CN114624245B - Optical device and method for realizing asynchronous equal-optical path imaging detection of both end faces and both sides of semiconductor crystal grains - Google Patents
Optical device and method for realizing asynchronous equal-optical path imaging detection of both end faces and both sides of semiconductor crystal grains Download PDFInfo
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Abstract
本发明涉及半导体领域的光学仪器,特别涉及一种实现半导体晶粒两端面与两侧面非同步等光程成像检测的光学装置与方法,其特征在于:其中光学装置的光路方向上依次设置有相机、远心成像镜头、四面合像复合棱镜组件、四组转像棱镜组件、半导体晶粒和玻璃载物转盘,所述四面合像复合棱镜组件位于远心成像镜头的光轴上;该检测装置与方法简化了筛选机系统的结构复杂性,降低了筛选机系统的成本。
The invention relates to an optical instrument in the field of semiconductors, in particular to an optical device and method for realizing asynchronous imaging detection of two ends and two sides of a semiconductor crystal grain with the same optical path. , a telecentric imaging lens, a four-sided image composite prism assembly, a four-group relay prism assembly, a semiconductor die and a glass object turntable, the four-sided image composite prism assembly is located on the optical axis of the telecentric imaging lens; the detection device The method simplifies the structural complexity of the screening machine system and reduces the cost of the screening machine system.
Description
技术领域technical field
本发明涉及半导体领域的光学仪器,特别涉及一种实现半导体晶粒两端面与两侧面非同步等光程成像检测的光学装置与方法。The invention relates to an optical instrument in the field of semiconductors, in particular to an optical device and method for realizing asynchronous and equal optical path imaging detection of both end faces and both sides of semiconductor crystal grains.
背景技术Background technique
半导体致冷器件晶粒表面缺陷的检测是半导体制冷器生产制造过程必要的质量管控手段,现有公布专利提出了多种实现半导体晶粒双面等光程成像检测方法,但是迄今已提出的专利方法(如专利申请号201911369257.3、202010133044.7、202010250856.X、202021124017.5)只适用于半导体晶粒的相邻两侧面或相对两侧面成像检测,如果需要实现半导体晶粒四个侧面的检测,需要采用两个检测工位、两套检测设备才能获得半导体晶粒四个侧面的成像检测。The detection of surface defects of semiconductor refrigerating device crystal grains is a necessary quality control method in the manufacturing process of semiconductor refrigerating devices. The existing published patents propose a variety of optical path imaging detection methods for realizing double-sided semiconductor crystal grains, but the patents that have been proposed so far The methods (such as patent application numbers 201911369257.3, 202010133044.7, 202010250856.X, 202021124017.5) are only applicable to the imaging detection of the adjacent two sides or opposite sides of the semiconductor die. If the detection of the four sides of the semiconductor die is required, two Only the inspection station and two sets of inspection equipment can obtain the imaging inspection of the four sides of the semiconductor die.
发明内容:Invention content:
鉴于现有技术的上述问题,本发明提供一种实现半导体晶粒两端面与两侧面非同步等光程成像检测的光学装置与方法,该检测装置与方法简化了筛选机系统的结构复杂性,降低了筛选机系统的成本。In view of the above-mentioned problems of the prior art, the present invention provides an optical device and method for realizing asynchronous and equal optical path imaging detection of both end faces and both sides of a semiconductor die, which simplifies the structural complexity of the screening machine system, The cost of the screening machine system is reduced.
本发明实现半导体晶粒两端面与两侧面非同步等光程成像检测的光学装置,其特征在于:在光学装置的光路方向上依次设置有相机、远心成像镜头、四面合像复合棱镜组件、四组转像棱镜组件、半导体晶粒和玻璃载物转盘,所述四面合像复合棱镜组件位于远心成像镜头的光轴上;The present invention realizes the optical device for asynchronous and equal optical path imaging detection of both end faces and two sides of semiconductor crystal grains. Four groups of image relay prism assemblies, semiconductor crystal grains and glass object carousels, the four-sided image composite prism assembly is located on the optical axis of the telecentric imaging lens;
四组转像棱镜组件分别是第一组转像棱镜组件、第二组转像棱镜组件、第三组转像棱镜组件和第四组转像棱镜组件,其中第一组转像棱镜组件与第三组转像棱镜组件关于第一对称中心面对称,其中第二组转像棱镜组件与第四组转像棱镜组件关于第二对称中心面对称,第一对称中心面与第二对称中心面的相交线与光轴重合;The four groups of relay prism assemblies are respectively the first group of relay prism assemblies, the second group of relay prism assemblies, the third group of relay prism assemblies and the fourth group of relay prism assemblies, wherein the first group of relay prism assemblies is the same as the third group of relay prism assemblies. The three groups of relay prism assemblies are symmetric about the first symmetry center plane, wherein the second group of image relay prism assemblies and the fourth group of image relay prism assemblies are symmetrical about the second symmetry center plane, and the first symmetry center plane is symmetric with the second symmetry center The intersection line of the face coincides with the optical axis;
其中第一组转像棱镜组件与第三组转像棱镜组件均包括上、下相邻设置的第一直角转像棱镜和第二直角转像棱镜,所述第一直角转像棱镜的第一直角面平行于远心成像镜头的光轴且靠近四面合像复合棱镜组件的成像输入面,所述第一直角转像棱镜的第二直角面垂直于远心成像镜头的光轴,第一直角转像棱镜的斜面背向远心成像镜头光轴并与其形成45度夹角,第一直角转像棱镜的斜面为全反射面;The first group of relay prism assemblies and the third group of relay prism assemblies each include a first right-angle relay prism and a second right-angle relay prism that are adjacently arranged up and down, and the first right-angle relay prism The right-angle surface is parallel to the optical axis of the telecentric imaging lens and is close to the imaging input surface of the four-sided imaging composite prism assembly, the second right-angle surface of the first right-angle relay prism is perpendicular to the optical axis of the telecentric imaging lens, and the first right angle The inclined surface of the relay prism faces away from the optical axis of the telecentric imaging lens and forms an included angle of 45 degrees with it, and the inclined surface of the first right angle relay prism is a total reflection surface;
所述第二直角转像棱镜的第一直角面垂直于远心成像镜头的光轴且靠近第一直角转像棱镜的第二直角面,所述第二直角转像棱镜的第二直角面平行且靠近远心成像镜头的光轴,第二直角转像棱镜的斜面背向远心成像镜头光轴并与其形成45度夹角,第二直角转像棱镜的斜面为全反射面;The first right angle surface of the second right angle relay prism is perpendicular to the optical axis of the telecentric imaging lens and is close to the second right angle surface of the first right angle relay prism, and the second right angle surface of the second right angle relay prism is parallel. And close to the optical axis of the telecentric imaging lens, the inclined surface of the second right-angle relay prism faces away from the optical axis of the telecentric imaging lens and forms an included angle of 45 degrees with it, and the inclined surface of the second right-angle relay prism is a total reflection surface;
其中第二组转像棱镜组件与第四组转像棱镜组件均包括上、下相邻设置的第三直角转像棱镜和第四直角转像棱镜,所述第三直角转像棱镜的第一直角面平行于远心成像镜头的光轴且靠近四面合像复合棱镜组件的成像输入面,所述第三直角转像棱镜的第二直角面垂直于远心成像镜头的光轴,第三直角转像棱镜的斜面背向远心成像镜头光轴并与其形成45度夹角,第三直角转像棱镜的斜面为全反射面;The second group of relay prism assemblies and the fourth group of relay prism assemblies each include a third right-angle relay prism and a fourth right-angle relay prism, which are adjacently arranged up and down, and the first right-angle relay prism of the third right-angle relay prism is The right-angle surface is parallel to the optical axis of the telecentric imaging lens and is close to the imaging input surface of the four-sided image composite prism assembly, the second right-angle surface of the third right-angle relay prism is perpendicular to the optical axis of the telecentric imaging lens, and the third right angle The inclined surface of the relay prism faces away from the optical axis of the telecentric imaging lens and forms an included angle of 45 degrees with it, and the inclined surface of the third right-angle relay prism is a total reflection surface;
所述第四直角转像棱镜的第一直角面垂直于远心成像镜头的光轴且靠近第三直角转像棱镜的第二直角面,所述第四直角转像棱镜的第二直角面平行且远离远心成像镜头的光轴,第四直角转像棱镜的斜面靠近远心成像镜头光轴并与其形成45度夹角,第四直角转像棱镜的斜面为全反射面;The first right angle surface of the fourth right angle relay prism is perpendicular to the optical axis of the telecentric imaging lens and is close to the second right angle surface of the third right angle relay prism, and the second right angle surface of the fourth right angle relay prism is parallel. And away from the optical axis of the telecentric imaging lens, the inclined surface of the fourth right-angle relay prism is close to the optical axis of the telecentric imaging lens and forms an included angle of 45 degrees with it, and the inclined surface of the fourth right-angle relay prism is a total reflection surface;
所述四面合像复合棱镜组件呈长方体状,在其下部体内设有呈正四面体状的凹槽,所述凹槽的壁面为全反射面,四面合像复合棱镜的四个侧壁面为成像输入面,四面合像复合棱镜的天面为成像输出面;The four-sided imaging composite prism assembly is in the shape of a cuboid, and a regular tetrahedral-shaped groove is arranged in its lower body. The wall surface of the groove is a total reflection surface, and the four sidewall surfaces of the four-sided imaging composite prism are the imaging input. The sky surface of the four-sided composite prism is the imaging output surface;
所述半导体晶粒由玻璃载物转盘支撑并随之转动,并在第四直角转像棱镜的下方且垂直于光轴的方向移动。The semiconductor die is supported by the glass carousel and rotates therewith, and moves under the fourth right-angle relay prism and in a direction perpendicular to the optical axis.
进一步的,上述第二直角转像棱镜和第四直角转像棱镜自转一个角度θ,θ=1-45度,使所述第二直角转像棱镜和第四直角转像棱镜的斜面与远心成像镜头光轴形成45-θ度的夹角。Further, the above-mentioned second right-angle relay prism and the fourth right-angle relay prism rotate by an angle θ, θ=1-45 degrees, so that the slope of the second right-angle relay prism and the fourth right-angle relay prism is telecentric. The optical axis of the imaging lens forms an included angle of 45-θ degrees.
进一步的,上述四面合像复合棱镜组件由4个的转像棱镜拼合而成,所述转像棱镜均由三棱镜裁切形成,裁切面穿过三棱镜第一个棱边上的一个点和三棱镜另外两个棱边的下端点,4个转像棱镜的第一个棱边相互贴近形成四面合像复合棱镜组件。Further, the above-mentioned four-sided image composite prism assembly is formed by splicing four relay prisms, and the relay prisms are all formed by cutting a triangular prism, and the cutting surface passes through a point on the first edge of the triangular prism and the triangular prism. At the lower end points of the two edges, the first edges of the four relay prisms are close to each other to form a four-sided composite prism assembly.
进一步的,上述第二直角转像棱镜或第四直角转像棱镜的下端与半导体晶粒天面的距离d=0.5-1.0mm,所述第二直角转像棱镜或第四直角转像棱镜的下端与半导体晶粒的距离WD=42-65mm。Further, the distance d=0.5-1.0mm between the lower end of the above-mentioned second right-angle relay prism or the fourth right-angle relay prism and the sky surface of the semiconductor crystal grain, and the distance of the second right-angle relay prism or the fourth right-angle relay prism is The distance between the lower end and the semiconductor die is WD=42-65mm.
进一步的,上述θ=1-5度。Further, the above θ=1-5 degrees.
本发明实现半导体晶粒两端面与两侧面非同步等光程成像检测的方法,其特征在于:在光学装置的光路方向上依次设置有相机、远心成像镜头、四面合像复合棱镜组件、四组转像棱镜组件、半导体晶粒和玻璃载物转盘,所述四面合像复合棱镜组件位于远心成像镜头的光轴上;The method of the invention for realizing the non-synchronized optical path imaging detection of the two end faces and the two sides of the semiconductor crystal grain is characterized in that: a camera, a telecentric imaging lens, a four-sided image composite prism assembly, a four-sided imaging composite prism assembly, A group of relay prism assemblies, semiconductor crystal grains and a glass object-carrying turntable, the four-sided image composite prism assembly is located on the optical axis of the telecentric imaging lens;
四组转像棱镜组件分别是第一组转像棱镜组件、第二组转像棱镜组件、第三组转像棱镜组件和第四组转像棱镜组件,其中第一组转像棱镜组件与第三组转像棱镜组件关于第一对称中心面对称,其中第二组转像棱镜组件与第四组转像棱镜组件关于第二对称中心面对称,第一对称中心面与第二对称中心面的相交线与光轴重合;The four groups of relay prism assemblies are respectively the first group of relay prism assemblies, the second group of relay prism assemblies, the third group of relay prism assemblies and the fourth group of relay prism assemblies, wherein the first group of relay prism assemblies is the same as the third group of relay prism assemblies. The three groups of relay prism assemblies are symmetric about the first symmetry center plane, wherein the second group of image relay prism assemblies and the fourth group of image relay prism assemblies are symmetrical about the second symmetry center plane, and the first symmetry center plane is symmetric with the second symmetry center The intersection line of the face coincides with the optical axis;
其中第一组转像棱镜组件与第三组转像棱镜组件均包括上、下相邻设置的第一直角转像棱镜和第二直角转像棱镜,所述第一直角转像棱镜的第一直角面平行于远心成像镜头的光轴且靠近四面合像复合棱镜组件的成像输入面,所述第一直角转像棱镜的第二直角面垂直于远心成像镜头的光轴,第一直角转像棱镜的斜面背向远心成像镜头光轴并与其形成45度夹角,第一直角转像棱镜的斜面为全反射面;The first group of relay prism assemblies and the third group of relay prism assemblies each include a first right-angle relay prism and a second right-angle relay prism that are adjacently arranged up and down, and the first right-angle relay prism The right-angle surface is parallel to the optical axis of the telecentric imaging lens and is close to the imaging input surface of the four-sided imaging composite prism assembly, the second right-angle surface of the first right-angle relay prism is perpendicular to the optical axis of the telecentric imaging lens, and the first right angle The inclined surface of the relay prism faces away from the optical axis of the telecentric imaging lens and forms an included angle of 45 degrees with it, and the inclined surface of the first right angle relay prism is a total reflection surface;
所述第二直角转像棱镜的第一直角面垂直于远心成像镜头的光轴且靠近第一直角转像棱镜的第二直角面,所述第二直角转像棱镜的第二直角面平行且靠近远心成像镜头的光轴,第二直角转像棱镜的斜面背向远心成像镜头光轴并与其形成45度夹角,第二直角转像棱镜的斜面为全反射面;The first right angle surface of the second right angle relay prism is perpendicular to the optical axis of the telecentric imaging lens and is close to the second right angle surface of the first right angle relay prism, and the second right angle surface of the second right angle relay prism is parallel. And close to the optical axis of the telecentric imaging lens, the inclined surface of the second right-angle relay prism faces away from the optical axis of the telecentric imaging lens and forms an included angle of 45 degrees with it, and the inclined surface of the second right-angle relay prism is a total reflection surface;
其中第二组转像棱镜组件与第四组转像棱镜组件均包括上、下相邻设置的第三直角转像棱镜和第四直角转像棱镜,所述第三直角转像棱镜的第一直角面平行于远心成像镜头的光轴且靠近四面合像复合棱镜组件的成像输入面,所述第三直角转像棱镜的第二直角面垂直于远心成像镜头的光轴,第三直角转像棱镜的斜面背向远心成像镜头光轴并与其形成45度夹角,第三直角转像棱镜的斜面为全反射面;The second group of relay prism assemblies and the fourth group of relay prism assemblies each include a third right-angle relay prism and a fourth right-angle relay prism, which are adjacently arranged up and down, and the first right-angle relay prism of the third right-angle relay prism is The right-angle surface is parallel to the optical axis of the telecentric imaging lens and is close to the imaging input surface of the four-sided image composite prism assembly, the second right-angle surface of the third right-angle relay prism is perpendicular to the optical axis of the telecentric imaging lens, and the third right angle The inclined surface of the relay prism faces away from the optical axis of the telecentric imaging lens and forms an included angle of 45 degrees with it, and the inclined surface of the third right-angle relay prism is a total reflection surface;
所述第四直角转像棱镜的第一直角面垂直于远心成像镜头的光轴且靠近第三直角转像棱镜的第二直角面,所述第四直角转像棱镜的第二直角面平行且远离远心成像镜头的光轴,第四直角转像棱镜的斜面靠近远心成像镜头光轴并与其形成45度夹角,第四直角转像棱镜的斜面为全反射面;The first right angle surface of the fourth right angle relay prism is perpendicular to the optical axis of the telecentric imaging lens and is close to the second right angle surface of the third right angle relay prism, and the second right angle surface of the fourth right angle relay prism is parallel. And away from the optical axis of the telecentric imaging lens, the inclined surface of the fourth right-angle relay prism is close to the optical axis of the telecentric imaging lens and forms an included angle of 45 degrees with it, and the inclined surface of the fourth right-angle relay prism is a total reflection surface;
所述四面合像复合棱镜组件呈长方体状,在其下部体内设有呈正四面体状的凹槽,所述凹槽的壁面为全反射面,四面合像复合棱镜的四个侧壁面为成像输入面,四面合像复合棱镜的天面为成像输出面;The four-sided imaging composite prism assembly is in the shape of a cuboid, and a regular tetrahedral-shaped groove is arranged in its lower body. The wall surface of the groove is a total reflection surface, and the four sidewall surfaces of the four-sided imaging composite prism are the imaging input. The sky surface of the four-sided composite prism is the imaging output surface;
所述半导体晶粒由玻璃载物转盘支撑并随之转动,并在第四直角转像棱镜的下方且垂直于光轴的方向移动;The semiconductor die is supported by the glass object turntable and rotates therewith, and moves under the fourth right-angle relay prism and in a direction perpendicular to the optical axis;
当半导体晶粒位于检测装置的左侧时,其在行进方向上的前端面离一组第四直角转像棱镜的距离为给定工作距离WD时,前端面经该组第四直角转像棱镜、第三直角转像棱镜及四面合像复合棱镜组件转像后在相机传感器上成像,该成像为第一图像;When the semiconductor die is located on the left side of the detection device, when the distance between its front end face in the traveling direction and a group of fourth right angle relay prisms is a given working distance WD, the front end face passes through the group of fourth right angle relay prisms. , the third right-angle relay prism and the four-sided image composite prism assembly are imaged on the camera sensor after image transfer, and the image is the first image;
当半导体晶粒运动到远心成像镜头光轴正下方视场中心时,半导体晶粒的两个侧面分别经两组相对设置的第二直角转像棱镜、第一直角转像棱镜和四面合像复合棱镜组件转像后在相机传感器上成像,该成像为第二图像;When the semiconductor die moves to the center of the field of view just below the optical axis of the telecentric imaging lens, the two sides of the semiconductor die are respectively subjected to two sets of oppositely arranged second right-angle relay prisms, first right-angle relay prisms and four-sided image formation. After the composite prism assembly is transferred, an image is formed on the camera sensor, and the image is a second image;
当半导体晶粒位于检测装置的右侧时,其在行进方向上的后端面离另一组第四直角转像棱镜的距离为给定工作距离WD时,后端面分别经第四直角转像棱镜、第三直角转像棱镜及四面合像复合棱镜组件转像后在相机传感器上成像,该成像为第三图像;When the semiconductor die is located on the right side of the detection device, when the distance between its rear end face in the traveling direction and the other group of fourth right angle relay prisms is a given working distance WD, the rear end faces pass through the fourth right angle relay prism respectively. , the third right-angle relay prism and the four-sided composite prism assembly are imaged on the camera sensor after image transfer, and the image is the third image;
通过将第一图像、第二图像和第三图像层叠拼合即形成导体晶粒的行进方向上的前后端面和两个侧面的成像,即实现半导体晶粒的两端面与两侧面的成像检测。By stacking the first image, the second image and the third image, the imaging of the front and rear surfaces and the two side surfaces in the traveling direction of the conductor die is formed, that is, the imaging detection of the two end surfaces and the two side surfaces of the semiconductor die is realized.
进一步的,上述第二直角转像棱镜和第四直角转像棱镜自转一个角度θ,θ=1-45度,使所述第二直角转像棱镜和第四直角转像棱镜的斜面与远心成像镜头光轴形成45-θ度的夹角;Further, the above-mentioned second right-angle relay prism and the fourth right-angle relay prism rotate by an angle θ, θ=1-45 degrees, so that the slope of the second right-angle relay prism and the fourth right-angle relay prism is telecentric. The optical axis of the imaging lens forms an included angle of 45-θ degrees;
当半导体晶粒位于检测装置的左侧时,其在行进方向上的前端面离一组第四直角转像棱镜的距离为给定工作距离WD时,前端面经该组第四直角转像棱镜、第三直角转像棱镜及四面合像复合棱镜组件转像后在相机传感器上成像,该成像为第一图像;When the semiconductor die is located on the left side of the detection device, when the distance between its front end face in the traveling direction and a group of fourth right angle relay prisms is a given working distance WD, the front end face passes through the group of fourth right angle relay prisms. , the third right-angle relay prism and the four-sided image composite prism assembly are imaged on the camera sensor after image transfer, and the image is the first image;
当半导体晶粒运动到远心成像镜头光轴正下方视场中心时,半导体晶粒的两个侧面分别经两组相对设置的第二直角转像棱镜、第一直角转像棱镜和四面合像复合棱镜组件转像后在相机传感器上成像,该成像为第二图像;When the semiconductor die moves to the center of the field of view just below the optical axis of the telecentric imaging lens, the two sides of the semiconductor die are respectively subjected to two sets of oppositely arranged second right-angle relay prisms, first right-angle relay prisms and four-sided image formation. After the composite prism assembly is transferred, an image is formed on the camera sensor, and the image is a second image;
当半导体晶粒位于检测装置的右侧时,其在行进方向上的后端面离另一组第四直角转像棱镜的距离为给定工作距离WD时,后端面分别经第四直角转像棱镜、第三直角转像棱镜及四面合像复合棱镜组件转像后在相机传感器上成像,该成像为第三图像;When the semiconductor die is located on the right side of the detection device, when the distance between its rear end face in the traveling direction and the other group of fourth right angle relay prisms is a given working distance WD, the rear end faces pass through the fourth right angle relay prism respectively. , the third right-angle relay prism and the four-sided composite prism assembly are imaged on the camera sensor after image transfer, and the image is the third image;
通过将第一图像、第二图像和第三图像层叠拼合即形成导体晶粒的行进方向上的前后端面和两个侧面的成像,即实现半导体晶粒的两端面与两侧面的成像检测。By stacking the first image, the second image and the third image, the imaging of the front and rear surfaces and the two side surfaces in the traveling direction of the conductor die is formed, that is, the imaging detection of the two end surfaces and the two side surfaces of the semiconductor die is realized.
本发明实现半导体晶粒两端面与两侧面非同步等光程成像检测的光学装置与方法的优点:The invention realizes the advantages of the optical device and method for the asynchronous equal-optical path imaging detection of the two ends of the semiconductor crystal grain and the two sides:
1)本发明通过使用四面合像复合棱镜组件与四组转像棱镜组件实现了一个检测工位用于检测运动中的晶粒的两个端面与两个侧面,简化了系统的结构复杂性,提高了系统的检测效率,降低了检测系统的成本;1) The present invention realizes a detection station for detecting two end faces and two sides of a moving crystal grain by using a four-sided image composite prism assembly and four groups of relay prism assemblies, which simplifies the structural complexity of the system, Improve the detection efficiency of the system and reduce the cost of the detection system;
2)本检测装置使用的第二直角转像棱镜和第四直角转像棱镜安装在玻璃转盘及待测晶的上方,无需与待测晶粒表面接触,可实现待测晶粒两端面与两个侧面的动态检测;2) The second right-angle relay prism and the fourth right-angle relay prism used in this detection device are installed above the glass turntable and the crystal to be tested, and do not need to be in contact with the surface of the crystal to be tested, so that the two ends of the crystal to be tested can be connected to the two sides. Dynamic detection of each side;
3)本检测装置加上一个检测晶粒相对两个面(天面与底面)的工位,可以实现一台筛选机上完成晶粒六个面的同时成像检测,有效减少漏检比例。3) The detection device adds a station to detect the opposite sides of the crystal grains (the sky surface and the bottom surface), which can realize the simultaneous imaging detection of the six sides of the crystal grains on one screening machine, effectively reducing the proportion of missed inspections.
附图说明Description of drawings
图1、2是现有半导体晶粒相对两表面检测装置的结构示意图;Figures 1 and 2 are schematic diagrams of the structure of an existing device for detecting opposite surfaces of a semiconductor die;
图3、4是现有半导体晶粒相邻面检测装置的结构示意图;3 and 4 are schematic diagrams of the structure of the existing semiconductor die adjacent surface detection device;
图5是本发明装置一种实施例的立体结构示意图;FIG. 5 is a schematic three-dimensional structure diagram of an embodiment of the device of the present invention;
图6是图5第二对称中心面Y的剖面构造示意图;Fig. 6 is the sectional structure schematic diagram of the second symmetry center plane Y of Fig. 5;
图7是图6的局部视图;Fig. 7 is the partial view of Fig. 6;
图8是图5第一对称中心面X的剖面构造示意图;Fig. 8 is the cross-sectional structural schematic diagram of the first symmetry center plane X of Fig. 5;
图9是图8的局部视图;Figure 9 is a partial view of Figure 8;
图10是图9另一种实施例的构造示意图(即相对于图9第四直角转像棱镜自转一个角度θ);FIG. 10 is a schematic structural diagram of another embodiment of FIG. 9 (that is, the fourth right-angle relay prism is rotated by an angle θ relative to the fourth right-angle relay prism of FIG. 9 );
图11是图7另一种实施例的构造示意图(即即相对于图7第二直角转像棱镜自转一个角度θ);FIG. 11 is a schematic structural diagram of another embodiment of FIG. 7 (that is, the second right-angle relay prism is rotated by an angle θ relative to the second right-angle relay prism of FIG. 7 );
图12是四面合像复合棱镜组件的立体构造示意图;Figure 12 is a schematic three-dimensional structure of a four-sided image composite prism assembly;
图13是图12中一转像棱镜的立体构造示意图;Fig. 13 is a three-dimensional schematic diagram of a relay prism in Fig. 12;
图14是相机靶面采集到的半导体晶粒的第一图像。FIG. 14 is a first image of the semiconductor die captured by the camera target surface.
图15是相机靶面采集到的半导体晶粒的第二图像。FIG. 15 is a second image of the semiconductor die captured by the camera target surface.
图16是相机靶面采集到的半导体晶粒的第三图像。FIG. 16 is a third image of the semiconductor die captured by the camera target surface.
图17是拼合三张图像形成的半导体晶粒两端面与两侧面的图像。FIG. 17 is an image of both end faces and both side faces of a semiconductor die formed by combining three images.
具体实施方式Detailed ways
下面参考附图并结合实施例来详细说明本申请。The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
如图5-17,本发明实现半导体晶粒两端面与两侧面非同步等光程成像检测的光学装置,在光学装置的光路方向上依次设置有相机1、远心成像镜头2、四面合像复合棱镜组件3、四组转像棱镜组件K、半导体晶粒6和玻璃载物转盘7,所述四面合像复合棱镜组件3位于远心成像镜头的光轴A上。As shown in Fig. 5-17, the present invention realizes an optical device for optical path imaging detection of non-synchronized two sides and two sides of a semiconductor die. A
其中半导体晶粒6呈长方体状或正方体状,其包括前端面6a、后端面6b、两侧面6c及 6d、天面和底面,本申请可针对半导体晶粒前端面6a、后端面6b和两侧面6c及6d的检测;半导体晶粒6由玻璃载物转盘7支撑并随之转动,该玻璃载物转盘7可以通过电机等驱动持续或间歇性的转动,相机1可以是CMOS相机或CCD相机等。The semiconductor die 6 is in the shape of a cuboid or a cube, and includes a
四组转像棱镜组件K分别是第一组转像棱镜组件K1、第二组转像棱镜组件K2、第三组转像棱镜组件K3和第四组转像棱镜组件K4,其中第一组转像棱镜组件K1与第三组转像棱镜组件K3关于第一对称中心面X对称,其中第二组转像棱镜组件K2与第四组转像棱镜组件K4关于第二对称中心面Y对称,第一对称中心面与第二对称中心面的相交线与光轴A重合。The four groups of relay prism assemblies K are respectively the first group of relay prism assemblies K1, the second group of relay prism assemblies K2, the third group of relay prism assemblies K3 and the fourth group of relay prism assemblies K4, wherein the first group of relay prism assemblies K4 The image prism assembly K1 and the third group of relay prism assemblies K3 are symmetrical about the first symmetry center plane X, wherein the second group of image transfer prism assemblies K2 and the fourth group of image relay prism assemblies K4 are symmetrical about the second symmetry center plane Y, the first The intersecting line of a central plane of symmetry and the second central plane of symmetry coincides with the optical axis A.
其中第一组转像棱镜组件K1与第三组转像棱镜组件K3均包括上、下相邻设置的第一直角转像棱镜4a和第二直角转像棱镜4b(如图6、7所示),所述第一直角转像棱镜4a的第一直角面401平行于远心成像镜头的光轴且靠近四面合像复合棱镜组件的成像输入面301(四面合像复合棱镜组件呈正方体状,其具有四个成像输入面301,该四个成像输入面301相对的两个面也关于第一对称中心面X或第二对称中心面Y对称,该第一直角面401与一成像输入面301平行),所述第一直角转像棱镜的第二直角面402垂直于远心成像镜头的光轴,该第二直角面402也垂直于前述的一成像输入面301,第一直角转像棱镜的斜面403背向远心成像镜头光轴并与其形成45度夹角,第一直角转像棱镜的斜面403为全反射面。The first group of relay prism assemblies K1 and the third group of relay prism assemblies K3 both include a first right-
所述第二直角转像棱镜4b的第一直角面404垂直于远心成像镜头的光轴且靠近、平行于第一直角转像棱镜的第二直角面402,所述第二直角转像棱镜的第二直角面405平行且靠近远心成像镜头的光轴,该第二直角面405也垂直于前述第一直角面404,第二直角转像棱镜的斜面406背向远心成像镜头光轴并与其形成45度夹角,第二直角转像棱镜的斜面为全反射面。The first
其中第二组转像棱镜组件K2与第四组转像棱镜组件K4均包括上、下相邻设置的第三直角转像棱镜5a和第四直角转像棱镜5b(如图8、9所示),所述第三直角转像棱镜5a的第一直角面501平行于远心成像镜头的光轴且靠近、平行于四面合像复合棱镜组件的一成像输入面301,所述第三直角转像棱镜的第二直角面502垂直于远心成像镜头的光轴,第三直角转像棱镜的斜面503背向远心成像镜头光轴并与其形成45度夹角,第三直角转像棱镜的斜面为全反射面。The second group of relay prism assemblies K2 and the fourth group of relay prism assemblies K4 both include a third right-
所述第四直角转像棱镜5b的第一直角面504垂直于远心成像镜头的光轴且靠近、平行于第三直角转像棱镜的第二直角面502,所述第四直角转像棱镜的第二直角面505平行且远离远心成像镜头的光轴,该第二直角面505也垂直于前述第一直角面504,第四直角转像棱镜的斜面506靠近远心成像镜头光轴并与其形成45度夹角,第四直角转像棱镜的斜面为全反射面。The first
所述四面合像复合棱镜组件呈长方体状或正方体状,在其下部体内设有呈正四面体状的凹槽302,所述凹槽的壁面303为全反射面,四面合像复合棱镜的四个侧壁面为成像输入面301,该四个成像输入面301相对的两个面也关于第一对称中心面X或第二对称中心面Y对称,四面合像复合棱镜的天面304为成像输出面,该四面合像复合棱镜的天面304垂直于光轴A。The tetrahedral image composite prism assembly is in the shape of a cuboid or a cube, and a
所述半导体晶粒由玻璃载物转盘支撑并随之转动,并在第四直角转像棱镜5b的下方且垂直于光轴的方向移动。The semiconductor die is supported by the glass carousel and rotates therewith, and moves under the fourth right-
上述各直角面、成像输入面、成像输出面可透光,各斜面或凹槽的壁面可通过贴覆全反射膜或是镀全反射膜层等方式实现其全反射功能。The above-mentioned right-angle surfaces, imaging input surfaces, and imaging output surfaces can transmit light, and the wall surfaces of each inclined surface or groove can be coated with a total reflection film or coated with a total reflection film to achieve its total reflection function.
上述第一直角转像棱镜和第二直角转像棱镜、第三直角转像棱镜和第四直角转像棱镜上、下布置,在左右方向上可以是平齐,也可以是错位,图7所示的第一直角转像棱镜与第二直角转像棱镜在左右方向错位,图9所示的第三直角转像棱镜与第四直角转像棱镜在左右方向无错位(允许错位一定距离),具体相对位置以调试实现半导体晶粒6的两个端面和两个侧面能够在相机传感器上采集获得图像。The above-mentioned first right angle relay prism, the second right angle relay prism, the third right angle relay prism and the fourth right angle relay prism are arranged up and down, and can be flush or misaligned in the left and right directions, as shown in Figure 7. The first right-angle relay prism and the second right-angle relay prism shown in Figure 9 are misaligned in the left and right directions, and the third right-angle relay prism and the fourth right-angle relay prism shown in Figure 9 are not misaligned in the left and right directions (dislocation is allowed for a certain distance), The specific relative positions can be debugged to realize that the two end faces and the two side faces of the semiconductor die 6 can be collected on the camera sensor to obtain images.
另一种实施例,为了更好的将轴外物体转换为轴上物体,以便在相机传感器中心区域获得成像,上述第二直角转像棱镜和第四直角转像棱镜相对于前述实施例(即图6-9所示的实施例)可自转一个角度θ,上述θ可以在1-45度,较佳为θ在1-5度,使所述第二直角转像棱镜和第四直角转像棱镜的斜面与远心成像镜头光轴形成45-θ度的夹角,如θ=3度,第二直角转像棱镜和第四直角转像棱镜的斜面与远心成像镜头光轴形成42度的夹角。In another embodiment, in order to better convert off-axis objects into on-axis objects, so as to obtain imaging in the central area of the camera sensor, the above-mentioned second right-angle relay prism and fourth right-angle relay prism are relative to the previous embodiment (ie The embodiment shown in Figures 6-9) can rotate by an angle θ, the above θ can be 1-45 degrees, preferably θ is 1-5 degrees, so that the second right-angle relay prism and the fourth right-angle relay The inclined plane of the prism forms an included angle of 45-θ with the optical axis of the telecentric imaging lens, for example, θ=3 degrees, the inclined planes of the second right angle relay prism and the fourth right angle relay prism form 42 degrees with the optical axis of the telecentric imaging lens angle.
上述实施例中四面合像复合棱镜组件3呈长方体状或正方体状,在其下部体内设有呈正四面体状的凹槽302,所述凹槽的壁面303为全反射面,四面合像复合棱镜的四个侧壁面为成像输入面301,四面合像复合棱镜的天面304为成像输出面;具体的四面合像复合棱镜组件3可以由4个的转像棱镜305拼合而成(如图12、13所示),当四面合像复合棱镜组件为正方体时,较佳采用四个相同的转像棱镜拼合而成,四个相同的转像棱镜均由直角三棱镜裁切形成,裁切面(也即后面形成的凹槽的壁面303)穿过三棱镜第一个棱边上的一个点306和三棱镜另外两个棱边的下端点307,4个转像棱镜的第一个棱边和棱面相互贴近粘接形成四面合像复合棱镜组件3(如图12、13所示)。In the above-mentioned embodiment, the tetrahedral image
所述半导体晶粒6由玻璃载物转盘7支撑并随之转动,该玻璃载物转盘7可以通过电机等驱动转动,半导体晶粒6在第二和第四直角转像棱镜的下方且垂直于光轴的方向移动。The semiconductor die 6 is supported and rotated by a
上述第二直角转像棱镜和第四直角转像棱镜的下端与半导体晶粒天面的距离d(包括图示的d1、d2)=0.5-1.0mm,在测量工位时,一种实施例是,第二直角转像棱镜、第四直角转像棱镜的下端与半导体晶粒的距离WD(包括WD1、WD2)=42-65mm,其中如图10所示的WD1=65mm,该WD1为半导体晶粒距离第四直角转像棱镜的下端等于65mm时,相机启动拍摄半导体晶粒端面图像,如图11所示的WD2=42mm,该WD2为半导体晶粒位于相机正下方时,第二直角转像棱镜的下端与半导体晶粒侧面的距离。The distance d (including the d1 and d2 shown in the figure) between the lower ends of the second right-angle relay prism and the fourth right-angle relay prism and the sky surface of the semiconductor crystal grain is 0.5-1.0mm. When measuring the station, an embodiment Yes, the distance between the lower end of the second right angle relay prism and the fourth right angle relay prism and the semiconductor die WD (including WD1, WD2) = 42-65mm, where as shown in Figure 10 WD1 = 65mm, the WD1 is a semiconductor When the distance between the die and the lower end of the fourth right-angle relay prism is equal to 65mm, the camera starts to capture the end face image of the semiconductor die, as shown in Figure 11, WD2=42mm, the WD2 is when the semiconductor die is located directly under the camera, the second right-angle turn The distance between the lower end of the prism and the side of the semiconductor die.
本申请通过上下调节该装置的合像复合棱镜组件3的位置来调整两个端面与两个侧面的像离CMOS相机1的成像传感器中心的距离,以便将轴外点成像到接近相机传感器面的视场中心区域。In the present application, the distance between the images on the two end faces and the two side faces from the center of the imaging sensor of the
其中光路走向为:The direction of the light path is:
如图5-11所示,当半导体晶粒位于检测装置的左侧时,半导体晶粒在行进方向上的前端面6a离一组第四直角转像棱镜的距离为给定工作距离WD1=65mm时,前端面6a经该组第四直角转像棱镜5b(从第四直角转像棱镜5b的第二直角面505入射,经第四直角转像棱镜5b的斜面506反射,从第四直角转像棱镜5b的第一直角面504出射)、第三直角转像棱镜5a(从第三直角转像棱镜5a的第二直角面502入射,经第三直角转像棱镜5a的斜面503反射,从第三直角转像棱镜5a的第一直角面501出射)及四面合像复合棱镜组件3(从一成像输入面301入射,经壁面303反射,从天面304出射)转像后再经远心成像镜头2,最后在相机传感器上成像,该成像为第一图像(如图14所示);As shown in Figure 5-11, when the semiconductor die is located on the left side of the detection device, the distance between the front end face 6a of the semiconductor die in the traveling direction and a set of fourth right-angle relay prisms is a given working distance WD1=65mm When the front end surface 6a passes through the group of fourth right-angle relay prisms 5b (incident from the second right-angle surface 505 of the fourth right-angle relay prism 5b, reflected by the inclined surface 506 of the fourth right-angle relay prism 5b, and then rotated from the fourth right angle The first right angle surface 504 of the image prism 5b exits), the third right angle relay prism 5a (incident from the second right angle surface 502 of the third right angle relay prism 5a, reflected by the inclined surface 503 of the third right angle relay prism 5a, The third right-angle relay prism 5a exits from the first right-angle surface 501) and the four-sided image composite prism assembly 3 (incident from an imaging input surface 301, reflected by the wall surface 303, and exited from the sky surface 304) and then transmitted through the telecentric Imaging lens 2, and finally image on the camera sensor, which is the first image (as shown in Figure 14);
如图5-13所示,当半导体晶粒运动到远心成像镜头光轴正下方视场中心时,半导体晶粒的两个侧面6c、6d分别经两组相对设置的第二直角转像棱镜4b(从第二直角转像棱镜4b的第二直角面405入射,经第二直角转像棱镜4b的斜面406反射,从第二直角转像棱镜4b的第一直角面404出射)、第一直角转像棱镜4a(从第一直角转像棱镜4a的第二直角面402入射,经第一直角转像棱镜4a的斜面403反射,从第一直角转像棱镜4a的第一直角面401出射)和四面合像复合棱镜组件3(从一成像输入面301入射,经壁面303反射,从天面304出射)转像后再经远心成像镜头2,最后在相机传感器上成像,该成像为第二图像(如图15所示),半导体晶粒在该工位一个图像形成两个侧面的成像;As shown in Figure 5-13, when the semiconductor die moves to the center of the field of view just below the optical axis of the telecentric imaging lens, the two
如图5-13所示,当半导体晶粒位于检测装置的右侧时,半导体晶粒在行进方向上的后端面6b离一组第四直角转像棱镜的距离为给定工作距离WD1=65mm时,后端面6b同样经该组第四直角转像棱镜5b(从第四直角转像棱镜5b的第二直角面505入射,经第四直角转像棱镜5b的斜面506反射,从第四直角转像棱镜5b的第一直角面504出射)、第三直角转像棱镜5a(从第三直角转像棱镜5a的第二直角面502入射,经第三直角转像棱镜5a的斜面503反射,从第三直角转像棱镜5a的第一直角面501出射)及四面合像复合棱镜组件3(从一成像输入面301入射,经壁面303反射,从天面304出射)转像后再经远心成像镜头2,最后在相机传感器上成像,该成像为第三图像(如图16所示);As shown in Figure 5-13, when the semiconductor die is located on the right side of the detection device, the distance between the rear end face 6b of the semiconductor die in the traveling direction and a group of fourth right-angle relay prisms is a given working distance WD1=65mm , the rear end surface 6b also passes through the group of fourth right-angle relay prisms 5b (incident from the second right-angle surface 505 of the fourth right-angle relay prism 5b, reflected by the inclined surface 506 of the fourth right-angle relay prism 5b, The first right angle surface 504 of the relay prism 5b exits), the third right angle relay prism 5a (incident from the second right angle surface 502 of the third right angle relay prism 5a, and reflected by the inclined surface 503 of the third right angle relay prism 5a, emerges from the first right-angle surface 501 of the third right-angle relay prism 5a) and the four-sided composite prism assembly 3 (incident from an imaging input surface 301, reflected by the wall surface 303, and exited from the sky surface 304) and then transmits the image through the far Cardiac imaging lens 2, which is finally imaged on the camera sensor, which is the third image (as shown in Figure 16);
通过将第一图像、第二图像和第三图像层叠拼合即形成导体晶粒的行进方向上的前后端面和两个侧面的成像(如图17所示),即实现半导体晶粒的两端面与两侧面的成像检测。By stacking the first image, the second image and the third image, the imaging of the front and rear faces and the two side faces in the traveling direction of the conductor die is formed (as shown in Figure 17), that is, the two end faces of the semiconductor die and the Imaging detection on both sides.
当上述第二直角转像棱镜和第四直角转像棱镜自转3度(如图10、11所示),使所述第二直角转像棱镜和第四直角转像棱镜的斜面与远心成像镜头光轴形成42的夹角;其中光路走向为,也如前所述;通过将第二直角转像棱镜和第四直角转像棱镜自转一个角度,可使轴外物体转换为轴上物体,从而可更好的在相机传感器中心区域获得成像。When the second right-angle relay prism and the fourth right-angle relay prism rotate by 3 degrees (as shown in Figures 10 and 11 ), the inclinations of the second right-angle relay prism and the fourth right-angle relay prism are formed with telecentricity The optical axis of the lens forms an included angle of 42; in which the optical path is as described above; by rotating the second right-angle relay prism and the fourth right-angle relay prism by an angle, the off-axis object can be converted into an on-axis object, Thereby, the image can be better obtained in the central area of the camera sensor.
本发明实现半导体晶粒两端面与两侧面非同步等光程成像检测的光学装置与方法的优点:The invention realizes the advantages of the optical device and method for the asynchronous equal-optical path imaging detection of the two ends of the semiconductor crystal grain and the two sides:
1)本发明通过使用四面合像复合棱镜组件与四组转像棱镜组件实现了一个检测工位用于检测运动中的晶粒的两个端面与两个侧面,简化了系统的结构复杂性,提高了系统的检测效率,降低了检测系统的成本;1) The present invention realizes a detection station for detecting two end faces and two sides of a moving crystal grain by using a four-sided image composite prism assembly and four groups of relay prism assemblies, which simplifies the structural complexity of the system, Improve the detection efficiency of the system and reduce the cost of the detection system;
2)本检测装置使用的第二直角转像棱镜和第四直角转像棱镜安装在玻璃转盘及待测晶的上方,无需与待测晶粒表面接触,可实现待测晶粒两端面与两个侧面的动态检测;2) The second right-angle relay prism and the fourth right-angle relay prism used in this detection device are installed above the glass turntable and the crystal to be tested, and do not need to be in contact with the surface of the crystal to be tested, so that the two ends of the crystal to be tested can be connected to the two sides. Dynamic detection of each side;
3)本检测装置加上一个检测晶粒相对两个面(天面与底面)的工位,可以实现一台筛选机上完成晶粒六个面的同时成像检测,有效减少漏检比例。3) The detection device adds a station to detect the opposite sides of the crystal grains (the sky surface and the bottom surface), which can realize the simultaneous imaging detection of the six sides of the crystal grains on one screening machine, effectively reducing the proportion of missed inspections.
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand: The specific embodiments of the invention are modified or some technical features are equivalently replaced; without departing from the spirit of the technical solutions of the present invention, all of them should be included in the scope of the technical solutions claimed in the present invention.
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