CN114657698A - 一种椰子油纤维膜布制备方法 - Google Patents

一种椰子油纤维膜布制备方法 Download PDF

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CN114657698A
CN114657698A CN202210482791.0A CN202210482791A CN114657698A CN 114657698 A CN114657698 A CN 114657698A CN 202210482791 A CN202210482791 A CN 202210482791A CN 114657698 A CN114657698 A CN 114657698A
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fibers
cotton
coconut
fiber
coconut oil
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刘宝中
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Changshu Liren New Material Co ltd
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D04H1/43835—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
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    • B32—LAYERED PRODUCTS
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials

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  • Nonwoven Fabrics (AREA)

Abstract

本发明涉及膜布制备技术领域，且公开了一种椰子油纤维膜布制备方法，包括以下步骤：步骤一，准备植物纤维，植物纤维为椰子纤维、海藻纤维、棉麻纤维和棉花纤维，其中椰子纤维占比10%～98%；步骤二，将椰子纤维、海藻纤维、棉麻纤维和棉花纤维混合，待到充分混合后将各个组份倒入纤维软化剂中进行浸泡软化，且控制软化温度为20℃～70℃，浸泡时间为24h～48h；步骤三，待到软化完成后，将纤维进行清洗然后烘干，并且去掉杂质、短绒，制得干燥的混合纤维并梳理。本发明中，植物纤维均为再生原料，来源广且无污染，同时纤维通过软化剂的处理，使得纤维支撑的布料柔软抗折。

Description

一种椰子油纤维膜布制备方法
技术领域
本发明涉及膜布制备技术领域，具体为一种椰子油纤维膜布制备方法。
背景技术
水刺无纺布是将高压微细水流喷射到一层或多层纤维网上，使纤维相互缠结在一起，从而使纤网得以加固而具备一定强度，现有水刺无纺布不像针刺或化学粘合的无纺布那样具有较强的内部结构，所以水刺无纺布容易被拉断，所以我们提出一种椰子油纤维膜布制备方法。
发明内容
针对现有椰子纤维膜布的不足，本发明提供了一种椰子油纤维膜布制备方法，具备环保和柔软等的优点，解决了上述背景技术中提出的问题。
本发明提供如下技术方案：一种椰子油纤维膜布制备方法，包括以下步骤：
步骤一，准备植物纤维，植物纤维为椰子纤维、海藻纤维、棉麻纤维和棉花纤维，其中椰子纤维占比10%～98%；
步骤二，将椰子纤维、海藻纤维、棉麻纤维和棉花纤维混合，待到充分混合后将各个组份倒入纤维软化剂中进行浸泡软化，且控制软化温度为20℃～70℃，浸泡时间为 24 h～48h；
步骤三，待到软化完成后，将纤维进行清洗然后烘干，并且去掉杂质、短绒，制得干燥的混合纤维并梳理；
步骤四，在水刺加工之前首先将混合纤维进行加湿处理，然后经过水刺加工，再经后整理、烘干、卷绕，即可制得椰子油纤维膜布。
优选地，步骤二中，各个纤维放在反应釜中浸泡浸泡，反应釜内的压力增至0.55MPa～0.60MPa，在温度55℃调解下持续搅拌25 h。
优选地，步骤三中，烘干温度为50℃-65℃。
优选地，椰子纤维15%、海藻纤维20%、棉麻纤维15%和棉花纤维50%。
优选地，椰子纤维55%、海藻纤维25%、棉麻纤维10%和棉花纤维10%。
优选地，椰子纤维80%、海藻纤维10%、棉麻纤维5%和棉花纤维5%。
优选地，所述椰子油纤维膜布中间设有至少一层网格布，网格布的孔径在0.1mm-20mm之间，在经过水刺加工之前，在网格布上下两层铺设植物纤维，在经过水刺加工后，让上下两层植物纤维从网格布的孔内交织连接在一起。
优选地，网格布由椰子纤维或者棉线编制而成。
与现有椰子纤维膜布对比，本发明具备以下有益效果：植物纤维为椰子纤维、海藻纤维、棉麻纤维和棉花纤维，纤维均为再生原料，来源广且无污染，同时纤维通过软化剂的处理，使得纤维支撑的布料柔软抗折，且在纤维布中加入网格布作为支撑层，具有抗拉的能力。
具体实施方式
基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
具体采用以下方法制备椰子油纤维膜布，其包括以下步骤：
步骤一，准备植物纤维，植物纤维为椰子纤维、海藻纤维、棉麻纤维和棉花纤维，其中椰子纤维占比10%～98%；
步骤二，将椰子纤维、海藻纤维、棉麻纤维和棉花纤维混合，待到充分混合后将各个组份倒入纤维软化剂中进行浸泡软化，且控制软化温度为20℃～70℃，浸泡时间为 24 h～48h；
步骤三，待到软化完成后，将纤维进行清洗然后烘干，并且去掉杂质、短绒，制得干燥的混合纤维并梳理；
步骤四，在水刺加工之前首先将混合纤维进行加湿处理，然后经过水刺加工，再经后整理、烘干、卷绕，即可制得椰子油纤维膜布。
其中，步骤二中，各个纤维放在反应釜中浸泡浸泡，反应釜内的压力增至0.55 MPa～0.60MPa，在温度55℃调解下持续搅拌25 h。
其中，所述椰子油纤维膜布中间设有至少一层网格布，网格布的孔径在0.1mm-20mm之间，在经过水刺加工之前，在网格布上下两层铺设植物纤维，在经过水刺加工后，让上下两层植物纤维从网格布的孔内交织连接在一起。
下面针对不同配方进行说明：
实施例一
一种椰子油纤维膜布制备方法，包括以下步骤：
步骤一，准备植物纤维，椰子纤维10%、海藻纤维20%、棉麻纤维30%和棉花纤维40%；
步骤二，将椰子纤维、海藻纤维、棉麻纤维和棉花纤维混合，待到充分混合后将各个组份倒入纤维软化剂中进行浸泡软化，且控制软化温度为20℃，浸泡时间为 24 h；
步骤三，待到软化完成后，将纤维进行清洗然后烘干，并且去掉杂质、短绒，制得干燥的混合纤维并梳理；
步骤四，在水刺加工之前首先将混合纤维进行加湿处理，然后经过水刺加工，再经后整理、烘干、卷绕，即可制得椰子油纤维膜布。
实施例二
一种椰子油纤维膜布制备方法，包括以下步骤：
步骤一，准备植物纤维，植物纤维为椰子纤维15%、海藻纤维20%、棉麻纤维15%和棉花纤维50%；
步骤二，将椰子纤维、海藻纤维、棉麻纤维和棉花纤维混合，待到充分混合后将各个组份倒入纤维软化剂中进行浸泡软化，且控制软化温度为35℃，浸泡时间为30h；
步骤三，待到软化完成后，将纤维进行清洗然后烘干，并且去掉杂质、短绒，制得干燥的混合纤维并梳理；
步骤四，在水刺加工之前首先将混合纤维进行加湿处理，然后经过水刺加工，再经后整理、烘干、卷绕，即可制得椰子油纤维膜布。
实施例三
一种椰子油纤维膜布制备方法，包括以下步骤：
步骤一，准备植物纤维，植物纤维为椰子纤维55%、海藻纤维25%、棉麻纤维10%和棉花纤维10%；
步骤二，将椰子纤维、海藻纤维、棉麻纤维和棉花纤维混合，待到充分混合后将各个组份倒入纤维软化剂中进行浸泡软化，且控制软化温度为55℃，浸泡时间为 25h；
步骤三，待到软化完成后，将纤维进行清洗然后烘干，并且去掉杂质、短绒，制得干燥的混合纤维并梳理；
步骤四，在水刺加工之前首先将混合纤维进行加湿处理，然后经过水刺加工，再经后整理、烘干、卷绕，即可制得椰子油纤维膜布。
实施例四
一种椰子油纤维膜布制备方法，包括以下步骤：
步骤一，准备植物纤维，植物纤维为椰子纤维80%、海藻纤维10%、棉麻纤维5%和棉花纤维5%；
步骤二，将椰子纤维、海藻纤维、棉麻纤维和棉花纤维混合，待到充分混合后将各个组份倒入纤维软化剂中进行浸泡软化，且控制软化温度为65℃，浸泡时间为 40h；
步骤三，待到软化完成后，将纤维进行清洗然后烘干，并且去掉杂质、短绒，制得干燥的混合纤维并梳理；
步骤四，在水刺加工之前首先将混合纤维进行加湿处理，然后经过水刺加工，再经后整理、烘干、卷绕，即可制得椰子油纤维膜布。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (8)

1.一种椰子油纤维膜布制备方法，其特征在于，包括以下步骤：
步骤一，准备植物纤维，植物纤维为椰子纤维、海藻纤维、棉麻纤维和棉花纤维，其中椰子纤维占比10%～98%；
步骤二，将椰子纤维、海藻纤维、棉麻纤维和棉花纤维混合，待到充分混合后将各个组份倒入纤维软化剂中进行浸泡软化，且控制软化温度为20℃～70℃，浸泡时间为 24 h～48h；
步骤三，待到软化完成后，将纤维进行清洗然后烘干，并且去掉杂质、短绒，制得干燥的混合纤维并梳理；
步骤四，在水刺加工之前首先将混合纤维进行加湿处理，然后经过水刺加工，再经后整理、烘干、卷绕，即可制得椰子油纤维膜布。
2.根据权利要求1所述的一种椰子油纤维膜布制备方法，其特征在于，步骤二中，各个纤维放在反应釜中浸泡浸泡，反应釜内的压力增至0.55 MPa～0.60MPa，在温度55℃调解下持续搅拌25 h。
3.根据权利要求1所述的一种椰子油纤维膜布制备方法，其特征在于，步骤三中，烘干温度为50℃-65℃。
4.根据权利要求1所述的一种椰子油纤维膜布制备方法，其特征在于，椰子纤维15%、海藻纤维20%、棉麻纤维15%和棉花纤维50%。
5.根据权利要求1所述的一种椰子油纤维膜布制备方法，其特征在于，椰子纤维55%、海藻纤维25%、棉麻纤维10%和棉花纤维10%。
6.根据权利要求1所述的一种椰子油纤维膜布制备方法，其特征在于，椰子纤维80%、海藻纤维10%、棉麻纤维5%和棉花纤维5%。
7.根据权利要求1所述的一种椰子油纤维膜布制备方法，其特征在于，所述椰子油纤维膜布中间设有至少一层网格布，网格布的孔径在0.1mm-20mm之间，在经过水刺加工之前，在网格布上下两层铺设植物纤维，在经过水刺加工后，让上下两层植物纤维从网格布的孔内交织连接在一起。
8.根据权利要求7所述的一种椰子油纤维膜布制备方法，其特征在于，网格布由椰子纤维或者棉线编制而成。
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