatment step strengthens the adhesion of the ingredients added to the fabric tissue in the second washing step, and enhances the water repellency and stain resistance of the fabric.
일 실시예에 있어서, 상기 나일론사, 면사, 폴리에스터 원사 및 폴리우레탄 원사는 20 : 50 : 25 : 5의 중량비로 혼방되어 능직으로 제직되어 데님 원단이 제직되는 것일 수 있다. 본 발명에서 이러한 데님 원단에 포함되는 혼방 비율은 데님 원단의 내구성을 유지하면서도 더욱 개선된 신축성을 갖도록 한다.In one embodiment, the nylon yarn, cotton yarn, polyester yarn, and polyurethane yarn may be blended in a weight ratio of 20: 50: 25: 5 and woven in a twill weave to form a denim fabric. In the present invention, the blend ratio included in the denim fabric has improved elasticity while maintaining the durability of the denim fabric.
일 실시예에 있어서, 상기 1차 워싱 가공 단계는 정제수, 과산화수소, 소듐 도데실 설페이트, 이소프로판올, 차아염소산나트륨, 및 폴리비닐알코올이 각각 65 : 15 : 5 : 10 : 2 : 3의 중량비로 혼합된 혼합물을 도포하는 것일 수 있다.In one embodiment, in the first washing process step, purified water, hydrogen peroxide, sodium dodecyl sulfate, isopropanol, sodium hypochlorite, and polyvinyl alcohol are each mixed in a weight ratio of 65:15:5:10:2:3 It may be to apply the mixture.
일 실시예에 있어서, 상기 2차 워싱 가공 단계는 정제수, 알로에베라 추출물, 은행잎 추출물, 벤질 벤조에이트, 및 폴리소르비탄 모노라우레이트가 각각 70 : 10 : 10 : 5 : 5의 중량비로 혼합된 혼합물에 침지 후 건조하는 것일 수 있다.In one embodiment, the secondary washing step is a mixture of purified water, aloe vera extract, ginkgo leaf extract, benzyl benzoate, and polysorbitan monolaurate in a weight ratio of 70: 10: 10: 5: 5, respectively. It may be dried after being immersed in it.
일 실시예에 있어서, 상기 후처리 단계는 상기 2차 워싱 가공 단계 이후, 정제수, 편백나무 잎 추출물, 감초뿌리 추출물, 히드록시프롤린, 황산아연, 알루미늄 클로로하이드레이트 및 에탄올을 각각 55 : 15 : 10 : 4 : 1 : 7 : 8의 중량비로 혼합된 후처리 가공 혼합물에 침지 후 건조하는 것일 수 있다.In one embodiment, the post-treatment step is after the second washing step, purified water, cypress leaf extract, licorice root extract, hydroxyproline, zinc sulfate, aluminum chlorohydrate and ethanol 55: 15: 10: respectively It may be immersed in a post-treatment processing mixture mixed in a weight ratio of 4: 1: 7: 8 and then dried.
상기 1차 및 2차 가공 단계의 혼합물, 후처리 가공 혼합물의 구성 비율이 이와 현저하게 상이할 경우, 목적하고자 하는 데님 원단의 신축성과 내구성이 구현되지 않는 문제가 있다. When the composition ratio of the mixture of the primary and secondary processing steps and the post-processing mixture is significantly different from this, there is a problem in that the desired elasticity and durability of the denim fabric are not implemented.
일 실시예에 있어서, 상기 직물은 통상적인 직물 제조 후 염색 공정 이전에 수행되는 발호, 정련 및 표백 공정을 수행할 수 있으며, 이때 상기 각각의 공정은 통상적인 탈호, 정련, 표백 공정의 방법에 의할 수 있다.In one embodiment, the fabric may be subjected to desizing, scouring and bleaching processes performed before the dyeing process after manufacturing the conventional fabric, wherein each process is performed by the method of a conventional desalination, scouring, and bleaching process. can do.
일 실시예에 있어서, 상기 직물을 제조하는 방법은 종래 공지된 방법을 제한없이 사용할 수 있으며, 예를 들어, 직기 또는 편기를 이용하여 제직 또는 편직하여 제조되는 것일 수 있다.In one embodiment, the method for manufacturing the fabric may use a conventionally known method without limitation, for example, may be manufactured by weaving or knitting using a loom or knitting machine.
일 실시예에 있어서, 상기 직물의 조직은 평직, 능직, 수자직, 이중직, 파일직, 익직, 크레이프직, 및 이들의 조합들로 이루어진 군으로부터 선택되는 어느 하나의 조직일 수 있고, 상기 여러가지 조직을 배합하거나 색상을 달리한 원사를 용하여 직물에 무늬를 나타낼 수 있다.In one embodiment, the tissue of the fabric may be any one tissue selected from the group consisting of plain weave, twill, hand-made weave, double weave, pile weave, weave weave, crepe weave, and combinations thereof, A pattern can be expressed on the fabric by using blended or colored yarns.
다른 일 실시예에 있어서, 본 발명은 상기 제조방법으로 제조된 데님 원단을 포함하는 여성용 코르셋 또는 아동의류를 제공한다. 본 발명에 따른 데님 원단은 기존의 데님 원단에 비해 워싱 가공 처리를 거치면서도 우수한 내구성을 유지하면서 원단의 신축성을 향상시킬 수 있어, 여성용 코르셋 또는 아동의류에 유용하게 활용될 수 있다.In another embodiment, the present invention provides a women's corset or children's clothing including the denim fabric manufactured by the above manufacturing method. The denim fabric according to the present invention can improve the elasticity of the fabric while maintaining excellent durability while undergoing a washing process compared to the conventional denim fabric, and thus can be usefully used for women's corsets or children's clothing.
이상 첨부된 도면을 참조하여 본 발명의 실시예들을 더욱 상세하게 설명하였으나, 본 발명은 반드시 이러한 실시예로 국한되는 것은 아니고, 본 발명의 기술사상을 벗어나지 않는 범위 내에서 다양하게 변형 실시될 수 있다. 따라서, 본 발명에 개시된 실시예들은 본 발명의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아니다. 그러므로, 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다. 본 발명의 보호 범위는 아래의 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.Although the embodiments of the present invention have been described in more detail with reference to the accompanying drawings, the present invention is not necessarily limited to these embodiments, and various modifications may be made within the scope without departing from the technical spirit of the present invention. . Therefore, the embodiments disclosed in the present invention are not intended to limit the technical spirit of the present invention, but to explain, and the scope of the technical spirit of the present invention is not limited by these embodiments. Therefore, it should be understood that the embodiments described above are illustrative in all respects and not restrictive. The protection scope of the present invention should be construed by the following claims, and all technical ideas within the equivalent range should be construed as being included in the scope of the present invention.
그러므로, 다른 구현들, 다른 실시예들 및 특허청구범위와 균등한 것들도 후술하는 청구범위의 범위에 속한다.Therefore, other implementations, other embodiments, and equivalents to the claims are also within the scope of the following claims.
Claims (3)
상기 원단을 정제수, 과산화수소, 소듐 도데실 설페이트, 이소프로판올, 차아염소산나트륨, 및 폴리비닐알코올의 혼합물을 도포하여 1차 워싱 가공하는 단계;
상기 1차 워싱 가공된 원단을 정제수, 알로에베라 추출물, 은행잎 추출물, 벤질 벤조에이트, 및 폴리소르비탄 모노라우레이트를 포함하는 혼합물에 침지 후 건조하는 2차 워싱 가공하는 단계;를 포함하는,
신축성이 향상된 데님 원단의 제조방법.
Weaving a denim fabric by mixing nylon yarn, cotton yarn, polyester yarn and polyurethane yarn;
The first washing process by applying a mixture of purified water, hydrogen peroxide, sodium dodecyl sulfate, isopropanol, sodium hypochlorite, and polyvinyl alcohol to the fabric;
Secondary washing processing of dipping the first washed fabric into a mixture containing purified water, aloe vera extract, ginkgo leaf extract, benzyl benzoate, and polysorbitan monolaurate and then drying;
A method of manufacturing a denim fabric with improved elasticity.
According to claim 1, After the first washing step, the method of manufacturing a denim fabric with improved elasticity, further comprising the step of drying by applying infrared rays and hot air to the surface of the first washed fabric.
정제수, 편백나무 잎 추출물, 감초뿌리 추출물, 히드록시프롤린, 황산아연, 알루미늄 클로로하이드레이트 및 에탄올을 포함하는 후처리 가공 혼합물에 침지 후 건조하는 후처리 단계를 추가로 포함하는, 신축성이 향상된 데님 원단의 제조방법.
According to claim 1, After the secondary washing processing step,
Denim fabric with improved elasticity, further comprising a post-treatment step of drying after immersion in a post-treatment mixture containing purified water, cypress leaf extract, licorice root extract, hydroxyproline, zinc sulfate, aluminum chlorohydrate and ethanol manufacturing method.
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|---|---|---|---|---|
| KR102321640B1 (en) * | 2021-09-24 | 2021-11-04 | 주식회사 노말데님코리아 | Denim clothing washing processing method |
| KR102336672B1 (en) | 2021-08-17 | 2021-12-07 | 강철영 | Apparatus for Fading Denim Clothing using UV |
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| JP2003306879A (en) * | 2002-04-16 | 2003-10-31 | Taguchi:Kk | Method for decoloring color jeans and color jeans product obtained by the method |
| JP2011226039A (en) * | 2010-04-22 | 2011-11-10 | Nita Industry Co Ltd | Resin treatment method for denim yarn and denim fabric |
| KR102105818B1 (en) * | 2020-02-19 | 2020-04-29 | 정동일 | Method for manufacturing blue jeans |
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- 2021-05-13 KR KR1020210061831A patent/KR102261917B1/en active IP Right Grant
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003306879A (en) * | 2002-04-16 | 2003-10-31 | Taguchi:Kk | Method for decoloring color jeans and color jeans product obtained by the method |
| JP2011226039A (en) * | 2010-04-22 | 2011-11-10 | Nita Industry Co Ltd | Resin treatment method for denim yarn and denim fabric |
| KR102105818B1 (en) * | 2020-02-19 | 2020-04-29 | 정동일 | Method for manufacturing blue jeans |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102336672B1 (en) | 2021-08-17 | 2021-12-07 | 강철영 | Apparatus for Fading Denim Clothing using UV |
| KR102321640B1 (en) * | 2021-09-24 | 2021-11-04 | 주식회사 노말데님코리아 | Denim clothing washing processing method |
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